Tag Archives: TOMTEK HVAC (Howell MI)

2015/06/10 (W) Ron and Mary

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Same routine as yesterday; up at 7 AM, open up the house, feed the cats, clean the litter tray, start a load of laundry, make the coffee, and drink the coffee while using our iPads.

Our daughter’s 34th birthday is tomorrow but she is flying to Las Vegas today to meet up with her husband who is there on a company outing.  We will celebrate her birthday when they get back, perhaps in conjunction with Father’s Day and Linda’s birthday, which is at the end of the month.

Linda left at 9 AM for Brighton Honda to have the 12 V battery in her car checked.  The battery light came on the other day so we thought it might need to be replaced.  Around 9:20 AM I heard thunder and a short time later we had a brief, heavy downpour.  Linda called at the same time and said the battery tested OK.  The problem could be the alternator, of course, but presumably the dealer service people know that and checked for that.  If not, we will likely be back there sooner rather than later.

Linda headed on to Meijer’s to do the grocery shopping.  Today was trash pickup day so I took the trash can to the street.  After meeting with Brad from Chuck It Junk Removal the other day we decided we would rent their trailer for 5 days.  For the same price as having them physically handle 1/3 of a truck of junk (5 cu. yd.) we can get rid of a full truck of junk (15 cu. yd.) by loading it ourselves.  Deal.

I got a call from Phil Jarrell regarding my request for pricing to dig a foundation hole for a ham radio tower foundation.  It was a useful conversation in that I had not previously realized that I will need a concrete contractor in addition to the concrete supplier.  The only thing the concrete supplier will do is show up with a cement mixer truck and dump the concrete where they are instructed to.  The concrete contractor will actually place rebar, build forms, provide carts or a pumper, and get the concrete from the truck to the hole.  Phil recommended Mike Fearer of Bid-Rite Concrete as a good guy who would work with me to get this done.

I talked with Chuck about getting a key to his shop so we could have the new refrigerator delivered there and have the old one picked up without having to trouble him to be there.  He agreed and suggested that we contact the guy down the street about removing the old windshield and installing the new one as part of the refrigerator swap.

Rather than dig into our bus interior remodeling project I have used the last couple of days to finalize decisions about various products and order them.  One of the things I have wanted/needed for a while is a cable entrance box that will allow me to route transmission lines and control cables into the basement from outside.  I talked to Chris Perri, KF7P, at the Dayton Hamvention last month and decided that I liked his custom fabricated cable entry boxes.  I got his business card at the Hamvention and exchanged a couple of e-mails with him this week.  I decided this morning how I want the box initially configured and e-mailed my specs to Chris.  I would like to run the cabling for the cell phone booster through this box so I needed to get it on order.  Speaking of which, the cell phone booster system arrived today via UPS so I am feeling more comfortable that all of the stuff I am ordering will actually get delivered to our house.

Wednesday’s and Fridays are when Recycle Livingston is open and the Wednesday hours are 11 AM to 5:30 PM.  We had my car loaded up with recyclables and Linda drove over after lunch to drop them off.  When she got back she made a batch of her yummy granola and I got a couple more loads of laundry done while continuing to work at my computer.

After doing my alternate tile layout for the bus floor yesterday I decided that I liked the way it looked better than the original ad that it would not involve any more cutting than the row/column layout.  I also felt confident that I had an accurate enough tile count to go ahead and order the tiles.  I drove to the Shell station to fill my tank and then drove to Lynch Carpet in Howell.  I ordered 12 boxes of the 16″ x 16″ Armstrong Alterna Luxury Vinyl Tile in the La Plata Creme Fresh pattern, and a gallon each of the vinyl adhesive and Glacier vinyl grout.  There are 14 tiles per box (24.89 sq. ft.) for a total of 168 tiles (just under 300 sq. ft.).  The inside floor area of the bus is around 300 sq. ft. before subtracting out walls and cabinets but we will be using some of the tiles on vertical surfaces in the entry stairwell and cockpit and around the box that supports the bed platform.  My estimate is that I will have 10 extra tiles.  The guy at Lynch Carpet suggested that I use a scrap piece of tile as a spacer when installing the tiles but I may use the little plastic “X” pieces designed for this purpose.

From Lynch Carpet I drove to Lowe’s in Howell to see if they had a different portable air compressor that might be more appropriate than the 6 gallon Porter Cable we just bought.  The Porter-Cable air compressor has a maximum regulated pressure of 150 PSI but that is also the maximum tank pressure.  I will have to test it on one of the front bus tires to determine if it will get the job done and if not I will return it.

The guy at Lynch Carpet also suggested that I rent a handheld grinder from Abe’s or A-1 Rental, both in Howell.  Abe’s did not have any grinders of any kind and A-1 was closed on Wednesdays.  The gal at Abe’s suggested the tool rental service at the Howell Home Depot, so I stopped there.  They also did not have a handheld grinder but they did have a floor model concrete grinder.  It was so heavy that I doubt if we could have gotten it into the bus and it was too big to maneuver in the tight spaces where I need to work.  They did have a lighter/smaller floor stripper and I may give that a try before I resort to grinding off the thinset with an angle grinder and diamond impregnated wheel and/or a belt sander with a very aggressive belt.

Pat Davidson called from Apex Roofing while I was out so I called him back.  They will be able to start on our roof next week Monday or Tuesday and will deliver the shingles on Friday this week.  I confirmed that we wanted two of the 14″ light tunnels for the living room.  I also indicated that I had scrapped the idea of building a dormer or installing a roof hatch as I simply did not get this taken care of in time.

Linda had closed up the house and turned on the air-conditioning while I was out.  It was pulling moisture out of the air but would not bring the air temperature lower than 78 degrees.  Not good.  This will be our third summer in this house and we have not used the air-conditioning very much.  The first summer we were gone for most of June, all of July, and a few days in August.  We had the unit serviced last year and thought it was working OK but perhaps did not really use it after that.  We did install filters in the return air grills so perhaps they are restricting the airflow too much.  It is also possible that it needs refrigerant.  I will have to check our records from last year and then call TOMTEK to arrange to have it serviced again.

Linda’s brother, Ron, and his wife, Mary, arrived early this evening.  They are on their way to northwest Illinois for a week-long organized bicycle ride.  They have to be there on Saturday and will be spending the next three nights at our house.  Visits from them are usually not more than once a year but we really enjoy their company when they are here.

For dinner Linda made a nice green salad and then made whole wheat angel hair pasta with onions, garlic, and mushrooms lightly sautéed in olive oil.  Ron does not imbibe but Linda, Mary, and I had a glass (or two) of Moscato.  We moved to the deck after dinner and had fresh strawberries for dessert.  It cooled off as darkness set in and we eventually moved back inside.  The other three were in the kitchen and I was sitting on the sofa when Juniper suddenly caught a mouse in the middle of the living room, or at least that is where I noticed that she had it.  She took it downstairs and I got her to drop it in the bathroom sink but I was unable to get it into a container to take it outside and it escaped into my office.  I closed the doors but I have no doubt it can go wherever it wants in the house from there.  When I returned upstairs we chatted until 11 PM and then all turned in for the evening.

 

2014/09/22 (M) Hot Water

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Linda was up early to beat the morning traffic heading into Detroit from our part of S. E. Michigan.  On days when she has to go to the bakery she likes to get up and go and does not have breakfast at home.  Not that she doesn’t get something to eat; she’s spending the day working at a bakery after all.

I tend to stay up later at night than she does, so I also tend not to spring out of bed at oh-dark-thirty unless I have someplace I have to be at daybreak.  My job is to hear the alarms (we set several) and make sure Linda wakes up.  I am then free to pursue the rest of my day on my own timeline.  Today, however, I wanted to make sure I was up and dressed not later than 8 AM as there was a possibility that TOMTEK would be here to convert the hot-water base-board heating system boiler from propane to natural gas and/or that D. R. Electric Appliance would deliver and install our new natural gas kitchen range.  I did not, however, know if/when either of those things would happen so I was “stuck” at the house all day either waiting for phone calls.

I was dealing with e-mail when Tom called at 9:15 AM to let me know they had the part for our boiler and that he could be at our house around 10 AM if that was OK.   “Absolutely!”  I decided to bleed out whatever propane might be left in the 1/2″ line that feeds the kitchen and outdoor grill connector.  The pipe into the house was open to the outside for a while so I did not know how much propane, if any, even remained in the line.  I opened the shutoff valve in the laundry room for that line and then opened the outside valve for the gas grill.  Nothing.

It turns out that the quick-disconnect is a self-sealing device.  When the mating part is not plugged in, no gas can get out.  I should have known that, and it’s obvious that it should work that way, but I hadn’t really thought about it until that moment.  I closed the outside valve and then closed the shutoff valve in the basement and figured I (or the installer) would deal with that branch of the piping when the new range shows up.  I did not concern myself with the pipe to the furnace, which has its own shutoff valve, as I figured Tom would bleed the line before he started the unit.

Tom arrived about 10:20 AM.  He had the right part and he knew how to replace it.  The part (an orifice plate) was just a thin piece of metal, probably aluminum, with a hole about the size of a quarter in the center of it (the orifice) and several other holes for screws to pass through or other purposes.  I’m always trying to understand our technology and he let me observe and ask questions while he worked.  Tom disconnected a small vacuum hose, removed three or four screws, lowered the blower housing, slid the old propane orifice plate out, slid the new natural gas orifice plate in, reattached the blower housing, and our boiler was converted to natural gas.  Just like that.

Once he had the new natural gas orifice plate installed and everything reassembled he put gas to the furnace and turned on the electrical power.  It took a few seconds to purge the air and residual propane from the gas pipe but the burner lit and stayed lit on the first try.  He checked for gas leaks as it warmed up.  (He used an electronic sniffer rather than soapy water.)  He did not find any gas leaks but I noticed some condensation dripping from the flue pipe onto the top of the unit.  He shut the furnace off and let it cool down enough to handle the flue pipe and found that a joint between two sections was leaking.  He pulled it apart, applied a sealant, and put it back together nice and tight.  He turned the furnace on again and the leak did not reappear.  We did notice, however, that there was a similar leak at the next joint downstream.  I moved a spare macerator pump from under that joint and put a bucket there to catch any drips, although stains on the underside of the flue pipe indicated that this leak had existed for a while and that condensation leaking at that point had run back downhill towards the boiler along the underside of the pipe.  We may need to eventually have all of the joints resealed all the way to the outside.

I turned all of the thermostats on and set the temperatures a few degrees above ambient so they would call for heat and Tom monitored the temperature and pressure of the coolant as the unit heated up.  At 140 degrees F the pressure was between 35 and 40 PSI.  Tom said it should be closer to 20 PSI at that temperature, so he drained some of the coolant out of the system into a bucket.  As water trickled into the bucket the pressure dropped accordingly. The system eventually heated up to just under 180 degrees F, which is where it normally operates, and the pressure stayed below 25 PSI.  He put the covers back on the unit and gathered up his tools while I wrote a check and paid him for the service call. After he left I took a nice hot shower, the first one since last Wednesday morning.  ;-0

While I was doing chores around the house I got a call from Marilyn in the AT&T billing department.  She called to let me know that they were crediting our bill to compensate for the lack of usable service in August.  I got a call later from Shelley from the Office of the President (of AT&T) following up on our MPSC complaint.  I told her that the POTS and DSL had been working just fine since Bill was here to repair our service.  She had requested the billing credit and said she would report back to the commission that everything was repaired to our satisfaction.  I told her I would confirm that if contacted by the MPSC.

Today was shaping up to be a very good day.  It was sunny outside with light winds, puffy clouds, and afternoon high temperatures in the low 60’s; a little brisk, perhaps, but cheerful and very refreshing.  Earlier in the day I noticed the road grader going up and down our street smoothing out the bumps and filling in the holes.  With a forecast of no rain and high temperatures in the mid-to-upper 70’s for the next week the road should be decent to drive on for a while.

Some of the difficulty we have had this summer getting contractors to show up reminded me of a joke that Steven Wright told years ago on an HBO comedy show.  It went something like this:  “I walked up to the deli entrance and the sign said ‘Open 24 Hours’ so I tried the door but it was locked.  While I was standing there the owner walked up and unlocked the door.  I said to him ‘Your sign says ‘Open 24 Hours’.’  He just looked at me and said ‘We are, but not in a row’.”

I’m starting to wonder if the kitchen range is going to turn out to be another example of “tell the customer whatever you think they need to hear to get them to make the purchase.”  The difference in this case is that we have not given D. R. Electric Appliance a deposit or a credit card number, so if delivery is delayed much longer we can walk away from the deal with nothing to lose except time.  We probably won’t, as that would just further delay getting a new NG range, but it’s nice to know that we at least have that option if this drags on any longer.  We were told “three days” and based our decision to order from them in part on that information.

With respect to the conversion or our generator from propane to natural gas, our new NG fireplace logs, and our new NG outdoor grill, our hands are basically tied.  We either have parts on order, for which we have already paid, don’t have a choice of contractor, or have made the choice not to look for another contractor as that would simply involve more delay and the uncertainty of working with someone we have not worked with before.  Still, it’s a little frustrating that we can’t get this stuff taken care of.  The real issue for me is that I need to take our bus to Butch and Fonda’s place to work on it, and I cannot do that until all of the natural gas related work is done.  The other issue is that we do not want to contact Consumer’s Energy (natural gas) and AmeriGas (propane) until all of our gas appliances are switched over.  Consumer’s Energy “requires” us to accomplish this within 30 days of hanging the meter, which occurred one week ago today, so we do not have an unlimited amount of time to get this stuff taken care of.

Interestingly, I learned at breakfast on Saturday that two of our ham radio club members had contacted Bratcher Electric based on my recommendation.  Mike had already been to one of their houses, quoted them a whole house generator installation, gotten a signed contract and a deposit, and given them an installation date.  The other guy had a scheduled appointment for Mike to come out and give him a quote.  Mike looked at our job five weeks ago and I don’t have a price or a service date scheduled yet.  What’s up with that?!  I did not want to spoil today’s winning streak, however, so I chose not to make follow up phone calls today.  Tomorrow morning, however…

We were both tired and turned in early to watch episode 2 of Ken Burns “The Roosevelts: An Intimate Portrait.”  I was putting the finishing touches on this post afterwards and noted the occurrence of the autumnal equinox at 10:39 PM EDT.

 

2014/09/17 (W) Hooked Up

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I figured Darryll would be here on Friday but he called a little after 8 AM this morning to see if he could come today and finish up.  I was going to check around to see what sort of price and delivery I could get on the boiler conversion, but with Darryll coming this morning I decided it was not worth trying to save a hundred bucks and risk an even longer delay in getting the furnace converted.  I called TOMTEK back and left a message with the secretary, Virginia, to let Tom know that we were getting the gas hooked up to the house today and that we needed him to come convert the boiler at his earliest convenience.  I also assured her that we would be fine without the boiler for a few days as we are not yet into freezing temperatures at night.  The biggest inconvenience will be the lack of hot water for bathing and washing dishes.  Linda can use our microwave oven, induction cooker from the bus, and our electric toaster oven to fix a wide range of meals.  We also have a microwave oven on the bus as well as a Gaggenau 2-burner electric cooktop and we have a Jenn-Air electric range/oven/grill/fryer/etc. in the recreation room in the basement.  We checked out the Jenn-Air when we moved in but have never cooked on it.  Once I get the extension hose with quick disconnect for the new gas grill we will also be able to cook on that if we want or need to.  We do most of our laundry with cold water, so that is not an issue.

Darryll must have called us from the road.  We had just finished breakfast (re-heated homemade cinnamon rolls and fresh grapefruit) and I was headed outside to move the cars so he could back his truck up to the garage when he pulled into the other end of the pull-through driveway.  Most of his work today involved completing the connections from the natural gas meter to the new 2″ black iron pipe and the old 1″ pipe that currently feeds propane to the house.  All of that work was on the east end of the house so he parked his van there to be as close that location as possible.  His dad came with him this time to help out.

We let our dishwasher finish its cycle and then turned off the boiler, closed the gas shut off valve, closed the shut off valve for the line feeding gas to the range, grill, and old breezeway heater (since removed).  Darryll they shut off the propane to the house at the tank and disconnected the supply line and pressure regulator from the house. He disconnected the supply line on the other end from the pressure regulator at the tank and installed a plug in the outlet.  I used short lengths of 10AWG electrical wire to secure the covers on both propane tanks.  The wires are just twisted, and while easily undone, the covers cannot just be pulled up without untwisting them first.

The old pipe that carried propane into the house is below the gas meter to the left and the new 2″ pipe is at the level of the meter and to the right.  The consumer connection outlet from the meter is a 1.25″ threaded nipple coming out of a shutoff valve below the right lower corner of the meter.  Darryll came out of that nipple and installed an elbow going back towards the house, a short piece of pipe and then a T with the opposing ends horizontal.  From there he was able to adapt down to 1″ i.d. pipe going to the left behind the meter and gas line and use various fittings to bring it around and connect it to the old pipe sticking out of the wall.  He put a union in there to make it possible to assemble all of this.  He went to the right out of the T and used an adapter to go up in size to 2″ i.d. and then elbowed up and over to line up with the 2″ pipe running along the side of the house.  He extended the 2″ pipe and somewhere in there installed a 2″ union, again, to make it possible to assemble all of these pieces.  The number of fittings and the geometry of their assembly was fairly impressive but it was a very neat installation when he was done.

This was a big project, and although Darryll is done with his part of the work the project is not finished.  Rather than post photos as the work has gone along I will be creating a page on our website just for this project and posting several photo galleries illustrating the major steps.

We had a small bird of prey in the back yard this morning being badgered by four very large Blue jays.  When sitting on the ground with its wings folded in it was about the same size as the Blue jays, definitely too small to be a Red Tailed Hawk, but I could not get a good enough look at its wings, tail, or underside markings to identify it.  The Blue jays kept swooping down at it and then it would suddenly take flight and go after one of them.  It appeared to be fast and very maneuverable, so I think the Blue jays were playing a dangerous game.

I called Country Squire Fireplace and Lighting and talked to Bob.  We agreed on the 12 foot extension hose kit and Bob said he would get in on order today.  Country Squire only gets deliveries from their American Hearth distributor every other Friday and the 26th is their next scheduled delivery date.  If our order does not arrive then it will be another two weeks before it gets here.  Obviously we won’t be heating the living room before the furnace gets converted or cooking on the grill before we get the new range unless something goes very, very wrong with those items.

I got a call back from Valerie at TOMTEK to let us know they would hold a service appointment for us on Monday, assuming the part comes in by then.  By definition, that has to be acceptable as there isn’t anything I can do to change it.  I have been a bit annoyed with myself, however, for not checking on all of this sooner and contacting TOMTEK sooner so they had the part in hand when it was time.

While Darryll was working on the meter tie-in I unscrewed the brass flare fitting that connected the old propane fire logs to the 1/2″ i.d. black iron supply pipe.  I then removed the fire log unit from the fireplace and moved it to the garage.  There was already a plug sitting in the fireplace box for the end of the iron pipe, but I left that for Darryll to connect after he had spliced a shutoff valve into the pipe outside the house just before it enters the side of the brick chimney and goes into the firebox.

I noted that the dials on the gas meter had not moved since it was installed and pressurized on Monday.  Darryll finished the iron pipe connections, opened the outlet valve, and put natural gas to the house and the new 2″ iron pipe.  After the pipe filled with gas we noted the readings on the meter dials.  He checked for leaks with his soapy water solution and did not find any.  Darryll made a light pencil mark on the 1/2 cu. ft. per revolution (rotation) dial.  He then opened the gas valve to the library furnace and checked for leaks downstream of the valve.  He did not find any so he turned it on and set the thermostat up.  It took a couple of tries to purge the remaining air out of the line and get the burner to light, but once it started it ran really nice.  He then opened the gas valve to the garage furnace and checked for leaks downstream of the valve.  Again, he did not find any so he turned the power on at the ceiling switch, turned the thermostat on, and turned the temperature up to start the unit.  There was only a small amount of air left in the 1/2″ i.d. line and the unit lit right up and purred like a kitten.  (OK, roared like a small lion.)

These are not dramatic moments but they are significant ones.  After numerous visits spanning more than six weeks, and a myriad of steps integrating various technologies, you flip a switch and voila, you have a functioning furnace; or two, in our case.  Darryll let both furnaces run long enough to burn off some manufacturing oils which sometimes produce smoke from the supply registers and cause homeowners to freak out.  He shut the units off at the thermostats and waited to make sure they would actually cycle off.  They did, so there wasn’t anything left to do except pack up and head for home, stopping to get some lunch for his dad on the way.  He will mail us the final invoice once he has it figured out.  It’s nice to do business we people that trust us.

I called D. R. Appliance to let them know we had natural gas to the house and to find out what they do with the old units they haul away.  Curt said they would be able to bring the new unit and install it very quickly after they receive it.  There’s a chance that will be on Friday or Saturday, which would be really nice.  As I suspected (feared) they take the old unit to a dump.  I asked if they would drop it at Salvation Army but they were reluctant to do that, even though I did not see where it would be inconvenient for them.

According to Curt the Salvation Army is very picky about what they will take.  I figured they would go right past the donation center on their way back to the appliance store but Curt pointed out that their next delivery and installation might well be in the opposite direction and he clearly did not want his delivery/installer to go even a little bit out of their way to do this.  Fair enough.  What did not occur to me until later is that a company that sells new appliances might want to get old ones out of circulation.  If so, I think that is shortsighted; folks looking for a used (inexpensive) appliance at a Salvation Army Thrift Store were not going to be customers for a new one.

I called the Salvation Army Thrift Store and Donation Center in Brighton, Michigan, which is actually on Grand River Avenue as you go towards Howell from our house.  They said they would accept the old range as long as it was working.  I told them it was in reasonably good shape, looked OK, and worked fine except for the spark igniters for the stove top burners.  That was fine with them.  They just asked that we mention the spark igniters when we drop it off.  They also had a truck that could come get it if we were unable to get it into our personal vehicle and gave me the phone number to schedule a pickup.  Cool.  That means we don’t have to try and convince D. R. Appliance to deal with it and it does not end up in a scrap yard.

Although I did not do anything particularly physical today I was very tired by 4 PM and took a 2-hour nap.  Linda woke me up at 6 PM to have a dinner of green salad, leftover lentil stew with sweet potatoes and apples, and homemade biscuits with honey.

After dinner we opened a bottle of Alpha Rose wine that we bought in August 2013 at Red Trail Vineyard in Buffalo, North Dakota.  They are part of the Harvest Host network and it was the first place we used our membership to spend the night at a winery for free.  I posted about the place at the time.  The Alpha Rose was absolutely delightful with a very floral nose that carried over into the mouth.  Made from King of the North grapes, it was light but crisp and very pleasant in the finish.  I wish we had bought a case.  The King of the North vines were the first ones planted at Red Trail Vineyard back in 2003 and have done well in the North Dakota climate.  The Alpha Rose is only available at the winery and two other locations in the Fargo, North Dakota area, so I guess we will have to plan our travels to take us back that way.

Tonight was Season 5, Episode 6 of Doc Martin; at least it was for us.  I think Season 5 originally aired in 2010.  I really liked watching it on the TV monitor from a DVD compared to watching it on an iPad.

 

2014/09/16 (T) Boiled Over

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Our son (Brendan) texted Linda early this morning to see if we would like to have grand-daughter Madeline spend the night while Marilyn is here next week.  It turns out that next week Thursday and Friday are Jewish holidays, and Madeline attends a Jewish run day care facility.  Of course we said “yes.”

Linda worked at her desk on our personal finances in the morning, worked on her counted cross-stitch project for a while in the afternoon, went on a couple of long walks, and managed to get breakfast, lunch, and dinner on the table.  But as days go, it was fairly low key even for her.

I called Country Squire Fireplace and Lighting in Howell and asked for Bob as I had been instructed to do.  It was Bob’s day off but I got to talk to Mark.  Mark told me that they can get a 12′ hose with a 3/8″ flare fitting on one end and quick disconnect on the other end.  The QD includes the male fitting attached to the hose and the female fitting that gets threaded onto the supply pipe.  We already have a female QD fitting (Marshall Brass BC0102-0600) but it may not be compatible.  I had measured before I called and knew that we needed at least an 8′ hose, so 12′ will work just fine, especially since two feet of it has to go up through the base from the back and then out the top of the base and attach to the grill.  Mark asked me to call back tomorrow and talk to Bob to order it, so that is what I will do.

I double checked online that the range we had ordered was indeed a natural gas model.  It was, so there was no need to call the appliance store to confirm that.  I had a call back from Darryll at DCM Heating & Cooling.  He thought he would be able to come back on Friday or Saturday to hook up the gas from the meter to the house and the new black iron pipe and start up the two new furnaces.  All of the other gas conversion work we need done is dependent on Darryll getting his piece done first and I asked him if it would be possible to come on Wednesday.  He said he would check his schedule and see what he could do.  Darryll has been great to work with, and I try not to be demanding, but I cannot schedule other contractors until there is gas to the house.

I checked the label on our Weil-McLain “boiler” that provides heat for our hot-water baseboard heating system and domestic hot water.  It’s a GV-5, Series 1.  That allowed me to hone in on the right manuals on the W-M website from which I was able to identify the part number for the LP –> NG conversion kit.  It’s a 510-811-630 and consists of an orifice plate and an adhesive label that has to go on the unit.  The unit is a discontinued model, but service parts appear to still be available.  I found the conversion kit at the first online supplier I checked for under $31 (plus S&H) but delivery looked to be 2 – 3 weeks.  Ugh.  I placed a call to TOMTEK HVAC in Howell to see if Tom had checked on this yet.  He hadn’t so I gave him the model and serial number of our unit and mentioned that I had found the orifice plate online.

I worked at my desk for a while uploading blog posts from the last third of August, but it was such a beautiful day that I decided to work upstairs on my iPad2.  I called Bratcher Electric around 4 PM just to give them a “heads up” that we had a meter with natural gas.  Karen gave me Mike’s cell phone number and a time window during which I would likely be able to reach him.  He has been very busy doing estimates for storm damage repairs and has not been in the shop much the last month.  I got hold of him to let him know that we might be ready for them as early as next Monday, but anytime in the next couple of weeks after that would be OK.  Again, I try not to be unreasonably demanding, and I try to be truthful with folks.  Sometimes, however, that just results in us being put at the back of a long line of people who are unreasonably demanding.

Linda made maple baked lentils with sweet potato and apple for dinner.  It really hit the spot on a cool evening.  After dinner I continued working on selecting and editing photos for a gallery post on the natural gas pipeline work.  My cell phone cannot receive calls in the basement but it can receive txt messages and notifications.  Tom had called back from TOMTEK regarding the boiler conversion.  He can get the parts locally in about four days and wants $250 to do the conversion plus $59 for the service call.  A total bill of $310 to install a $30 part (retail) sounded excessive to me, so I may make a few inquiries first thing in the morning before I call him back.

We watched Season 5 Episode 5 of Doc Martin.  It was nice to see it on the TV rather than the iPad with a large screen, better sound, a DVD quality image, and no buffering.

 

2014/09/15 (M) Congratulations, You Have Gas

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As I reported in the blog post for this past Saturday a natural gas hookup crew was at our house in the early morning but it was the wrong crew (trench/plow) installing the wrong size gas line (1/2″ id).  The correct crew (directional boring) showed up today around 9 AM and started boring the line for our neighbor’s yard across the street.  I chatted with the crew briefly and they said we were next.  They had placed a large role of the proper size gas line (1″ id) in our yard, so I knew they knew what they were doing.

Ed, who had stopped by on Friday and runs the hookup crew, was not sure whether they would hang the meter and connect the line at both ends today, but if not, tomorrow for sure.  Their presence on site, however, meant that I would need to be in contact with three contractors fairly soon to follow up on arrangements to get them out here ASAP, and in the following order:

  • DCM Heating and Cooling, to disconnect the propane from the house and tie the new 2″ black iron pipe together with the pipe into the house and connect them to the consumer side of the gas meter.  Also, to start up the new library and garage furnaces.
  • TOMTEK HVAC to convert the hot water base-board heating system to natural gas.  Tom was going to check today with Weil-McLain on the parts needed for the conversion and let me know.  Our own research suggested that a natural gas orifice plate was the only part needed, but a number of steps were involved in the installation and I doubt that W-M would sell me the part directly.  (I did find it later online for $31 plus S&H, so I could buy it if I wanted to.)
  • Bratcher Electric; to convert the whole house generator, do the annual maintenance, and run the new service entrance cable for the garage panel.

Mike Bratcher was here a month ago to look at the job but had not gotten a price to us yet for the work.  They have been slammed with repair jobs as a result of late summer storms.  The generator is the least critical component at the moment as it is on its own propane tank, but we want to get it switched in a timely fashion so we can call AmeriGas and have both tanks removed at the same time.

(Ed told me later in the day that Consumer’s Energy requires us to be switched over to natural gas within 30 days of having gas to our meter.  He also said that a recent Michigan law (last year) made it illegal to have multiple fuel sources to a house.  Since the generator is on its own propane tank and that tank is not connected to, or provide propane to, the house or anything in the house, technically we would not have two different fuels going to the house even if we left it hooked up.  Still, we are not looking to create a “situation” with Consumer’s Energy.  Presumably the multi-fuel prohibition does not include electricity and wood.)

Keith showed up around 9 AM to cut the grass.  I chatted with him briefly about cutting the new grass, which had gotten long enough in many spots that I thought it was probably time for the first cutting.  I picked up some small tree branches that were scattered about the yard from recent storms, and warned him about the trench at the southeast corner of the house.  I chatted with him some more as he was finishing up with the string trimmer.  He said the grass was “April grass, not September grass.”  The grass itself (internally) was very moist, not just the soil.

This is how Keith cuts over 4 acres of grass in a few hours.

This is how Keith cuts over 4 acres of grass in a few hours.

Linda had reserved Doc Martin, Season 5, at the Howell Library and had an e-mail that it was available and needed to be picked up by the end of today or we would go to the end of the waiting list.  She needed to be at the bakery by 11 AM so she left around 9:45 AM to be at the library when it opened at 10 AM.  I would have gone to get it but I was “stuck” at the house as long as contractors were, or might be, working here.  I also needed to be here to pay Keith when he finished cutting the grass.

Linda met with the folks at the bakery (where she was the Controller and Treasurer for the 10 years before she retired) on Friday regarding a major software conversion project that she is going to do for them and was finally feeling like we could afford a new range.  She is a very good accountant/CPA and has always worked hard for what she earned, but has always been reluctant to spend money.  We grew up in very different circumstances and that reluctance on her part has provided a good balance over the years as I tend to be less concerned about what things cost and more focused on making sure we have what we need and are getting good functionality and quality for what we spend.  One component of my formal education and work experience was engineering, and that developed a certain way of thinking about things that has stayed with me ever since.  Need is, of course, relative.

We had been deferring a decision about the new kitchen range but decided on Friday evening that, with the natural gas hookup imminent, we would get a new one rather than convert our old one.  We decided on the model we wanted, a G.E. JGB870DEFWW, and knew the price, delivery time, and installation charge from Lowe’s.  I also talked to Curt at D. R. Appliance, a local family owned appliance store, on Saturday and expected to hear back from him today with pricing and availability.  That call came late morning and their price, while a little higher than Lowe’s, was close enough to be worth the possible end-of-week delivery and installation so I told them to go ahead and order it.

By 3:30 PM the gas line to our house was in the ground and the meter was mounted on the side of the house but a crew was still digging out by the street trying to clear access to the main line so the fuser could tie our line and our neighbor’s line into the 2” main line.  My camera battery went dead while they were installing the meter so I grabbed a few shots on my cell phone while the camera battery recharged.  Linda got home around this time and got to see some of the final steps in the process.

I followed the process closely all day and tried to get photos of most of the details, especially as they hung the meter, tied the line in, and pressure tested it.  All was good, so they tapped the main line and we finally had gas in our branch line.  They purged the line, reconnected it to the meter inlet, tested the meter and connections for leaks, and then verified gas availability to the outlet connection.  At 5:30 PM they plugged the outlet, put the hang tags on, and handed me the door knocker tag that said “Congratulations, you have gas.”

We always seem to have interesting things in our yard.

We always seem to have interesting things in our yard.

Linda took a call from Bob at Country Squire Fireplace and Lighting regarding our quick disconnect for the Broil King outdoor grill.  She indicated that I was busy with the gas crew and would call them back tomorrow.

Late last week we received an invitation to a political fund-raiser for Brian Robb, an incumbent councilman in Ypsilanti, Michigan.  We do not live or vote there, but Brian is Kate de Fuccio’s significant other, and Kate is a former co-worker of mine and continues to be a very good friend of ours.  I called DCM Heating & Cooling and left a message for Darryll that we had gas to the meter.  We left around 6 PM and arrived at the Tower Inn Cafe around 7 PM.  We made a donation to Brian’s campaign and Kate ordered a small vegan pizza for us.  We visited for about an hour and then took our leave.

When we got home we relaxed in the living room thinking about how nice it will be to have our natural gas fire logs while we had some fresh strawberries and nectarines for dessert.  I also had a mug of hot apple cider which put me in the mood to go to bed.

 

2014/09/13 (S) Overnight Guest

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Linda’s sister, Sister Marilyn, called a couple of days ago to let us know she would be in the Detroit area on business this weekend.  She wanted to know if we could fetch her this afternoon and if she could spend the night at our house?  The answer was “of course,” of course.  Her flight out wasn’t until Sunday evening, so Linda put the gears in motion and arranged a brunch with the local family for 10 AM tomorrow.

Being Saturday, we went to our ham radio club breakfast in South Lyon.  Before leaving our neighborhood we drove to the other end of the street (dead end with turn-around) to see where the gas hookup crew left off yesterday.  We knew they were working down there today because we saw the trucks leave sometime between 5:30 and 6:00 PM last night.  There’s a chance they will be back today and we wanted to see how close they were to connecting our house to the main line.  It looked like they had quite a few houses to do ahead of ours, so we went to breakfast.

We got home around 10:30 AM to find a crew working in our yard trenching in the branch line to our house.  I was told yesterday they were going to bore it in, so something obviously did not get communicated.  Not only that, they were running a 5/8″ line, which was way too small for the 425 meter we are supposed to get.  I stopped the crew and the guy in charge pulled out his paperwork.  It had “425” written on it big letters, but the drawing showed a 5/8″ line.  He agreed that the 5/8″ line was way too small for that meter and that we should have 1.25″ line.  They pulled the little bit of line they had already run out of the ground, raked out some of the dirt they had already trenched, and moved their machine across the street to trench our neighbors yard.

We were lucky we got home when we did.  They had already cut through some tree roots that did not need to be disturbed and would have torn up a lot more of our yard unnecessarily if I had not interrupted their work.  They were nice about it, but I still found it troublesome that I had spoken to two different supervisors face-to-face about this, one as recently as yesterday, but this crew showed up and did something different than what I had been told, and agreed, would be done.

I was finally going to try to remove the fogged window from the bus today, but we had a lot of rain overnight and woke to overcast skies, temperatures in the upper 40’s, and a forecast high of 57 degrees F with a strong chance of rain through mid-afternoon.  That was not the sort of weather for removing a window from a vehicle parked outside.  Besides, with Marilyn arriving mid-late afternoon I did not want to work on anything messy and then have to get cleaned up.

Linda looked up the kitchen ranges we had been considering.  The GE 30″ 5-burner double-oven convention model (JGB870DEFWW) was on sale again at Lowe’s for $180 off MSRP and we would get another 5% off the sale price by using our Lowe’s credit card.  If we ordered it today delivery would be September 27, longer than I would like, but it is what it is.  We have to order this range because Linda wants a white one to match all of the other appliances in the kitchen and the appliance stores do not tend to stock white ranges with the features we want.  I called our local Lowe’s store and confirmed the free delivery and take away of our current range.  Installation is $20 plus a new flex gas line for $30.

I called TOMTEK HVAC and got hold of Tom.  He seemed put off by the fact that I have someone else doing HVAC work at the house and will have the natural gas already tied in when he comes to convert the main house furnace from propane to natural gas, but he said he would check with Weil-McLain on Monday about what parts he needs to do the conversion.  While on the phone with Tom he suggested that we try D. R. Electric Appliance Sales and Service in Howell for our new gas range.  We looked them up on the web and got their (incorrect) phone number and hours.  I got the correct number from 411 before I realized that it was also on their website.  They closed at 2 PM on Saturdays, so we didn’t make it there today, but I called and got an answering machine, left my name, number, and the reason for the call.  Curt called me back a short time later.  I gave him the model number and he said he would call G.E. on Monday.  He said he had been holding off ordering G.E. appliances waiting for Columbus Day sale pricing.  He figured he would have the range three days from ordering and could probably install it at the end of the week or early next.  They charge $25 for installation and haul away, and $25 for the new flex gas line if we need one, so it’s the same $50 as Lowe’s.  (Lowe’s assured me that they were REQUIRED to install a new flexible gas line.)  That all sounded good depending on the price of the range.  Getting it sooner has some dollar value to us, we’re just not sure how much.

I stayed home while Linda went to Meijer’s for groceries.  Finding the crew in our yard this morning doing work they were no supposed to be doing spooked me enough to not want to leave the house unattended the rest of the day.  As long as I was stuck at home, I called Bratcher Electric to give them a heads up that the gas connection to the house was imminent.  Being Saturday I got their answering machine and left a message.  I also called Darryll at DCM Heating & Cooling and left a message regarding the gas connection.  Once the meter is hung and connected everything else depends on Darryll getting his piece done first.

We checked the website for Country Squire Fireplace and Lighting in Howell and saw a 10% off coupon, so I printed that.  I wanted to go there today and buy a set of high-efficiency vent-free natural gas fire logs but it will probably be tomorrow afternoon instead.  These logs are more efficient than a typical kitchen range and are designed to be used with the fireplace flue closed, throwing most of the heat they produce into the room instead of up the chimney.  Darryll said he would hook it up for us and add a shutoff valve when he came back to tie in to the gas meter, so we need to have it here before he comes back next week.

Marilyn called and said their flights were running a little behind schedule and that Linda should pick her up around 3 PM rather than 2:30 PM as originally planned.  She called back again and said 3:15 PM would be better.  Linda got back from the grocery store and we had a quick lunch of leftover Sloppy Joe’s.

With overnight lows in the 40’s, highs only in the mid-50’s, and the connection of our natural gas somewhat imminent, we decided we could afford to use propane to heat the house.  We have been conscious of our propane use because we did not want to get in a position where we needed to have either of the tanks filled.  I turned the furnace on and set all the thermostats a few degrees above ambient to take the chill off.

While Linda drove over to Lake Orion, Michigan to fetch Marilyn I decided to work at my desk selecting photos for gallery posts on the garage/HVAC project and natural gas work, and worked a little bit on the websites for the FMCA Great Lakes Converted Coaches and Freethinkers chapters.  I really need to have the GLCC site usable in the next three weeks and the FTH site within a month of that. That sounds ambitious even as I write it down and I suspect it won’t happen.

Linda and Marilyn got to the house around 4:30 PM and after we got Marilyn settled in her bedroom we just sat and relaxed and talked for a while.  We thought she might appreciate a good home-cooked meal but we ended up taking her to LaMarsa for dinner.  She had the Koshary, which we had last night, and we split an order of garlic almond vegetable Ghallaba with green salad and crushed lentil soup.  We all ate way too much pita bread with garlic spread and were uncomfortably full by the time we finished our meal, but it was delicious and we did not have to prepare it or clean up afterwards.

These days twilight now comes around 7 PM and it was dark by the time we got home at 8 PM.  I made a pot of decaf coffee and we settled in the living room for a long chat.  I set the thermostats back before we turned in for the evening as all three of us prefer to sleep in a cool room.