Tag Archives: Panera (Howell MI)

2015/11/17 (T) Drivable Again

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Linda set her iPad alarm for 5:45 AM.  I heard it go off and got up shortly thereafter even though I did not turn out my light last night until 12:30 AM.  She got up at 6 AM and was showered, dressed, and out the door by 6:20.

I tuned in Weather Nation on WILX TV out of Lansing while I folded the clean laundry.  Of all the stations we can pick up this is the only one with a dedicated weather sub-channel.  The current forecast was for two more days with high temperatures near 60 degrees F but high humidity and rain as moisture races north from the Gulf in advance of a cold front.  By the weekend we are looking at highs at or barely above freezing and lows in the low 20’s.  The 10-day forecast has us back in the 40’s by Tuesday so we should not have any weather difficulties for Thanksgiving and the following day when we head south.

We planned to re-install the two front seats in the bus late this afternoon and I plan to take it on a fueling run tomorrow so I can run the Aqua-Hot diesel-fired hydronic heating system instead of running electric heaters.  I will also drain and refill the fresh water tank, but those are tomorrow’s tasks.  I had other things to do today, starting with the laundry.

I needed to wait until late morning to do the final cleaning of the tile in the cockpit and had several things to do that had to wait for the cleaning to be done first.  To make good use of my time I decided to measure, cut, drill, and paint the 1/2″x3/4″ aluminum angle that will serve as a retaining bracket for the refrigerator.  I will install it tomorrow after the front seats are re-installed and out of the way.

With that done I got the 3/4″ piece of walnut that Jarel cut and shaped for me to cover the front edges of the plywood under the refrigerator.  The piece sticks up a little above the top of the top layer of plywood so I wanted to install it in a way that will allow it to be easily removed.  That precluded the use of nails, even small ones.  I did not want the appearance of screw heads and wasn’t interested in drilling deep countersunk holes and using plugs.  (The woodwork in the bus was essentially assembled this way and most of the plugs have come out.  We will probably put them all back in once we are done reconditioning the wood even though I would rather not.)  That left Velcro as the only reasonable option, so I started a shopping list.

My next mini-project was to attach the 1/4″ walnut veneer plywood to the face of the pull-out pantry.  Jarel had ripped two pieces to the proper width for me but neither one was quite long enough to fully cover the front of the pull-out pantry.  Step 1 was figuring out where to have the two pieces meet and then determine how long each piece needed to be.  The next problem to solve was how to attach them.  I decided to use glue, clamp the walnut panels to the front of the pantry, and then secure them using screws from behind.  I looked for my large wood clamps but could not find them so I added face clamps to my shopping list.

The front structure of the pantry is 1/2″ thick ash and I planned to drill countersunk holes from the inside so the screw heads would be flush.  That meant I needed #6 5/8″ screws, which I did not have, as 3/4″ screws would probably puncture the veneer.  I added the screws to my shopping list.  I selected a small drill bit and drilled holes from the inside just below the top board and just below each shelf plus one just above the bottom shelf.  Because of the metal side plates these locations were easier to reach on the inside.  I then switched to my countersink bit and drilled the holes out from the inside.

Back in the garage I sprayed a second coat of black paint on the aluminum angles for the refrigerator retaining bracket, moved a load of laundry to the dryer and put another load in the washer, and then took my shopping list and went to Lowe’s.  Lowe’s had a very clever Automax self-adjusting face clamp with a 6″ reach.  It was a little pricier than the 3″ version which was a little pricier than the 3″ manual adjust version, but the size and auto adjustment feature swayed my decision.

On the drive back to house I had a nice QSO with Steve (N8AR) on the South Lyon 2m repeater.  When I got home I had some wasabi/soy almonds and sourdough pretzel nibblers with hummus for lunch.

Returning to the bus work I cleaned the tile in the cockpit using Armstrong Once ‘n Done and rinsed it with a clean sponge and warm water.  I then returned to working on attaching the walnut veneered plywood to the face of the pantry.  I decided which piece to use for the longer bottom section and which portion of the other piece to use for the top section.  In the shop I clamped each piece in turn to a 2×4, set the Boca saw guide, and trimmed them to length.

The 1/4" walnut veneered plywood clamped to the front of the pull-out pantry.

The 1/4″ walnut veneered plywood clamped to the front of the pull-out pantry.

Back in the bus I applied the bottom piece first.  It was slightly curled, lengthwise, so after applying Titebond II glue to the back I positioned it using the two Automax face clamps and then used C-clamps with scrap pieces of underlayment to hold it flat while protecting the veneer.  I then installed #6 5/8″ SR screws from the back to secure the face plywood.  I installed the upper panel using the same procedure.

We are using the same handle for the pantry that we have used throughout the bus.  Jarel made a 4-1/2″ by 8″ piece of 3/4″ walnut with coved edges to serve as a decorative base for the handle and to cover the joint between the upper and lower pieces of veneered plywood.  I marked the vertical centerline on the back and then marked two holes on 3″ centers, centered vertically.  I selected a 1/8″ drill bit, which was slightly larger in diameter than the #8-32 machine screws used to secure the handle, and drilled the holes from the back side using a block of 2×4 as a drill guide to make sure I went straight through the board.  (A drill press would obviously have been the correct way to drill these holes, and I have one, but it is buried behind other things where I cannot get to it.)

I clamped the decorative base to the front of the pantry centered horizontally and vertically on the joint between the two veneered panels.  Using the handle mounting holes I drilled all the way through the front of the pantry.  I bought special handle mounting screws the other night that are 2″ long but can be broken off at 1/4″ intervals.  I needed a 1-3/4″ length, so I inserted the screws through the holes from the back and broke off the first section with a pair of pliers.  I screwed them into the handle, temporarily securing the block.  I then drilled four countersunk holes from the inside of the pantry into the back of the decorative block and secured it with 1-1/4″ self-drilling screws.  I left all of the other clamps in place while the glue dried.

The only thing I did not get done on the pull-out pantry was attaching the door stop to the bottom of the face.  I will take care of that tomorrow.

Linda called at 3:30 PM to let me know she was on her way home.  I started working on remounting the accelerator pedal.  I got the pieces of old tile that were installed in that area and used them as templates to mark the location of the mounting holes.

Yesterday I discovered a grease fitting on the steering column.  It is located towards the center front of the bus about 8″ up from the floor.  Joe has never put grease in this fitting when he has serviced the chassis and for all I know it may not have been greased since it left the factory.  I wanted to get some grease into this fitting before I remounted the steering column shroud but I did not have a grease gun so I put that on my next shopping list.

Linda got home a little quicker than usual due to lighter than normal traffic.  After changing into her work clothes and grabbing some pretzels for a snack she came out to the bus to help.  I set the accelerator pedal upside down on top of the brake pedal to get it out of the way and drilled holes at the three points I had marked.  Linda handled the vacuum cleaner as we are trying to keep the coach clean.  I set the accelerator pedal where it belonged and started the three lag screws by hand.  Linda then held the pedal up while I tightened the three screws with a socket and ratchet.  I also drilled a small hole for a screw to secure the cable clamp on the accelerator wiring harness and installed that by hand as there was no room for the Rigid drill/driver.

I did not want to install the steering column shroud until I had greased the fitting but I went ahead and installed the base bracket.  Again using an old tile as a template I lightly marked two of the five holes.  I removed the old tile, set the bracket in place, and lined it up with the two marks.  I then marked the other three holes.  I selected a suitable drill bit, smaller than the diameter of the screws, and drilled through the tile and a little ways into the plywood below.  The screws were 5/8″ pan head Philips so I installed them by hand.

It was finally time to install the two front seats.  We got the base/pedestals from the library and checked to make sure the paint was dry.  It was, so we moved them to the bus.  I was going to install the driver’s seat first but the 3/4″ holes I had drilled in the tile when I installed it were not big enough.  Actually, they were exactly the right size if they had been in exactly the right place.  I needed to enlarge them to 1″ but did not have a 1″ drill bit.  I added that to my shopping list and we proceeded to install the passenger seat.

I set the base over the four captive mounting bolts and put a large/thick washer over each one followed by a substantial lock washer and finally a nut.  I ran the nuts down by hand as far as I could and then used a socket and ratchet to snug them down.

By now it was half past dark.  We needed dinner and stuff for the bus so we headed to Lowe’s where I bought a 1″ twist drill with a 1/2″ shank.  We then went to the new Panera, on the same property as Lowe’s and Walmart, for dinner.  This Panera had a different look and feel than the older ones, which a much smaller bakery section, but the food and coffee were the same and were good.  After dinner I drove across the street to O’Reilly’s Auto Parts and bought a grease gun.

On the drive home I decided to defer greasing the steering column until tomorrow. Our priority was getting the driver’s seat installed.  I used the 1″ twist drill bit in our 1/2″ Craftsman drill to enlarge the four holes.  The base/pedestal has 1″ long alignment tubes on the underside so the holes in the tile and underlying plywood had to be big enough to allow for less than perfect positioning.  With the holes enlarged I dropped the base in place, set a large washer over each hole, and threaded the new bolts into holes in the structure of the bus.  That was the end of the bus work for today.  We retired to the basement recreation room and watched NCIS and NCISNOLA before going to bed.

 

2015/11/16 (M) Tiling the Cockpit, #3

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Linda planned to go to the bakery today but decided yesterday to stay home and help me instead.  Based on the 10-day forecast this looks like our last decent weather day to work on the bus and we wanted/needed to make the most of it.

We had breakfast at 8 AM (granola with blueberries and a banana) and had a cup of Stash China Black tea.  I had a text message from Kristine Gullen regarding getting together with her and Jim on Saturday and replied in the affirmative.  We finished our tea by 8:30 and got to work.

I really wanted to finish tiling the cockpit of the bus, or at least as much of it as we could.  That meant cutting and fitting tiles for the stair treads and risers and the two side walls of the entry steps, gluing them in place, and then grouting all of them.  We needed to mount the table if possible and I also needed to build a new step for the platform.  That was a lot to get done in one day and even before we started I doubted that we would get it all done.

When we opened the bus we were surprised to find that the tiles on the walls of the platform had slipped all the way down to the floor tiles.  Obviously I should not have removed the spacers right after installing the tiles and should have to left them in place for any horizontal grout spaces on vertical surfaces.  Oh well, not much to do about it now.

Keith called to see if he should come and mulch the leaves one last time.  The weather the last few days had been very nice, unseasonably warm and dry.  Today was also a beautiful day but the forecast going forward was for much cooler and wetter conditions, so this was an ideal day for our last lawn mowing of the 2015 season.

We measured and cut the tiles for the face of the platform and out to the door.  At that point I evaluated what I needed to do to complete the job.  Basically, I needed to cut all of the tiles for the entry steps and walls and then install them from the bottom up.  Every piece of tile was going to be smaller than a full 16″x 16″ tile and custom cut so even though the square footage was not that much there would be more pieces than usual and it was obviously going to take quite a bit of time to get all of the pieces ready to install.  I thought we could be ready for adhesive in two hours but Linda figured it would be at least three.  It also meant working with the door open which would make it difficult to keep the interior as warm as we needed.

Phil showed up with his excavator and a dozen bales of straw.  I knew the excavator was for a different job as he did not have anything left to do at our place that required it.  He was here to finish covering the topsoil and grass seed with the straw.  We took a break to go talk to him and confirmed that he was done with the driveway and French drain projects except for the straw.  He staged the bales where he needed them but said he had to leave to dig a perk test hole at 1:30 PM and would be back mid-afternoon to finish spreading the straw around.

Linda suggested that we go ahead a grout all of the tile we had already installed.  I was more emotionally invested in completing the tile work than Linda but had to agree that this was the prudent thing to do.  Until the tile was grouted we could not reinstall the accelerator, the steering column shroud, the seat bases, and the seats, so grouting the tile was clearly a critical path item and that is what we did.  It was after noon by the time we finished so we took a break for lunch.  Phil had taken off by this time to go dig the test pit.

Lunch was grilled vegan Italian sausage on a bun with mustard and relish and black grapes on the side.  Keith finished up mowing the yard while we were enjoying a cup of Rooibos tea.  We paid him and chatted about next year.  I gave him our approximate timeframe for returning home from Florida and asked him to go ahead and start mowing next spring whether or not we were here.  We have had Keith take care of our lawn since we bought our house in the country and he has been very good about doing that when we are away and allowing us to catch up with him when we get back.

By the time we got back to work on the bus it was after 1 PM and I had to concede that we were done working on the tile until next spring except for cleaning them, which had to wait until tomorrow as the grout has to cure for 24 hours before final cleaning.  With that decision made we considered what else needed to be done and in what order.

The first order of business was painting the two front seat bases black.  We spread out painter’s plastic on the driveway and taped it down.  We set the bases there and then masked off the top portion with the swivel bearings and mounting bolt.  We wire brushed the bases to remove rust and then went over them with a sanding sponge.  I used a cleaner/degreaser and water to clean them and then gave them a coat of black rubberized undercoating paint.

The next order of business was getting all of the tools and materials that we no longer needed out of the bus to give us room to work on other things.  On Saturday I re-installed the bump out on the walnut cover for the passenger side HVAC duct.  The duct needed to have two 4″ holes drilled in it to match the holes in the metal duct, so that was the next task.  I measured very carefully and transferred the measurements to the face of the cover with equal care.  Even so, I was off slightly and had to use the sheet metal nibbler to enlarge the bottom of each hole.  At least I had a relatively straightforward way to fix this problem; I am not always so lucky.

With the holes enlarged we put the cover in place.  The 4″ round plastic registers fit through the wood into the duct but not all the way due to two tabs.  I trimmed the tabs off using the Porter-Cable oscillating saw and trimmed a little bit off of one of the outer mounting flanges to make it fit flush.  I drilled holes through the two mounting holes on each register using the #5-6 self-centering drill bit and secured them with #6-5/8″ SR screws.  We then removed the two temporary black plastic registers from the front of the built in sofa.  I trimmed the tabs off of two new brown ones and installed them using the same procedure as the first two.

In the grand scheme of things getting the cover in place and the four registers installed was a small task but it needed to be done and stood in the way of other things.  The cover has been stored on top of the two front seats, which have been lying on their backs on the kitchen floor of the bus for weeks.  We plan to re-install the seats late tomorrow afternoon.

Two more small, but critical, tasks were securing the pull-out pantry and the refrigerator.  I have assumed for quite a while that we would secure the pantry for travel with some form of sliding latch but had not thought about it in any detail.  We also needed to secure the refrigerator but I had not thought about this in any detail either.  As we pondered the pantry latch it slowly became obvious that we did not have enough wood for a strike plate to receive a pin and we did not have two unobstructed surfaces that were in the same plane, which would be required for the kind of latch I had been thinking about.

As for the refrigerator, one of our bus nut friends secured their unit by running mounting bolts (machine screws) through the floor of the cabinet above the fridge and threading them into the unused tapped holes provided for the upper door hinge (if it was reversed) .  After looking at it for a while we realized that we could attach a section of small angle to the inside of the right alcove wall with the other side just against the face of the fridge case but not over so far as to interfere with the door gasket.  My measurements indicated that a 1/2″x3/4″ angle would be just right.  It looked to me like two 12″ pieces, one by the freezer door and one by the bottom of the fresh food compartment door, would be more than adequate to keep the refrigerator from rolling out as it cannot shift sideways or twist due to the aluminum angle on the left/hinge side at the floor.

About this time Phil returned in a red pickup truck.  He finished distributing the straw and loaded three unused bales into the back of his truck.  He pulled up in the main drive and we invited him into the bus to see what we had been working on all summer.    It is always a pleasure working with Phil.  If/when we build a barn we will have him do all of the site prep and finish grading.  He will figure out the final cost for the driveway extension and French drain and send us an invoice.

Linda prepared an easy but tasty dinner consisting of a nice green salad, mixed frozen vegetables (corn, peas, and carrots) suitably reheated, and mac-n-cheese that was both dairy-free and gluten-free.  After dinner we went to Lowe’s and The Home Depot.  At Lowe’s we bought a 1/16″ thick 1/2″x 3/4″ aluminum angle and three 8 foot lengths of brass colored nose edging but did not find a latch that we liked.  At The Home Depot we bought some screws for securing the handle on the front of the pull-out pantry and a solid brass door stop to keep the pantry in place.  The door stop folds up when not in use and should work to keep the pantry closed while traveling.

Although the new Panera on the southwest corner of Grand River Avenue and Latson Road was finally open for business we stopped at Teeko’s Coffee and Tea on the northeast corner of that intersection.  Jeff was there and took our order for eight pounds of coffee beans.  We got two pounds each of Ethiopian Yirgacheffe, regular and decaffeinated, the Seattle Blend (regular), and the Sweet Dreams blend (decaffeinated).  They will roast the beans and then let them outgas for a few days before vacuum sealing them in half-pound portions.  This allows us to take them with us in the bus and keep them very fresh until we are ready to use them and to change what we are drinking more often.

We got home just after 8 PM and took our iPads downstairs to use while we watched our Monday evening CBS TV programs.  We caught the weather forecast and then headed to bed.  It looks like we will have two more days with unseasonably high temperatures near 60 degrees F but with intermittent rain and then a serious cooling trend with highs this weekend barely above freezing.  Our time for working on the bus and being in Michigan is definitely running out.