Tag Archives: Lowes (Howell MI)

2015/11/22 (N) Repackaging

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My lower back bothered me all night, so I did not sleep well, but we both got up at 8:15 AM, took showers, and got dressed.  My right lower back seemed to have gotten worse overnight.  I pulled a muscle yesterday and they tend to take quite a while to heal.  Not good.

The view of our rear deck from our dining room the morning after our major snowstorm. It’s pretty if you don’t have to go outside to pack a bus or drive in it.

The view of our rear deck from our dining room the morning after our major snowstorm. It’s pretty if you don’t have to go outside to pack a bus or drive in it.

According to the National Weather Service newsfeed on The Weather Channel iPad app Howell, Michigan got 16.5 inches of snow from yesterday’s winter storm, the highest in Michigan.  The highest accumulation in the country was 18 inches somewhere in South Dakota, so we were very close to that.  The official amount was no doubt recorded at the Livingston County Airport about 11 miles west of us on the west side of Howell, but based on what we see on our deck we got at least a foot of snow here at the house.  It was sunny but only 25 degrees F when we got up.  The high temperature was forecast to only reach 30 and the low tonight is forecast to be 18.

Linda made vegan pancakes for breakfast.  She cooked blueberries into hers but I had mine on the side.  I think the blueberries add additional liquid to the batter and keep the pancakes from cooking properly, but Linda likes the way they turn out.  I made a pot of coffee with the last of our Ethiopian Yirgacheffe beans.  I took some Ibuprofen along with my usual morning pills.  Linda got the heating pad out and I sat with it against my lower right back on the living room sofa while we drank our coffee.  In spite of having a lot to do between now and Thanksgiving Day, we got a slow start to our day.

Linda cleared our front sidewalk so she could get to the front door of the bus.  She also shoveled a path to my car, which I parked behind the bus yesterday, and cleared the snow off of it.  She checked the snow depth with a ruler at several places on our rear deck.  It was 13 inches.  Not 16.5 inches, but it’s still a lot of snow, and it could certainly have been deeper out in the yard.

Her agenda for the day was to vacuum the inside of all the cabinets in the bus, dust the woodwork, and clean the counters and mirrors.  I exchanged some text messages with Chuck including a couple of photos.  I sent one of our bus buried in snow and he sent one of the palm trees and lush vegetation on the unoccupied lot next to theirs at Pelican Lake Motorcoach Resort.  Chuck said it has been too warm to play golf.  I did not know that was even possible but I did not feel too sorry for him.  I sent an e-mail to Butch to let him know I had delivered the antique SUN Electric distributor tester to Bill a week ago Friday.

I resumed working in the garage and spent most of the day repacking my tool boxes.  My objective was to reduce the number of boxes from five to four while maintaining some sort of reasonable logic to how they were organized.  I took short breaks throughout the day to get off my feet and had a few pretzels with hummus for lunch.

Sometime during the afternoon Kerry showed up and plowed as much of the concrete driveway as he could.  Linda must have been vacuuming in the back of the bus and I was working in the garage (with doors closed) so neither of us realized he was there until after he was gone.

I decided that I needed some additional storage boxes for organizing small parts so I drove to Lowe’s hoping to find the Stanley boxes I already have.  They had similar boxes from a different manufacturer but not the exact ones.  I tried The Home Depot but liked the boxes at Lowe’s better so I went back there and bought six, three with 10 deep bins and three with 17 medium bins.  I stopped at Meijer’s for orange juice and picked up a few other things.

When Linda was done cleaning the bus she started loading the things onboard that she had ready.  She got almost everything on board that was staged in the middle bedroom and the kitchen.  She then made three more batches of granola.  That made nine batches since Friday evening, eight of which are in the freezer.  Linda thinks a batch will last at least two weeks if have granola every other day.  If that proves to be true we should have enough granola with us in the bus to get through the end of March.

By 5:30 PM we were both ready to stop for the day.  I changed into my robe and sat on the living room sofa with the heating pad on my lower right back.  We spent 45 minutes considering possible waypoints between here and Williston, Florida.  We did not come a decision but it is very likely we will stop at two of the same places we used two years ago, the Oh Kentucky campground in Berea, Kentucky and the KOA near Cartersville, Georgia.

The Oh Kentucky RV Park in Berea is just west of I-75 at an interchange.  It wasn’t fancy but provided easy in/out access and would allow us to plug in for the night.  Just east of the Interstate at the same exit is a Walmart where our friends, Chuck and Barbara, stayed on their way south a few weeks ago.  The RV park options north of Atlanta, Georgia are surprisingly limited.  The Cartersville Castle-White KOA is convenient to an exit off of I-75 and also provided easy in/out access.  Staying there Saturday night means we can drive around Atlanta on I-285 on Sunday morning, our favorite time to bypass major cities.

Our final waypoint before going into Williston Crossings on Tuesday, December 1st will probably be Mayo, Florida where we can boondocks for two nights at John Palmer’s place.  This itinerary would have us traveling about 400 miles on Friday, 300 miles on Saturday, 340 miles on Sunday, and 75 miles on Tuesday.  Friday would be a longer drive by about 2 hours than we normally plan, but very doable.  Also, this time of year we like to get as far south as quickly as possible.

Linda opened a bottle of Leelanau Cellars Mixed Berry Winter White wine to have before, during, and after dinner.  For dinner Linda cooked a squash and heated up some frozen corn and mock chicken tenders (vegan).  After dinner I tried to check my e-mail but our Internet connection had slowed to an unusably slow speed.  At 8 PM I participated in the SLAARC Information Net and then came back upstairs and went to bed.  We both took some Tylenol PM at 11:30 and then turned out the lights.

 

2015/11/20 (F) The End of Projects (for now)

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Linda was up at 5:45 AM again and off to the bakery at 6:15 but this was the last time until spring 2016.  There is still more to do on both the software project and year-end accounting but she will do it remotely.  We need the weekend and the first three days of next week to get the motorcoach, the house, and us ready to travel and prepare for our Thanksgiving Day family gathering.  Also, unlike the last two winters, Linda does not plan to fly home in late February to take care of year-end accounting and tax work.  She will handle all of that from Florida instead, so she has to make sure she has everything she needs with her in the bus when we leave.

This was likewise the last day for me to work on bus projects.  The things I needed to do in the bus included:

  • Install metal edging to protect exposed tile edges.
  • Grease the steering column.
  • Install filter material over the HVAC holes under the bed.
  • Mount the West Mountain Radio RigRunner on the dashboard.
  • Pull the chassis battery tray out and check/clean/tighten the connections.

But I had a few other things to attend to first.

I was up and dressed at 7:45 and had an alarm set on my iPad for 8 AM to remind me to pick up our coffee bean order from Teeko’s.  I had a bowl of granola for breakfast and then called Brighton Honda.  My last oil change was at 99,280 miles and I now have over 105,000 on the odometer so I made an appointment for Monday afternoon to have the oil changed.  I had a cup of tea in the living room where I spent some time with our cats.  I then went to my office and replied to an e-mail from Gary at BCM.  I called Teeko’s to make sure our coffee was ready to pick up.  Mary did not have it packaged yet but said she would have it ready in an hour.  I indicated that it would be longer than that before I got there.  I called Discount Tire in Howell to see about having the tires on the Element rotated.  They were running 2 – 3 hours so I made an appointment for Monday morning.  I called Brighton Ford/NAPA to order an air filter for the bus.

I moved the brass colored stair edging into the bus and checked the temperature.  It was 64 degrees F so I bumped the thermostats up just a bit.  I also switched the remote temperature sensors so that #1 was in the freezer (top) and #2 was in the fresh food compartment (bottom).  I removed the ham radio antenna from its magnetic mount and put it in the car.  I finally left at 11:45 AM on my errand run.

My first stop was Wendy’s where I had an order of French fries for lunch.  I then went to Lowe’s, which was just across the street, for carpet stain remover and looked at tarps while I was there but did not buy one.  I don’t think we will be able to create enough space in the garage for the lawn tractor so I want to cover it for the winter.  From there it was less than a mile east on Grand River Avenue to the car wash.  I had taken the ham radio antenna off before I left the house but the car wash knocked the magnetic mount cellular booster antenna loose.  I pulled into a parking spot, put the cellular antenna back in position, and reattached the ham radio antenna.

I backtracked that same mile and stopped at Teeko’s to pick up our coffee order.  It seemed light but Mary already had it bagged and I was anxious to move along so I did not check it.  I continued west on GRA to the Bank of America branch near The Home Depot (which I should have done after stopping at Wendy’s).  With colder temperatures coming the next few days I decided to drive to the Shell station in Brighton and top off the tank.  The sign said regular was $2.059/gallon but the pump I used was set to $1.959.  Deal.

When I got home I checked the coffee order and realized something was not right.  There were supposed to be 16 vacuum sealed 1/2 lb. bags, four each for four different coffees, for a total of eight pounds of beans, but there were only 10 bags.  Some of them were definitely much less than a half pound but I did not have a scale and so I had no way to know for sure what the total weight was.  Three bags were also unsealed and some of the beans had spilled into the larger bag.  Two of those bags were the same bean but unfortunately the third one was different so I had no way of knowing which bag, or bags, the loose beans came out of.  I dumped the loose beans into the bag that was the most open as that was the easiest one to get them in.  I closed the three unsealed bags with spring clips, put everything back in the carry bag, and drove back to the coffee shop.

I was not pleased with the situation, especially the fact that I had to make this extra trip, but I worked through my frustration while driving and was friendly and courteous while I was there.  Being upset and nasty to people never accomplishes anything good.  Roger was there in addition to Mary and once I explained what we had ordered on Monday evening from Jeff it was obvious that something got lost in translation.  They will make it right and we will pick it up late in the afternoon on Monday.

For some time now we have felt that we do not always have Jeff’s full attention when he is waiting on us.  Teeko’s has had its challenges over the last couple of years, first with road construction making access to the strip mall more difficult, and now with the opening of a Panera on the opposite corner of the intersection.  My sense is that they have struggled financially as evidenced by the fact that they never spent the money for a proper neon sign.  As a result the shop is not as visible as it should be even though it is located at a major intersection.  Jeff got married last year and they just had their first child in September.  With those added responsibilities he went back to work driving a delivery truck for PepsiCo, which has a major plant on the south central side of Howell.  His parents, Roger and Mary, have been left to run the coffee shop during the day, which I suspect is not what they intended to be doing in their retirement.  Still, they are always very pleasant to deal with and I feel for their situation.

As much as we like Panera, when we still lived in Farmington Hills we tried to patronize a series of small, independent coffee shops but they all failed in the end.  Some failed because of mis-management, but ultimately they could not compete with the Starbucks, Panera, and Einstein Brothers stores in the area.  Sadly, I suspect this will also be the fate of Teeko’s even though it is a nicer coffee shop than the Biggby’s just down the street.  And it’s too bad (for us at least) as we really enjoy being able to purchase a variety of green beans and have them roasted to order.

Back home I finally got to work on the bus around 3 PM.  I got all of the old silver colored metal stair edging from the garage and determined where each piece had been installed.  I realized that I did not have a good way to cut the new edging nor did I have the time to measure, cut, and install it before it got dark.  I really wanted/needed the exposed edges of the tile protected so I decided to reinstall the old edging.  Although it had obviously seen heavy use over the years it was still serviceable.  Of equal importance was that it was already cut to approximately the correct length and angles.  I checked that the holes on the new edging would fall in different places than holes in the old edging.  That was the case, so I held each piece in place and drilled a small pilot hole at every third hole.  I changed to a different bit to drill through the metal that secures the edge of the plywood bus floor and then screwed each strip of metal edging in place.  The new edging will cover the holes from mounting the old edging.

This was the only work I was going to get done on/in/around the coach today.  Linda had called by this point to let me know she was heading home and was going to stop at Meijer’s along the way.  As soon as she got home she started making three batches of granola.  She is going to make and freeze as many batches as she can fit in the freezer so we can enjoy this fabulous granola well into winter.

While Linda made granola I worked at my computer cleaning up old e-mail.  Dinner was vegan Pad Thai; not like the real thing, of course, but it was easy, hot, and tasty enough.  We had some small oranges for dessert.  I worked at my desk for a while after dinner deleting old e-mails.  I quit at 8 PM to watch a few TV shows and work on this post.

 

2015/11/17 (T) Drivable Again

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Linda set her iPad alarm for 5:45 AM.  I heard it go off and got up shortly thereafter even though I did not turn out my light last night until 12:30 AM.  She got up at 6 AM and was showered, dressed, and out the door by 6:20.

I tuned in Weather Nation on WILX TV out of Lansing while I folded the clean laundry.  Of all the stations we can pick up this is the only one with a dedicated weather sub-channel.  The current forecast was for two more days with high temperatures near 60 degrees F but high humidity and rain as moisture races north from the Gulf in advance of a cold front.  By the weekend we are looking at highs at or barely above freezing and lows in the low 20’s.  The 10-day forecast has us back in the 40’s by Tuesday so we should not have any weather difficulties for Thanksgiving and the following day when we head south.

We planned to re-install the two front seats in the bus late this afternoon and I plan to take it on a fueling run tomorrow so I can run the Aqua-Hot diesel-fired hydronic heating system instead of running electric heaters.  I will also drain and refill the fresh water tank, but those are tomorrow’s tasks.  I had other things to do today, starting with the laundry.

I needed to wait until late morning to do the final cleaning of the tile in the cockpit and had several things to do that had to wait for the cleaning to be done first.  To make good use of my time I decided to measure, cut, drill, and paint the 1/2″x3/4″ aluminum angle that will serve as a retaining bracket for the refrigerator.  I will install it tomorrow after the front seats are re-installed and out of the way.

With that done I got the 3/4″ piece of walnut that Jarel cut and shaped for me to cover the front edges of the plywood under the refrigerator.  The piece sticks up a little above the top of the top layer of plywood so I wanted to install it in a way that will allow it to be easily removed.  That precluded the use of nails, even small ones.  I did not want the appearance of screw heads and wasn’t interested in drilling deep countersunk holes and using plugs.  (The woodwork in the bus was essentially assembled this way and most of the plugs have come out.  We will probably put them all back in once we are done reconditioning the wood even though I would rather not.)  That left Velcro as the only reasonable option, so I started a shopping list.

My next mini-project was to attach the 1/4″ walnut veneer plywood to the face of the pull-out pantry.  Jarel had ripped two pieces to the proper width for me but neither one was quite long enough to fully cover the front of the pull-out pantry.  Step 1 was figuring out where to have the two pieces meet and then determine how long each piece needed to be.  The next problem to solve was how to attach them.  I decided to use glue, clamp the walnut panels to the front of the pantry, and then secure them using screws from behind.  I looked for my large wood clamps but could not find them so I added face clamps to my shopping list.

The front structure of the pantry is 1/2″ thick ash and I planned to drill countersunk holes from the inside so the screw heads would be flush.  That meant I needed #6 5/8″ screws, which I did not have, as 3/4″ screws would probably puncture the veneer.  I added the screws to my shopping list.  I selected a small drill bit and drilled holes from the inside just below the top board and just below each shelf plus one just above the bottom shelf.  Because of the metal side plates these locations were easier to reach on the inside.  I then switched to my countersink bit and drilled the holes out from the inside.

Back in the garage I sprayed a second coat of black paint on the aluminum angles for the refrigerator retaining bracket, moved a load of laundry to the dryer and put another load in the washer, and then took my shopping list and went to Lowe’s.  Lowe’s had a very clever Automax self-adjusting face clamp with a 6″ reach.  It was a little pricier than the 3″ version which was a little pricier than the 3″ manual adjust version, but the size and auto adjustment feature swayed my decision.

On the drive back to house I had a nice QSO with Steve (N8AR) on the South Lyon 2m repeater.  When I got home I had some wasabi/soy almonds and sourdough pretzel nibblers with hummus for lunch.

Returning to the bus work I cleaned the tile in the cockpit using Armstrong Once ‘n Done and rinsed it with a clean sponge and warm water.  I then returned to working on attaching the walnut veneered plywood to the face of the pantry.  I decided which piece to use for the longer bottom section and which portion of the other piece to use for the top section.  In the shop I clamped each piece in turn to a 2×4, set the Boca saw guide, and trimmed them to length.

The 1/4" walnut veneered plywood clamped to the front of the pull-out pantry.

The 1/4″ walnut veneered plywood clamped to the front of the pull-out pantry.

Back in the bus I applied the bottom piece first.  It was slightly curled, lengthwise, so after applying Titebond II glue to the back I positioned it using the two Automax face clamps and then used C-clamps with scrap pieces of underlayment to hold it flat while protecting the veneer.  I then installed #6 5/8″ SR screws from the back to secure the face plywood.  I installed the upper panel using the same procedure.

We are using the same handle for the pantry that we have used throughout the bus.  Jarel made a 4-1/2″ by 8″ piece of 3/4″ walnut with coved edges to serve as a decorative base for the handle and to cover the joint between the upper and lower pieces of veneered plywood.  I marked the vertical centerline on the back and then marked two holes on 3″ centers, centered vertically.  I selected a 1/8″ drill bit, which was slightly larger in diameter than the #8-32 machine screws used to secure the handle, and drilled the holes from the back side using a block of 2×4 as a drill guide to make sure I went straight through the board.  (A drill press would obviously have been the correct way to drill these holes, and I have one, but it is buried behind other things where I cannot get to it.)

I clamped the decorative base to the front of the pantry centered horizontally and vertically on the joint between the two veneered panels.  Using the handle mounting holes I drilled all the way through the front of the pantry.  I bought special handle mounting screws the other night that are 2″ long but can be broken off at 1/4″ intervals.  I needed a 1-3/4″ length, so I inserted the screws through the holes from the back and broke off the first section with a pair of pliers.  I screwed them into the handle, temporarily securing the block.  I then drilled four countersunk holes from the inside of the pantry into the back of the decorative block and secured it with 1-1/4″ self-drilling screws.  I left all of the other clamps in place while the glue dried.

The only thing I did not get done on the pull-out pantry was attaching the door stop to the bottom of the face.  I will take care of that tomorrow.

Linda called at 3:30 PM to let me know she was on her way home.  I started working on remounting the accelerator pedal.  I got the pieces of old tile that were installed in that area and used them as templates to mark the location of the mounting holes.

Yesterday I discovered a grease fitting on the steering column.  It is located towards the center front of the bus about 8″ up from the floor.  Joe has never put grease in this fitting when he has serviced the chassis and for all I know it may not have been greased since it left the factory.  I wanted to get some grease into this fitting before I remounted the steering column shroud but I did not have a grease gun so I put that on my next shopping list.

Linda got home a little quicker than usual due to lighter than normal traffic.  After changing into her work clothes and grabbing some pretzels for a snack she came out to the bus to help.  I set the accelerator pedal upside down on top of the brake pedal to get it out of the way and drilled holes at the three points I had marked.  Linda handled the vacuum cleaner as we are trying to keep the coach clean.  I set the accelerator pedal where it belonged and started the three lag screws by hand.  Linda then held the pedal up while I tightened the three screws with a socket and ratchet.  I also drilled a small hole for a screw to secure the cable clamp on the accelerator wiring harness and installed that by hand as there was no room for the Rigid drill/driver.

I did not want to install the steering column shroud until I had greased the fitting but I went ahead and installed the base bracket.  Again using an old tile as a template I lightly marked two of the five holes.  I removed the old tile, set the bracket in place, and lined it up with the two marks.  I then marked the other three holes.  I selected a suitable drill bit, smaller than the diameter of the screws, and drilled through the tile and a little ways into the plywood below.  The screws were 5/8″ pan head Philips so I installed them by hand.

It was finally time to install the two front seats.  We got the base/pedestals from the library and checked to make sure the paint was dry.  It was, so we moved them to the bus.  I was going to install the driver’s seat first but the 3/4″ holes I had drilled in the tile when I installed it were not big enough.  Actually, they were exactly the right size if they had been in exactly the right place.  I needed to enlarge them to 1″ but did not have a 1″ drill bit.  I added that to my shopping list and we proceeded to install the passenger seat.

I set the base over the four captive mounting bolts and put a large/thick washer over each one followed by a substantial lock washer and finally a nut.  I ran the nuts down by hand as far as I could and then used a socket and ratchet to snug them down.

By now it was half past dark.  We needed dinner and stuff for the bus so we headed to Lowe’s where I bought a 1″ twist drill with a 1/2″ shank.  We then went to the new Panera, on the same property as Lowe’s and Walmart, for dinner.  This Panera had a different look and feel than the older ones, which a much smaller bakery section, but the food and coffee were the same and were good.  After dinner I drove across the street to O’Reilly’s Auto Parts and bought a grease gun.

On the drive home I decided to defer greasing the steering column until tomorrow. Our priority was getting the driver’s seat installed.  I used the 1″ twist drill bit in our 1/2″ Craftsman drill to enlarge the four holes.  The base/pedestal has 1″ long alignment tubes on the underside so the holes in the tile and underlying plywood had to be big enough to allow for less than perfect positioning.  With the holes enlarged I dropped the base in place, set a large washer over each hole, and threaded the new bolts into holes in the structure of the bus.  That was the end of the bus work for today.  We retired to the basement recreation room and watched NCIS and NCISNOLA before going to bed.

 

2015/11/16 (M) Tiling the Cockpit, #3

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Linda planned to go to the bakery today but decided yesterday to stay home and help me instead.  Based on the 10-day forecast this looks like our last decent weather day to work on the bus and we wanted/needed to make the most of it.

We had breakfast at 8 AM (granola with blueberries and a banana) and had a cup of Stash China Black tea.  I had a text message from Kristine Gullen regarding getting together with her and Jim on Saturday and replied in the affirmative.  We finished our tea by 8:30 and got to work.

I really wanted to finish tiling the cockpit of the bus, or at least as much of it as we could.  That meant cutting and fitting tiles for the stair treads and risers and the two side walls of the entry steps, gluing them in place, and then grouting all of them.  We needed to mount the table if possible and I also needed to build a new step for the platform.  That was a lot to get done in one day and even before we started I doubted that we would get it all done.

When we opened the bus we were surprised to find that the tiles on the walls of the platform had slipped all the way down to the floor tiles.  Obviously I should not have removed the spacers right after installing the tiles and should have to left them in place for any horizontal grout spaces on vertical surfaces.  Oh well, not much to do about it now.

Keith called to see if he should come and mulch the leaves one last time.  The weather the last few days had been very nice, unseasonably warm and dry.  Today was also a beautiful day but the forecast going forward was for much cooler and wetter conditions, so this was an ideal day for our last lawn mowing of the 2015 season.

We measured and cut the tiles for the face of the platform and out to the door.  At that point I evaluated what I needed to do to complete the job.  Basically, I needed to cut all of the tiles for the entry steps and walls and then install them from the bottom up.  Every piece of tile was going to be smaller than a full 16″x 16″ tile and custom cut so even though the square footage was not that much there would be more pieces than usual and it was obviously going to take quite a bit of time to get all of the pieces ready to install.  I thought we could be ready for adhesive in two hours but Linda figured it would be at least three.  It also meant working with the door open which would make it difficult to keep the interior as warm as we needed.

Phil showed up with his excavator and a dozen bales of straw.  I knew the excavator was for a different job as he did not have anything left to do at our place that required it.  He was here to finish covering the topsoil and grass seed with the straw.  We took a break to go talk to him and confirmed that he was done with the driveway and French drain projects except for the straw.  He staged the bales where he needed them but said he had to leave to dig a perk test hole at 1:30 PM and would be back mid-afternoon to finish spreading the straw around.

Linda suggested that we go ahead a grout all of the tile we had already installed.  I was more emotionally invested in completing the tile work than Linda but had to agree that this was the prudent thing to do.  Until the tile was grouted we could not reinstall the accelerator, the steering column shroud, the seat bases, and the seats, so grouting the tile was clearly a critical path item and that is what we did.  It was after noon by the time we finished so we took a break for lunch.  Phil had taken off by this time to go dig the test pit.

Lunch was grilled vegan Italian sausage on a bun with mustard and relish and black grapes on the side.  Keith finished up mowing the yard while we were enjoying a cup of Rooibos tea.  We paid him and chatted about next year.  I gave him our approximate timeframe for returning home from Florida and asked him to go ahead and start mowing next spring whether or not we were here.  We have had Keith take care of our lawn since we bought our house in the country and he has been very good about doing that when we are away and allowing us to catch up with him when we get back.

By the time we got back to work on the bus it was after 1 PM and I had to concede that we were done working on the tile until next spring except for cleaning them, which had to wait until tomorrow as the grout has to cure for 24 hours before final cleaning.  With that decision made we considered what else needed to be done and in what order.

The first order of business was painting the two front seat bases black.  We spread out painter’s plastic on the driveway and taped it down.  We set the bases there and then masked off the top portion with the swivel bearings and mounting bolt.  We wire brushed the bases to remove rust and then went over them with a sanding sponge.  I used a cleaner/degreaser and water to clean them and then gave them a coat of black rubberized undercoating paint.

The next order of business was getting all of the tools and materials that we no longer needed out of the bus to give us room to work on other things.  On Saturday I re-installed the bump out on the walnut cover for the passenger side HVAC duct.  The duct needed to have two 4″ holes drilled in it to match the holes in the metal duct, so that was the next task.  I measured very carefully and transferred the measurements to the face of the cover with equal care.  Even so, I was off slightly and had to use the sheet metal nibbler to enlarge the bottom of each hole.  At least I had a relatively straightforward way to fix this problem; I am not always so lucky.

With the holes enlarged we put the cover in place.  The 4″ round plastic registers fit through the wood into the duct but not all the way due to two tabs.  I trimmed the tabs off using the Porter-Cable oscillating saw and trimmed a little bit off of one of the outer mounting flanges to make it fit flush.  I drilled holes through the two mounting holes on each register using the #5-6 self-centering drill bit and secured them with #6-5/8″ SR screws.  We then removed the two temporary black plastic registers from the front of the built in sofa.  I trimmed the tabs off of two new brown ones and installed them using the same procedure as the first two.

In the grand scheme of things getting the cover in place and the four registers installed was a small task but it needed to be done and stood in the way of other things.  The cover has been stored on top of the two front seats, which have been lying on their backs on the kitchen floor of the bus for weeks.  We plan to re-install the seats late tomorrow afternoon.

Two more small, but critical, tasks were securing the pull-out pantry and the refrigerator.  I have assumed for quite a while that we would secure the pantry for travel with some form of sliding latch but had not thought about it in any detail.  We also needed to secure the refrigerator but I had not thought about this in any detail either.  As we pondered the pantry latch it slowly became obvious that we did not have enough wood for a strike plate to receive a pin and we did not have two unobstructed surfaces that were in the same plane, which would be required for the kind of latch I had been thinking about.

As for the refrigerator, one of our bus nut friends secured their unit by running mounting bolts (machine screws) through the floor of the cabinet above the fridge and threading them into the unused tapped holes provided for the upper door hinge (if it was reversed) .  After looking at it for a while we realized that we could attach a section of small angle to the inside of the right alcove wall with the other side just against the face of the fridge case but not over so far as to interfere with the door gasket.  My measurements indicated that a 1/2″x3/4″ angle would be just right.  It looked to me like two 12″ pieces, one by the freezer door and one by the bottom of the fresh food compartment door, would be more than adequate to keep the refrigerator from rolling out as it cannot shift sideways or twist due to the aluminum angle on the left/hinge side at the floor.

About this time Phil returned in a red pickup truck.  He finished distributing the straw and loaded three unused bales into the back of his truck.  He pulled up in the main drive and we invited him into the bus to see what we had been working on all summer.    It is always a pleasure working with Phil.  If/when we build a barn we will have him do all of the site prep and finish grading.  He will figure out the final cost for the driveway extension and French drain and send us an invoice.

Linda prepared an easy but tasty dinner consisting of a nice green salad, mixed frozen vegetables (corn, peas, and carrots) suitably reheated, and mac-n-cheese that was both dairy-free and gluten-free.  After dinner we went to Lowe’s and The Home Depot.  At Lowe’s we bought a 1/16″ thick 1/2″x 3/4″ aluminum angle and three 8 foot lengths of brass colored nose edging but did not find a latch that we liked.  At The Home Depot we bought some screws for securing the handle on the front of the pull-out pantry and a solid brass door stop to keep the pantry in place.  The door stop folds up when not in use and should work to keep the pantry closed while traveling.

Although the new Panera on the southwest corner of Grand River Avenue and Latson Road was finally open for business we stopped at Teeko’s Coffee and Tea on the northeast corner of that intersection.  Jeff was there and took our order for eight pounds of coffee beans.  We got two pounds each of Ethiopian Yirgacheffe, regular and decaffeinated, the Seattle Blend (regular), and the Sweet Dreams blend (decaffeinated).  They will roast the beans and then let them outgas for a few days before vacuum sealing them in half-pound portions.  This allows us to take them with us in the bus and keep them very fresh until we are ready to use them and to change what we are drinking more often.

We got home just after 8 PM and took our iPads downstairs to use while we watched our Monday evening CBS TV programs.  We caught the weather forecast and then headed to bed.  It looks like we will have two more days with unseasonably high temperatures near 60 degrees F but with intermittent rain and then a serious cooling trend with highs this weekend barely above freezing.  Our time for working on the bus and being in Michigan is definitely running out.

 

2015/11/11 (W) Two for One

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We had late morning dentist/hygiene appointments today so Linda did not get up early to go to the bakery and we slept in and got up at 8:30 AM.  We showered and dressed and finally had granola for breakfast at 9:15.  She made this batch of granola yesterday and it was very yummy.

Since the mice have recently been defeating our simple live traps I cleaned our more complicated one yesterday and set it up last night with a broken open peanut butter pretzel for bait.  When I checked the trap this morning it had two brown field mice inside.  They were anxious to get out and I was glad to oblige.  I set them free in the southwest part of our property on the other side of the road.  The last I saw of them they were headed south into dense cover and away from the house.

Our appointments were at 11 AM in Dearborn.  Linda left at 9:45 and I followed about five minutes later.  We took separate cars since she had to go to the bakery following her appointment.  Before I left I checked on the state of charge of the house batteries in the bus.  There were at 95% SOC.  I turned the charger off last night to let the battery bank drain down a little.  I turned off the Broan cube heater and the three toe-kick heaters and then shutoff the AC power coming into the coach.  I checked that the inverter was working, which it was, and left for my appointment.

We both had good checkups but Linda will need a crown in the spring.  A tooth with an old filling had weakened and needs to be capped.  The dental assistants/hygienists have started taking blood pressure readings as part of modern dentistry’s role in monitoring and promoting overall health.  I don’t know how accurate the wrist cuff machines are but my blood pressure was 121/59 and Linda’s was 128/67, which are excellent readings if they are even close to being correct.

On the way home I stopped at the new Menard’s on Wixom Road just north of I-96.  I was looking for 1/2×2″ fine thread carriage bolts but all they had were coarse thread in longer lengths.  As long as I was there I picked up a 6-pack of work socks and two more of the good live traps like the one we already have.

Back at the house I called Terry at A-1 Upholstery to confirm that our spacer cushion for the bus sofa was ready and that she would be there Friday morning.  Her response was affirmative on both counts.  I then called Josh to verify that he would be at his shop on Friday morning and he said he would.  I need to stop there on the way to A-1 Upholstery and return two swivel seat ring bearings.

The new gravel driveway extension and RV parking pad. Phil, on the left side of the driveway by the nearer utility pole, rakes out the topsoil he placed along both sides of the driveway.

The new gravel driveway extension and RV parking pad. Phil, on the left side of the driveway by the nearer utility pole, rakes out the topsoil he placed along both sides of the driveway.

Philip Jarrell from Precision Grading was here working on the driveway extension when I got home.  After my phone calls I changed into my work clothes and went out to chat with him for a few minutes.  Phil had brought another load of screened topsoil and was using his track loader to place it along the sides of the driveway extension and at the west end of the property where the French drain begins.  He rough graded it with the track loader and then raked it out by hand and spread grass seed.  He will bring straw bales with him on a subsequent trip to cover the soil/seed but he wanted to get the seed down before he left as we have rain and wind forecast starting late this evening and through tomorrow into Friday.

I finally got to work in the bus at 2 PM.  My objective was to get the SurePly underlayment installed on the passenger seat platform floor.  I lightly sanded the floor patch compound I spread around last night and vacuumed up the particles.  I then mounted the head of each of the new carriage bolts to a thick plastic washer using 3M Heavy Duty (double-sided) Mounting Tape.  I slid the heads into the two mounting channels with the washers under them so the washers held the bolts up off of the bottom of the channel and forced the square collars up in the open slot of the channel where they could not turn when a nut was tightened on them.  This was a critical step because once the underlayment and tile are down I will not be able to get to the heads of these bolts.

With the bolts in position I got the piece of SurePly from the garage.  I was starting to slip it into position when I remembered that I installed an angle bracket yesterday but had not cut out a small piece of the underlayment to fit around it.  So I took the piece back to the garage, cut out the necessary space, and took it back to the coach.  I am starting to wonder how many hours I would have saved by having a proper shop set up right outside the front door of the bus.

[ Photo 2 of 2 – HR – The SurePly underlayment on the co-pilot/navigator platform floor showing how it fits under the outside wall panel and over the four mounting bolts for the seat. ]

The SurePly underlayment on the co-pilot/navigator platform floor showing how it fits under the outside wall panel and over the four mounting bolts for the seat.

The SurePly underlayment on the co-pilot/navigator platform floor showing how it fits under the outside wall panel and over the four mounting bolts for the seat.

The underlayment slipped under the switch panel by the outside wall and dropped over the four mounting bolts just like I planned it, so taking most of yesterday to carefully cut and drill the piece paid off in the end.  That felt good, especially in comparison to how yesterday felt.

The weather today was lovely, reaching a high of 58 degrees F with sunny skies and I am sure that added to by general sense of well-being.  Our part of Michigan is under a high wind warning starting this evening, however, with maximum gusts of 55 to 60 MPH possible.  It’s a good thing we have a whole house generator because those kinds of winds cause power outages.

I decided to screw the underlayment to the bus floor rather than use staples.  Again, I did not want to get the big air-compressor and staple gun out, but I also wanted to use the screws to pull the underlayment down tight to the bus sub-floor.  I was about 50% done when I saw that Phil was putting his track loader back on the trailer.  I thought he was packing up to leave so I went out to talk to him briefly.  I went back to the bus and got another 25% of the piece screwed down before I ran out of screws.  I was using primarily 1″ #6-SR self-drilling screws with some 1-1/4″ of the same kind.  Once again my work was halted short of completion by the lack of some small part.

Phil was finished and on his way at 4:15 PM and by 4:30 I was headed to Lowe’s.  Linda texted me that she was leaving the bakery and I had a nice QSO with Tom (K8TAF) while running my errand.  Lowe’s only had one pack of the 1″ screws, quantity 100, but I thought that might be enough to get me through tomorrow.  I also bought a pack of 100 1-1/4″ screws.

For dinner Linda cooked a couple of yams, heated up a couple of vegan sausages with sautéed onions and red peppers, and steamed some fresh green beans. Yum, yum, yum.  After dinner we sat in the living room for a while using our iPads.  At 8 PM we watched a few nature and science programs on PBS.  Jarel called to confirm when I was coming down to Logansport, Indiana and said that Friday would work.  Linda is headed back to the bakery in the morning so she went right to sleep after we were done watching TV.

 

2015/11/08 (N) SLAARC Elections

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Madeline was in bed last night at 8 PM and fell asleep quickly.  We were in bed before 10 PM.  Linda fell asleep right away and I put my iPad away and turned off the light at 10:30 PM.  Good thing, too, as Madeline started coughing at 5:30 AM.  Linda got up at 6 AM and brought her into our bed.  I don’t know if she ever fell back asleep but we all stayed there quietly enjoying the warmth of the covers until 7:30 AM, by which time the house was warming up.  Hurrah for programmable thermostats!

Being Sunday morning, and having Madeline here, we were in no hurry to get up, get dressed, or get busy.  Not that we had nothing to do, we just were not in a hurry to do anything.  Linda prepared baked French toast last night, with a little help from Madeline, and let it sit overnight in the refrigerator.  She got up at 6:45 to pre-heat the oven and again at 7 to put the dish in to bake.

I got up at 7:30 and made coffee.  The downlight over the end of the counter where I make the coffee burned out last night so I replaced the bulb.  Linda set the table and took the French toast out of the oven at 8.  When she cut into it and served out pieces for each of us it was obvious that something was very wrong.  Instead of baked French toast we had inedible goo.  Linda has had very few recipe failures since we switched to a whole-food plant-based (WFPB) vegan diet but this one took first place.  She mentioned that it was a different recipe than she has used in the past and that she used an egg replacer she has not used before which did not seem to dissolve correctly last night.

Linda was willing to make vegan pancakes but I did not see any reason for her to go to that trouble.  We still had plenty of granola, part of a loaf of cinnamon raisin bread, and fresh berries, all of which made for an easy but tasty breakfast.]

Madeline plays (at) the organ. It is one of her favorite “toys” at our house.

Madeline plays (at) the organ. It is one of her favorite “toys” at our house.

After breakfast I cleared the table and then read a book to Madeline while Linda cleaned off the dishes.  I turned on the fireplace and we drank our coffee in the living room while Madeline found various things to play with, ultimately ending up at the organ.

By 9:30 AM we were feeling like getting dressed.  I put in my work clothes and finally got to work in the bus at 10 after turning up the thermostats in the library, garage, and bus.  The first thing I needed to do was screw down the last/top layer of SurePly underlayment in the landing and driver area.  I used #6 SR (square recessed) self-drilling wood screws in three different lengths based on what was underneath the underlayment.  I chose to use screws rather than staples for several reasons.  The main one was that I needed the ability of the screws to pull things together.  The other reason was that I did not want to get the air compressor and stapler out for this relatively small number of fasteners.  (The SurePly underlayment for the main floor of the bus was stapled with approximately 350 staples per full 4’x8’ sheet.)

I pulled up the larger piece of SurePly one last time, measured the location of the boundary between the original bus floor and the new patch, marked the boundary on the top of the large piece, and put it back in place.  I carefully aligned the smaller piece to the stair edge and along the front and made sure the larger piece also fit correctly.  The smaller piece sits entirely on the new landing, which is 3/4″ plywood, so I secured it with 1″ screws, spacing them 2-to-3 inches apart along every edge and about 4 inches apart in the field.

The 1/2″ piece of plywood just forward of the driver’s seat was partially unscrewed and needed to be screwed back down.  Since it was installed over the original 1″ thick plywood bus floor I replaced the existing screws with 1-1/4″ screws and added more, especially along the edges.

To secure the larger piece I used 1-1/2″ screws over the patch, which was already about 1-1/4″ thick.  Over the original 1″ thick plywood bus floor I used the 1-1/4″ screws and over the 3/4″ thick landing I used 1″ screws.  I ran out of the 1″ length before I got the larger piece secured.  As much as I did not want to spend time driving around today I could not finish this task without the proper screws so around 11:15 AM I headed off to Lowe’s.  As long as I had to make the trip I looked for washers to space up the mounting bolts for the passenger seat pedestal base and nylon washers to go under the nut on the main mounting stud for the two swivel bases.  I found something that might work for the former but not the latter.

Linda and Madeline were getting ready to leave as I returned home just before noon.  Madeline was upset because Linda made her wear a sweater under her coat and she did not want to.  She is generally a cheerful and pleasant little girl but we never know when or why she is going to draw a line in the sand.  She doesn’t always or even usually get her way but she is persistent.  The tears, of course, are not the result of genuine injury and are usually quickly enough wiped away by focusing her attention on something else.  They finally pulled out of the driveway at 12:15 PM for an outing at Kensington Metropark.

I finished securing the larger piece of SurePly over the landing and then started on the next task.  I had decided to patch in an area at the end of the passenger platform where it drops down into the back of the driver area.  The area to be patched was only 12-3/4″ long and less than 4″ wide but the underlying metal was rounded over in this area and there wasn’t much I could use to attach new wood.  The area was also deep and not level.  I ended up making a sandwich with two layers of SurePly, two wood shins on top of those, and a piece of 3/4″ plywood on top.  I got all of the pieces cut and fitted and then marked them with pencil lines down the exposed edges to act as alignment marks.

I carefully assembled the sandwich upside down in the shop and screwed it together from the bottom.  I then put it in place in the bus and measured for a vertical piece with an angled rear edge to catch the outside edge of the patch and hold it up.  I secured the patch with one 1-1/2″ screw near the front and secured the vertical piece with one screw into the same piece of wood.

Building and installing this patch took a while and I was just finishing it when Linda and Madeline got home around 3:30 PM from their trip to Kensington Metropark.  By this time it was too late to start working on the underlayment for the passenger seat platform as I needed to stop working at 4 PM and get cleaned up for our amateur radio club meeting this evening.  With the little time remaining I unscrewed the top of the step and removed the two screws that held it to the rear and side walls of the co-pilot/navigator platform.  I then removed a half dozen flat head wood screws that held a piece of metal trim to the front edge of the platform.

The screws were rusted but came out.  The issue for my work was that the heads were not countersunk and stuck above the metal in a way that would interfere with installing the sheet of underlayment.  I used a 7/16″ drill bit to create tapered holes and may go back tomorrow and use my countersink bit.  I looked, but did have any appropriate screws to replace the ones I took out.  That meant another trip to Lowe’s which I could do after dinner on my way to the ham radio club meeting.

I put the two swivel pedestal/bases back in the landing and locked the bus.  I made sure everything was in the garage that needed to be and closed the overhead door.  I showered and shaved and put on clean clothes.  I then sat on the living room sofa with Madeline while Linda fixed dinner.  I worked on this post while Ms. M played games on Linda’s iPad.  It’s amazing to watch a 3-year old manipulate an iPad.  Their use of the touch screen is intuitive, which is cool, and it holds their attention in a way that other activities do not, almost to the point of obsession or addiction, which can border on troubling.  In spite of how much Madeline likes to eat, Grandma Linda had to gently take the iPad away and get her to come to the table for dinner.

As part of her food planning for this weekend Linda had picked up some mock turkey patties with gravy.  She also picked up some vegan heat-n-serve mac-n-cheese.  Those were the main course this evening along with a nice green salad and the rest of the fresh pineapple.  Dessert was going to be cake but I had to leave before it was served.

I left at 5:30 PM and drove to Lowe’s in New Hudson.  I monitored a QSO between Mike (W8XH) and Steve (N8AR) until Steve reached the meeting location in South Lyon.  I then called for Mike and we chatted until I reached Lowe’s.  I bought a box of 1-1/4′ long # 12 flathead wood screws and picked up three 40 W appliance light bulbs for the microwave in the house as the installed ones had burned out.

I got to the Witch’s Hat Depot at 6:35 PM so I had a chance to visit with my fellow hams before the meeting started at 7 PM.  Steve (N8AR) had a display set up with several different DC power meters he ordered off of EBay.  The business meeting was longer than usual because we had to elect officers for 2016.  The process was very smooth, surprisingly so actually, but still took 10 minutes.  The meeting was done by 7:20 after which the club president, Harvey (AC8NO), did a presentation on his Icom IC-7200 portable base station transceiver.

I was back home by 8:40 PM.  Madeline had already gone to bed so Linda and I had some quiet adult time to enjoy a cup of hibiscus tea.  We were both tired after long days of work and play but we did a lot today and felt good about the things we accomplished.

 

2015/11/07 (S) Measure One, Cut Twice 

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We were all up at 7 AM.  I got dressed and left at 7:25 AM for the SLAARC breakfast in South Lyon.  Linda and Madeline had toaster waffles and fresh berries for breakfast at home.  The main reason I went to breakfast was to talk with Larry (K8UT) about a plug-in for WordPress that he recently found and though I might want to use for the SLAARC website.  He purchased a five site license for the full version of a survey plug-in and was willing to donate one use to the ham radio club.

When I got home at 9:30 AM the girls were getting ready to leave.  Linda’s plan for the morning was to take Madeline to the Howell Public Library.  The library has a very nice play area for younger children and a good selection of children’s books.  Apparently they planned to be gone for a while because they had a bag packed with snacks and other things for an extended outing.  I changed into my work close and when they left I resumed working on the bus.

My first objective was to cut the final piece of SurePly underlayment for the entry landing and area under the driver’s seat.  It was a large and complex piece that took me a long time to lay out even using the piece that goes under the driver’s seat as a template.  When I finally had it cut and drilled with the holes for the seat mounting bolts I took it to the bus to see how it fit.  Unfortunately I could not get it in.  It had to go under something on the front and back and also had to fit around curves and angles, and it just was not physically possible to get it in place in one piece.  It was immediately obvious that I would have to cut the piece into two parts but not so obvious how best to do that.

Linda and Madeline returned about this time (12:30 PM) and I was ready for a break.  They brought in their “haul” from the library—eight books and five videos—and laid it out on the living room coffee table.  The play market that Madeline likes so much had been replaced by a play kitchen.  The librarian told Linda they rotate the playsets every three months to keep it interesting for the children.

After going to the library Linda drove to the Brighton Mill Pond so Madeline could play at the Playscape.  Linda reported that Madeline has figured out how to pump a swing and is able to keep it going once someone helps her get started.  As a special treat they went to the ice cream shop nearby and Ms. M got a scoop of ice cream.  She did not tell me what flavor, but she said it had sprinkles on it.

It was going on 1 PM and seemed like a good time to have lunch, so Linda made hummus sandwiches with sliced onion for us and hummus on bread for Madeline.  She washed off a big bunch of grapes and we all enjoyed some of those too.  After lunch I read one of the library books to Madeline and then Linda read her a different one.  At that point I excused myself and went back to work on the bus.

I pondered the situation with the piece of underlayment and finally saw what appeared to be a natural cut line.  After considering where the tile would go, however, I decided against it.  Unlike the tile on the main floor of the bus, which is installed on the bias, the grouted joint lines in the cockpit/entry are going to run straight fore-and-aft and side-to-side.  I was not sure, however, exactly where they would fall.  I needed to avoid having a grout line fall on a joint between two pieces of underlayment so I ended up cutting the piece that covers the landing at an angle.  This gave me a smaller piece that tucked under the center console on the dashboard and a larger piece that tucked under some metal trim behind the driver’s seat.  I was now able to get both pieces in but they did not fit properly.

I had used my last large piece of SurePly to make the original single piece, and it had taken me hours to do, so I did not want to remake it.  I made any trips between the bus and the garage/shop, trimming a little bit at a time and rechecking the fit, until I finally got the piece to fit correctly.  In the process the piece had changed enough that the smaller piece was now too small and could not be trimmed to fit.  I searched through my scrap pieces of SurePly and found one that was almost big enough to remake the smaller piece, but not quite.

It was now 3:30 PM, and I still had some good daylight to work by, so I secured the floor patch under the driver’s seat.  The patch consisted of a 1/4″ thick layer of SurePly with a 3/4″ thick layer of oak veneered plywood on top of it to make a 1″ thick piece.  The SurePly was screwed to the 3/4″ plywood from underneath.  With the patch in place I installed another piece of 1/4″ SurePly that covered the patch and extended out over the old surrounding wood, which was still sound, and filled in the area once occupied by a 1/2″ thick piece of plywood.  I used 1″ self-drilling screws to secure the top layer of SurePly to the underlying wood, slightly countersinking the heads and pulling the underlying patch up tight while pulling the SurePly down tight to the old wood.  I walked on it and it felt secure.  There will be one more layer of SurePly and a layer of tile before the seat base gets re-installed.  Bolting down the base will obviously pull everything down tight to the structure of the bus if it isn’t already.

Linda and Madeline spent part of the afternoon baking vegan cupcakes.  Linda usually makes chocolate ones but I requested white/vanilla ones this time.  She found a recipe that looked promising and used it.  They needed frosting to finish the cupcakes so they bundled up and went to Meijer’s.  They got back a little before 4 PM, frosting and sprinkles in hand.

I needed more SurePly to continue working, not that I was eager to; I had spent most of the day trying to make one stupid piece of wood and still wasn’t finished.  The temperature had been dropping all afternoon and it was down to 55 in the garage, which was open so I could go back-and-forth to the bus.  I still had the antique SUN distributor tester in my car and determined that I could not get 4’x8′ sheets of material in the car with the machine in there.  Linda and Madeline put on their shoes and coats and came outside so Linda could help me get the tester out of the car.  I then went to Lowe’s.

I had a nice QSO with David (W8DRD) from our ham radio club on the way to Lowe’s.  At the store I was struggling to get the SurePly off of the top of the stack, which was above my head at the limit of my reach.  A customer stopped and helped me which I appreciated.  I needed one sheet to finish the driver/landing area and get the piece I need for the passenger seat platform floor, but I bought two sheets just in case the various scraps I have are not large enough to do the walls of the passenger seat platform.

I was back home by 5 PM and unloaded the two sheets of SurePly.  I put one on the 2x4s across the sawhorses and the other one in the small bay with the other sheet materials.  Linda and Madeline put their shoes and coats on once again and came outside so Linda could help me load the distributor tester back into my car.  Linda said we would eat dinner around 6 PM so I started working on remaking the small piece for the front portion of the landing.

I used the original piece as a pattern for the edges that fit properly but cut it larger than needed for the edge that needed to match the other piece where I cut it into two parts.  After getting it trimmed to fit correctly on three sides I put the larger piece in place overlapping the smaller one and traced the edge on the smaller piece.  I took it back to the garage and used the clamp-on saw guide to get a clean, straight cut.  When I took it back to the bus and set it in place it fit.  Success at last.

By now it was dark and getting close to dinner time.  I decided to leave the securement of this last layer of SurePly until tomorrow when I was refreshed and had better light.  I had hoped to get this landing/driver floor finished today, as well as the floor for the passenger seat platform, but given the difficulties and frustrations of today I felt like I had ended at a good place.  I locked up the bus and closed the garage door on my way in.  I expect tomorrow to be another good day, but then if I didn’t, why would I bother?

I changed out of my work clothes and put on my sweats.  Dinner was vegan cheeseburgers with a vegetable medley on the side and fresh pineapple.  Dessert was vanilla frosted white cupcakes with sprinkles.  After clearing the table I interacted with Madeline while Linda cleaned up a few dishes.  She and Madeline then prepared the baked French toast, which has to sit overnight.  As promised, once all of the stuff was done we went to the basement and watched one of the Daniel Stripped Tiger videos.  When we had seen enough episodes we turned off the TV set and went upstairs.  Madeline got into her pajamas and went to bed.  I put a load of laundry into the washing machine and then settled in to my usual evening routine.  I pulled the laundry out of the dryer at 9:45 PM and we turned in for the night at 10 PM.

 

2015/11/03 (T) The Penultimate Cut

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I heard noises in the kitchen at 7 AM and thought the cats might be up to something.  I got up and discovered that Linda was just leaving the house.  She is normally out the door between 6:15 and 6:30 AM but did not set her iPad alarm last night.  I stuck my head out the door and said “good morning” as she was getting in the car.

I had my usual breakfast of granola with fresh blueberries and brewed a half pot of Sumatra Mandheling half-caffe coffee.  I was enjoying my cup-a-joe by the fireplace when Linda called to let me know there was a story coming up on Michigan Radio (WUOM) at 8:30 AM about an underground landfill fire in Bridgeton, Missouri.  Bridgeton is where my sister, niece, future nephew, and grand-niece live and I had just heard about this fire for the first time on Sunday evening while talking with my sister.

I got the leaf blower out at 10 AM and spent a couple of hours blowing as many leaves out from under bushes and away from the house into the yard as I could.  Keith arrived at 10:30 AM and followed his usual mowing pattern starting with the west half of the property.  The lawn in the immediate vicinity of the house is the last area he cuts which gave me enough time to get the leaves out into the yard where Keith could mulch them.

Most of our trees have dropped most of their leaves by now and Keith’s mower did a pretty good job of mulching most of them.  Before he left we discussed having him come back one more time.  The grass has quit growing so my preference is to wait two weeks but that will depend on the weather.  Keith will check with us next Monday and we will decide what to do at that time.

Mike (W8XH) is planning to come over tomorrow after breakfast and help me work on the tower and our Hi-Q 6-80 antenna.  I have been collecting materials that I need and took a little time to see if they would work with the tower.  I also took the Diamond X-300N antenna down as I planned to put it on the tower in place of the X-50N that is currently up there.  My materials were not working quite the way I had hoped they would so I headed to Lowe’s to see what else I could find.  I also planned to drop off the used oil and filters from the bus at O’Reilly’s Auto Parts store.

At Lowe’s I found clamp sets designed for mounting antenna masts and bought a pair.  O’Reilly’s parking lot was still closed off.  It looked like it had been re-blacktopped and they were painting the stripes for the parking spaces.  This was my second attempt to get rid of the waste from yesterday’s bus maintenance.  I will try again tomorrow; with any luck the third time will be the charm.damage

The area beneath the co-pilot/navigator seat. Not a pretty sight, especially when racing against the clock to get the coach finished for the upcoming winter season.

The area beneath the co-pilot/navigator seat. Not a pretty sight, especially when racing against the clock to get the coach finished for the upcoming winter season.

I finally got back to work on the bus at 2:30 PM and removed the front passenger chair pedestal base.  The entire area under the base, between the side-to-side seat mounting channels, was rotten so I cut out the water-damaged wood.  Just below the wood I found rusted metal which appeared to be delaminating.  Metal does not do that so I presume there was a layer of sheet metal on top of a metal housing.  The main structure of the bus is welded stainless steel but mild steel was obviously used to create compartments.  Ugh.

After cutting out the damaged wood the remaining piece towards the outside was loose but would not come out.  I removed a couple of screws from the 1/4″ walnut veneer side panel and pried the top out with a small screwdriver.  This panel has a lot of switches mounted in it and a lot of wires behind it so I could only pull it out about four inches.  That was enough to see a 3/4″x3/4″ piece of blocking screwed to the floor to catch/secure the bottom edge of the panel.  It also enough to see a very large nest made of tiny bits of shredded paper.

The cavity behind the panel to the right of the co-pilot/navigator seat was apparently a great place for a mouse to build a nest.

The cavity behind the panel to the right of the co-pilot/navigator seat was apparently a great place for a mouse to build a nest.

I left the nest alone for the moment and removed two screws from the block that went into the piece of wood I need to remove.  It appeared that a drain line for the front air-conditioner went through the floor near the outside edge and possibly some wires.  I left the nest for Linda to see and will resume working on this tomorrow.

Linda made vegan grilled cheese sandwiches for dinner and served them with some of the leftover broccoli soup and sliced fruit.  We each had a small glass of the Frey Natural Red organic/vegan wine.

After dinner I called Phil to see what his plans were for this week vis-a-vis our driveway and French drain projects.  I got his voice mail and left him a message.  When we left on Saturday afternoon he was just finishing up placing and compacting the gravel in the driveway but said the west end of the yard needed to dry out (again) before he could finish working down there.  Hopefully the new drain will help speed that process along.

The floor area under the driver’s seat in the bus with all of the rotten wood cut out.

The floor area under the driver’s seat in the bus with all of the rotten wood cut out.

Phil uses a self-leveling laser level system to measure elevations.  Not only has he assured me that the new 40 foot parking area is level, he has demonstrated it with his system.  Still, it does not look level, especially from certain points of view, and it does not feel level when driving in it, although that may also be an optical illusion.  We have a transit level and I plan to use it to check the pad, but it requires two people, one to hold the measuring stick and one to look through the telescope and record the readings.  That means I need Linda’s assistance, which means this will have to wait until the weekend.  Perhaps by then I will have the cockpit in the bus repaired.  It’s also possible that Phil will have returned and completed the job, I which case I may have him help me use the transit as a check on his laser system.

We watched our usual lineup of Tuesday evening TV shows while Linda checked in on her online word games and I worked on this post.

 

2015/11/02 (M) Driveway Joe

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Linda was up at 5:45 AM and off to the bakery at 6:15.  I got up at 6:45 AM, got dressed, and went to the bus to turn on the block heater and Aqua-Hot engine pre-heat loop.  I then made coffee and had breakfast, after which I e-mailed Mike (W8XH) to let him know Joe would be here all day today.  I then reset the clocks in the two digital cameras.

Joe was at Chuck’s a little before 7 AM to change the engine oil and filter and figured it would take one hour.  I started the main engine in our bus at 7:45 AM to warm up the oil and make it easier to drain.  I let it run for 20 minutes on high idle, dropped it to low idle for a minute and shut it down.  The block will hold heat for quite a while.

Chuck texted me at 8:15 AM to let me know that Joe was on his way to our place and Joe called about five minutes later.  He was on our street but called because he wasn’t sure he was in the right place.  He pulled in to our first driveway entrance just before 9 and pulled his van up behind the bus.

I had dumped the air in the suspension yesterday when I put the coach up on stands so Joe had me start the engine and air up the suspension as a safety backup should one of the stands fail.  I raised it up off of all four stands and then set it back down but quit dumping the air as soon as it was on each stand.

The work for today was routine annual chassis and engine maintenance.  Joe needed to have diesel fuel on hand so I drove to the Shell station and bought four gallons.  While I was there I picked up a large coffee for him at the co-located Dunkin Donuts.

When I got back from my errand run Joe was already lubricating everything on the chassis and engine that had a grease fitting using the Mobil 1 synthetic grease I bought yesterday.  He was starting to generate messy trash so I fetched a large plastic trash bag.  He drained the engine oil, removed the old filter, filled the new filter with oil, and spun it on.  He then added six gallons of Chevron Delo 100 SAE 40 Heavy Duty Engine Oil that I bought on Saturday.  I added 2 to 3 more quarts from the reservoir to use up the oil that had been in there for a while.  I then refilled the reservoir as it is very handy for topping up the oil.

Joe removed and replaced both coolant filters while I fetched a bottle of Detroit Diesel PowerCool engine coolant.  He added coolant to the expansion reservoir while I watched the sight glass on the side of the tank and told him when to stop.  He then had me help him with the secondary fuel filter, which we pre-filled with diesel fuel.  Last, but not least, we replaced the filter element in the Racor fuel filter / water separator.  Joe installed the new filter element and gaskets and topped off the fuel in the housing before putting the cover back on.

I started the main engine and let it run for 30 seconds to circulate the oil, coolant, and fuel.  Joe added a little bit more oil to bring the level up to just over half way between the L and H marks on the dipstick.  This is where the engine likes to run and if I fill it to the H mark it will get rid of the extra oil on its own.

With the maintenance on the bus completed we transferred all of the old oil from the drain pan into the one gallon plastic jugs that had contained the new oil and put them back in the 3-jug cardboard boxes for convenient transport.  Our local O’Reilly’s Auto Parts store accepts waste oil and filters so I will take them there for disposal.  Although I had my own bus work to do I hung with Joe until he was done.  I stayed near the bus and trimmed trees when he did not me to assist with things.

Joe offered to come back next year to do our annual service and suggested that we take an extra day to replace as many grease fittings as possible either with better fittings or with small lines running back to one or more conveniently located manifolds.  The manifolds would have an input for grease and a valve for each line allowing most of the chassis and engine to be greased without getting under the bus.  I must say that I liked the sound of that.  It would be a nice upgrade to the bus and would make a good article for Bus Conversion Magazine.

I did NOT have Joe remove driver side front tire so I could get the splash guard off and inspect the area under the tray behind the driver’s seat.  I will have to deal with that on my own.  I also noticed that the fuel tank was down to 3/8ths so I will have to take the bus out and refuel it at some point and may have to turn off the Aqua-Hot and use the electric toe-kick heaters instead until I can refuel.

Keith called at 1 PM to let me know he would not make it out to mow the grass today.  He will be here tomorrow morning, probably for the last time this season.  Joe was packed up and on his way at 1:45 PM.  He was headed to Chicago where he has a house but has not been there in the last 18 months.

After Joe was done I went to Painter’s Supply and Equipment in Howell to buy POR-15 and the POR cleaner/degreaser.  POR is a brand but stands for “Paint Over Rust.”  It reacts chemically with rusted metal to stabilize the metal and prevent further rust.  I bought a can of spray on rubber material to put over it.  The POR-15 was pricey at $33 for a pint, but it is serious stuff and is used by the U. S. Navy.

My next stop was Lowe’s for a foam brush.  I picked up a 4-foot length of angle, four U-bolts, two pulleys, some miscellaneous nuts and bolts, and a 100 foot length of 3/8″ polypropylene rope, all of which was in preparation for ham radio projects tomorrow on the small tower.  After Lowe’s I stopped across the street at O’Reilly’s Auto Parts store to dispose of the oil and filters.  Their parking lot was being seal-coated and I could not get to the disposal bins so I will have to try again tomorrow.

By the time I got home it was 4:30 PM.  Rather than start working on the bus I did a little more trimming on the trees by the road in front of the house and then put the yard tools away.

For dinner Linda made a whole wheat linguini with mushrooms, onions, and sun-dried tomatoes lightly sautéed in EVOO.  We opened the bottle of Frey Natural Red organic/vegan wine.  It was very dry which made it difficult for me judge its other qualities as I do not care for dry wines or wines with noticeable tannins.  Still, it went well with the dish and I finished my glass.  I don’t think I will ever develop a taste, however, for dry wines and/or wines with a lot of tannins.

After dinner I worked on an article for Bus Conversion Magazine (BCM) about our experience on the Habitat for Humanity build we participated in back in July 2013.  The article has been done for a while but the publisher (Gary) had someone (Teresa) proofread it a couple of days ago and she found some minor things that I needed to correct.  Gary and I are also discussing whether to split the article into two parts and/or cut down a bit on the number of photos, which currently number about 60.  I took a break from 8 to 11 PM to watch television with Linda and then returned to working on the article before going to bed.

 

2015/10/21 (W) Electrifying

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In spite of being out later than usual last night Linda was up early and off to the bakery at 6:15 AM.  I got up at the same time and made coffee so Linda could take some with her.  Neither of us slept well as we had larger meals, with richer food, and later at night than usual.  I wasn’t hungry but I like to start my day with coffee and it seems to help keep me regular.  TMI, perhaps, but there it is.  I had to get up anyway to prepare the garage so the electricians from Bratcher Electric could get to the areas they needed to work on.  But first I put a load of laundry in the washing machine.

We had a light but steady rain last night starting around midnight.  Phil was hoping for rain over the next few days as the sand base for the driveway will compact much better if the sand is moist.  We have a 70% chance of more rain during the day today and into the evening but by tomorrow a cold front is supposed to push through with much cooler and drier conditions behind it.  I hope the sand gets wet enough to stay moist until Saturday when Phil returns.

Jeremy and Pete from Bratcher Electric showed up at 9 AM.  I walked them through the job and then left them alone to work except for the occasional photograph and questions.  The questions were for my own understanding of the work.

I needed to mix the “GoLightly” prescription for Linda and get it in the refrigerator to chill.  The instructions said to use lukewarm drinking water.  I drew a large pot of our RO water, heated it on the stove, let it cool to what I judged to be lukewarm, added it to the jug, shook it well to mix, and put it in the fridge.  It should be plenty cold by the time she gets home this afternoon.

I was not going to get involved in my own construction projects while Jeremy and Pete were here.  At some point towards the end of their work they were going to have to turn off the whole house generator and disconnect the main service coming in from the utility pole so they could safely tie in the new disconnect that feeds the panel in the garage.  I went ahead and turned off the HP Color LaserJet printer, the two NAS units, and all of the computers except one that was installing updates, and I shut it down when it was done.

While the electricians worked I did some more photo product research.  Based on what I found on the Quantum Instruments, Inc. website they do not make anything that works with the Sony alpha camera bodies, including the SLT-a99v.  Thus it appears that there is no point in repairing (replacing) one or both of my Quantum Turbo battery packs.  I tested my Sunpak DX-8R ring flash the other day so I know I can trigger it but I do not know if I can control it.  My Metz 45CT-4 can operate off of AA batteries but I have not had time to test it with the a99.  Like the ring flash I expect that the a99 will be able to trigger it but I doubt it can control it through the lens (TTL).  If it can then I would have a reason to repair/replace at least one of my Quantum Turbo battery packs.

What all of this means in the short term is that I am going to have to buy a Sony “on-camera flash” designed specifically to work in an integrated way with the a99 body.  Further research revealed that there are only three choices: the HVL-60AM, the HVL-43M, and the HVL-20 (?)  I downloaded the manuals for the 60 and the 43 models and glanced at them, but they are as long as the manual for the camera body.  The 60 has an optional battery pack, but it just holds six AA batteries in addition to the four in the flash unit.  I looked at reviews on the B&H website and they were mixed for both the 60 and the 43.  The 60 is more powerful but is very large.  The 43 is smaller but less powerful and lacks the connector for an auxiliary battery pack.  The biggest knock on both were the mechanical attachment to the camera and an over temp feature that seems to erroneously shut the unit down after just a few quick flashes.

The small box upper left is the new 100 A main disconnect for the electrical panel in the garage. The large box upper right is the automatic transfer switch and the large box below it is the 200 A service entrance disconnect.

The small box upper left is the new 100 A main disconnect for the electrical panel in the garage. The large box upper right is the automatic transfer switch and the large box below it is the 200 A service entrance disconnect.

After the electricians were gone I heated up a can of Amy’s Red Lentil soup and had some hummus and pretzel nibblers.  I put another load of laundry in the washer and then went in search of an RV outlet box.

Lowe’s had an Eaton box with either a 30 A or 50 Amp single plug and no disconnect or circuit breaker.  The 50 A version is what I installed three years ago for the pull-through drive in front of the house.  What I had forgotten, apparently, was that the largest opening on the bottom of this box was smaller than 2″ but I could not determine if it was 1-1/4″ or 1-1/2″.  Lowe’s did not have the adapters I needed so I went to The Home Depot.  They did not seem to have what I needed either so I went to City Electric Supply.  CES had a better selection of adapters and also had RV panels with circuit breakers.  The panels were much more expensive so I did not buy one but I had them set up the pieces to adapt from 2″ conduit to 1-1/2″ pipe thread.  I then went back to Lowe’s and bought the 50 A outlet box.

Back at the house I spent some more time in the bus fiddling with the remote temperature sensors in the refrigerator but otherwise did not accomplish much.  Linda got home late in the afternoon but was not able to eat anything because of her colonoscopy tomorrow morning.  I was on my own for dinner but do not recall what I had as I am finishing this post a couple of days later.  Linda had to consume half of the GoLightly (1/2 gallon!) between 6 and 8 PM.  I worked in the garage for a while removing the knockouts from the bottom of the RV box.  That was when I confirmed that the hole was sized for 1-1/4″ conduit, not 1-1/2″.  I worked in my office at my computer for the rest of the evening.  We both went to bed before 10 PM as Linda had to get up at 3 AM and drink the other half gallon of GoLightly between then and 5 AM and I had to be up at 5:45 AM so I could get her to HFHS Columbus Center in Novi by 7:15 AM.  Sometimes the scheduling of medical procedures just leaves me shaking my head.

 

2015/10/20 (T) Pop-X Pickle

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It’s a good thing there are still five weeks until we depart for Florida; there are a lot of unfinished items that need to be taken care of on the bus and around the house/property before we go.

When Phil is here my attention tends to be on what he is doing.  He really knows his stuff, and is an excellent contractor to work with, but since he is not working from drawn plans there are inevitably questions and discussions about just exactly what it is I want and whether that is the best idea or even doable.

Phil had ordered a load of sandy soil for delivery first thing this morning and the “train” (double trailer) showed up not long after he did.  The sandy soil he wanted was not available so he got clean sand instead.  The train driver of the backed it over our third culvert and into the part of our yard were Phil wanted the material dumped.  That took a lot of skill and was impressive to watch.  I took a few photographs but video was really required to capture what was happening.  The Sony SLT-a99v does video in several different modes but I am just beginning to learn how to use it as a still camera and did not want to mess around with shooting video.  Besides, I am not a videographer; it’s a completely different way of thinking than being a still photographer.

Phil digs the trench for the electrical conduit from the SW corner of the garage to the far side of the driveway extension where he also dug a hole for the post that will support the RV outlet box.

Phil digs the trench for the electrical conduit from the SW corner of the garage to the far side of the driveway extension where he also dug a hole for the post that will support the RV outlet box.

With the material on site Phil was at the point where he needed to dig the trench for the RV electrical feed.  That meant I had to quickly make some final decisions.  I had an 8 foot 4″x4″ treated post and the PVC conduit pieces I needed to go from the post under the driveway to the other side but not enough to go all the way to the garage.  If I only put conduit under the driveway I could cap it, let Phil bury it, and then dig it up later and finish trenching from there to the garage.  I would not do that by hand, however, so it would mean having Phil come back next year just to dig this little trench.  Although I could have him dig the foundation hole for the ham radio tower at the same time that still did not make any sense to me.  Among other considerations I would have to fill the trench in by hand after I ran the cable.

Another option was to still use conduit just under the driveway but go ahead and run direct burial cable like we did two years ago for the pull-through driveway in front of the house.  I would need three (120VAC) or four (240/120VAC) large wires (or equivalent service entrance cable, each at least 80 feet long to get from the outlet box location in the post to the riser pipe on the garage and through the wall into a circuit breaker box.  Not only would I have to get the wire, which would be expensive, I did not have the outdoor outlet box or other parts I needed, so it would take me quite a while to go buy everything.  I also did not know exactly where/how I would feed the circuit.  (I had some ideas about that but they depended on just what the electricians do tomorrow.)

The most expeditious, and least expensive, option was to get more conduit and additional fittings and run the conduit all the way from the post to the southwest corner of the garage.  I left at 9:30 AM for Lowe’s as Phil started digging the trench and the hole for the post.

At Lowe’s I picked up five more 10′ pieces of 2″ PVC conduit, a 45 degree elbow, another 90 degree elbow, a right angle entry box, and a bag of 2″ conduit clamps.  By the time I got back to the house Phil had the post set in place and most of the trench dug.  I got all of the conduit pieces laid out on the ground and got the PVC cement, a hack saw, and the rope and weight.

Since Phil could not do anything else on the driveway until the conduit was installed he helped me install it (or vice-versa).  We joined 10′ sections to both ends of one of the 90 degree elbows and then dropped the weighted rope through it.  We then set the elbow and one of the straight sections in the trench with the elbow at the base of the post and the other straight section going straight up the post where I secured it with two clamps.  We proceeded to drop the weighted rope through additional straight sections of conduit, applied PVC cement to the ends, and put them together.  The conduit had to be inserted about 3″ into the mating piece and twisted as it went in.  I was glad Phil was there to help with this as I did not have the grip strength to do it by myself.  (I don’t have a lot of physical limitations but the arthritis in the base of my thumbs makes itself known in specific situations.)

When we got near the southwest corner of the garage we measured and cut a section of straight pipe to get us to a turn in the trench.  Because of a decorative grass plant the trench could not go directly to the desired location on the west side of the garage and had to go between the grass plant and a nearby small evergreen bush and then turned towards the garage.  We installed a 45 degree elbow to get around the corner and it ended up in the center of the trench.  When I said Phil knew what he was doing I meant it.  We again measured carefully and cut a short section of straight pipe to get us to a 90 degree elbow that would turn up and bring the conduit out of the trench and up the side of the garage.  I measured and cut the vertical riser section and we cemented it into the elbow.  We now had a complete run with conduit coming out of the trench vertically on both ends.

Phil back fills the trench for the electrical conduit from the corner of the garage to the RV electrical post.

Phil back fills the trench for the electrical conduit from the corner of the garage to the RV electrical post.

While Phil used his excavator to scoop and push dirt back into the trench and tamp it down I closed off both ends of the conduit.  At the garage end I removed the gasketed cover from the entry box, cut a short piece of 2″ conduit, and put it in the fitting hole on the back side.  Next I brought the weighted rope up through the bottom fitting hole of the box and used Gorilla tape to secure it inside the short back pipe.  I put a cap on the other end of the short back pipe and then put the entry box on top of the riser sideway.   I coiled up the extra rope, taped it inside the box, and put the gasketed cover back on.   I did not cement any of these connections.  When permanently installed the gasketed cover will point away from the wall and the hole in the back will have a longer piece of paper 2″ conduit cemented in and going through a hole into the wall of the garage.

At the post I used a Rigid brand pipe cutter, designed specifically for cutting large plastic pipe and conduit, to cut off the vertical riser at a convenient height above the top of the post.  I threaded the rope through a 3/8″ hole in the center of a 4″ disc of 3/4″ plywood and tied a big knot in it.  I modified the 2″ cap by drilling three adjacent holes lengthwise from the bottom up and cutting out material with a hacksaw to make a slot.  With the rope hanging over the edge of the conduit I lined up the slot in the cap with the rope and put the cap over the end of the conduit.

Since I decided to not have Phil build the area leading up to the planned barn location I wanted to pull all of the unneeded yellow plastic stakes out of the yard and put them away.  Re-staking the layout, however, is a time-consuming task so I put 10″ metal (iron) spikes at the locations of the front corners of the barn and the center point for the curved transition into the driveway.  I drove them flush with the soil so Keith would not hit them with his mower but we can find them later with a metal detector.

With the conduit installed and the trench filled and tamped, Phil filled started building the “curbs” for the driveway.  He had excavated parts of the driveway path and filled in other areas to create a base for the construction fabric and road gravel that was eight inches below the finish grade.  The construction fabric is 12’6″ wide and Phil likes to wrap it up on the sides about 8″ so when he staked out the driveway to be 11′ 2″ wide.  Phil used the sand to build up the areas along both sides of the driveway so that it looked like he had cut the driveway out, but that is not, in fact, what he had done.

My main bus project today was cleaning up the kitchen and living room, which mostly involved moving tools back to the garage.  It is a confined workspace and tends to get cluttered over time as we fetch tools for this and that.  I also wanted to be able to see the desk and its Corian countertop.

Two of the three sets of cushions in place on the new built-in custom walnut sofa/storage base.

Two of the three sets of cushions in place on the new built-in custom walnut sofa/storage base.

I called Butch in Quartzsite, AZ regarding the distributor tester.  He suggested that I send him an e-mail requesting Bill’s e-mail address and he would send it in his reply.  We then discussed the refrigerator and he suggested that I set the freezer to a colder setting, leave the fresh compartment setting as is, and monitor it for a while to see if it changes.  I did that and reset the min/max memory for both compartments.

Phil is not done with the French drain yet and spent part of the afternoon working on that instead of the driveway.  He made lots of trips back and forth with the front loader to take the topsoil he had removed to create the driveway, spread it out along on top of the pea gravel that fills the drain trench, and grade it off to blend with the undisturbed yard along either side of the drain.  Before he is all done with these two separate, but inter-related projects, he will have to bring in several truckloads of topsoil.  It will be used to fill low spots, especially at the west end of the property, and to cover everything that has been disturbed.  All of the topsoil will be finish graded to blend into the existing contours of the property and then seeded with grass seed.

The view from the living room looking towards the hallway. The new built-in custom walnut desk has its Corian countertop in place and the new refrigerator is in place next to the built-in custom pull-out pantry.

The view from the living room looking towards the hallway. The new built-in custom walnut desk has its Corian countertop in place and the new refrigerator is in place next to the built-in custom pull-out pantry.

I did not want to get involved in any complex or time-consuming projects so I hung out on the west half of our yard where Phil was working and took lots of pictures with the new camera.  Actually, I had been doing that all day trying to document the work as it progressed.  When I wasn’t taking photos I gathered up broken branches and larger deadfall and carried or dragged it to the brush pile on the west side of the line of large fir trees that separate the east and west halves of our five acres.

Linda called around 3:30 and asked me to see if her wallet was on her desk.  She thought she had it with her but could not find it.  She finally located it in her car where it had been since falling out of her case this morning.  She was on her way home by 3:50 PM.

I had a final chat with Phil, who won’t be back until Saturday, and then closed up the bus and the garage.  We were headed to Ann Arbor this evening and I needed to get cleaned up and put on nicer, more appropriate clothes for our evening out.  I used to wear Oxford shirts and nicer pants every day for work, and sometimes a sport coat and tie or even a suit.  These days it’s mostly polo shirts and blue jeans or sometimes REI ripstop nylon convertible cargo pants.  And this summer it has mostly been my work jeans and work shirts.

We left around 5:15 PM and were parked in Ann Arbor before 6 PM.  We agreed to meet Kate at the Lab Cafe which was just around the corner from the Thompson Street parking garage.  (This garage is behind the former Border’s book store #1 which also housed the company’s corporate headquarters.  Our daughter started with Border’s as a cashier at this store and within four years was a regional manager for their PaperChase product line before the company imploded and went bankrupt.)

Kate was sending Linda text message updates on her travel status and ETA so we ordered a couple of decaf coffees to go.  At $3.75 each they were pricier than we are used to paying for coffee but they were “hand-crafted” and the coffee was very good.  It took the barista at least 10 minutes to make our cups, grinding the beans just before brewing and then slowly pouring hot water through individual filter holders after pre-wetting the filters.  In the time it took to make our coffee I would have been on my second cup at Panera.

Linda (front) and Kate (behind) take in the interior of one of the Pop-X art exhibit sheds.

Linda (front) and Kate (behind) take in the interior of one of the Pop-X art exhibit sheds.

The music was too loud and really awful, a bad combination in our opinion, so we sat outside in spite of the occasional attempt to rain.  When Kate showed up we walked the short distance to Liberty Park to see the Pop-X Art Exhibit.  Organized by the Ann Arbor Art Center, all of the art was displayed in “sheds” designed by an architect, one artist per shed.  The sheds were approximately 10 feet square with steep pitched roofs.  The roofs, and the two sides they pitched down to, were covered in clear wavy plastic panels to let in a lot of natural light.  The back end was solid and the front had a pair of sliding “barn style” doors hung from tracks.  There was a solid floor that was elevated relative to ground level and provision for electrical power.  They were designed to be sold as potting sheds after the exhibit was removed at the end of the week.  Although the light was fading I was still able to get some decent shots with the new Sony a99v DSLT camera.  It has much greater light sensitivity than the Sony alpha 100 it is replacing as my primary camera and this was my first opportunity to take advantage of that since getting it.

Our main reason for coming to Ann Arbor was to have dinner with Kate but Pop-X was a nice bonus.  Ann Arbor has a LOT of dining options; hundreds I would guess just in the very walkable downtown area.  We decided to try the Grizzly Peak Brewing Company after Linda confirmed that they had some things on the menu we could eat.  It was a bit of a walk but the rain held off and it was an otherwise pleasant evening.

Linda had a dark Porter with definite chocolate tones and I had a hard cider with distinct cinnamon/vanilla tones.  It was also supposed to have roasted pecan notes but I did not detect that.  Kate had a red beer that was not hoppy and thought I might have liked it.  I had a sip of Linda’s Porter and it was very agreeable.  We both had small couscous and greens dinner salads, which were very nice, and both had wild mushroom burgers, which were excellent.  Linda said her chips were also very good and my French fries were tasty and generously portioned.  Kate had a burger and all of our meals came with pickles.  Kate does not care for pickles, which I knew, and does not care for vinegar in general, which I did not know, so Linda and I split her pickle rather than have it go to waste.  The waiter was very attentive and a good sport when I asked for a gallon of ketchup for my fries.  He brought two very full bottles for the table and a bottle of Frank’s hot sauce.  We tipped him accordingly.

At 9:30 PM we started a slow stroll back to the parking garage and chatted a while longer by our cars, which coincidentally were parked very close together.  It was 10:40 PM by the time we got home.  I fed the cats and we went straight to bed.  I was up later than I wanted to be trying to outline this post but I had not had much opportunity to work on it throughout the day.

 

2015/10/19 (M) Flashless

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Linda was up at 5:45 AM and out the door by 6:15.  I woke up but went back to sleep and finally got up at 7:30 and got dressed.  I turned on the furnace in the garage and turned up the thermostats in the bus and then had breakfast.  Rather than grind up a small quantity of coffee beans and get the coffee maker dirty I had a cup of tea.  I retrieved Butch’s e-mail and called Clyde in Canton to arrange pickup of the antique Sun distributor tester that Butch bought from him last night on Ebay.  I will drive down Friday to pick it up.

Phil showed up around 8:30 AM, unloaded his front loader, and got to work on the French drain.  I went out around 10 AM and talked to him briefly.  I then walked through the southwest corner of our property looking for a corner marker.  I did not find one but I did discover some REALLY big trees with REALLY BIG vines woven through them.  The base of the vines was as big as one of the trees, about 30″ in diameter.  I had never seen a vine root that size.

Back at the house I called John Palmer, of Palmer Energy Systems in Florida, to update him on my recent call to Magnum Energy technical support.  He said he would talk to Tom in the next couple of days and try to get me the connector (terminal block) I need.  We agreed I will call him back on Friday.

Next I called A-1 Upholstery in Elkhart, Indiana and talked to Terry.  I ordered a bolster cushion to fill in the space behind the sofa seat cushions and below the sofa back cushions.  It will be 6″ high x 4-3/4″ deep x 78″ long and will be one density of firm foam rather than a firm center layer with softer outer layers on top and bottom (like the seat cushions).  She will use a plain beige fabric as it will not be visible and so it does not have to match the other sofa cushions.  She said it would be ready in early November, which is plenty of time for us to drive down and get it.  The price was $125, which sounded like a fair price to me.

I got out my old Sunpak DX-8R ring flash and connected it to one of my Quantum high voltage battery packs but the battery pack appeared to be dead.  The two battery packs I have are almost unused but have apparently self-discharged and are now dead.  This also happened to my original battery packs.  The only flash equipment I have is set up to run off these packs but I am not inclined to replace them again as I do not use them enough to keep them charged which makes it hard to justify the cost as they are expensive.  Unfortunately that leaves me, for the moment, without any flash capability for the new Sony SLT-A99V DSLT camera.  Buggers.

I sent a TXT message to Joe to let him know that I did not see any indication of axle/hub seal leaks on the inside of the bus wheels.  I then called Bill in Mexico, Indiana and left him a message regarding the antique Sun distributor tester.  I will drive it at least as far as Elkhart, Indiana when I pick up the bolster from A-1 Upholstery and transfer it to Bill if he can meet me there.  There is also the possibility that I will drive it all the way to Bill’s place in Mexico, Indiana and stop by Jarel Beatty’s cabinetry shop in Logansport to have him cut down the connector on the passenger side HVAC duct cover.  If I do I will also pick up the drawings for the desk, sofa, and pull-out pantry as long as I am there.

Phil checks the grade of the new driveway extension. The laser level is set up by the utility pole.

Phil checks the grade of the new driveway extension. The laser level is set up by the utility pole.

I went back outside and walked through the layout of the driveway extension with Phil.  He then set up his laser level, took elevation measurements at various points, and made an annotated sketch.  He needed to think about the data and figure out what we could actually do given the change in grade from the existing concrete driveway to the road at the third culvert and the need to flatten out before reaching the culvert to tie in with where the barn will (might) eventually go.

Keith, from Kish Lawn Care, showed up around 11 AM to mow the grass.  I got out our leaf blower and let Phil know that I would be occupied for a little while with yard work.  I blew the leaves off of the rear decks, out from under/around various bushes, and off of the two boulder retaining walls into the yard where Keith could mulch them with his riding lawn mower.

About the time I was done blowing leaves Phil had a plan to discuss.  The elevation drops 7-1/2 feet from the concrete driveway (that goes from the street to the garage) to the street at the third culvert some 200 feet away.  Phil thought that our best bet was to slope down from the driveway over a distance of 40 feet, level out for 40 feet, and then gently slope down for 70 feet to the area in front of the future barn location.  That would leave another 50 feet with a slight drop to get to the street.  Some of the area down there will be close to level, however, so another RV could park down there.

We also discussed running power and agreed that I would buy about 40 feet of plastic conduit to get under the level area and headed towards the southwest corner of the garage.  We would need the conduit first thing tomorrow morning so I decided I would go to Lowe’s this evening.

I finally got to work in the bus around 1:30 PM.  I positioned the sofa seat, secured the piano hinge to the stationary backboard with four screws and then drilled all of the other screw holes using my smallest VIX bit.  I installed all of the little screws, dialed back the thermostats, and closed up the bus.  My time-on-task was short but it was a big item to check off of my “list.”

The Sunpak DX-8R ring flash can operate on four AA batteries so I put a set in and connected it to the hot shoe on top of the camera.  The camera was able to trigger the flash (more than once) but the shots were seriously overexposed.  I did not take the time to try and figure out if the flash can be controlled by the camera based on light coming through the lens.  If not it won’t be usable in most situations.

It was a mild day with blue skies and white puffy clouds so I took the new camera outside to capture some images of the work Phil is doing.  I shot a few frames of the more colorful trees in our yard while I was at it.

Linda texted me at 3:40 PM to let me know she was leaving the bakery and stopping at the store on the way home.  Phil continued to find rock, concrete, and brick debris as he dug out the driveway extension.  He used the 30″ toothed bucket on his excavator to sift out the larger pieces and pull them into a pile and then used his front loader to put all of it into his dump truck.  I got a metal tine rake and raked out some of the smaller stuff, not because it needed to be removed but because I needed to do something physical and wanted to smooth it out to get a better idea of how it will look when finished.

Phil started securing his equipment at 5 PM and we were wrapping up our last discussion of the project for the day when Linda got home at 5:30.  After unloading a few groceries she started fixing dinner.  Phil took off and I continued raking for another half hour until dinner was ready.  Linda served the rest of the polenta with puttanesca sauce and steamed sliced parsnips.  I thought we finished the Cupcake Black Forest wine last night but I was pleasantly surprised to find out that we still had enough for our meal this evening.

After dinner I went to The Home Depot looking for a fuel filter for our Cub Cadet lawn tractor.  THD sells Cub Cadet equipment but only had generic fuel filters so I did not buy one.  I went to Lowe’s, where we get a 5% discount on everything we buy! and bought the following:  four 10-foot pieces of 2″ PVC non-conductive conduit, a 90 degree elbow, a coupler, two end caps, 1″ and 1-1/4″ self-drilling screws, an 8′ long pressure treated 4×4′, and a clamp on saw guide.  The saw guide was an impulse purchase but I had a $10 Off card for a total purchase of $50 of more.  We have struggled with makeshift saw guides all summer and fall and I still have more careful cutting to do.  I already have a saw guide but could not find it and should have bought a new one at the beginning of the bus remodeling project.

Phil called the house while I was out so I called him back.  He had figured out that extending the driveway to within 10 feet of the front of the proposed bus barn would add 25% to the cost of the project.  That was more than I was prepared to spend at this time so we will defer that work until we build the barn, probably in summer 2017.  We watched Scorpion and NCIS Los Angeles and then went to bed.

 

2015/10/13 (T) Desk Alignment

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I got up at 8 AM, put on my robe, made coffee, fed the cats, and refreshed their water fountain while Linda got dressed and washed blueberries to put in our granola.  We took our coffee to the living room where I turned on the fireplace and we were joined by our feline friends.  I put the finishing touches on yesterday’s post and e-mailed it to myself while Linda pulled up the latest video post from Dr. Michael Greger at NutritionFacts.org.

Linda left at 9:30 AM to meet Diane at Kensington Metropark for their weekly walk.  As this will probably be their last walk together until spring they planned to go to lunch afterwards.  While there was some work I could do by myself on the (permanent) installation of the desk there were other aspects of the job that would definitely require two people.  I needed to finish updating the roster for the FMCA Freethinkers chapter so I spent about 30 minutes reading the manual for the new Sony SLT-a99v camera and then got dressed and worked in my office for the rest of morning.

After a short lunch break I resumed working on the roster until Linda got home.  She and Diane had lunch at Baker’s in Milford as it is close to the Metropark parking lot where they meet.  We removed most of the things from the bus we were not currently using, many of which were stored in the sofa storage box.  We got the sofa seat off of the desk pedestals and set it back in place on the sofa base.

I wanted to use pieces of a 24″ X 30″ furnace filter to cover the various air inlets in the desk bases and the air outlets in the OTR HVAC duct.  The best way to hold the filter material in place appeared to be with some very strong tape.  We did not have any such tape on hand so Linda went to Lowe’s and bought a roll of Gorilla Tape while I cut pieces of filter material to fit the various openings.

The left desk base and passenger side OTR HVAC duct showing the pieces of furnace filter material used to seal these openings while permitting filtered airflow.

The left desk base and passenger side OTR HVAC duct showing the pieces of furnace filter material used to seal these openings while permitting filtered airflow.

We got all of the openings taped up but I still needed to fabricate two tongue and groove alignment devices between the pedestals and the center connector/cover.  I make these out of flat mending plates, one on the pedestal (tongue), and two on the connector/cover (groove).  The tongue is flat against the back side of the pedestal vertical board and protrudes about 1/2″ beyond the edge.  The groove is made from two plates, one stacked on top of the other, attached to the back side of the vertical connector/cover board.  The upper plate is just back from the edge of the board and the lower one (next to the wood) is offset from the edge a little more than 1/2”, just enough to create a space for the tongue.  The tongue and groove devices match two others lower down on the connector/cover.  All four of them are oriented vertically allowing the connector/cover to drop into place and force it to align with the matching pieces of the pedestals.  A pair of horizontal plates, one on each pedestal, provide a resting surface for the connector/cover that aligns it horizontally.

With the devices fabricated we were finally able to set the pedestals on the bases, drop the connector/cover in place, and align everything as if the entire desk was a single unit.  We then got the Corian desktop out of my car, brought it into the coach, and set it in place.  It will require some careful adjustments before we screw everything down but it basically fit properly and looked good.  Final positioning of the left pedestal and base, however, would require us to put the front HVAC duct cover in position.

We got the cover out of the library and into the bus for the first time since we brought it home from Jarel Beatty Cabinetry in Logansport, Indiana.  The length was perfect but the bump out where the heater hoses were originally going to loop through was too deep.    I suspect the mistake was in my design/drawings.  Jarel knew this piece was supposed to line up with the left pedestal and base but I no longer recall if he even had the desk pieces in his possession when he was building the cover.  At this point it didn’t matter anyway.  The misalignment is with the base and is not very visible.  Also, the bump out is screwed on to the main cover so it can eventually be removed and trimmed or replaced with one that has the correct dimensions.

Once we had the cover in place I realized that I also needed to fabricate and install alignment plates between the cover and the left pedestal.  I had not planned on this and did not have enough mending plates so we went to Lowe’s to buy more.  While we were there I bought another can of 40:1 premixed fuel and a bottle of bar and chain oil for the new Poulan Pro 18” chainsaw.  We stopped at Walmart to see if they stocked a particular folding chair made by Stakmore that we have seen online, but they did not.  We think it would work nicely as a desk chair, and go well with the interior materials and colors in our bus, but we would like to see one in the round before buying it.

Back home I worked on the alignment plates while Linda prepared dinner.  We had leftover lentil loaf, microwaved sweet potatoes, and a mix of steamed broccoli and Brussels sprouts.  She added a little water to the lentil loaf before reheating it to moisten it a bit.  We both like ketchup on our lentil loaf and I added some Pick-a-Poo sauce to mine.  All three dishes were served hot, which was comforting on a cool evening, and everything was very tasty including the cup of hot tea.

I returned to the bus after dinner and finished installing the mending plates on the HVAC duct cover.  I was not able to put it in place by myself, and there was no reason to have Linda come out and help at this hour, so I set the thermostats back and locked up the bus.

I called Butch and this time the call went through.  I updated him on the installation and testing of the fan-coil heat exchangers and asked him about the operation of our new refrigerator.  He suggested that I isolate the remote temperature sensors by using pieces of the furnace filter material to keep them from touching an objects or surfaces directly.  He and Fonda are wrapping up at the RV Park in Bouse and moving to Quartzsite on Thursday.  After we were done talking I worked on this post while we watched a few TV programs and then went to bed.

 

2015/10/08 (R) A Mighty Hose

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Linda was up before 6 AM to drive to the bakery ahead of the worst of the morning rush hour traffic.  I was aware of her getting up but fell back asleep.  She is very quiet as she goes about her preparations on such mornings, which I appreciate.

I got up around 8AM, fed the cats, and cleaned their litter tray.  I made half as much coffee as usual and measured out a bowl of granola, probably a little more than usual.  I took my coffee to the living room and turned on the fireplace, expecting to settle in with my cats and work on my iPad, but the iOS 9.0.2 update was available so I started the installation and read the last few pages of Number Theory and Its History by Oystein Ore.  I read from screens more than from paper these days, but I still like to curl up with a printed book.

Jasper used to sit next to me on the sofa in the morning but seems to prefer sleeping on top of one of the back cushions these days.  Juniper, who never used to pay much attention to me, has taken his place.  She has always sought out warm places to curl up but has always preferred Linda’s lap to mine.

My bus project for today was reassembling the plumbing to the two fan-coil heat exchangers that go in the bases under the two desk pedestals.  Yesterday I cut new holes for the supply and return hoses.  My first task was to remove the hoses from the bleeder valves and install barbed plastic plugs in the ends to prevent coolant from coming out.  I then pulled the hoses back and out through the new openings.

The area behind the desk where the heater hoses emerge from the passenger side OTR HVAC duct.

The area behind the desk where the heater hoses emerge from the passenger side OTR HVAC duct.

I worked on the hose for the right hand (rear most) heat exchanger first.  I positioned the base, routed the hose to the lower fitting, and marked where to cut it.  I put a plastic paint tray liner under the hose before I cut it but more coolant came out than I expected.  I got as much of it in the liner as I could and grabbed a bunch of paper shop towels.  I got the liner outside without spilling any antifreeze and poured the used antifreeze in a one gallon jug that I keep for just this purpose.  I used a funnel that is also reserved for use with antifreeze.

I took the cut off piece of heater hose outside, plugged end down, and set the open end in the tray liner.  We already had a bucket of soapy water in the bus as we had planned on hanging wallpaper yesterday.  I wrung out the sponge and then squeezed some of the soapy water on the floor and cleaned it up with paper shop towels.

The left and right desk bases and center cover/spacer set in place. The heater hoses are not yet connected.

The left and right desk bases and center cover/spacer set in place. The heater hoses are not yet connected.

With the mess cleaned up I slipped two hose clamps over the end of the hose and worked it onto the lower fitting on the heat exchanger.  If only it had been as easy to do as that description!  The 3/4″ i.d. rubber heater hose did not just “slip” over the 3/4″ o.d. copper pipe even with some residual antifreeze lubricating the inside of the hose and the outside of the pipe.  Indeed, it took considerable and simultaneous pushing and twisting to get the hose on.  It was also a lot harder than I expected to work with the heat exchangers installed in the bases, even without the desk pedestals in place.

I was interrupting my work as needed to take photographs and as I finished up the first hose the camera refused to trigger the shutter.  The LCD screen indicated that the compact flash memory card was full so I went to my office to offload the images from the last few days.  My other CF card was empty so I put that in the camera and set it aside.  I had not backed up my photos to the Network Attached Storage units in quite a while so I decided to take the time to do that.  While I was at it I backed up my blog posts from December of 2014 through July of this year along with several issues of The Gypsy Journal.

As long as I was at my computer I checked my e-mail accounts, logged into RVillage, and logged into my account at B&H Photo.  My new Sony alpha 99 and accessories were on their way from New York and due to be delivered by the end of the day tomorrow.  I am excited to finally be getting a new digital camera with a full frame (35mm) sensor that will work correctly with all of my old Minolta A-mount lenses.

By this point it was lunchtime so I cleaned up (antifreeze is definitely NOT good eats) and scrounged around the kitchen for something tasty but easy to fix.  My “go to” meal is usually roasted red pepper hummus and sourdough pretzel nibblers.  We had a little hummus left, which I finished, but I was still hungry so I made a bowl of popcorn.  I would probably not make a good bachelor.

I went back to the coach and contemplated attaching the other hose to the left heat exchanger.  While I was thinking about it Linda called to let me know she was on her way home.  It was 1 PM so I decided to wait for her to get home to help me install the second hose.  I had some phone calls to make and used the time for that.

I called Karen at Bratcher Electric to schedule the upgrading of our 60 Amp sub-panel in the garage to a 100 Amp main panel.  While I had her on the phone I asked if Mike would itemize the quote.  I also mentioned that they had picked up two or three whole house generator customers through my referrals and perhaps Mike could provide some consideration for that in the pricing.  Next I called Ferman Miller at Countertop Plus in Shipshewana, Indiana to check on the Corian desk top and table.  Ferman answered the phone and said he had called Josh this morning to let him know the pieces were ready for pickup.  I then called Josh to see what his plans were.

We originally agreed that he would pick them up and bring them to our house on his way to visit relatives in the northeast side of the Detroit metropolitan area.  His plans had changed and he won’t be visiting his relatives anytime soon.  He is leaving on Tuesday for a FMCA area rally in the Carolinas and will be gone for a week.  Before he leaves he needs to get something to a customer in Cleveland in addition to getting our stuff to us or deciding that we will have to drive to Shipshewana to get it ourselves.  One option is that we meet him somewhere on Sunday.  Ann Arbor is a possibility but Toledo or Defiance (Ohio) are more likely rendezvous points.

Linda got home around 2 PM and changed into her work clothes.  With Linda’s help I was able to avoid the mess I had with the first hose.  The second hose was even harder to get on than the first one but we managed to do it.  In part because of the arthritis in the joints at the base of my thumbs I do not have as much grip strength as I would like and often need.  The twisting and pushing was hard on my hands and the confines of the base and proximity of crisp wooden edges resulted in lots of small cuts.  This was not something I anticipated in the design and construction of the bases and the installation of the heat exchangers.

I took a break and drove to Northwest Plumbing Supply to see if they had a bleeder valve like the ones in our bus system.  They did not and had never do seen anything like it before.  The showed me a couple of things they did have but I did not buy anything.  I got a call from Brighton Honda that my car was ready for pickup so I headed home to get Linda.  She drove me to the dealership and then went on to Meijer’s for a few grocery items.

I drove to Lowe’s in Howell and was fortunate to find Lars in the plumbing department.  The store was not very busy and he took an interest in showing me various plumbing options that might allow me to replace the bleeder valve with something that would do the same thing while also giving me a way to add antifreeze to the system.  What I ended up with was 3/4″x3/4″X1/2″ copper sweat T and a 1/2″ sweat ball valve with a waste port.

Bruce works on attaching the heater hoses to the fill/bleeder valve T assembly he built.

Bruce works on attaching the heater hoses to the fill/bleeder valve T assembly he built.  (Photo by Linda.)

Back home I cleaned some 3/4″ and 1/2″ copper pipe with 120 grit plumbers sandpaper.  I cut two pieces of the 3/4″ pipe about 3″ long and one piece of the 1/2″ pipe about 1-1/2″ long.  I brushed the inside of all the fittings and test fit the pieces.  I then applied flux to all of the surfaces to be soldered, inserted the two 3/4″ stubs into the run fittings, inserted the 1/2″ stud into the bull fitting, and put the ball valve on the other end of the 1/2″ pipe.  I used the lever on the ball valve to mount the assembly in my bench vise.  I removed the waste port cap to protect the neoprene seal and opened the ball valve so as not to trap heat inside.  I then heated the T and the end of the valve and applied the solder.

I figured there had to be an easier way to get heater hose onto the heat exchanger and that Butch was the guy who would know what it was.  I called and he said antifreeze can obviously be used and works fairly well but that a small amount of dish soap would also work as a lubricant and not harm the antifreeze or the Aqua-Hot and its components.  As long as we were on the phone I caught up on their activities.

They were still there at the RV Park in Bouse, Arizona but only until the 15th of this month.  The terms and conditions of their employment as managers of the park had not turned out to be as described during the interview process and they are wrapping up after only a month on the job.  They will move their bus back to Quartzsite and spend at least part of the winter at Joe and Connie’s place where we both spent last winter.  I know it was a big disappointment to them that the situation in Bouse did not work out, but their situation in Q will be familiar, comfortable, and inexpensive, as well as convenient to the Quartzsite Gem and Mineral Club which they joined this past winter.

For dinner Linda made a blend of onions, garlic, mushrooms, and power greens and served it over a baked potato topped with Daiya cheese.  It was very yummy, and the potatoes kept the dish warm all the way to the end.  The weather had turned cloudy through the afternoon and we got the first raindrops during dinner.

The fill/bleeder valve T assembly with the heater hoses connected. The assembly is located between the bases at the floor and will be hidden by the center connector/cover.

The fill/bleeder valve T assembly with the heater hoses connected. The assembly is located between the bases at the floor and will be hidden by the center connector/cover.

I had really hoped to have the hydronic heating system reassembled today so we went back out to bus after dinner to hook up the heater hose that runs between the two heat exchangers.  This was actually two pieces of hose with my homemade bleeder/fill valve half way between the two exchangers.  Even with dish soap the two hoses were very difficult to get onto the heat exchanger fittings and the bleeder/fill stubs, but I got them on.  Linda took pictures while I grunted, groaned, and moaned and I took a few more when I was done.

It was 8:45 PM when we finally quit working, secured the bus, and went inside.  I cleaned my hands as best I could but I could not get all of the black from the rubber hoses to come off.  We sat for a while in the living room and had the last of the frozen chocolate torte that Linda made a couple of weeks ago.  We finally turned in around 10 PM and watched Rick Steve’s Europe, Travel in the Americas, and a couple of cooking shows while I worked on this post.

 

2015/10/07 (W) The Root Cause

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We had Linda’s homemade granola for breakfast with fresh blueberries.  Berry season is just about over for the year and they will become more expensive as they have to be transported from farther away.  I made a pot of Sweet Seattle Dreams, the half-caff blend that Jeff makes just for us, and we drank it in the living room.  Linda checked in on the world and pulled up the latest video from NutritionFacts.org while I researched hardwood veneers on Rockler.com.

After breakfast and coffee I called Metro Environmental Services to arrange to have the culvert under the road cleaned out.  They were able to schedule us for this afternoon so I accepted that appointment.  I then called Brighton Honda to check on my car and left a message for Rob, the service advisor who wrote up the repair for the driver side door lock.  I had no sooner left that message than I got a call from Karen at Bratcher Electric.

Mike had worked up the quote to install the 100 Amp disconnect, tie it into the output of the transfer switch, and run a 100 Amp 4-wire service entrance cable to the current sub-panel, making it into a main panel.  They would also disconnect and cap the current sub-panel feed from the basement as part of the work.  At just north of $1,300 it was a good $300 higher than I expected.  My expectation, however, was not based on anything specific other than my own sense of the cost of materials and the amount of labor that might be involved, plus a desire for it to not cost more than $1,000.  🙁

With the phone calls taken care of we worked in the bus for the rest of the morning.  Linda worked on stripping the remnants of wallpaper that remained after we removed the mirrors from the lower outside hallway wall yesterday.  I worked on re-routing the heater hoses for the fan-coil heat exchangers.  She got her job done before I got mine done.  That’s usually the way it is.

To start, I removed one of the old 4″ round plastic grates and used my inspection mirror and a flashlight to examine the inside of the HVAC duct.  What I discovered was that the two heater hoses were secured periodically with plastic cable clamps to the outer wall of the HVAC duct.  I also discovered that the metal part of the duct is just the inner wall and top.  The bottom is the plywood subfloor of the bus and the outer wall is the plywood wall.  As originally built the metal portion of the duct could be removed but when Royale Coach did the conversion they built cabinets around the ducts and put wood wiring chases on top of them in such a way that they can no longer be removed without partially disassembling the coach.

The location of the hoses and wires in the duct was such that I could safely use my 4″ bi-metal hole saw to cut access holes for the hoses.  I determined where the cable clamps were located by measuring inside the duct.  I then marked where the access slots in the bottom back of the bases would be located and determined where I needed the two hoses to emerge from the duct.

The manual sheet metal nibbler used to cut a line between the bottoms of the two holes in the HVAC duct.

The manual sheet metal nibbler used to cut a line between the bottoms of the two holes in the HVAC duct.

There was already a 4″ hole at one of my needed locations so I drilled a second one next to it with an inch in-between.  I used Chuck’s hand powered sheet metal nibbler to connect the holes together to make an opening that looked like the track around a football field.  We vacuumed up the metal chips and I then installed door edge molding all the way around the edge of the opening.  I was able to reach the screws holding the first pair of cable clamps with a #2SR screwdriver and remove them.  This large slot will be behind the left end of the center connecting cover of the desk and the hose for the heat exchanger that goes in the left base will come out of it.

 

Plastic U-channel door edge molding installed around the new heater hose opening.

Plastic U-channel door edge molding installed around the new heater hose opening.

The location of the next pair of cable clamps corresponded, roughly, to where I needed the hose for the right heat exchanger to emerge.  I drilled two 4″ holes, side-by-side, at that location and nibbled out the little bit of metal in-between them to make a second slot.  Again, I installed the door edge molding around the entire edge.  The molding was a tight fit, and I had to use a screwdriver to get it to go on the inner curves, but I got it on.  The U-channel is locked in mechanically and has adhesive in it so it should stay put once it has had a few days in place.  Once the hoses are re-routed I will put screen material, and perhaps some solid plates, over the openings to prevent critters from gaining access to the living area by way of the HVAC PCTS (Prevost Critter Tunnel System).

 

The access holes in the OTR HVAC duct in the area behind where the desk will be installed.

The access holes in the OTR HVAC duct in the area behind where the desk will be installed.

Linda had two medical appointments this afternoon, both routine diagnostic procedures, so she got cleaned up, changed her clothes, and left around 12:30 PM as I was finishing up the second slot.  I went inside and was thinking about making something for lunch when the doorbell rang.  It was our mail carrier, Michelle, with a package that was too big for the mailbox.  A few minutes later the doorbell rang again.  I figured it was Michelle again, but it was one of the guys from Metro Environmental Services.  They were supposed to call first but just showed up.

I put my shoes on and walked them down to the clogged culvert that goes under the road.  I was really hoping they could clean it out from the south side but when we went into the woods we could not see the end of the culvert.  They got a metal detector and located the end of the pipe.  It was almost completely buried and had a massive root running right in front of it from a very large nearby tree.  They got a shovel and dug out around the root, exposing much of it and the end of the pipe.

The tree was probably 30″ in diameter at the base and the root was at least 10″ in diameter.  I got my (new) 18″ chain saw but had trouble getting it started.  It turned out it was out of gasoline.  Once I got it started I tried to cut through the root on either side of the culvert.  I thought I was all the way through on one end (closest to the tree) and most of the way through on the other end, but the root would not budge.  I dulled the teeth on the chain to the point where the saw would no longer cut and did not want to take the time to put a new chain on just to ruin it quickly.  The guys finally agreed to hydrojet the culvert from the north side of the road.

The actual cleaning out of the culvert did not take that long.  The pump produces 2,000 PSI and they used about 300 gallons of water from the onboard tank on their truck.  The head on the end of the hose has one forward facing nozzle and many rear/side facing nozzles.  The forward facing nozzle loosens and cleans out the area directly in front of the head while the other nozzles force the head forward and blast whatever is in the pipe back out towards the entrance.

They started with a small head and ran it in until there was water coming out the other end of the culvert.  They then pulled the hose back and switched to a much larger head and ran that all the way through and back.  When they were done muddy water filled the culvert and the depressions on either end.  On the inlet end the water was only about 3″ deep in the bottom of the culvert but on the outlet end it was near the top.  They billed me for the minimum first hour amount even though I think they were here longer than that.

I called Phil to let him know what we had run into.  He was surprised, to say the least, as he thought he had checked the other end of the culvert.  Obviously not, but that’s water under the road, so to speak.  Besides the problems with the root and the discharge end of the culvert being below the surface, it looked to me like the discharge area was something of a low spot and it was not obvious to me where water would flow from there.  I have learned, however, that I am not very good at judging such things visually.

Cory, our neighbor across the street, had come over to see what was going on.  He offered that the discharge area does, in fact, drain to the south through his property and eventually to Golf Club Road.  Cory has been here for 30 years so I have no reason to doubt the truth of that.  The elevation where Golf Club ends at Hacker and where our street ends at Hacker appears to be about the same.  Our street is fairly level while Golf Club has a little bit of up and down, but it is subtle.  I suggested to Phil that we might have to clear a path into the woods for his small digger and do some trenching to give the water a way out.

While Cory and I were chatting I noticed that the trees along this part of the road were hanging out over the road on both sides and were rather lower than they should be.  This is the very thing I complain about with regards to the way most of our neighbor’s fail to maintain their properties along the road.  I decided I should do something about it so I got our pole saw and spent a couple of hours trimming the low overhanging branches.

Linda went to the Whole Foods Market in West Bloomfield following her medical appointments and got home just as I was finishing up the pruning.  She went for a walk while I called John Palmer of Palmer Energy Systems in Florida.  I bought our Magnum inverter/charger for the bus from John along with various accessories and batteries.  I needed a 4-wire terminal block for our Magnum Battery Monitor Kit (BMK) because I had messed up the one that came with it when I originally installed it.  John confirmed that Magnum Energy had recently been acquired by Sensata, and was in the process of relocating the plant to Minnesota, but that several of the old-timers were still on board.  John needed to talk to Tom anyway and asked me to call him back in a week to see if he was able to get the connector.

I checked with the service department at Brighton Honda again and Rob said he expected to get the new door lock mechanism back from the locksmith tomorrow morning and to have the car ready for me to pick up by the end of the day.  It will be nice to finally have it back.

The cloudy weather finally broke today and we saw some blue sky with brighter light levels than we have had recently.  The day was lovely but a little on the cool side by late afternoon so we both had a cup of hot tea.  Linda took advantage of the light to work on her counted cross-stitch project, a holiday stocking for grand-daughter Madeline, and I went back to the bus to sand off the last traces of the old wallpaper from the outside wall in the hallway.

I used our Porter-Cable 1/4 sheet palm sander with 80, 120, and finally 220 grit sandpaper.  The sander has an integral dust collection bag but it does not capture all of the dust.  I used the vacuum cleaner to pick up as much of the residual dust as I could and then used a tack cloth to wipe down the wall.

For dinner Linda made pan-grilled tofu with caramelized onions in sweet barbecue sauce.  She served it open-faced on rye bread, because that is what we had, and steamed some fresh green beans as a side dish.  Yum.

After dinner I drove to Lowe’s.  I needed something I could use to plug the two heater hoses to keep them from leaking as I pull them back through the HVAC duct and out through the new slots I made for them today.  I ended up buying two 3/4″ barbed plastic plugs.  While I was there I looked to see if they had any bleeder valves but they did not.  They do not sell parts designed specifically for hydronic heating systems and I will have to go to Northwest Plumbing and Supply for such items.

While I was in the plumbing isle I looked to see if I could figure out some combination of parts to make a fill valve for the system but did not see anything that inspired me.  I would love to have one or more high point expansion tanks on this system but I do not have any easily accessible places for them from which I could also run overflow drain lines.  There is a good sized volume of unused space behind the drawers on the passenger side of the bedroom but it would be a very difficult place to install anything.  Perhaps Northwest Plumbing and Supply will have something.

On the way home I stopped at the BP station and topped up the fuel tank in Linda’s car.  I drove home with greater consideration for fuel economy than usual and managed to get the average MPG up to 56.7 before it dropped back to 55.4 as I pulled in the driveway.  It will drop into the upper 40s as soon as Linda starts the engine tomorrow morning but it was fun to get it into the driveway with numbers above 55 MPG.

 

2015/09/26 (S) A Step in the Right Direction

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We missed our ham radio club breakfast last week because we were at an RV rally and we plan to be at another rally three weekends from now so in spite of all the work we still have to do on the bus we went to breakfast in South Lyon.  After breakfast we went to the Lowe’s in New Hudson, which is close to South Lyon, and bought a Porter-Cable 1/4 sheet palm sander.  The sander is small enough to get into corners but has an integral dust collection bag.  The bag can be removed for sanding in really tight spots, but it cuts down on airborne dust while sanding and reduces the amount of cleanup afterwards.  We have several other Porter-Cable power tools and I am generally pleased with them.

Back at the house we took care of a few chores and then got to work on the bus.  Linda continued working on stripping the old wallpaper behind the sofa while I pondered for a while about what to do before deciding to concentrate on rebuilding the landing at the top of the entry stairs.  This landing is where the pneumatic entry stairwell slide cover was installed.  Without all of that “stuff” in place the last step up to the landing was now too short and the step up to the copilot level was too tall.  More importantly, the step heights were all different, and would be a built in trip hazard if not corrected.

I determined that the 2.5″ wide poplar boards installed on edge with a 3/4″ thick plywood floor and a top layer of 3/16″ SurePly underlayment would match the top surface of the plywood in the driver’s area.  That would (should), in turn, allow me to install the new vinyl floor tiles so they bridge that seam.  I will have to reuse the plywood in the driver’s area, but worst case that will require using adhesive remover followed by floor patching compound and sanding before installing the tiles.

The landing was not “square” (of course) so I made and rechecked measurements several times.  I then built a four-sided frame that fit snugly and had the front board aligned with the face of the plastic riser.  I am going to tile the steps and I am not going to use underlayment so I needed these surfaces as aligned and flat as possible.  I will probably use floor patching compound, however, to fill the gaps before installing the tile.  I used screws to secure the frame to the adjacent vertical wood that forms the riser to the copilot level and to the base of the landing with angle brackets.

I needed a piece of 3/4″ plywood approximately 31-1/8″ x 27-5/8″ for the new landing as the old piece I took out was not in good shape and I did not want to reuse it.  I did not have any other 3/4″ plywood pieces that were large enough so I went to Lowe’s.  They did not have 3/4″ half sheets (4′ x 4′) but I bought some more angle brackets while I was there.  I then went to The Home Depot.  They also did not have 3/4″ half sheets, but they had full sheets of 23/32″ sanded plywood that looked like it would work and a nice panel saw with an employee available to operate it.  I waited while he built a complete set of closet shelving for a couple and engaged in some domestic counseling.  He then cut the plywood sheet into two 4′ x 4′ pieces and helped me load them into a cart.  I was able to get them into my Honda Element by myself and close the back hatches.  I had a nice QSO with Steve (N8AR) on the drive home via the South Lyon 2m amateur radio repeater.

Linda had long since finished working on the wallpaper and busied herself in the kitchen preparing collard greens Cole slaw and vegan potato salad.  It was somewhere between late afternoon and early evening but I still had enough light to work outside.  Linda was still busy cooking so I decided to go ahead and try to cut the plywood for the new landing.  Again, it was not a rectangle, i.e., an equiangular quadrilateral (four right angles and four sides with opposing sides parallel and equal in length) so getting the shape exactly right was tricky.

I determined that the right front corner, as viewed from the entry steps, was a right angle, or close enough to one to provide a known starting point.  I put the plywood on 2″x4″s on the flat in the driveway to elevate them so I could clamp a saw guide in place and provide clearance for the saw blade.  I measured the lengths of all four edges as best I could and placed the right front corner at a factory corner of one of the 4′ x 4′ pieces.  I marked the length of the right side and the front on the two factory edges.  The left side was longer than the right side and the rear side was longer than the front side so I marked arcs for the left and rear lengths and found their point of intersection.  If the right front corner was, in fact, a right angle them this had to result in the correct shape.  The key word in that last sentence is “if.”

I tried to confirm my layout by measuring the lengths of the diagonals on the plywood and on the bus but I could not get accurate measurements in the bus.  I triple-checked my measurements and layout then marked the guide lines for the setback on my circular saw; 6-5/8″ to the inside edge of the teeth on the blade.  Truth be told I initially marked the guide lines on the wrong side of the cut.  I started to adjust my guide board to the outside of the blade and then thought better of the idea.  The guide needed to be set up so that if the blade wandered off course it would cut into waste material rather than the finished piece.  I re-measured and marked the guide lines in the proper place, checked their location with my small square, checked with the saw, made minor adjustments, and finally made the first of two cuts.  I then repeated all of that and made the second cut.  When I set the piece in place in the bus it was a perfect fit.  I was so pleased that I had Linda come out to see it.  Sometimes I amaze even myself.

I like to quit on a high note so that was the end of our bus work for today.  We did not make dramatic progress but we kept moving and got things done that needed doing.  My work today involved a certain amount of pondering and on-the-fly engineering combined with careful, repeated measuring and accurate cutting.  This kind of work is never fast.

A beautiful sunset had developed, which meant it was getting dark, so I put a few things away and closed up the bus while Linda prepared our dinner.  She made a nice salad and heated a couple of Amy’s vegan (non-dairy) lasagna entrées.  A glass of Moscato was a welcome accompaniment and we enjoyed a second glass as we relaxed in the living room.  We got a Rockler catalog in the mail today so I looked through that.  If you are into woodworking it’s the adult equivalent of the Sear’s Christmas catalogs of yesteryear.

I called Butch at 10 PM.  It was 7 PM in Bouse, Arizona and I figured they would be done working for the day and probably already had their dinner.  The daytime highs there have been reaching 110 degrees F so Butch and the other RV Park employees have been starting work between 6 and 7 AM and trying to finish up by 1 PM.  He did not elaborate but said the situation the first two weeks has not been exactly what they signed up for.  He had already responded to an e-mail from Linda with more details so we let it go at that and talked about other things.  We wrapped up our conversation at 10:30 and I went to bed.  I was going to play a couple of games and then go to sleep but there was an update available for the iPad OS so I installed it.  9.0.1 was a big update and took quite a while to install.  I was very sleepy by the time it finished and turned out the lights.

 

2015/09/23 (W) Autumnal Equinox

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We were up at 8 AM, had granola for breakfast, and enjoyed our coffee in the living room by the fireplace.  I like cool mornings.

I spent some time yesterday morning, and again this morning, considering my full-frame DSLR options.  The only 50 MP “35mm” DSLR camera body on the market at this time is the Canon 5Ds/R and there is no indication that Sony plans to introduce a successor to the A99 anytime soon.  The A99 is still available, as is the vertical battery pack/grip and I am at the point where I will probably order one.  It has a 24 MP full-frame CMOS sensor, which is double the resolution of my alpha 100.  More importantly, it will accept all of my old 35mm Minolta A-mount lenses and they will work as designed.

Linda left at 9:40 AM to meet Diane at Kensington Metropark.  I gathered up the laundry, sorted it, and started the first load.  I then settled in at my desk for a while.

I e-mailed Mike (W8XH) to see if he could assist me on Saturday and/or Monday with climbing the tower to do some more antenna work.  I then e-mailed Bill Gerrie to see if he and Karen were in Michigan yet.  I pulled up the initial mockup of the October 2015 issue of Bus Conversion Magazine and proofread my article on replacing the speedometer.  Jorge had done a good job of laying it out.  I e-mailed back four minor corrections, one slightly larger one, and a general comment about the lack of space following periods.  I had an e-mail from Steve Smith (N8AR) with contact information for Yaesu Fusion technical support.

The washing machine beeped so I transferred that load to the dryer and started another one.  I noticed that it was after 11:30 AM so I cleaned the cats’ litter tray, grabbed the garbage from under the kitchen island sink, put it in the trash can, and got it to the street.  Alchin’s normally comes “around noon” but I had a feeling they had already driven by.  They were still in our subdivision, however, and stopped on the way out to empty our can.

I had another cup of coffee and updated this post.  By noon Linda had not called yet let me know she was on her way home so I headed to Lowe’s for a roll of plumber’s sandpaper.  I also picked up the paste we need to hang the new wallpaper.  On the way back to the house I stopped at Teeko’s Coffee and Tea to order some Cafe Europe half-caff blend.  Linda was home when I got back and we had a light lunch.  We have both finally taken off some of the weight we put on this past winter.  Long, hard work days with little or no lunch seem to help.

By the time we got back to work on the bus projects it was 3 PM.  It’s hard to make progress when the workday starts in the afternoon.  Today is the autumnal equinox, so it gets dark much earlier in the evening than it did in late May, June, July and even most of August.  Still, as anxious as I am to get the heat exchangers re-installed we have to deal with the wallpaper in that part of the bus first.  Linda helped me assemble the right desk base, repeating what we did yesterday with the left base.

The left pedestal base with the Aqua-Hot fan-coil heat exchanger mounted inside.

The left pedestal base with the Aqua-Hot fan-coil heat exchanger mounted inside.

We installed the metal grates on the air openings (from the inside) and then used doubled-sided tape to affix the plastic mesh to the metal grate.  We put a 1/2″ plywood spacer in the bottom and marked the locations of the mounting bracket holes and the heat exchanger.  We took the exchanger and spacer out, punched the starter holes, and drilled.  Linda cleaned the heat exchanger and used a pair of tweezers to straighten the bent radiator fins, of which there were quite a few.  We cleaned off the two copper pipe stubs that provide the inlet and outlet for the antifreeze and then attached the self-stick 3/8″ X 1/4″ dense foam weather-stripping around the front of the housing.  We mounted the exchanger to the spacer with approximately 1/8″ of the foam weather-stripping beyond the front edge of the spacer.  We put the spacer/exchanger assembly back in the base and I secured it with screws while Linda pulled it into position, compressing the weather-stripping.

Linda cleans and straightens the fins on one of the fan-coil heat exchangers.

Linda cleans and straightens the fins on one of the fan-coil heat exchangers.

I took a few photographs as we worked and took some more of the finished assemblies.  While we were working we got a call from Philip Jarrell of Precision Paving.  Phil was calling to see if we still wanted the French Drain and driveway work done.  He has been busy all summer and even more so coming into fall when folks decide they need stuff done before winter.  He had given us a quote (estimate) back in the spring but could not do the work then because the soil was way too moist.  The property has dried out nicely over the last seven weeks and he wanted to make sure he did the work yet this year if we were still interested.  I told him “yes” and he said he would call “Miss Dig” right away to get the utilities marked and then get started.

The two desk bases with the fan-coil heat exchangers installed view from above and behind.

The two desk bases with the fan-coil heat exchangers installed view from above and behind.

I think this annoyed Linda as it will be another significant expenditure, but it’s something I think needs to be done and it is not easy to get a slice of Phil’s time.  (Actually, we have done a lot of difficult work together on the bus this summer and I think she was already annoyed from working with me on the right base.)  Not taking advantage of Phil’s availability would likely mean a two-year delay in getting this work done.

This project is actually a combination of two different projects that happened to make more sense to do at the same than at separate times.  The French drain is intended to dry out the far west end of our property which has standing water in the spring and after heavy rains, and stays moist/soft for the first half of the summer.  There are a lot of trees in that area and we have lost some and are losing others.  The driveway work will give us additional parking for people visiting in their RVs and create the main approach to the location for the bus barn that I hope to eventually build.  The topsoil that Phil pulls out from the driveway will be used to fill in low spots on the west end of the property, further improving the drainage in that area.

The right desk base viewed from above/behind showing the fans mounted on the back side of the heat-exchanger.

The right desk base viewed from above/behind showing the fans mounted on the back side of the heat-exchanger.

Linda returned to stripping wallpaper in the bus while I folded the laundry and put it away.  For dinner we had a salad and more of the soup that Linda made yesterday.  After dinner Linda researched wallpaper installation while I worked at my computer and uploaded eight blog posts from the third week of July.  About the time I finished the last one Brendan called so I went upstairs and Linda put the call on speaker.  He is a couple of weeks into his position at Eastern Michigan University teaching Art History and gave us a status report on how it is going, along with news of how Madeline is doing in her new daycare program University of Michigan.

We watched Dr. Michael Greger’s 2015 nutrition research summary on Linda’s iPad.  This is an annual presentation that he does at the vegan Summerfest in Pennsylvania.  His theme this year was the top health concerns of Americans, based on a major survey that was done by one of the national survey organizations, and what nutrition research has to offer with respect to these.  As we already know, many different diseases, one common answer; whole-food, plant-based, nutrition with no animal products.  We really are what we eat, and Americans are now some of the least healthy people on the planet.  We went to sleep reaffirmed in our dietary choices.

 

2015/09/21 (M) Back to Bus Work

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We were up a little after 8 AM.  I showered while Linda prepared our breakfast fruit–blueberries, raspberries, and peaches–to go with our granola.  I made a pot of coffee, using up the Costa Rican half-caff, and then sat down to eat.  After breakfast we sat in the living room enjoying our coffee to the warmth and glow of the fireplace while Linda downloaded and installed iOS 9 on her iPad.  The download was 740 MB so I waited until the installation was done on her machine to start it on mine.

When we finally got to work our first task was to unload all of the wood from the car and store it in the garage.  My next task was to call Ferman Miller at Countertops Plus in Shipshewana, Indiana to make sure he got my message on Friday with the dimensions for the Corian top table.  I got his voice mail again and left another message.  I then called Josh at Coach Supply Direct to bring him up to date, got his voice mail, and left a message.

Linda planned to get a few things at Whole Foods Market as she needed to drive to Ann Arbor anyway to pick up our wallpaper from Delux Draperies and Wallcoverings.  While she took care of that I started figuring out what parts I needed to reconfigure the heating system.  Before making a run to the store I found all of my plumbing tools and supplies.  I got 20 feet of heater hose and 10 band clamps from O’Reilly’s and various copper fittings from Lowe’s.  I also got a drain hose and a clean bucket to catch/hold antifreeze.

Back home I removed the seat and back cushions from the sofa and stacked them on the chairs.  I removed the temporary plywood top from the desk and stored it in the garage.  I then uninstalled the desk pedestals from the wall and from their bases.  There wasn’t much else I could do without Linda’s help, so her return soon thereafter was timely.  We had a light lunch and then moved the pedestals to the sofa.  That left the bases free for me to work with.  I still did not have all of the parts I needed to install the fan-coil heat exchangers in the bases.  I also needed to remove the heater hoses in order to mount the heat exchangers and replace the hoses with different lengths and angled fittings.

As I was contemplating all of that I got a call from Chuck Spera.  He was in the process of setting up an appointment to have the lower windshields replaced on both of our rigs and wanted to make sure I was still interested and check my availability.  He called back a little while later to let me know we were set for next week Tuesday in the morning.

I then got a call from Joe Cannarozzi.  Joe has done a lot of work on our bus over the last five years, especially the chassis.  He called to confirm that I still wanted him to stop at our place on his way back to Chicago around Halloween and discuss what I needed done.  Yes, I did, and what I needed was routine maintenance; lube, oil, filter(s), brakes, and possibly axle hub seals.

When we first started working with Joe he had an active, full-time mobile bus repair business, specializing in Prevost chassis service.  The last couple of years he has worked a regular gig in upstate New York from April through October.  He still services a few buses, like ours, starting in the north in the late fall and working his way to Florida for the winter where he tries to get to the Keys and take 4 to 6 weeks off before working his way back up to New York in the spring.  When we wrapped up the call I texted Chuck to let him know that Joe would be coming this way.

I called Ferman again and this time he answered the phone.  He had gotten my two previous messages and I was correct that there was not enough material in the large sheet of Corian to make the table.  He had not had a chance to check his stock to see if he had any more of the Sandstone.  I mentioned that Josh had another vendor with a 30″ by 40″ piece.  Ferman indicated that if he doesn’t have another piece he would be willing to work with that piece if Josh got it.  I called Josh and he answered this time so I walked him through the current status.  He called the other vendor and called me back.  The piece is 30″ by 48″ and he was willing to sell it for $175.  Josh and I agreed to give Ferman a couple of days to check his stock before pursuing it.

Linda was working at her desk on a proposal for the bakery and preparing a bank deposit for our GLCC chapter.  I went to the garage and began soldering 3/4″ copper plumbing fittings.  I need to route the 3/4″ rubber heater hose around corners that were too sharp to just bend the hose so the copper fittings will take care of that.

Linda called me to dinner at 6 PM.  We had a nice salad, vegan Italian sausage with onions, and Brussels sprouts as a side.  A small glass of Moscato made a nice accompaniment.  After dinner I checked my e-mail and took care of the cats’ liter tray.  I then drove to Lowe’s for two more 45 degree street elbows.  On the drive home I talked to Mike (W8HX) on the South Lyon 2m repeater.  We discussed getting me back up our tower sometime in the next 9 days if my work on the bus progressed to the point where I could afford the time.  We went to bed early enough to watch a few TV programs and then fell asleep.

 

2015/09/14 (M) Final Prep (for now)

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We were up at 8 AM and had breakfast but I did not take the time to make coffee.  I gathered up the laundry and started a load.  I then headed to Lowe’s to buy an outlet strip that I could easily hardwire.  I looked at angle iron to support the upper back edge of the interpedestal desk cover at the wall but did not buy any.  The iron has holes and slots manufactured into it that I thought might allow me to adjust its location vertically without having to move the location of the screws.  Alas, the slotted openings were horizontal rather than vertical.

Linda was cooking a batch of granola when I got home and made a pot of coffee.  I decided to tend to some travel preparation items before getting back to work on the remodeling project.  I wanted to check/adjust the tire pressures while it was still cool.  The tires were all down about 1.5 PSI, which was very good given how long it has been sitting.  I used the new 6-gallon air-compressor to bring them up to the pressures I like to run and it worked OK.  I will have to pause a little more often while it re-pressurizes but it is less than half the size of the 15-gallon DeWalt and will travel with much more easily.

My next task was to unload the front bay which I did while Linda continued to work on our food for the week.  We find it much easier to deal with food at rallies if she “cooks ahead” and “reheats to serve.”  I set everything in the driveway in front of the bus and tried to sort it into two groups; things were staying home for this trip and things that were going with us.

I then opened the drain valve on the fresh water tank, which goes through the floor of the water bay, and let the water run onto a container lid so it wouldn’t dig a hole in the gravel driveway.  I was getting ready to deploy the fresh water hose(s) when I noticed that they were in need of some serious cleaning.  Linda agreed to take care of that and cleaned their storage tub too.  Ditto for the waste water (sewage) hoses and their storage tub.  Her taking on this task allowed me to return to working on the installation of the desk.

I had a 12″ long piece of 1/8″ aluminum angle and decided to use it to support the upper back edge of the interpedestal shelf/cover.  I drilled and countersunk five holes in one of the flanges.  Linda finished cleaning the hoses and then got our wireless thermometer from the house.  It has a base thermometer and two wireless remotes so she put one remote in the freezer and the other one in the fresh food compartment.  We wanted to monitor the temperature and dial it in to where we needed it before loading the refrigerator with food.

The stacked mending plates used to create a tongue-&-groove alignment system between the center cover and both the left and right desk pedestals/bases.

The stacked mending plates used to create a tongue-&-groove alignment system between the center cover and both the left and right desk pedestals/bases.

I removed the interpedestal cover and set the left pedestal aside so I could complete the AC wiring connections.  I mounted the outlet strip to the wall centered between the two pedestals and about two inches below the level of the underside of the plywood that will support the Corian top.  The outlet strip had a 15 foot cord.  I determined how much of that length I needed to get through the right pedestal and forward along the wiring chase to where the other wires were located.  I cut off the extra length, routed the power cord into the right pedestal at the left upper rear corner, down the inside left rear corner, and out the left end of the upper base.  From there it ran forward to the other wires where I connected them.  I turned on the circuit breaker and then turned on the outlet strip.  The switch lit up, indicating the presence of 120V AC.  I used my Etcon tester to check the duplex outlet by the passenger seat.  It also had power so the wiring was good.

I set the interpedestal shelf/cover back in place, aligned with the right base, and then aligned the left base to it.  I checked the distance from each end of the base to the HVAC duct and adjusted it to be the same.  We then adjusted the position of the left pedestal until we were satisfied with the alignment with the interpedestal cover.  We checked the alignment of the front top edges of the pedestals with a 6′ metal ruler.  Everything looked OK so I secured the pedestal to the base using two screws that will be hidden by the laser printer in normal use.

I needed to screw the pedestal to the wall in the two upper corners to minimize the visibility of those screws.  It was not flush to the wall at those points so I used a shim in the upper right.  We will have to cover the vertical gap at the left rear with molding.

Bruce finds the center of a drawer front by finding the point where the diagonals of the face intersect. The handle mounting holes were located horizontally 1-1/2” to either side of this center point.

Bruce finds the center of a drawer front by finding the point where the diagonals of the face intersect. The handle mounting holes were located horizontally 1-1/2” to either side of this center point.

We put the removable plates back in the bottom of each pedestal.  I drilled the holes for the pulls in the four desk drawers, installed the pulls, and put the drawers back in the desk.  To find the correct location for the holes Linda suggested that we put a piece of painter’s tape in the center of the face and then draw a small segment of the two diagonals to find their intersection.  For the two small drawers that was all we needed as they got single knob style pulls.  For the two larger drawers we needed to locate the holes 1-1/2″ to either side of the center on a line through the center parallel to the top and bottom edges.  I measured carefully and I think we did a pretty good job.

Sometime during the morning I texted Jarel the dimensions for a 3/4″ thick piece of walnut 1-7/8″ high by 34″ long to use as a face for the edges of the three layers of plywood under the refrigerator.  He texted back and said “no problem” which lead to an exchange of a dozen e-mails clarifying just exactly what I wanted.  I did not mind, better that than assumptions that result in wasted time making parts that don’t fit.  Jarel is an experienced cabinet maker and is meticulous in his work.  He knows all the questions to ask about things I did not specify and does so before cutting any wood.

Our last construction task before departure tomorrow was rehanging the bathroom door.  I measured the distance from the bottom hinge to the bottom edge of the door and compared it to the distance from the hinge in the door frame to the floor.  It looked like it should fit without rubbing so we hung the door.  (The old ceramic tile rubbed as the door was swung to its fully open position, but the thickness of the underlayment and vinyl tile is less than the ceramic and thinset, at least in that area.)

Linda was still trying to prepare our food for the rally as there will be very little of the included food that we can eat.  She made a grocery run while I returned to emptying out the front bay of the bus.  I plan to leave most of the stuff that was stored in that bay at home so Josh has access to the ceiling to see if we can through-bolt mount the two captain’s chairs in the living room.  I might also store all of the GLCC stuff down there as Linda will be coming down on Wednesday in the car with the cats and we want to minimize the amount of other stuff in the car.

I thought about sanitizing the fresh water system by using the 12V DC water pump and the winterizing valves/tubes to draw a dilute chlorine solution from a bucket and pump it through the fresh water pipes.  I decided against it based on available time and higher priority items that needed to be done.  I connected the clean fresh water hoses to the coach and started filling the tank.  I checked that the fuel polishing pump was off and checked the air springs and latch on the generator.  I made a mental note that the aft air springs (front of the Yanmar diesel engine) needed air and made sure the slide tray was latched in place.  I was going to start the generator and let it power the air conditioners but decided to forego for now that as well.

We had unlatched and removed the towbar from the bus receiver earlier in the summer.  I used one of our hand trucks to move it over by the car.  I put the passenger side rear seat down and loaded the towbar in behind it along with the bag that holds all of the other pieces.  That left plenty of room for the two cat carriers, litter tray, and any miscellaneous things she may bring along on Wednesday.

We put the mattress back onboard and Linda made the bed, but forgot the electric heating pad.  Linda did some cleaning and then we loaded clothing and food.  Computers, cameras, and other technology will go on first thing tomorrow morning.  We then got the various GLCC items out of the garage and staged them by the passenger side of the bus.  I loaded our personal items onto the driver’s side half of the slide tray and loaded the GLCC stuff onto passenger side half.

Our goal was to be done by 5 PM but it was 6 PM when I finally had the pressure washer ready to use.  It took me a little over an hour to spray the car and the coach and I wrapped up for the day at 7:30 PM.  We had seitan stroganoff for dinner with the 2013 Egri Merlot and had watermelon for dessert.  It was another long day but we got a lot accomplished and most it did not require me to work on my hands and knees, for which I was grateful.

 

2015/09/12 (S) Making It Usable

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In spite of all that we still have to get done on the bus we got up at 7:15 AM and went to our SLAARC breakfast.  We did not get to go last week because our grand-daughter (Madeline) was here and we won’t get to go next week because we will be at an RV rally.  We did not hang around like we sometimes do and left at 9 AM, but at least we got to go.

When I quit working on the toilet in the bus at 10 PM last night I had come to the conclusion that I had spent six hours trying to fix the wrong thing.  I assumed that the leak was due to a faulty O-ring or a misalignment of two pieces with the slip fit, presumably caused by the 9″ piece of Qest pipe with 1/2″ NPT lavatory fittings on each end.  After hours of effort and numerous attempts it occurred to me that the problem could be the threaded fitting in the first piece.  The fitting is unusual in that it is hollow and has an inside hex shape.  I got my SAE and metric Allen wrench sets but the largest wrenches, 3/8″ and 10mm, were too small and would not engage the fitting.

After dropping Linda at home I went in search of a 7/16″ and 1/2″ Allen wrenches.  I stopped at our bank for a little cash and then went to The Home Depot as they are next door to one another.  No luck there, but I did buy a 20″ flexible supply line with 1/2″ FIP threads.  I tried Lowe’s next but that was another strike out.  I tried O’Reilly’s auto parts store, the Tractor Supply store, and the Sears store across the street.  Nope, nada, nothing.  The guy at Sears suggested ACE hardware back in Howell so I headed that way but pulled into an Advance Auto Parts.  They had a set of Allen wrench (hex key) stubs, with 1/2″ drive sockets.  It included sizes smaller and larger than what I was looking for, in addition to the ones I was looking for, so I bought it.

Back home we installed the three large drawers in the rear of the bedroom.  I then spent several more hours working on the toilet while Linda changed out the handles on all of the cabinet doors.  She even figured out how to remove the handle on the built-in laundry hamper in the bathroom. As I have said here before, she is a clever girl.  I unscrewed the insert with a 7/16″ hex key, cleaned off the old thread compound, wrapped the threads with Teflon tape, and screwed it back in.  I mated the air/water sequence valve with the vacuum breaker and got them mounted to the support bracket, getting them aligned and snug in the process.

The last step was to attach the 20″ flexible supply line to the air/water sequence valve and water supply line.  I attached it to the air/water sequence valve first, looped it around, and attached it to the incoming water supply fitting.  Easy to say but tough to do.  There is a lot of stuff crammed into the back portion of this toilet and there is barely room to get one hand in there to work, never mind two.  To make matters worse (for me) the only hand I could get in there was my left one.  Being right-handed that made a difficult task even more so.

I turned on the water and checked for connection leaks.  I did not see any so I applied air pressure and initiated the flush cycle but it did not work.  Nothing, nada, zilch, no movement of the valve, drain flapper opening, and no flow of water.  The air-water sequence valve is mounted to a horizontal plate.  It installs from underneath and is held in place by a large nut that threads over the top.  I thought perhaps this nut was too tight and causing the valve to bind so I loosened it and the valve started working.  I flushed it several times looking for leaks and did not see any.  We made tiny adjustments to the location and decided to screw it down.  It was 3 PM.

I found the four screws that were originally used to mount the toilet to the floor.  They are very large and quite unusual.  They are 2.25″ long with coarse threads and hex heads with large Philips screwdriver slots.  The center of the heads, where the screwdriver slots cross, are drilled and tapped and there are four black caps with screws built into them that screw into them to conceal them and give the toilet a finished look.  I was concerned, however, about their length.  The underlayment and tile are somewhere between 5/16″ and 7/16″ thick, slightly thinner than the ceramic tile I removed, and the bus subfloor is (presumably) 3/4″ thick.  Anything that penetrates the tile by more than 1″ risks coming through the bottom side of the plywood and potentially screwing into something it should not.  I measured the base of the toilet and it was an honest one inch thick so I decided I would reuse the screws when we got to that point.

At this point we took about 45 minutes to clean up tools and put things away in the garage.  We then turned our attention to getting the built-in sofa installed.  I removed a piece of expanded metal mesh and cut a piece of aluminum sheet metal to cover a hole and used heavy duty double sided 3M tape to attach it to the HVAC duct.  While Linda cut pieces of felt to go under any pieces of the sofa that touched the floor I cut and attached foam weatherstripping to the back edges of the two plenum/support boxes and the return air duct/shelf.

We put the two plenum/support boxes in place against the end cabinets and HVAC duct but did not take the time to cut and screen openings into the duct.  We set the return air duct/shelf in place and put in the vertical front panel but the shelf held it out so I removed the weatherstripping from the back edge.  We also did not take the time to drill the 4″ holes at either end of the vertical panel for the round diffusers as there was no point doing this until the HVAC duct was modified.

We secured each of the plenum/support boxes to the wiring chase with a single angle bracket and to the front panel with a pair of brackets.  I drilled and countersunk a three foot length of 1/8″ aluminum angle and we installed it against the inside of the vertical panel and the top of the shelf.  The shelf is 45″ wide (side-to-side) and there is a 3″ high by 44″ long piece of the vertical panel missing at the floor and centered side-to-side.  The aluminum angle will transfer vertical loads on the central portion of the vertical panel to the shelf, which is 3/4″ plywood with full depth pieces along each edge and a slightly shorter central support piece.

We had been making a list throughout the day of parts that we needed.  When we got to a point with the sofa where we did not have the screws we needed we took a break.  We went to Qdoba in Howell for dinner, our first visit to this particular eatery since we moved to the Brighton/Hartland/Howell area, and both had vegan taco salads.  The salads were good enough although the taco shell bowels were not the best we have had.  The servers seemed a bit stingy with the various ingredients but in the end the salad was substantial and tasty.  It was also a convenient and efficient location being on an out lot of the Meijer’s supermarket property and right across the street from Lowe’s.

After dinner we went to Lowe’s and bought felt drawer/door bumper pads, screws, and two more angle brackets.  Back home we worked on the built-in sofa until 9 PM and called it quits for the night.  I spent two hours at my desk and finalized a featured bus article for Bus Conversion Magazine on Larry and Carol Hall’s GM4106.  I uploaded the article and photo files it to my Dropbox BCM folder, and then e-mailed the publisher, editor, layout person, and Larry to let them know it was there.

I try to finish these posts each night before I go to sleep or first thing the next morning.  If I fail to do that I quickly lose the sequence of events and details.  I tend to be up too late as a result, but if I fall behind by even one day it is very difficult to catch up while also trying to keep up.  As much as I have enjoyed the remodeling project I will be glad to not be so busy this winter and be able to write shorter posts about the interesting people, places, and things we experience.

 

2015/09/10 (R) Illuminating

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Linda had to go to the bakery today so she was up at 5:45 AM and out the door by 6:15.  I was vaguely aware of the activity but fell back asleep and finally woke up a little before 8 AM.  I skipped breakfast save for a glass of juice to wash down my vitamin and allergy pill.  I spent time finishing yesterday’s blog post and thinking about what I absolutely had to get done in next four days.

I was working at the dining room table instead of in the living room so I got to watch a Red squirrel dart back and forth across the deck all morning.  It was gathering walnuts from the tree northeast of our house and taking them somewhere west of our upper deck.  It would run (hop) across the deck with a giant walnut in its mouth and then return by way of the deck railing.  While it was gathering another walnut I moved to our library where I had a good view of our lower deck.  It came down the stairs from the upper deck and disappeared behind the grill.  It may be storing them under the deck or under the cover on the grill, in which case we will have to move them.

The main pieces of the desk set in place but not yet assembled or secured, and without the temporary plywood top or permanent Corian countertop.

The main pieces of the desk set in place but not yet assembled or secured, and without the temporary plywood top or permanent Corian countertop.

Once I was in the bus I continued pondering how to get the desk installed so that everything would line up.  Built-in furniture is just that, and I had not spent a lot of time in advance figuring out how I was going to fasten pieces together and secure them to the coach.  I retrieved the piece of 1/4″ Baltic birch plywood from the garage to use as a spacer at the right end and just slid it in place temporarily.  I decided I would use mending plates attached to the back and underside of the left and right bases and pedestals to align the center cover.  I also decided to use a length of angle against the wall to support and align the pedestals and cover.  Along the same lines I decided to use smaller angle brackets to attach the vertical front panel of the built-in sofa to the two plenum/support boxes and the air return shelf, and to attach the plenum boxes and shelf to the HVAC/wiring chase.

One of the original living room AC light fixtures. These were no doubt high-end fixtures but no longer worked in our remodeled interior.

One of the original living room AC light fixtures. These were no doubt high-end fixtures but no longer worked in our remodeled interior.

Feeling like I should get something tangible accomplished I decided to re-install the AC light fixture and the three DC reading lights under the overhead cabinets above the desk.  Linda and I agreed last night that we needed to replace the three 120V AC light fixtures in the front of the coach so I turned my attention to that issue.  I removed the fixture on the driver’s side by the kitchen end of the sofa alcove and removed the mounting ring.  I also measured the size of the base and the overall size of the fixture and wrote them down.  Ideally I will find a fixture that has a similar size base but with most of the light fixture above the center point.  One of the problems with the current fixtures is that they hang down far enough that a person sitting on the sofa would bump them with their head and probably break them as they are made of glass rods.

I headed towards The Home Depot in Howell and stopped at McDonald’s first for French fries and a soda beverage.  I looked at all of their wall sconce light fixtures.  They had two different ones that I thought might work but deferred a purchase until I had checked at Lowe’s.  THD had 72″ piano (continuous) hinges, however, so I bought one.  I also looked at PEX plumbing parts as Butch mentioned last night that I could use them to plumb the fan-coil heat exchangers.

Lowe’s had a wall sconce that was a little more to my liking.  I needed three but they only had one in stock, which I bought.  The Associate checked inventory at other stores and indicated that there were two more in stock in New Hudson.  He wrote down the Model number and the phone number for the store and said I could call and they would hold the items for me.  I picked up a couple of 75W GE Reveal light bulbs, the mending plates, angle brackets, and two different pieces of aluminum angle while I was there.  I looked for pieces of felt but all they had were very thick furniture pads which was not what I needed.

The new living room light fixture. The color, style, and fit are a better match to the remodeled interior.

The new living room light fixture. The color, style, and fit are a better match to the remodeled interior.

I was going to stop at O’Reilly’s Auto Parts to check on heater hose, fittings, and band clamps but decided to skip that stop in favor of getting home and installing the new wall sconce light fixture.  It installed without too much difficulty and I liked the look.  The fixture, however, was rated for a maximum 60W bulb.

I closed up the house and bus and drove to the Lowe’s in New Hudson.  They did indeed have two more of the wall sconce light fixtures that I needed so I bought them.  I also picked up three 60W (equivalent, 8.5W actual) 800 lumens dimmable LED warm white light bulbs.  Linda texted me while I was at the store to let me know she was leaving the bakery and heading home.

I stopped at Michael’s Arts and Crafts in Brighton and bought a 36″ x 36″ piece of walnut brown felt.  I plan to use the felt underneath all of the pieces of the desk and sofa that contact the floor, and possibly in some other areas as well, to keep the wood from marring the tile.

When I got home I called Elkhart Campground to make a reservation for the GLCC rally next week.  I also called A-1 Upholstery in Elkhart, Indiana to check on our sofa cushions.  Terry said they were almost done and we could pick them up on Monday.  I then sent several text messages to Jarel with photos attached of the desk and sofa in place on the bus and indicated I had some questions and would call him later.

I was getting ready to install the other two light fixtures when Linda got home.  The timing was good as she got to see the first one and approve it before I installed the other two.  We discussed the covering up of the mirror strips in the corner and decided we would leave them for now.  We can cover them up later if desired.  Linda went in the house to fix dinner.  I got the second sconce installed and went inside.

I had a few minutes until dinner was ready and used it to send an e-mail to Jarel.  Dinner was couscous on power greens and small slices of bread from a baguette Linda bought the other day.  I also had the leftover corn on the cob.

After dinner I called Jarel.  We had a long chat and it was 8 PM by the time we finished.  Linda headed to bed and I went back to the bus to install the third/final light fixture.  I also installed four small frosted bulbs in the light fixture under the overhead cabinets above the desk, replacing the clear bulbs that were there.  This light fixture is part of the same collection as the ones I removed from the living room walls but its design and location do interfere with anything.  We might replace it someday, if we find something we like better for use over the desk that is the right size and shape, but for now it will remain in place.  I locked up the bus, closed up the garage, and headed to my office.

I dealt with some BCM-related e-mail and then off-loaded today’s photos from the Sony a-100 DSLR.  I went through all of the photos from September, selected about a dozen, and processed them into 300×200 pixel size images so I could share them with friends and family via e-mail.  I have written extensive blog posts everyday but last posted to the website in mid-July.  I don’t like being that far behind but getting the posts uploaded is just not as important as other things I have to do at this time.

I was heading to bed when I decided to replace the two light bulbs in our home kitchen that were burned out.  I had the two 75W GE Reveal bulbs that I could not use in the bus, so I installed them in the kitchen downlights, and that really brightened things up.

I got to bed just before midnight.  It had been a beautiful day, weather wise, and a cool night was in store portending good sleep.  But first I had to capture the details of today’s work for this post.

 

2015/09/08 (T) Polyurethane

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I was awakened at 6:30 AM by heavy rain.  I was not sleeping comfortably and had to get up anyway, so I put on my lightweight robe and slippers and took my iPad to the living room.  Naturally the cats wanted to be fed so I took care of that and then settled in to put the finishing touches on yesterday’s blog post.  The rain lasted for about 20 minutes.  I e-mailed the post to myself at 7:15.  Linda got up at 7:30 AM so I made coffee but we deferred breakfast until later.

I was thinking about the house battery voltage issues Butch was having and the role of the Vanner battery equalizer in his (and our) house battery system.  I did another Google search on “battery equalizer …”, and selected “batter equalizer circuit” from the list.  One of the listings was for the original patent application by James D. Sullivan as assigned to Vanner, Inc. ( http://www.google.com/patents/US4479083 ).  (I found it interesting that Google has a special directory for patents.)  As I expected, it is a DC-to-DC converter and in its most common configuration it is designed to take charge from the upper portion of a series battery pack and supply it to the lower part of such a pack or to any loads connected across just the lower bank.

One of its features is that it looks at the voltage across the entire battery pack and uses a voltage divider network (two resistors in series) to generate a reference voltage that is compared to the voltage across the lower bank.  Differences as small as 0.01 volts result in the transfer of charge from the upper to the lower bank when the lower bank has the lower voltage.  As implemented for use with buses and other vehicles that have 24/12 dual voltage DC electrical systems the divider network consists of two equal resistors and the reference voltage is 1/2 the overall battery pack voltage.  The design can “balance” other configurations, in which the “upper” and “lower” banks do not have the same voltage, by changing the divider resistors to have the correct ratio.  I will call Butch again this evening to report what I found and see how things stand with them in general.

When we had consumed a sufficient amount of coffee to be alert enough to work intelligently and safely we went to the garage to finish assembling the left plenum/support box for the built-in sofa.  I forced mating pieces into alignment while Linda drove in the screws.  These parts dry fit perfectly so this should not have been a problem.  I blame the slight misalignment on the corner clamps that I used.  I was reminded, once again, that cheap tools are almost never a bargain.

We had breakfast at 8:30 AM; homemade granola with leftover mixed berries.  We also spilt a banana that was getting past ripe.  As we were finishing our meal I got a call from Steven Weber at Martin Spring with another question on the Webasto system in the Prevost Bus Conversion he is servicing.  He had isolated a cracked fuel pipe and needed to order a replacement.  I suggested Sure Marine Service but also mentioned Lloyd DeGerald and Darin Hathaway.

Linda needed to spend some time at her desk preparing for a 1 PM meeting with the I.T. department at the University of Michigan Ann Arbor so I took a shower and got dressed to work.  I gathered up the laundry, started a load, and then spent some time in the garage sanding pieces of the built-in sofa while Linda showered and got dressed for her meeting.  She planned to leave at 11:45 AM.  I left at 11:30 and went to Lowe’s to buy tack cloth.

Tack cloth is like sticky cheesecloth and is probably called that because it is “tacky” to the touch.  It is used to remove sawdust, drywall dust, and other little tiny particles from surfaces such as sanded wood just prior to the application of finishes.  While I was there I looked at inline water separators and inline oilers for use with air compressors supplying air to pneumatic tools.  I also looked at copper fittings to see if they had 90 degree elbows that I could use to modify the Aqua-Hot coolant lines that feed the two front fan-coil hear-exchangers.

Linda left before I got home.  I moved the laundry to the dryer and went back to the garage to work.  I was contemplating what I wanted to do next when Keith pulled up in his truck and trailer.  I chose to skip having the lawn mowed this week which will help Keith get the rest of his clients taken care of in his shortened 4-day workweek.  The grass has grown since last Monday but not that much and is still short and brown in places.  With rain in the forecast today, tomorrow, and Thursday giving it another week should be good for it.  I showed him the floor in the bus before he left.

I returned to the bus project and realized that I needed to stain the underside of the built-in sofa shelf as part of it might be visible through the notch in the vertical front panel at the floor.  As long as I was staining that I also stained the tops of the plenum/support boxes so they would blend with the two stationary pieces at either end of the seat.

With the staining done I came inside to make a few phone calls.  The first one was to Josh Leach at Coach Supply Direct to check on the details of the Corian countertop for the custom desk.  Josh said the Corian normally comes bonded to plywood which protects it from cracking in shipment.  I want to go ahead and cut the 3/4″ plywood top that will join the two pedestals together.  I also wanted to know if his Corian vendor could come out on the afternoon of the 14th to measure and possibly install the countertop by the end of the week.  His vendor turns out to be an Amish craftsman who does not “come out and measure” or “come back and install.”  Josh said he would check with the vendor to see if he would use my plywood base and also see if he had the Sandstone product in stock.

My next call was to Pat Lintner to check on dinner plans for the upcoming GLCC Surplus and Salvage rally.  I need to coordinate with Crimp Supply to have them provide catalogs for the attendees and perhaps speak to the group before dinner.  I got his answering machine and left a message.

My third call was to Jim Miteff (N8KUE) returning his call/message from earlier.  We had a long chat about RVing and Prevost bus conversions.  It’s a big topic and I sometimes forget that I have spent the last 10 years learning about it.  When I think back to the beginning of this adventure, however, I recall how exciting yet overwhelming it was initially.  I see Jim in the same place, but he is a very quick study and professional researcher so he will get past the overwhelming part fairly quickly.

While I was talking to Jim I heard a loud bang and then another one.  They sounded like it had come from within the house.  After the second one I got up to investigate.  As I peeked out the front door a Consumer’s Energy truck was backing out of the driveway.  I flagged the driver down and asked what was up.  He said they had detected a leak and that he had just fixed it.  I presumed it was at our meter but he wasn’t any more specific than that.  I thought it was odd that he did not knock on the door first to let me know he was on site, but I guess they have the right to service their infrastructure.  I have smelled gas on that side of the house occasionally ever since they installed it but dismissed it as a “purge valve” doing its thing.  We had the same issue at the old house and they kept telling me it was a “vent” mechanism on the meter.  I never belief that, but whatever.

I wrapped up my call with Jim, put in another load of laundry, and returned to the garage to apply polyurethane to as much of the built-in sofa pieces as I could.  Each piece has to be done in two steps and requires two coats, so that’s four applications that will have to spread out over a couple of days.

There wasn’t much else I could do, and I did not feel like working at my desk, so I hung up the dry laundry and then worked on my iPad in the living room.  Linda had made an appointment with Renee to have her hair cut at 4:30 PM.  She stopped at Meijer’s on the way home and finally arrived at 5:45 PM.  I went back to the garage at 6 PM and applied another coat of polyurethane.

Linda bought an Amy’s Roasted Vegetable pizza for dinner and made a nice salad to go with it.  I had some more of the Leelanau Cellars Apricot wine and we had the last two vegan cupcakes for dessert.  I tried calling Butch twice but his phone was either off or out of range.  I called Pat Lintner again and this time he was home.  Saturday dinner will be at a restaurant so that will not be a good time for Crimp Supply to talk to the rally attendees and pass out catalogs.  I will call them tomorrow and see what I can arrange.

I headed back to the garage yet again, applied polyurethane to all the surfaces that had not yet been coated, put the brush in the soapy water, sealed up the can, and closed up the garage.  I think I have just enough polyurethane left to put one more coat on the top surface of the shelf.  I plan to do that in the morning before I start anything else.

On the drive home Linda heard a weather forecast that thunderstorms were headed our way this evening with up to 1″ of rain, strong wind, and possibly small hail.  Linda headed off to bed at 8 PM to watch NCIS and I caught the last half of the show.  I turned the channel to Create on Detroit PBS and watched A Chef’s Life, a series about a wife and husband who run the Chef & The Farmer restaurant in eastern North Carolina, and then turned the TV off.

I checked the weather with my iPad and it appeared that system had fallen apart although there was still a reduced chance of scattered thunderstorms at 11 PM and again from 2 to 4 AM.  I turned the light out at 10:30 PM.

 

2015/09/05 (S) Building the Built-in

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We set the alarm for 7 AM as we had to return the 100 pound floor roller to The Home Depot by 8:08 AM.  We got the roller out of the bus, reattached the transport wheels, and loaded it into the back of my car.  We positioned it so that Linda could hold on to the handle while I drove.  One-hundred pounds that is designed to roll is not something you want loose in your car.  We got to the store at 7:40 AM but the associate was busy renting a ditch digging machine to someone.  We had to wait 15 minutes but that was OK.  After returning the roller we drove back to the house so Linda could get her car and our iPads and then drove separately to Panera in Brighton.

Linda had her usual Everything bagel and I had my usual Cinnamon Swirl & Raisin bagel, both sliced and toasted with nothing on them.  Two large coffees rounded out the order.  The coffee was hot and did not have grounds in it (for a change).  For some reason we got an extra Everything bagel that we did not order so which we split it.

Linda left at 9 AM to drive to Ann Arbor to pick up grand-daughter Madeline who will be with us until sometime on Monday.  Her mom and dad are attending a wedding on Sunday in Madison, Wisconsin so they are driving over today and driving back on Monday.  I stayed at Panera getting my money’s worth of coffee while finishing yesterday’s blog post and starting on today’s missive.

I left Panera at 9:45 and stopped for gasoline at the Shell station on the way home.  $2.29/gallon.  I would love to see $2/gallon gasoline again.  Better yet, I would love to see $2/gallon diesel fuel.  Linda planned to stop at the grocery store on the way back but I wanted to start a load of laundry and be home when Linda got back to the house with Madeline.

I got the laundry sorted and the first load started and then spent a little time at my desk.  I had to reset a password for someone on the SLAARC website and I logged in I was reminded that WordPress 4.3 was now available.  There were seven other updates available as well; three plug-ins and four themes.  I don’t use any of those themes and should probably delete them, but for now I just updated WP and then updated everything else.  I then logged in to our personal website, the FMCA-GLCC website, and the FMCA Freethinkers website and did the same updates.

While I was in our personal website I cleared out the 104 spam comments that had accumulated since my last house cleaning.  In the Freethinkers website I activated all of the plug-ins except Wordfence.  I have problems with this website and tech support at iPower says it is the Wordfence plug-in that is at fault.  They ask for permission to deactivate it and I give them permission but ask that they only disable that one plug-in.  Instead they disable ALL of them; every time.  I would really like to move this website to QTH.com and I may just do that as an add-on domain to our account.  Unfortunately our e-mail reflectors are set up on through the iPower account and I doubt that the club will want to pay for two different web hosting services.

It was a nicer day than we have had for most of the week, cooler with clearer skies and a nice breeze, so I opened up the windows in the motorcoach and turned on all three ceiling exhaust fans to air out the interior and get rid of the lingering smell from the floor tile adhesive.  (Yes, that is one, long sentence, but since I have added this one, it is now a proper paragraph rather than a single sentence paragraph.)

Linda and Madeline stopped at the Whole Foods Market in Ann Arbor, which is not far from our son and daughter-in-law’s house, and got to our house at 11 AM.  Madeline and I helped Grandma Linda unload the groceries and put them away.  I moved a few things from the front hallway into the library where Linda put most of the bus drawers last night (three of them are in our bedroom).  Madeline wanted her inflatable porta-bed set up so Linda took care of that.  Once her bedroom was arranged we got out her toy box and started playing with things.  She also had a couple of bags of things she brought with her and got a small soccer ball out of one of them.  We had a great time throwing and rolling it around the living room.  It is always wonderful to see the pure joy of a young child at play doing something as simple as this.

By 12:30 PM Madeline was ready for lunch so Linda made a PB&J sandwich and washed some green grapes.  She washed some black organic grapes for us and I had a few pretzels dipped I Sabra Roasted Red Pepper Hummus.  It’s my favorite hummus from them, or pretty much anyone else.

After Madeline laid down for her afternoon nap at 1 PM Linda and I both got busy with chores.  As much as I would like to have taken today off, at least from hands and knees work, we only had eight days left to get some significant tasks accomplished on the bus.  In terms of a critical path view of the overall project the critical task is grouting the floor tile that we finished installing at 9 PM last night.  Not only will it take some time to do but once it is done it cannot be walked on for 24 hours.  As much as it needed to be done, however, I needed a day of not being on my hands and knees.  If I get it done on Sunday I can resume work inside the coach on Monday.

While Linda made a batch of granola I worked on assembling some of the pieces for the built-in sofa.  My plan was to fully assemble the two plenum boxes that will support the ends of the plywood seat, and I intended to do that by gluing and screwing the four pieces together for each.  In order to do that I needed screws of the appropriate type (#6 SR) and length (1-1/4″) so I went to Lowe’s to get them.  While I was there I looked at continuous hinges and angle brackets but did not buy any.  I need a 72″ hinge but all they had were 48″, 30″, and 12″.  I may be able to use two 30″ and one 12″ but I need to check the actual dimension.  I also needed a #6 drill but with an integral countersink but Lowe’s did not seem to have what I needed so I went to The Home Depot and found something there.

I think this marking scribe belonged to my mother’s father.

I think this marking scribe belonged to my mother’s father and is at least 100 years old.

Back home I was getting all of my tools and supplies ready when I realized that I would not be able to attach the plenum/support boxes to the adjacent cabinets if they were fully assembled.  This was an example of incomplete design; either I have forgotten how I planned to anchor these boxes, changed my thinking about this in the time since I did the design work, or never figured out this detail in the first place.

Ideally I could anchor them in a way that does not destroy the cabinets or the floor.  One way to accomplish that would be to attach them to the HVAC plenum at the back and the vertical front support board using angle brackets, and to the top of the wiring chase above the HVAC plenum via the two filler strips on either side of the seat.  If I do that I can fully assemble the two plenum/support boxes before installing them.

For now I only assembled half-boxes with one side piece attached to the bottom piece and the other side piece attached to the top piece.  I built one of them for the left end and the other one for the right end. What this leaves open as an option is screwing the side/bottom assembly to its adjacent cabinet and then screwing the other assembly to the first one without using any glue.  The dry assembly would allow everything to be disassembled later if needed.

Madeline was up by this time and helped Grandma Linda put the new seed block in the bird feeder.  They then walked around to the front of the garage to see what Grandpa Bruce was doing.  I showed them my tools and the pieces of wood and explained how everything was going to work and fit together.

Two pieces of one of the plenum boxes held at right angles for gluing and screwing.

Two pieces of one of the plenum boxes held at right angles for gluing and screwing.

I aligned the pieces being joined, which are all 3/4″ cabinet grade 13 ply plywood, using two corner clamps.  I then scribed a line 3/8″ from the edge of the piece that was sitting on the edge of the other piece.  I marked screw locations every two inches with the spacing centered along the line.  I drilled pilot holes with countersinking to ensure the screw heads would be below the surface of the wood.  I disassembled the two pieces, leaving the piece that the screws would go in first in the clamps, and sanded off any rough edges.  I ran screws part way into each hole so the tips protruded just enough to put the two pieces back into alignment when they were rejoined.  I applied Titebond II wood glue to the edge piece spread it out, and wiped off my finger with a wet cloth.  I inserted the edge piece back into the clamps, used the screws to make sure it was aligned, tightened the clamps, and ran the screws most of the way down.  I then loosened the clamps holding the edge piece and drew it up tight by running the screws all the way down.  I used a wet towel to wipe off the excess glue that was squeezed from the joint and set it aside to dry.  I took a lot of pictures too.

The center portion of the storage space under the seat will have an elevated platform with closed ends to create a plenum for the OTR HVAC return air.  I assembled the two end pieces to the ends of the platform using the same method I used for the plenum/support boxes.  There is also a support piece for the middle of the platform but I cannot use the clamps to hold it in position relative to the platform so I will have to do something else.  I was thinking that I did not feel like tackling that task when Linda and Madeline came back to the garage to let me know it was almost time for dinner.  Saved by the food bell, I closed up the garage and went inside to eat.

Linda set out some carrot slivers, diced peaches, and home grown cherry tomatoes.  She cooked some mock chicken patties and heated up some vegan gravy to go with them as a main course.  For sides she heated black beans, edamame, and vegan Mac-n-cheese.  We all enjoyed our meal.

Madeline really enjoys the swings at the Brighton Mill Pond Imagination Station Playscape.

Madeline really enjoys the swings at the Brighton Mill Pond Imagination Station Playscape.

Our son let Linda know that Madeline had not been sleeping through the night recently and had developed a sensitivity to noises.  Linda figured Madeline might sleep better if she engaged in some vigorous play after dinner and suggested that we go to the Brighton Mill Pond Imagination Station Playscape.  Ms. M liked the idea but wanted to make sure I was coming too.  I found a reasonably good parking spot and pushed her over in the stroller because she does not like to walk for the sake of walking.  But once we got to the playscape she was in “go mode.”  As the sun set and the light faded we strollered her over to Jack’s for a scoop of vanilla ice cream with sprinklers.  We then strollered her back to the car and drove home.

Linda had promised Madeline that she could watch a video before she went to bed.  She had selected an episode of Daniel Tiger, an animated children’s program based on the Daniel Striped Tiger character from the old Mr. Rogers TV program.  We had Shawna’s iPad with access to her Netflix account but the program was downloading slower than molasses poured on a cold day.  We had problems with video, then audio, but eventually got it to work after I turned off the Wi-Fi transceiver on my smartphone.  Linda got Madeline ready for bed while fiddled with the technology.

After the video Grandma Linda carried Ms. M around to look at all her favorite artwork, a bedtime ritual that goes back to the first time she ever stayed at our house overnight.

 

2015/08/31 (M) A Major Sub-Project Done

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We both took Advil PM before bed last night as both of us were sore and tired from a long day of work and needed a good night’s sleep.  We awoke at 8 AM to dense fog but it was not unexpected as I saw the advisory on the weather forecast before I went to sleep last night.  I made a pot of the Costa Rican half-caff coffee while Linda washed blueberries and got our granola ready.  We enjoyed our coffee in the living room with the cats on our laps and listened to Dr. Michael Greger’s daily research summary on NutrionFacts.org.

We were still a bit tired and sore but finally got back to work on the bus at 10:30 AM just as Keith showed up to mow the grass.  After opening up the bus and the “workshop”(garage), and getting out the air-compressor and hooking it up, we got the piece of underlayment out of the bedroom that we cut last night but still needed to trim.  I cut about 1/8″ off of the passenger side end and cut off the front corner on that end so it would clear the piece of vertical trim.  With those adjustments it dropped into place and I stapled most of it to the subfloor.  I would have stapled the whole piece but we ran out of staples.

We had already measured and drawn the second piece for the bedroom but without staples we were at a standstill.  Linda needed to pick up a few things at the grocery store, so we closed up the house and bus and made an errand run.  I dropped her at Meijer’s and drove across the street to Lowe’s.  I bought another pack of 1,000 #18 staples, 3/4″ with 1/4” crown because that was the smallest quantity they sell.  I also picked up a small bottle of pneumatic tool oil.  I drove back to Meijer’s and waited in the parking lot for Linda to emerge.  When she did she had eight grocery bags.  I guess “a few things” is relative.  She got a real hamburger patty and one slice of real cheese from the deli to serve to Kate tomorrow night.

Once we had the groceries unloaded and put away we got back to work on the underlayment.  I laid out the next piece for the bedroom which had 11 angles.  Even though I worked from a consistent reference point the numbers did not quite work out so I took additional measurements and made adjustments accordingly.  When I was satisfied that the layout was close to correct we cut the piece out of the partial panel.  I then cut it in half crossways to create two pieces each of which could be installed.  We started with the half piece closest to the driver side.

Keith finished cutting the grass and came to get his check so we gave him the inside tour of the bus.  He had seen the front part before but never been all the way to the back.  He recognized that it was an ambitious project.

The other half of the back bedroom piece, towards the passenger side, took some tweaking but we finally got it in and stapled.  The last piece for the bedroom should have been the easiest, a 42″ x 18″ rectangle for the aisle at the foot of the bed/storage box.  It wasn’t a perfect rectangle, of course, so it also required adjustments.  Things that should be at right angles rarely are and the flanges on the bottom of the HVAC chases do not have straight edges as I assumed they would.  The adjustments are usually small but necessary to get the pieces to fit.  So it was with the last piece for the main floor.

We thought we were done when Linda noticed a small “L” shaped area around the media cabinet behind the driver’s seat.  We still had pieces of underlayment left over that were big enough to cut this piece.  After measuring carefully and laying it out the numbers were once again not adding up.  We still had the piece of art board that I used to create the templates for the base of the refrigerator alcove so I laid out the “L” shape on that but made it larger than needed.  We positioned the template in the bus, trimmed the inside corner (not 90 degrees) and then marked where all the edges needed to be by tracing from underneath.  I trimmed the template down and checked the fit.  It looked good so I transferred it to the underlayment and we cut it.

We were finally done with the main floor underlayment so we cleaned up the bus by moving stuff to the garage/workshop.  I disconnected the DeWalt 15 gallon air-compressor, moved it to the driveway by the garage, and opened the drain valve on the bottom,  it had a LOT of water inside which reminded me that I really need to set up a water separator and inline oiler for use with this thing.  Linda coiled up the power cord while I coiled up the air hose and stored it with the air-compressor in the front corner of the garage.

Somewhere in the middle of all this work we stopped and had lunch around 3 PM.  It was now 6 PM, too early for dinner, so we decided to get cleaned up and go to Lowe’s to look for metal tile edging.  As long as we were going to be out I thought we might drive over to Chuck’s shop in Novi to look at the air ride seat base.  I called Chuck to see if that would work and he was headed that way anyway, so that is what we did.  The Lowe’s in New Hudson did not have what we were looking for but the associate suggested that we try Blakely’s on West Road near Beck Road in Wixom.  Chuck was still at his shop when we arrived so we had a nice chat, got the air ride base, and then went our separate ways.

It was 8:30 PM by the time we got home.  I spent a few minutes checking e-mails and then we sat down to dinner at 9:15, a simple meal of mock fish fillets with vegan tartar sauce and fresh steamed Brussels sprouts.

I continued checking and responding to e-mails after dinner and then checked into RVillage.  I posted a comment on a new topic in the Friends of Curtis YAY! group and a few minutes later got a call from Curtis.  After catching up on each other’s activities and whereabouts he e-mailed me a couple of things to read and react to.  When we concluded our chat I watched the 3rd installment of the video update series from Technomadia about the renovation of their vintage GM4106 bus conversion at MasterTech in Elkhart, Indiana.  I sent them an e-mail regarding a pet friendly hotel that we used years ago when our Golden Retriever (Einstein) was still alive and went with us on a week-long visit to Elkhart to tour motorhome factories.  (Einstein’s AKC name was Karie Jame Ricky Ricardo.  We got him from the Karie Jame breeders and he was from the Latin Lovers litter.)  It was then off to bed to write for a while before going to sleep.

 

2015/08/28 (F) Bye Bye Fridge

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The DTE Energy appliance recycling program called yesterday and left a message indicating that they would pick up our old refrigerator between 8 AM and noon today so we got up at 7:30 AM to make sure we were ready if they arrived early.  I was cold last night so I put on my sweats when I got up.  For breakfast we had our usual granola with fresh blueberries and split a banana, had a little glass of juice to wash down the vitamins, and then had coffee in the living room.  I turned on the gas fireplace to chase away the morning chill while I put the finishing touches on yesterday’s post and Linda did her morning check-in with the world beyond our immediate boundaries (and concerns).

The DTE Energy pickup truck called at 9 AM to let us know they would be here around 9:30.  We finished our coffee, got dressed, and awaited their arrival.  Ever since a delivery truck almost took out the telephone trunk line over our driveway last August I try to be in the driveway anytime a truck is headed our way.

Two guys showed up in an Enterprise truck.  Our new refrigerator for the bus was delivered by two guys in an Enterprise truck.  It must make more sense than buying one.  When they opened the back it already had used appliances in it.  The guy handling the paperwork said they usually pick up 30 appliances a day but were scheduled for 32 today.  I signed the acknowledgments and releases on his cell phone and they then unplugged it, cut off the power cord, stuck a hand truck under it, rolled it onto their lift, raised it up and rolled it in next to another side-by-side fridge that was very similar to ours.  They closed the rear cover and were on their way.  I don’t think they were here more than 15 minutes.  It’s nice to have it out of the garage and to know that it will be recycled.  We will also receive a check for $50 in 4 to 6 weeks which beats having to pay someone to haul it away.

Linda picked up where she left off on Wednesday with the woodwork in the bedroom of the bus while I got the tools and supplies ready that we needed to install the Patriot Lumber SurePly underlayment on the floor.  That included getting out the 15 gallon air-compressor, 60 foot air hose, Butch’s Central Pneumatic air stapler/nailer (that I borrowed on our most recent visit to Indiana), and a package of #18 1/4″ crown 3/4″ long staples

Linda finished wiping off the residual Touch of Beeswax from the bedroom woodwork and then helped me get the 4’x8′ sheet of underlayment out of the bus and over to the driveway.  We put this sheet in the bus yesterday so I could determine where to make needed cuts.  I had marked several places where I needed to make notches or take some material off of part of an edge.  I did not want to do the cutting in the bus, however, because we need to keep the floors clean and avoid airborne dust.  I made the cuts and then we moved the sheet back into the bus.

Bruce positions the second piece of underlayment.

Bruce positions the second piece of underlayment.

Per the instructions, we positioned the sheet of underlayment in the corner across from the kitchen sink with the long dimension running fore and aft across the floor joists.  It fit nicely so I connected the air hose to the air stapler and inserted a set of 3/4″ staples.  The instructions for the pneumatic stapler indicated a working pressure range of 70 – 100 PSI, with the pressure controlling the depth of drive, and suggested adjusting it on some scrap material.  It turned out that I had to set the regulator on the air compressor to 100 PSI to get the right depth of drive.

The instructions for the underlayment were very clear about the order in which the sheet should be stapled so that’s what we did.  Linda stood on the sheet to keep it flat while I stapled and we both wore proper safety glasses, of course.  From the corner I put a staple every two inches along the edge by the HVAC duct.  Working out from the same starting corner I then put one every two inches along the short edge.  Working out from the same starting corner I stapled it along the diagonal to the opposite corner.  Again working from the starting corner I stapled the “field” on either side of the diagonal.  The last staples were 2″ apart along the other short edge and up the other long edge.

A week and a half ago we had this same sheet of underlayment in the bus and I screwed it down temporarily with a dozen screws to see how it felt.  I counted the number of fasteners needed for one full sheet and I think it was 352.  That’s when I decided I would staple them.  After installing the first sheet I think it was the right choice.

Bruce staples the second piece of underlayment.

Bruce staples the second piece of underlayment.

I got a phone call from my sister so we took a break and while I talked to her Linda started preparing lunch.  She made grilled cheese, with mock turkey, onions, and greens on rye, all vegan of course.  We each had a deliciously ripe fresh pear.  Yum.

The next piece of underlayment to go in filled in the space between the first sheet and the base of the kitchen cabinets.  But first we had to remove the painter’s tape we had put on the base to protect it.  It turned out to be cemented on from the floor leveling compound so I had to chisel it loose.  Linda vacuumed up the debris and then I went over the area with 120 grit sandpaper on the oscillating sander.  Things like this are what cause project timelines to stretch out; when we put the painter’s tape on we assumed we would be able just peel it off.

This second piece was less than half the width of a full sheet and involved a tricky angle cut and a notch so I measured carefully, made a drawing (not to scale), and rechecked the dimensions with Linda verifying them.  We cut the piece outside and brought it in.  It was a very good fit so we stapled it down.

A detailed view of the bottom front end of the pantry and refrigerator showing the aluminum angle that keeps the fridge from shifting to the left into the pantry.

A detailed view of the bottom front end of the pantry and refrigerator showing the aluminum angle that keeps the fridge from shifting to the left into the pantry.

The third piece was much more difficult to figure out and will probably prove to be the trickiest piece overall once we are done.  It was essentially a big triangle with two corners cut off and complex notches along the hypotenuse.  I took a lot of measurements with Linda’s help and made a diagram.  When I laid it out on the underlayment things did not quite line up.  I figured out and corrected one problem but had to go back in the coach and make two more measurements.

At the point where it was close, but not close enough, I decided to cut along the hypotenuse, trim off the two corners, and take it back in the bus to mark the locations of two notches.  With the notches marked we took it back outside and I finished cutting it.  We took it back inside and set it in place.  It was as good a fit as could have hoped for so we stapled it.  Although we had worked for most of the day and only gotten three pieces installed our careful work had paid off and we were very satisfied with what we had accomplished.  It was 5 PM, we were tired, and we were getting hungry so we decided to quit while we were ahead.

I took a shower while Linda prepared dinner.  She made a very tasty whole grain rotini pasta dish with garlic, onion, olive oil, broccoli, sun-dried tomatoes, carrots, mushrooms, and greens.  Now that, Alton Brown, is “good eats.”  We had nice big wedges of fresh watermelon for dessert.

After dinner we went to Lowe’s to buy three more sheets of underlayment and some wallpaper stripping spray.  By the time we got home it was after 8 PM and we settled into the living room to read and write, much the way our day began, minus the coffee.

 

2015/08/27 (R) In and Out

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Linda was up at 5:45 AM and on her way to the bakery at 6:15.   I got up an hour later and also got an early start to my day; early is relative, after all.  After a bowl of granola I brewed some Cafe Europe / Columbian decaf coffee, turned on the gas fireplace, and continued reading Number Theory and its History.  A week ago Jim (N8KUE) e-mailed some questions to us regarding RVing and bus conversions.  I felt that too much time had passed without a response so I settled in at my computer to answer his questions as best I could.  I sent my reply at 9:30 and turned my attention to our bus project.

I got the pull-out pantry (mostly) installed yesterday.  Before we could place the refrigerator in the alcove, however, I needed to do four things:

  1. Install a piece of aluminum angle to prevent the fridge from sliding to the left;
  2. Secure the water line that went to the old refrigerator;
  3. Plug up openings in the cabinet with steel wool; and
  4. Install the 10th drawer slide on top of the pantry to reduce lateral movement at full extension.

I decided to tackle these tasks in that order, which meant a trip to Lowe’s to get the aluminum angle.  I chatted briefly with Mike (W8XH) on the drive and stopped at The Home Depot first but did not find what I wanted.  Lowe’s had a 3 foot length of 1/8″ thick 1.5″X1.5″ angle.  I wanted aluminum because it is light, easy for me to work, and won’t rust or need to be painted, but I wanted the 1/8″ thickness for strength.  While I was there I picked up another foam brush, a bottle of Mineral Spirits, and a package of #8-1.75″ stainless steel self-drilling exterior wood screws.

The road graders were out today in our part of the county and I passed the one working on Golf Club Road going to, and returning from, Lowe’s.  There was also one working on our road that I could not get around, so I followed it slowly until it reached our driveway and I could turn in.

Back home I cut the aluminum angle to a length of 26.5 inches, the same as the depth of the refrigerator base section and the top piece of plywood in the base of the alcove. I selected a drill bit that was just barely larger in diameter than the stainless steel screws.  Starting with the midpoint I drilled holes every three inches along the centerline of one side of the angle.  I then countersunk each hole, checking with a screw until the head was just slightly recessed.  A light back bore with the countersink bit removed any rough edges.

With the pantry pulled all the way out I placed the side of the angle with the holes on the 2nd piece of plywood in the alcove base with the other side of the angle against the edge of the 3rd piece of the base.  Since these pieces of plywood are all 3/4″ thick the vertical side of the angle extended above the plywood by 3/4 of an inch, more than enough to catch the left side of the refrigerator.  I held the angle tight against the edge of the 3rd piece of plywood, with the front edge back about 1/2″, and used the #8 VIX self-centering drill bit to drill a pilot hole in the back hole.  I then secured it with one of the stainless steel screws, penetrating both the 2nd and 1st layers of plywood and probably a heavy 1/8″ of the subfloor.  I held the front of the angle tight and secured the 2nd hole from the front in the same way, as I could not access the first hole due to the pantry.  I drilled all the remaining holes except the first and put in the screws.  I then pushed the pantry all the way in so I could access the front hole and secured it.  The angle was now held in place by nine strong screws fastened into a lot of wood.

The pantry and refrigerator installed in the alcove.

The pantry and refrigerator installed in the alcove.

The old refrigerator had an ice maker and cold water dispenser in the freezer door so there is a flexible copper water line at the back of the alcove.  The line runs through an inaccessible area and into the cabinet under the kitchen sink so removing it would be difficult and impractical.  It was easier to secure the water line, and besides, we might want to use it again someday.  I found some used screws with broad #2 SR heads and used them to secure cable ties with mounting tabs to the back wall of the alcove.  I re-shaped the copper tube as best I could so it would lie relatively flat against the back of the alcove and used the cable ties to hold it in place.

I noticed when I moved the tube that a little water came out of the end.  That struck me as odd as I had it in my head that the line was out of service.  After a little investigation I remembered that the shutoff valve for this line was still attached to the water inlet tube on the back of the old refrigerator.  If we had pressurized the fresh water system this would have been an open line.  Yikes!

I now had another, unexpected, task that had to be done before I could do anything else.  I gathered up a few tools, parts, and materials, got my head and arms into the under sink cabinet (which is never comfortable), shut off the supply line valves (just to be safe), and disconnected the copper tube to the refrigerator alcove.  I wrapped the threads of the open end of the T-fitting with several turns of Teflon tape, threaded a cap into the fitting, and snugged it up tight.  I did not, however, pressure test it as I did not want to take the time and I did not want to pressurize the fresh water system with the toilet disconnected.

With the water line secured I got one of the old packages of steel wool and used it to stuff the openings in the lower rear corners of the alcove where lots of wires, the water line, and two air lines pass in and out.  I meant to use the #1 steel wool but grabbed the 4/0 by mistake.  It will work just as well but the 4/0 is what Linda is using to clean all of the walnut woodwork, so it was a bit of a waste.

The pull-out pantry is very stable vertically and horizontally except when it is all the way out where it can move side-to-side about 1/2″.  I decided to install the last of the 10 slides on the flat between the top of the pantry box and the ceiling of the alcove, which is also the base of the upper cabinet.  The ceiling of the alcove is not parallel to the floor and so it was not parallel to the top of the pantry box.  I was able to slide a piece of 3/4″ oak veneered plywood between the ceiling and the upper edge of the top slide. With the 10th slide on top of the pantry I had about a 1/8″ gap between the slide and the plywood at the front, opening to about a 1/4″ gap at the rear.

My first attempt at a solution was to try cutting blocks from the end of a 2×4 to be just the right thickness for the front, middle, and rear.  That quickly proved to not be a workable solution without some form of stationary saw.  After further pondering I decided to cut a 4.5″ wide piece of the oak veneered plywood from one of the leftover pieces that happened to be 26.5″ long.

The new refrigerator in the alcove with the doors open.

The new refrigerator in the alcove with the doors open.

I set the piece of plywood in place on top of the two slides, one mounted to the alcove side panel and the other resting on top of the pantry box, and shimmed it with wood shims between the plywood and the ceiling to remove the gap between the plywood and the slide without making it tight.  I pulled the pantry out slightly so I could drill and screw the rear hole of the stationary part of the slide.  I then pulled the pantry all the way out, pushed the center section of the slide part way back in, and secured the front hole of the moveable part of the slide to the top of the pantry.  I used a slot that allowed side-to-side adjustment, just in case.  I also secured the center slot on the moveable slide to the top of the pantry box.

I fiddled with the slide until it went in and out smoothly.  It is tight enough that I don’t think it will come open when driving, but it pulls out easily enough and will be easier once we get a handle on it.  Linda called at 4 PM as I was finishing this task to let me know she was on her way home from the bakery.  It would be 60 to 90 minutes before she got home so I moved on to the next task.

The first piece of underlayment to go in will be a full 4’x8′ sheet minus a notch for the middle air-conditioner drain line and part of one short side that has to fit around the built-in pantry.  I measured for those cuts and then laid the sheet out in the driveway on top of 2x4s (on the flat).  I tried plunge cutting most of the 21″ long by 1″ wide strip off the end with my circular saw without using a guide and finished the cut with my saber saw.  My plunge cut wasn’t very good so I trimmed it with the saber saw.  That edge will go under the mirror tiles against the back of the built-in pantry so it will be OK.

Linda got home around 5:30 PM.  After unloading her car and changing clothes she examined my work for the day and was pleased with the way the pull-out pantry worked.  She helped me carry the 4’x8′ sheet of underlayment into the bus at which point I decided that we needed to get the refrigerator into the alcove before doing anything else.

We set the underlayment aside and uncovered the fridge which we had previously wrapped in painter’s plastic to keep it clean while grinding and sanding.  Linda cleaned off packing tape adhesive with Goo Gone, wiped it off with a wet rag, and then I wiped it off with a dry towel.  We rolled it over to the alcove, shut off the circuit breaker, plugged it in, and secured the cord to the back.  It rolls very easily but to get it into the alcove we had to tilt it forward to get the bottom back edge of the unit onto the 2.25″ high plywood base.  Oops; the left edge of the fridge space overlapped the built-in pantry opposite and prevented the unit from tilting enough to get the back edge up high enough.

The pantry pulled out with the refrigerator installed.

The pantry pulled out with the refrigerator installed.

We have learned not to panic, and after a moment’s thought we turned it slightly to the right, got the right rear bottom corner up onto the plywood and slid it into the alcove a couple inches.  We were then able to turn it to the left and get the left rear bottom corner onto the plywood base, making sure it was inside the aluminum angle.  Fortunately we had enough clearance above the unit to do that.  (If not we would have used the leftover 3/4″ plywood in front of the alcove, gotten the fridge onto those pieces, and then rolled it straight into its space.).   We lifted the front bottom of the unit and rolled it back into its cubby.  It was a perfect fit; snug to the aluminum angle on the left, tight to the right side of the alcove at the rear with a small (3/16″) gap at the right front, and far enough into the alcove that we can open the three drawers to the left of the sink.  High five!  Good job team.

I turned on the breaker to make sure the refrigerator still worked.  It did, and we were both pleased with how much quieter it is than the old one.  We did not need it running at the moment, however, so I turned the breaker off.  Linda got a towel and propped the doors open.

We got the underlayment flat on the floor and slid it into position.  It needed to be trimmed in three spots and I did not want to get into that at this hour so Linda started preparing diner while I put tools and materials away, locked the bus, and closed up the garage/shop.  I plugged in the old refrigerator (in the garage) to let it cool down overnight as DTE Energy’s recycling program is picking it up tomorrow between 8 AM and noon.

Dinner was mock riblets in BBQ sauce, green beans with onions and carrots, and fresh peaches, all very tasty.  After dinner I worked at my desk.  I replied to several e-mails from Gary at Bus Conversion Magazine, and looked at my Habitat For Humanity article to see if I could split it into two or three parts.  It looked like that was possible so I let Gary know.  I chatted briefly with Steve (N8AR) on the Novi 440 repeater and with Jim (N8KUE) on the South Lyon 2m repeater.  I processed three photos of the finished pantry/fridge installation showing that everything goes in and out and e-mailed it to a dozen people.

I came to bed just before 10 PM.  We watched TV for a while until Linda drifted off to sleep.  I stayed up a bit longer to finish this post.

 

2015/08/25 (T) Turning The Corner

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It got pleasantly cool overnight and with the bedroom doorwall open it made for nice sleeping conditions.  Between being up a bit late last night and not wanting to get out from under the warm covers we slept in a few minutes longer than usual.  I put on my sweats, which I find very comfortable on a cool (or cold) morning, and made a pot of Costa Rican decaf coffee.  We had our usual granola for breakfast, took a few minutes to enjoy our coffee in the living room without our cats, who were off somewhere and probably up to no good, and then got to work.

In order to install the new seats in September we need to have the desk installed and in order to install the desk we need to have the floor installed and in order to install the floor we need to have the underlayment installed and in order to install the underlayment we need to have several things done.  First and foremost was finishing the patching and leveling of the subfloor, so that was my first task today.  While I pursued that Linda continued working on cleaning and waxing the walnut drawer fronts.  Given the limited work surface in the garage Linda can only work on three to six drawer fronts at a time depending on their size.  When she reached a stopping point with those and started working on the woodwork in the bedroom.

I have spent the last week patching, skimcoating, and sanding the entire area where the old tile was installed which I estimate to be about 80 square feet.  I went over it one more time this morning with 80 grit sandpaper on the orbital sander.  The sander has an integral dust collection bag so it did not get the coach too dusty.  I was satisfied with most of the job but still had some unevenness along the edges by the walls and especially in the toe kick spaces extending out about three inches from the cabinet bases.  That is because I did not get the last skimcoat as smooth as I needed to in those areas and the orbital sander cannot reach them.

 

I figured I would need to do one more application of floor leveling compound but did not want to open the second bag of mix for such a small job.  I decided to go the Lowe’s and buy a small pail of pre-mixed floor patching compound and the 3/4″ #8-32 machine screws we needed to install the new handles.  While I was there I noticed that they had 50 grit hook and loop sandpaper triangles designed to fit our Porter-Cable oscillating saw.  I was aware that we had a sanding pad attachment for the tool but had not considered using it until I saw the 50 grit paper.  I bought a pack and picked up some 120 grit as well.  I would also have bought 80 grit but they were out.  I had to go to The Home Depot for the machine screws as I wanted the same brass ones we had already purchased.

Back at the bus I decided to try sanding out the imperfections rather than filling them in with another round of patching and sanding.  I was, admittedly, tired of this phase of the work and anxious to be done with it so I could move on to next step.  August is slipping away and I am very aware of the date.  I was also not keen on creating more sanding dust inside the coach.

I don’t know why I did not try this tool sooner.  The design of the tool and shape of the sanding pad allowed me to work in the all of the areas the orbital sander could not reach and it worked very well with the 50 grit sandpaper.  The circular air sander can also reach these areas, and was the right tool for grinding down the old thinset and mastic, but the oscillating tool was the right one for this final smoothing.

When I thought I was done I vacuumed the floor and used the Revel Damp Mop to pick up any residual dust.  We then went inside to have lunch while the floor dried.  Linda heated up a can of Amy’s vegetable soup, made roll-up sandwiches, and served fresh black grapes and plums.  It beats fast food hands down.

After lunch I inspected the floor carefully and decided that the patching and leveling was done.  Although it was one task out of many, and there was no fanfare attached to the moment, I was very much aware that we had finally turned the corner.  We still have some minor disassembly to do, but from this point forward most of our tasks will involve putting the interior back together and installing new things.  All things being equal (which they never are) the building work should be more fun than the deconstruction work.

The major exception is the wallpaper.  We still need to remove the old paper, much of which is stained from old water leaks, and install the new paper, which Linda will be ordering tomorrow from Delux Drapery and Shades in Ann Arbor.  The critical pieces are the ones that go behind the desk and the built-in sofa.  Most of the rest of it can be finished later but we would prefer to have it all done by September 12th if possible.  The more stuff that gets installed the more awkward it will be to work on the walls.

With the floor leveling done the next impediment to installing the underlayment was getting the refrigerator out of the living room and into its alcove.  That, however, required three other things to be done.  First I needed to replace the electrical outlet with a recessed one.  Second, we needed to build up the base of the alcove and finally, we needed to install the pantry as we cannot get to the slides to mount them to the side of the alcove with the refrigerator in place.

The electrical outlet only took a few minutes to change.  With Linda’s help I used the template I made last Thursday to cut the base pieces from the 4′ x 8′ sheet of 3/4″ plywood we bought on Tuesday.  The bottom piece was the full width of the refrigerator alcove (34″ wide at the front and 33.75″ wide at the back) and 25.75″ deep.  We set it in place, checked the front setback, and screwed it to the subfloor.  The next piece was the same width as the first but 1/2″ deeper (26.25″).  We set it in place on top of the first piece and made sure the front edges were flush with the back edge extending 1/2″ farther back.  I used longer screws to go all the way through both pieces into the subfloor.

I was not happy with the way my circular saw blade was cutting and a few raindrops gave us an excuse to take a break.  We were working just outside the small garage bay and moved everything into the garage to keep it from getting wet.  I went to Lowe’s and bought a new 7.25″ blade with 60 teeth, which should give a very clean cut through plywood but still work on 2x4s and trim boards.  While I was there I checked their selection of driver bits again.  I was looking for a 3″ long No. 1 SR (square recessed) bit but they did not have any that long.  I found a 2″ bit for $2.48 but then I spotted a pack of seven 2″ long bits for under $4.  It had two #1, three #2 (the most common size), and two #3 bits from the same manufacturer as the single bit.  Can someone explain that pricing structure to me?  Apparently most of the cost is retail packaging.

Linda prepared large, wonderful salads for dinner.  She made her own dressing using balsamic vinegar, walnuts, raisins, garlic, and seasonings, and it was very good.  We finished the Pinot Grigio with the meal and then resumed our work.

I changed the blade on my saw and then we moved the wood and 2×4 supports back out into the driveway.  The new blade made very clean cuts confirming that changing it was long overdue.  The third piece of the alcove base was not as wide as the first two, measuring 28.25″ across the front and 28″ across the back.  (The alcove tapers in 1/4″ from front to rear along the right side.)  The depth was 26.75″ to match the refrigerator base depth, and a half inch deeper than the second piece.  I set it in place, snug to the right side of the alcove and flush with the front edge of the other two pieces, and checked for an even reveal along the left side of 5.75″.  Everything looked good so I screwed it down.

There are several reasons for this design/construction.  First, there is a large bundle of wires and two air lines that run across the floor of the alcove at the rear wall.  Using three layers of plywood allowed the top layer to be high enough for the base of the refrigerator to extend over the wire bundle and have its back about 1″ from the back wall (thus the reason for the recessed electrical outlet).  It will also leave about 1″ of clearance above the fridge, which is enough.  The second reason is that the 5.75″ width at the left, with only two pieces of plywood under it, is where the pull-out pantry will go.  But third, I will install a 24″ long 2″ x 2″ angle (steel or aluminum) on the middle sheet against the left edge of the top sheet to prevent the refrigerator from shifting to the left.  The front edges of the plywood base pieces will be covered (eventually) by a something, probably a piece of 3/4″ thick walnut hardwood, that will stick up above the top surface of the top piece just enough to keep the fridge from rolling out.  That piece, however, will have to be removable so I am still thinking about just how I want to secure the refrigerator case in the alcove.

Linda does her Vanna White impersonation, highlighting how the new pull-out pantry will look when it is installed. The pantry is in its extended position revealing the slides sections that will mount on the cabinet wall. The refrigerator is out so we can work in the alcove.

Linda does her Vanna White impersonation, highlighting how the new pull-out pantry will look when it is installed. The pantry is in its extended position revealing the slides sections that will mount on the cabinet wall. The refrigerator is out so we can work in the alcove.

We still had some light but with the heavy cloud cover it was darker than usual in the coach for this time of day (6:30 PM).  We rigged up a piece of twine to hang the work light and turned on as many interior lights as we could.  We then carried the pull-out pantry from the library (in the house) to the bus.  We brought all of the slides in as well, along with two pieces of 3/4″ plywood and a 4′ length of 2×4.

We set the two pieces of 3/4″ plywood in front of the left edge of the alcove flush with the two bottom base pieces.  We then set the 2×4 on flat (3.5″ side down) spanning the plywood inside and outside the alcove.  We installed the cabinet halves of the nine slides onto the pieces attached to the pantry and then set the unit in place with the bottom resting on the 2×4.  We moved the pantry in and out checking its position and considering where the slides needed to be attached to the alcove wall and exactly how we would do that so the front has an even reveal relative to the vertical front trim of the left alcove wall.

By this point it was after 8 PM, it was getting dark, and we were too tired to start something as critical as attaching the slides to the alcove wall.  We are behind schedule, but had enough sense to not push beyond our limits.  We closed up the bus, relaxed on the couch for a bit with our kitty cats, took some Advil PM, and went to bed at 9 PM.

 

2015/08/22 (S) Clean and Level

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We arrived at the SLAARC breakfast just before 8 AM.  We took the last two seats at the end of the long row of tables, but had to add another one as six more people came in after us.  We had a lively chat that lasted until almost 9:30.  After breakfast we stopped at the Tractor Supply Company store in New Hudson to get a couple more deer blocks and then headed for home.

We took a few minutes to put away tools and straighten up the garage enough that we could set up a work surface for Linda to use for cleaning the walnut drawer fronts for all of the bus drawers.  We set up the two sawhorses we got at Lowe’s yesterday, set two 8-foot 2x4s in the provided grooves, and set a 4’x8′ piece of 2″ rigid foam insulation across them to use as the work surface.  I found an old package of 4/0 steel wool and Linda found some old terry cloth towels.

Foam insulation work surface in garage with walnut drawer fronts laid out for cleaning with Touch of Oranges.

Foam insulation work surface in garage with walnut drawer fronts laid out for cleaning with Touch of Oranges.

Linda removed the drawer fronts from seven of the drawer boxes and tagged them so they could be reunited later as each front is uniquely paired with its box.  She then removed the handles from the drawer fronts and set them aside as they will be replaced with new ones once the cleaning is done.  She started with the back sides of the drawer fronts.  Following the directions she sprayed them liberally with Touch of Oranges wood cleaner, let them sit for 10 minutes, sprayed them again lightly, and rubbed them with the 4/0 steel wool.  She then wiped them off with a terry cloth towel and applied Touch of Beeswax using 4/0 steel wool, always working with the grain, of course.  The wax will have at least 24 hours to soak in before being wiped off.  Once that is done she will flip them over and repeat the process on the front side.

While Linda was doing all of that I hauled the 15 gallon DeWalt portable air compressor out by the bus, plugged it in, and connected the air hose.  I used the 4″ circular pneumatic sander on a few remaining high spots and decided I was done with it.  I had found some old packs of 80 grit half sheets and tried using them on my orbital sander but the grit disappeared very quickly and the sheets snagged and tore on splinters in the plywood.  I spent more time changing sheets than I did sanding with them so I abandoned this approach after the fifth sheet.  I did, however, find a half dozen splintered areas and prepared those by making stop cuts with a utility knife and then peeling the splinter free with a putty knife, creating voids that will be filled with leveling compound.

I was tired of sanding and was clearly not going to get the floor back down to bare wood.  I decided that the floor was as sanded and smooth as it was going to get and it was time to move to the next process; patching and leveling.  Before I could do that, however, I needed to clean the coach.  I vacuumed the floor three times and vacuumed all of the woodwork and wallpaper.  As I worked from the bedroom forward Linda followed behind with a microfiber cloth wiping down all of the woodwork.

I assembled the tools I needed to apply the Universal Patch and Skimcoat; a 3″ putty knife, a 5″ putty knife, a combination smooth and toothed rectangular trowel, a mixing bucket, and a 2 foot long wooden stir stick and a mixing paddle designed to go in a drill.  Each bag of UPS weighs 7 pounds and gets mixed with 1.75 quarts of water, which works out to 1 part water to 2 parts UPS.

The directions on the bag indicated that a full bag of UPS, properly mixed, would cover 20 to 25 square feet 1/8″ thick.  That’s only a 5’x5′ area, but I only had a few gouges that were 1/8″ deep, so an entire bag was going to cover a lot more than 25 square feet when applied as a skim coat.  Not having worked with this material before I had no idea how much working time I would have so I decided to mix half a bag.  The recommended mixing method using a paddle in an electric drill turned out to be a bad idea so used the 2-foot long wooden stir stick to mix the compound.

TEC Universal Patch and Skimcoat applied to the floor in that hallway.

TEC Universal Patch and Skimcoat applied to the floor in that hallway.

I started in the bathroom patching small depressions and then working out from the baseboards.  By the time I got out into the hallway I had not even used half the compound and it was starting to set up.  I hurried to use as much of it as I could, and tried adding a little extra water to extend its workability, but was only able to use about 60% of it before it was too stiff to spread and trowel off smoothly.  I could have waited 1 hour and then mixed and applied more compound but I did not want to risk disturbing what I had already done and it has to set for 24 hours before I can sand it, which I will have to do.

Cleanup required warm soapy water for the tools.  I then poured it into the 5 gallon compound bucket, topped it up with water, stirred it to dissolve the compound as much as possible, and let it sit.

For dinner Linda made Farro with mushrooms, onions garlic, glazed snow peas, and grated carrots.  She needed some dry white wine for the Farro dish and opened a bottle of Pinot Grigio, so we had a glass with the meal.  As rule if a wine is used in a dish it is also a good choice to drink with that meal.

After dinner I went to Lowe’s and got some more 4/0 steel wool and some 80 grit sandpaper sheets.  I stopped at O’Reilly’s for a battery disconnect switch for the lawn tractor but they did not have one.  I tried the Howell Tractor Supply Company but they did not have one either.  I drove to the Brighton Shell station, topped off the fuel in the Element, and went home.  We turned in at 9 PM and watched a 007 movie before going to sleep.

 

2015/08/18 (T) Walking Grind

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We were up at 8 AM and I made a pot of Ethiopian Yirgacheffe half-caff coffee while Linda got breakfast ready.  She made a batch of granola yesterday so we had some with fresh blueberries and unsweetened soy milk.  It’s our standard breakfast, but that’s because we like it so much.  She had an e-mail from Robin at the bakery and had to deal with some issues related to the bakery’s new account, The University of Michigan Ann Arbor.  As I do most mornings I sat in the living room working on my iPad, drinking my coffee, and paying attention to our two cats.

Being Tuesday Linda had a date with Diane to walk at 10 AM and left at 9:30 for Kensington Metropark.  I continued working on my iPad for a while and enjoying my coffee.  At 10:15 AM I called the Livingston County Sheriff and reported the mailbox incident from late Friday evening /early Saturday morning.  Shelby took the call, was very nice, said she was not aware of any other mailbox reports, but would pass the info along to the Desk Sargent.  I checked my e-mail and confirmed with Harvey for Friday at 10 AM to move the old bus refrigerator.  I finally went out to work on the floor of the bus at 11 AM, by which time the outside air temperature was already in the 80’s.

I leave three of the awning style windows in the bus open a few inches so it doesn’t get too hot inside.  I opened all three roof vents, turned on their ceiling fans, and set them to exhaust air rather than draw it in.  I also left the entrance door open to allow more air to flow through the inside of the coach.  I then sanded and vacuumed until about 1 PM.  When I came back in the house I had two missed calls from Michele Henry of Phoenix Paint so I called her back.  I was on the phone with her when Linda got back from her walk.

Once I wrapped up the call with Michele we had a light lunch of hummus with pita chips and both black and red grapes.  While we were eating we were entertained by a gray squirrel who had gotten onto the bird feeder and was hanging upside down by its hind legs.  It would curl its body to bring its mouth up to the bottom of the feeder, emancipate some seed, and then uncurl to the more relaxed stretched out position and eat it.  All of this was also being watched with both interest and considerable skepticism by three crows who were hanging around on the ground under the feeder.  They grabbed seeds that the squirrel dropped but seemed very wary of it, which surprised us.  I speculated that perhaps they had never seen a squirrel behave in this way and were, therefore, understandably and appropriately cautious; crows are very smart, after all.

After lunch we took the three wallpaper sample books to the bus to look at them with the woodwork.  Before we could do that, however, we discovered a small bird trapped in the coach and had to deal with it.  I say “trapped” because it was up on the dashboard and obviously confused by the windshields as it kept trying to fly out through them.  It did not realize it could get out the same way it came in, through the open door.

The bird seemed small and I think it was an immature sparrow but I’m not sure.  It was seeking safe shelter in the space between the dashboard cover and the lower driver side windshield.  I used a broom to try to gently encourage it to fly towards the door but it was understandably suspicious of my good intentions.  I put on a pair of canvas work gloves and it allowed me to gently pick it up.  I tried to release it at the door opening and it flew into the door causing Linda to make a comment about why we use the phrase “bird-brained.”  I caught it again, got outside the bus clear of the door, and tossed it gently away from the bus.  It immediately took flight and flew off to the southwest, apparently none the worse for its ordeal.  I can only image the story it told the other birds.

I got a piece of the Armstrong Alterna Luxury Vinyl floor tile from the garage.  Many of the wallpapers that we thought would look good with the floor tile turned out to be too yellow, and most of the ones with good color tone were too dark, but we found a few that we liked.  Those tended to be lighter without a lot of pattern and a neutral, off-white color.  We are, however, far from a final choice as we do not currently have a sample of the Lambright Notion Linen upholstery fabric or the MCD night shade material and the wallpaper has to work with all of these simultaneously.

We measured the areas that need to be repapered and in the process decided that we would leave the old wallpaper on the inner wall of the hallway, at least for now.  (The paper in the bathroom, which is different from the rest of the coach, is generally in good condition and we are not currently planning on replacing it as part of this project.)  The existing wallpaper in most of the coach is a string cloth with a beige base but distinct vertical threads that contain a noticeable amount of grey and a more subtle herringbone pattern.  It looks good with the walnut woodwork and worked well with the old white carpet, black ceramic floor tile, and bone leather upholstery, so we think it will continue to look good with the new floor tile.

If Josh is at his shop tomorrow we will try to stop and pick up the Lambright Notion Linen sample as whatever wallpaper we choose has to work well with the furniture fabric.  On Thursday we will revisit the papers in the three books we currently have with an eye towards something that has some grey in it.

It was another warm, humid day and I was done sanding so I closed up the roof vents, locked up the coach, and went inside.  Linda prepared a pizza using the gluten-free crust recipe she got from Mara.  Yum.

After dinner I went to Lowe’s and bought two bags of TEC Skill Set Universal Floor Patch and Skim Coat, a mixing bucket, two bags of tile spacers, and three 4’x8′ sheets of 1/4″ SurePly underlayment.  I meant to buy a folding metal sawhorse but left it somewhere in the store.  I was going to buy premixed floor leveling compound but they only had 1-quart containers for $10 each and the directions said it would only cover 1.5 square feet.  I have about 80 square feet of floor to patch and level, so that clearly was not a good solution.

The Universal Floor Patch is a powder that has to be mixed with water, but each bag will cover 20 – 25 square feet at 1/8″ thickness and costs $13; much better than the premixed stuff.  I have a few areas to patch that are deeper than 1/8″ but the material can be applied up to 1/2″ thick per coat, and most of the area just needs a much thinner skimcoat.  It can also be sanded within 24 hours which will allow me to make it very smooth and keep the work moving along.  My goal is to have the floor leveled and sanded smooth by bedtime on Saturday so I can install the 1/4″ underlayment on Sunday and start laying tile on Monday or Tuesday next week.

I stopped at Teeko’s Coffee and Teas to get some more of the Cafe Europe half-caff blend.  They had the regular blend but not the decaf blend so I had Roger use the Columbian decaf instead.  He roasted the beans for me while I waited and Jeff showed up along with his wife as I was leaving.  They were married last September and are expecting their first child late next month.  Jeff was wearing his Pepsi delivery shirt, confirming what the woman at the Kahuna Coffee Shop told us last Friday.

We turned in early as we will be getting up very early tomorrow to drive to Indiana again.  Linda watched an episode of NCIS after which I watched a PBS special on the origins and evolution of the Navy Seals.

 

2015/08/13 (R) Sanding Success

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Linda was scheduled to go into the bakery today but knew before we went to bed last night that the visit was postponed.  That was just as well; we were very tired from our long day yesterday and slept in this morning.

Before I even had a chance to make coffee I spotted wild turkeys by the road in our easternmost driveway entrance.  They walked past the east end of the house into our backyard.  They hung around by the deer block for quite a while so we had a good long look at them and I took a few pictures.  There was a big tom, a younger/smaller tom, and a half-dozen hens, one with a surprisingly small chick for this late in the season.  The turkeys eventually moved on and we got back to our normal routine.  While I made the coffee Linda made her own version of raisin, date, walnut oatmeal with some quick oats that she had in the pantry.  It was very good.

We read for a bit but I needed to finish the blog posts for the last several days and Linda needed to return some items to the Howell Library and run a couple other errands.  While working on the blog post for yesterday I realized that we had not loaded all of the pieces for the built-in sofa.  I checked the pieces we had against the drawings, which we should have done yesterday, and confirmed that we were missing the two top pieces (E) for the support boxes (HVAC plenums) and the top piece (H) for the return air plenum.  I texted Jarel and he replied quickly that he would try to take care of it in time for me to drive back down on Wednesday to pick up them up.  It’s a 12-17 hour, 550 mile day, for me and costs about $60 in gasoline, so hopefully he will have the pantry done by then as well.

Linda got word from our son via TXT message that Shawna’s father, Mick, had passed away.  He had an aggressive but non-cancerous brain tumor that did respond to two separate surgeries and was moved to hospice care about two weeks ago.  Brendan, Shawna, and Madeline are cutting their vacation short by a day to head to the Grand Rapids area but are still leaving Tuesday to fly to Denver to visit Shawna’s mother, Carol, and her husband, Cliff.  It appears that a memorial service may be in the works for the weekend of the 22nd and 23rd, in which case we will probably drive over.

My sister tried to call me today.  Linda was on the house phone quite a bit today with bakery-related business so Patty tried my cell phone but did not leave a message.  I was working in the bus at the time, did not have it with me, and Linda could not find it in time when it was ringing.  Being deaf in one ear she cannot locate where sounds are coming from.  She does a little better when she uses her BAHA, but rarely wears it around the house.  I called my sister back and left a message and she eventually called me back and we got to talk.

Our father, who is 90, had been admitted to a hospital near where he lives.  The staff said he appeared to have severe dementia, but he was fine (for his age) just a couple of weeks ago, so I suspected a stroke or some other sudden change.  Patty sent me a text latter that the CAT scan of his brain revealed two recent lesions (last few weeks), the telltale sign of two strokes.  She also said he was being transferred to Missouri Baptist Hospital, which is much closer to where she lives, for further care.

Those two pieces of news certainly put a damper on the day, and may cause an adjustment in my plans if I have to travel to St. Louis.  In the meantime there is stuff that has to get done, so even though it was warm today and I wasn’t really in the humor, I kept working in the bus, off and on.  I vacuumed up loose material, including inside the bases of cabinets, and then cleaned the wiring in the refrigerator alcove with Lysol.  I decided to make a template for the refrigerator alcove plywood base filler panels so I could cut them the right size/shape on the first try.  I then used one of the new ceramic sanding belts on the residual thin-set and mastic, and it worked!  My sense of hope was renewed that I will be able to install the new floor correctly.

By 7 PM I was feeling drained so I wrapped up my work and took a shower.  For dinner Linda made pan-grilled BBQ tofu with caramelized onions and served it open faced on a hamburger bun with a side of fresh steamed asparagus.  It was delicious.

After dinner I went to Lowe’s and The Home Depot in search of several items but only ended up buying another 36 grit sanding belt.  I needed floor leveling compound but was not prepared to choose between their limited options.  I also needed a self-centering drill bit but neither store had them.  Lowe’s and THD really are focused on the tools and materials one needs to work on a house and its surrounding property.  Things like self-centering drill bits, though useful for things like drilling holes for door hinges, are really cabinet-making tools.  As big as these stores are they can’t, and don’t, sell everything.

I talked to Butch on the drive home.  The self-centering drill bit that Jarel recommended for installing the pull-out pantry slides is a Vix and Butch suggested four places where I could buy it:  Rockler, Custom Service Hardware, McFeeley’s, and Grizzly’s.  Before ordering one I need to e-mail or text Jarel and ask him what size screw I need to mount the pull-out pantry extension slides.

Back home I thought of four other things I could have bought while I was out so I added them to my list.  I then went to my office and worked on blog posts, updated the BCM Group page on RVillage, e-mailed Gary Hatt at BCM, responded to an e-mail from Howard (PlayaDog) re: screens for sliding bus windows, and started downloading Adobe Creative Cloud 2015 updates.  Jack Conrad had responded to my earlier e-mail asking if he knew what was going on with the Arcadia rally and I sent him a reply.  By the time I dealt with all that I was ready to recline and rest.

 

2015/08/11 (T) Sanding Prep

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Our day started with our usual morning routine.  We were out of Linda’s homemade granola, so she made Quaker brand Raisins, Dates, and Walnuts instant oatmeal.  This has long been my favorite oatmeal and I still like the taste and texture.

After breakfast we removed the containers of water from the bus fridge, rolled it out of the alcove, and unplugged it.  We then moved it farther up into the coach, behind the front passenger seat, so I could work in the alcove and on the floor.  We then got the Shop Vac up into the coach.

Linda left around 9:30 AM to meet Diane at Kensington Metropark.  They decided they want to get together and walk once a week and the Metropark, which is about half way between their houses, has as an extensive trail system.

While Linda was away I went to the FedEx Office store in Brighton and got a copy of the 11″ x 17″ sheet with the drawings of the seat and back cushions for the built-in sofa.  I stopped at the Shell station and filled the tank as we would be leaving very early in the morning for Indiana.

Back at the house I vacuumed up as much loose debris as I could inside the coach.  After checking my pantry drawings I decided I could stack at least two pieces of 3/4″ plywood, one atop the other, to get the base of the refrigerator high enough to allow the back to go over the bundle of wires that run along the junction of the floor and back wall without interfering with the pull-out pantry.  This will allow the refrigerator to go into the alcove far enough that we can open the kitchen cabinet drawers under the counter to the left of the sink.

Linda got back around 12:30 PM.  After lunch we were going to mask off the inside of the coach with painter’s plastic and tape.  Our goal was to upkeep the dust that resulted from sanding the thinset and mastic out of cabinets and off of counters and woodwork.  We planned to run the Shop Vac while sanding but knew, a priori, that it won’t suck up all of the dust.

After considering what would be involved in masking off the inside of the coach we decided instead to wrap the refrigerator in plastic to protect it and then tried using the belt sander on the residual thin-set from the old ceramic tiles.  The old aluminum oxide belts failed fairly quickly, which was discouraging, but the sanding did generate a lot of airborne dust, which was encouraging as it indicated the sanding was actually removing material.  Our Craftsman belt sander has a built-in dust collection bag and Linda was running the vacuum so both of those things helped.

Late afternoon we went to Lowe’s and bought a 4′ x 8′ sheet of 3/4″ (nominal) maple veneered plywood and a 4′ x 8′ sheet of 1/4″ SurePly underlayment plywood.  We also got two #36 (very coarse) 4″ x 24″ ceramic particle sanding belts and a box of 200 3/4″ self-drilling screws.

Back home we unloaded everything and I then called Josh to confirm that he could still meet us at the Martin’s supermarket in Elkhart in the morning.  I also called Butch to remind him that we were still coming down.  The rest of the evening is lost to me, as I did not record our activities soon enough, but they probably involved e-mails, computer updates, and iPads.