Tag Archives: software conversion project

2014/09/22 (M) Hot Water

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Linda was up early to beat the morning traffic heading into Detroit from our part of S. E. Michigan.  On days when she has to go to the bakery she likes to get up and go and does not have breakfast at home.  Not that she doesn’t get something to eat; she’s spending the day working at a bakery after all.

I tend to stay up later at night than she does, so I also tend not to spring out of bed at oh-dark-thirty unless I have someplace I have to be at daybreak.  My job is to hear the alarms (we set several) and make sure Linda wakes up.  I am then free to pursue the rest of my day on my own timeline.  Today, however, I wanted to make sure I was up and dressed not later than 8 AM as there was a possibility that TOMTEK would be here to convert the hot-water base-board heating system boiler from propane to natural gas and/or that D. R. Electric Appliance would deliver and install our new natural gas kitchen range.  I did not, however, know if/when either of those things would happen so I was “stuck” at the house all day either waiting for phone calls.

I was dealing with e-mail when Tom called at 9:15 AM to let me know they had the part for our boiler and that he could be at our house around 10 AM if that was OK.   “Absolutely!”  I decided to bleed out whatever propane might be left in the 1/2″ line that feeds the kitchen and outdoor grill connector.  The pipe into the house was open to the outside for a while so I did not know how much propane, if any, even remained in the line.  I opened the shutoff valve in the laundry room for that line and then opened the outside valve for the gas grill.  Nothing.

It turns out that the quick-disconnect is a self-sealing device.  When the mating part is not plugged in, no gas can get out.  I should have known that, and it’s obvious that it should work that way, but I hadn’t really thought about it until that moment.  I closed the outside valve and then closed the shutoff valve in the basement and figured I (or the installer) would deal with that branch of the piping when the new range shows up.  I did not concern myself with the pipe to the furnace, which has its own shutoff valve, as I figured Tom would bleed the line before he started the unit.

Tom arrived about 10:20 AM.  He had the right part and he knew how to replace it.  The part (an orifice plate) was just a thin piece of metal, probably aluminum, with a hole about the size of a quarter in the center of it (the orifice) and several other holes for screws to pass through or other purposes.  I’m always trying to understand our technology and he let me observe and ask questions while he worked.  Tom disconnected a small vacuum hose, removed three or four screws, lowered the blower housing, slid the old propane orifice plate out, slid the new natural gas orifice plate in, reattached the blower housing, and our boiler was converted to natural gas.  Just like that.

Once he had the new natural gas orifice plate installed and everything reassembled he put gas to the furnace and turned on the electrical power.  It took a few seconds to purge the air and residual propane from the gas pipe but the burner lit and stayed lit on the first try.  He checked for gas leaks as it warmed up.  (He used an electronic sniffer rather than soapy water.)  He did not find any gas leaks but I noticed some condensation dripping from the flue pipe onto the top of the unit.  He shut the furnace off and let it cool down enough to handle the flue pipe and found that a joint between two sections was leaking.  He pulled it apart, applied a sealant, and put it back together nice and tight.  He turned the furnace on again and the leak did not reappear.  We did notice, however, that there was a similar leak at the next joint downstream.  I moved a spare macerator pump from under that joint and put a bucket there to catch any drips, although stains on the underside of the flue pipe indicated that this leak had existed for a while and that condensation leaking at that point had run back downhill towards the boiler along the underside of the pipe.  We may need to eventually have all of the joints resealed all the way to the outside.

I turned all of the thermostats on and set the temperatures a few degrees above ambient so they would call for heat and Tom monitored the temperature and pressure of the coolant as the unit heated up.  At 140 degrees F the pressure was between 35 and 40 PSI.  Tom said it should be closer to 20 PSI at that temperature, so he drained some of the coolant out of the system into a bucket.  As water trickled into the bucket the pressure dropped accordingly. The system eventually heated up to just under 180 degrees F, which is where it normally operates, and the pressure stayed below 25 PSI.  He put the covers back on the unit and gathered up his tools while I wrote a check and paid him for the service call. After he left I took a nice hot shower, the first one since last Wednesday morning.  ;-0

While I was doing chores around the house I got a call from Marilyn in the AT&T billing department.  She called to let me know that they were crediting our bill to compensate for the lack of usable service in August.  I got a call later from Shelley from the Office of the President (of AT&T) following up on our MPSC complaint.  I told her that the POTS and DSL had been working just fine since Bill was here to repair our service.  She had requested the billing credit and said she would report back to the commission that everything was repaired to our satisfaction.  I told her I would confirm that if contacted by the MPSC.

Today was shaping up to be a very good day.  It was sunny outside with light winds, puffy clouds, and afternoon high temperatures in the low 60’s; a little brisk, perhaps, but cheerful and very refreshing.  Earlier in the day I noticed the road grader going up and down our street smoothing out the bumps and filling in the holes.  With a forecast of no rain and high temperatures in the mid-to-upper 70’s for the next week the road should be decent to drive on for a while.

Some of the difficulty we have had this summer getting contractors to show up reminded me of a joke that Steven Wright told years ago on an HBO comedy show.  It went something like this:  “I walked up to the deli entrance and the sign said ‘Open 24 Hours’ so I tried the door but it was locked.  While I was standing there the owner walked up and unlocked the door.  I said to him ‘Your sign says ‘Open 24 Hours’.’  He just looked at me and said ‘We are, but not in a row’.”

I’m starting to wonder if the kitchen range is going to turn out to be another example of “tell the customer whatever you think they need to hear to get them to make the purchase.”  The difference in this case is that we have not given D. R. Electric Appliance a deposit or a credit card number, so if delivery is delayed much longer we can walk away from the deal with nothing to lose except time.  We probably won’t, as that would just further delay getting a new NG range, but it’s nice to know that we at least have that option if this drags on any longer.  We were told “three days” and based our decision to order from them in part on that information.

With respect to the conversion or our generator from propane to natural gas, our new NG fireplace logs, and our new NG outdoor grill, our hands are basically tied.  We either have parts on order, for which we have already paid, don’t have a choice of contractor, or have made the choice not to look for another contractor as that would simply involve more delay and the uncertainty of working with someone we have not worked with before.  Still, it’s a little frustrating that we can’t get this stuff taken care of.  The real issue for me is that I need to take our bus to Butch and Fonda’s place to work on it, and I cannot do that until all of the natural gas related work is done.  The other issue is that we do not want to contact Consumer’s Energy (natural gas) and AmeriGas (propane) until all of our gas appliances are switched over.  Consumer’s Energy “requires” us to accomplish this within 30 days of hanging the meter, which occurred one week ago today, so we do not have an unlimited amount of time to get this stuff taken care of.

Interestingly, I learned at breakfast on Saturday that two of our ham radio club members had contacted Bratcher Electric based on my recommendation.  Mike had already been to one of their houses, quoted them a whole house generator installation, gotten a signed contract and a deposit, and given them an installation date.  The other guy had a scheduled appointment for Mike to come out and give him a quote.  Mike looked at our job five weeks ago and I don’t have a price or a service date scheduled yet.  What’s up with that?!  I did not want to spoil today’s winning streak, however, so I chose not to make follow up phone calls today.  Tomorrow morning, however…

We were both tired and turned in early to watch episode 2 of Ken Burns “The Roosevelts: An Intimate Portrait.”  I was putting the finishing touches on this post afterwards and noted the occurrence of the autumnal equinox at 10:39 PM EDT.

 

2014/09/20 (S) Bus Talk

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All days have the same number of hours.  How those hours are divided up between light and dark, awake and asleep, busy or at leisure, varies with each day.  Basically, our day went like this:

  • We went to our weekly SLAARC breakfast in South Lyon.
  • We returned home so Linda could get to work on the bakery software conversion project.  She did that all day except for a break to go for a walk.
  • I called D. R. Electric Appliance to check on the range.  As I had figured it did not arrive yesterday (they would have called if it did).  They supposedly ordered it on Tuesday and told me it would take three days to get.  They do not receive product on the weekend so maybe Monday.
  • I worked at my desk on editing and uploading blog posts until 11:30 AM.
  • I went to Recycle Livingston with our weekly load.
  • I stopped at Lowe’s for a 250VAC/15A circuit breaker, outlet, and box.
  • Lowe’s parking lot connects to Walmart’s parking lot, so I stopped there for ICE brand flavored sparkling water and picked up a couple of bottles of  Leelanau Cellars Witch’s Brew seasonal spiced wine.  We had this last fall and enjoyed it.
  • When I got back to the house we had a light lunch of sourdough pretzel nibblers and hummus and then resumed our work.
  • By mid-afternoon I was tired so I took a nap.  I often do better sleeping when I’m tired rather than when I am supposed to sleep.  I also wanted to be rested enough to enjoy dinner this evening.
  • We met Chuck at the Carrabba’s at West Oaks Mall at 7 PM.  He had arrived ahead of us so we only had to wait about 20 minutes to get a table.  Linda and I both had the Tag Pic Pac, one their two vegan options.  It was long, relaxed meal and a great conversation, some of which was about buses (Chuck and Barbara also own a Prevost H3-40 converted coach).  We pulled out of the parking lot a little before 10 PM.
  • Back home we watched season 5 episode 8 (final) of Doc Martin.

That was our day and did not include construction projects or taking photographs.

 

2014/09/15 (M) Congratulations, You Have Gas

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As I reported in the blog post for this past Saturday a natural gas hookup crew was at our house in the early morning but it was the wrong crew (trench/plow) installing the wrong size gas line (1/2″ id).  The correct crew (directional boring) showed up today around 9 AM and started boring the line for our neighbor’s yard across the street.  I chatted with the crew briefly and they said we were next.  They had placed a large role of the proper size gas line (1″ id) in our yard, so I knew they knew what they were doing.

Ed, who had stopped by on Friday and runs the hookup crew, was not sure whether they would hang the meter and connect the line at both ends today, but if not, tomorrow for sure.  Their presence on site, however, meant that I would need to be in contact with three contractors fairly soon to follow up on arrangements to get them out here ASAP, and in the following order:

  • DCM Heating and Cooling, to disconnect the propane from the house and tie the new 2″ black iron pipe together with the pipe into the house and connect them to the consumer side of the gas meter.  Also, to start up the new library and garage furnaces.
  • TOMTEK HVAC to convert the hot water base-board heating system to natural gas.  Tom was going to check today with Weil-McLain on the parts needed for the conversion and let me know.  Our own research suggested that a natural gas orifice plate was the only part needed, but a number of steps were involved in the installation and I doubt that W-M would sell me the part directly.  (I did find it later online for $31 plus S&H, so I could buy it if I wanted to.)
  • Bratcher Electric; to convert the whole house generator, do the annual maintenance, and run the new service entrance cable for the garage panel.

Mike Bratcher was here a month ago to look at the job but had not gotten a price to us yet for the work.  They have been slammed with repair jobs as a result of late summer storms.  The generator is the least critical component at the moment as it is on its own propane tank, but we want to get it switched in a timely fashion so we can call AmeriGas and have both tanks removed at the same time.

(Ed told me later in the day that Consumer’s Energy requires us to be switched over to natural gas within 30 days of having gas to our meter.  He also said that a recent Michigan law (last year) made it illegal to have multiple fuel sources to a house.  Since the generator is on its own propane tank and that tank is not connected to, or provide propane to, the house or anything in the house, technically we would not have two different fuels going to the house even if we left it hooked up.  Still, we are not looking to create a “situation” with Consumer’s Energy.  Presumably the multi-fuel prohibition does not include electricity and wood.)

Keith showed up around 9 AM to cut the grass.  I chatted with him briefly about cutting the new grass, which had gotten long enough in many spots that I thought it was probably time for the first cutting.  I picked up some small tree branches that were scattered about the yard from recent storms, and warned him about the trench at the southeast corner of the house.  I chatted with him some more as he was finishing up with the string trimmer.  He said the grass was “April grass, not September grass.”  The grass itself (internally) was very moist, not just the soil.

This is how Keith cuts over 4 acres of grass in a few hours.

This is how Keith cuts over 4 acres of grass in a few hours.

Linda had reserved Doc Martin, Season 5, at the Howell Library and had an e-mail that it was available and needed to be picked up by the end of today or we would go to the end of the waiting list.  She needed to be at the bakery by 11 AM so she left around 9:45 AM to be at the library when it opened at 10 AM.  I would have gone to get it but I was “stuck” at the house as long as contractors were, or might be, working here.  I also needed to be here to pay Keith when he finished cutting the grass.

Linda met with the folks at the bakery (where she was the Controller and Treasurer for the 10 years before she retired) on Friday regarding a major software conversion project that she is going to do for them and was finally feeling like we could afford a new range.  She is a very good accountant/CPA and has always worked hard for what she earned, but has always been reluctant to spend money.  We grew up in very different circumstances and that reluctance on her part has provided a good balance over the years as I tend to be less concerned about what things cost and more focused on making sure we have what we need and are getting good functionality and quality for what we spend.  One component of my formal education and work experience was engineering, and that developed a certain way of thinking about things that has stayed with me ever since.  Need is, of course, relative.

We had been deferring a decision about the new kitchen range but decided on Friday evening that, with the natural gas hookup imminent, we would get a new one rather than convert our old one.  We decided on the model we wanted, a G.E. JGB870DEFWW, and knew the price, delivery time, and installation charge from Lowe’s.  I also talked to Curt at D. R. Appliance, a local family owned appliance store, on Saturday and expected to hear back from him today with pricing and availability.  That call came late morning and their price, while a little higher than Lowe’s, was close enough to be worth the possible end-of-week delivery and installation so I told them to go ahead and order it.

By 3:30 PM the gas line to our house was in the ground and the meter was mounted on the side of the house but a crew was still digging out by the street trying to clear access to the main line so the fuser could tie our line and our neighbor’s line into the 2” main line.  My camera battery went dead while they were installing the meter so I grabbed a few shots on my cell phone while the camera battery recharged.  Linda got home around this time and got to see some of the final steps in the process.

I followed the process closely all day and tried to get photos of most of the details, especially as they hung the meter, tied the line in, and pressure tested it.  All was good, so they tapped the main line and we finally had gas in our branch line.  They purged the line, reconnected it to the meter inlet, tested the meter and connections for leaks, and then verified gas availability to the outlet connection.  At 5:30 PM they plugged the outlet, put the hang tags on, and handed me the door knocker tag that said “Congratulations, you have gas.”

We always seem to have interesting things in our yard.

We always seem to have interesting things in our yard.

Linda took a call from Bob at Country Squire Fireplace and Lighting regarding our quick disconnect for the Broil King outdoor grill.  She indicated that I was busy with the gas crew and would call them back tomorrow.

Late last week we received an invitation to a political fund-raiser for Brian Robb, an incumbent councilman in Ypsilanti, Michigan.  We do not live or vote there, but Brian is Kate de Fuccio’s significant other, and Kate is a former co-worker of mine and continues to be a very good friend of ours.  I called DCM Heating & Cooling and left a message for Darryll that we had gas to the meter.  We left around 6 PM and arrived at the Tower Inn Cafe around 7 PM.  We made a donation to Brian’s campaign and Kate ordered a small vegan pizza for us.  We visited for about an hour and then took our leave.

When we got home we relaxed in the living room thinking about how nice it will be to have our natural gas fire logs while we had some fresh strawberries and nectarines for dessert.  I also had a mug of hot apple cider which put me in the mood to go to bed.