Tag Archives: Josh Leach (Coach Supply Direct)

2015/11/18 (W) Fuel Run

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Linda was up at 5:45 AM and off to the bakery at 6:15.  I was up at 7:45 AM and skipped breakfast and coffee.  I put on Weather Nation and took stock of the forecast while I folded the clean laundry.  I took a shower, got dressed, made a cup of tea, and had a small glass of orange juice to wash down my pills.

My main objective for today was to get the bus fueled which would also serve as a test run.  The forecast had the chance of rain increasing through the morning and heading towards certainty by early afternoon, albeit intermittent and not very intense.  I wanted to take care of the fueling before the rain settled in but wanted to wait long enough for the temperature to rise so I set 11 AM as my target departure time.  Before I moved the bus, however, several things had to be done.

First on the list was turning on the electric block heater for the main engine.  It wasn’t cold enough for this to be necessary but having the oil warmed up a bit never hurts, especially with the straight 40 weight oil.  It helps the engine crank over and get oil to the bearings more quickly.

The living room and kitchen in the bus looking aft from the cockpit. New flooring, new seating, new desk, new refrigerator, new slide-out pantry, and new window shades (rolled up).

The living room and kitchen in the bus looking aft from the cockpit. New flooring, new seating, new desk, new refrigerator, new slide-out pantry, and new window shades (rolled up).

Next was simply cleaning up the interior so the coach could be safely moved and nothing would get broken.  I gathered up all of the tools and materials that I no longer needed and moved them into the house and garage.  I then installed the solid brass door stop on the bottom of the pull-out pantry.  Finally I mounted the two aluminum angles to the inside of the refrigerator alcove, one by the freezer door and the other by the fresh food door.

The angles were 1/2″x3/4″ with holes drilled in the 3/4″ flange for #6 SR self-drilling wood screws.  I had carefully countersunk (chamfered) each hole so the screw head would be close to flush with the surface of the flange.  The aluminum was only 1/16″ thick so I had to be careful not to overdo it.  With the freezer door open I set the 1/2″ flange against the face of the refrigerator case (on the side opposite the hinges) and held the 3/4″ flange square to the side of the alcove.  I used a #5-6 self-centering VIX drill bit to drill three holes about 3/8″ deep and installed the 5/8″ #6 screws with a manual screwdriver so as not to over torque them.  I repeated the procedure for the second angle which was longer and had five mounting holes.

The new floor in the cockpit of the bus.

The new floor in the cockpit of the bus.

I had a little spare time so I drove my car up and down the new driveway to compact the gravel.  I won’t drive the bus on this new driveway until next year but it already supports the cars very nicely and the weight of the Honda Element was sufficient to knock down some of ridges and compact the surface.

I checked all of the tire pressures and they were OK so I did not have to get out an air compressor and adjust them.  I will have to do this next week before we leave, however, as the temperatures will have cooled off significantly by then.

Around 11 AM I turned on the coach batteries and opened the auxiliary air supply valve for the engine accessories.  I turned off all of the electric heating elements and made sure the inverter was turned on and then started the main engine.  I let it run for one minute and then switched it go high idle.  While the engine was warming up and the air pressure was building I shut off the shorepower, disconnected the power cord, and stowed it.

I pulled out at 11:15 AM and headed for the Mobile Truck Stop at exit 122 on I-96, approximately 22 miles from the house.  While there are a couple of closer places I could get fuel this truck stop has very good egress and is fairly busy, which means the fuel is being turned over frequently and is thus relatively fresh.  The drive is a mix of Interstate and Michigan Highways with a few stoplights and a couple of miles of dirt road, so the bus has to run up and down through its gears.  It is also a long enough round trip to get the engine up to normal operating temperature under load.

I estimated that the tank would take on about 120 gallons of diesel fuel so I added two bottles of Stanadyne Performance Formula and one bottle of Stanadyne Lubricity Formula.  The tank started whistling at 112 gallons, which meant it was getting full.  I added the last few gallons by controlling the flow manually and stopped at 119.990 gallons, so my 120 gallon estimate was pretty good.  I paid for the fuel and got a free beverage to go with it.

I had some occasional light rain on the drive out and on the drive back but the trip was otherwise uneventful.  I was back at 12:45 PM, parked the coach, and started the auxiliary generator, which I had not done for several months.  To load the generator I turned on all three electric toe-kick heaters, the engine block heater, the Aqua-Hot electric heating element, and front bay electric heater.  I let it run for 90 minutes with an average current draw of 25 Amperes on each leg, which is about 35% of its full load capability.

I got the shorepower cord out and connected it but did not turn it on.  As long as I had water and air pressure I flushed the toilet and then ran a little water through the various faucets in the coach.  I set a rubber door mat under the drain for the fresh water tank to keep the water from drilling a hole in the driveway and then let the tank drain slowly.  While it was draining I got the long fresh water hose out and connected it to the spigot on the front of the house and the water port for the coach.  With the fresh water tank empty I checked that the outside water spigot was configured to provide filtered/softened water.  I closed the drain valve, opened the fill valve, and opened the valve at the house.  I then went in the house, set a timer, and had a bite of lunch.

I had a phone call while I was driving back from the truck stop but did not answer it.  The caller left a message so I listened to it and then called him back.  Kevin Stufflebeam, from the southwest part of Michigan, had a 1995 Marathon Prevost conversion with a non-functioning Webasto system.  It turned out that he had the system worked on by a company in that area and the guy from the company had called me during the summer.  They got my name and contact information from Josh Leach at Coach Supply Direct, with my permission.

The fresh water tank has an overflow tube so that is how I knew it was full.  I closed the fill valve on the bus, closed the spigot valve at the house, and then opened the fill valve to relieve the pressure in the hose.  Sure, it was a lot of back-n-forth, but it eliminated the spray that occurs when unscrewing a fitting on a pressurized hose.  It also makes the fitting easier to unscrew.  I removed the hose from the coach and then from the house.  The spigot is about four feet higher than the driveway so I pulled the hose up towards the spigot, allowing it to drain as I coiled it up.  Once it was coiled I connected the two ends together, put it back in its storage tub, and put the tub back in the front bay.

Linda called at 4:30 PM to say she was on her way home.  It had been raining, off and on, all afternoon so I took about 45 minutes to drive on the new driveway with my Honda Element and compact it even more.  But first I got the metal toothed rake and evened out the few remaining ridges and valleys.  Besides going up and down the driveway I drove across it at various angles at both ends.  Most of the driveway has fresh topsoil along both edges, which is soft and has grass seed and straw on top of it, so I stayed off of those areas as they definitely should not be compacted.  The end of the new driveway by the house ties into our concrete driveway and some solid, undisturbed lawn with a flare.  The far end, which ties into the street at our third culvert, is much wider (to allow the bus to make the turn), relatively flat, and ties in to solid, undisturbed lawn.  The concrete, road, and undisturbed lawn allowed me to drive beyond the edges of the driveway in these areas and go across them at various angles.

Any kind of weather always slows commuter traffic and Linda did not get home until 6 PM.  It had been a long day for both of us and she just wanted to relax for a while.  She opened a bottle of Barefoot Moscato and poured each of us a glass.  For dinner we had mock oriental orange chicken with reheated frozen broccoli and white rice with soy sauce.  It was an easy but very tasty meal.

After dinner I finally settled in at my desk to finish updating the FMCA Freethinkers Chapter roster, financial statements, and minutes from the 2014 annual meeting.  Linda reviewed the financial statements and helped me reconcile them to the bank statements.  Once we were satisfied they were accurate I saved everything as PDFs, uploaded them to our Dropbox, and sent the folder link to the members via e-mail.  We then headed to bed and watched the last episode of The Brain on Detroit PBS.  Linda went to sleep and I wrote for a while, finally turning the light out at 11:30 PM.

 

2015/10/27 (T) The Pilot’s Seat

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My morning started at 8 AM in its usual fashion.  I fed the cats, made coffee, started a load of laundry, made/ate breakfast (orange/grapefruit juice and granola with fresh blueberries), drank my coffee in the living room with the fireplace on and Jasper at my side, day-dreamed about high quality used Sony alpha lenses, and finally got to work on the bus a little after 10 AM.  Rain is coming tonight and forecast to stick around into Thursday so today would be a good day to do some more trimming, felling, and cutting up of dead trees.  The temperature this morning was still in the 40’s, however, and there is still much to be done in the bus.

A few days ago I installed a new AC outlet on the forward side of the cabinet behind the driver’s seat.  I wired it into the outlet on the aft side of the cabinet and then discovered that the original outlet was cracked.  I had also used an oversized cover plate on the new outlet and it interfered with the Corian cabinet top.  I finally got around to replacing the cracked outlet this morning.  I also switched the cover plates.  The regular size one still interfered slightly with the Corian top so I cut 1/8″ off of the top edge and added strips of felt on the three edges of the cabinet to raise the Corian top slightly and cushion it.  Everything fit nicely.  I turned the circuit breaker on and checked for power.  The outlets were good to go and I checked this mini-project off my (mental) project list.

I took a break and called the Escapees RV Club to register Linda and me as staff for the July 2016 Escapade.  I then called Josh at Coach Supply Direct regarding extra brackets for our MCD shades/brackets, the wiring of the passenger seat switch, and the correct orientation of the swivel bearings.  I learned that the flange, which wraps around the other piece on the inside of the ring, goes down.  (I had puzzled out that it should go the other way so I am glad I asked.)  When I was done with my phone calls I had a quick lunch of Sabra Roasted Red Pepper Hummus and Snyder sourdough pretzel nibblers.

My next task was unbolting the driver seat pedestal base from the floor.  The pedestal is secured by four large carriage bolts that go through holes at the four corners of the base plate and thread into nuts that I presume are welded into the floor structure.  The base had to be removed in order to remove the old vinyl floor tile which was installed under the base.  To get the old tile out I also had to remove a plastic cover around the steering linkage and a floor mounted bracket that retained the bottom if it.  Last, but not least, I had to unscrew the accelerator bracket from the floor by removing three small lag screws.  The accelerator is electrical, with a cable that runs through the floor, but other than limited access it was easy to detach.

Removing the old vinyl tile from the driver’s area of the cockpit was relatively straightforward.  It’s somewhat flexible and wasn’t glued down that tightly.  When Creative Mobile Interiors installed the tile they laid it out in a way that allowed the pieces to be trimmed in reasonable ways to fit around the steering column and brake pedal.  The brake pedal is mechanically linked to a complex multi-port air valve in the compartment under the floor and any finished floor has to be installed around it.

The plywood under the driver’s seat area was depressed directly under the base.  It seemed unlikely that this was the result of the base being bolted down.  It may indicate that this area also got wet like the area under the passenger side seat base.  I plan to install SurePly underlayment on the floor under the passenger seat but not the under the driver’s seat so I will either have to replace this piece or use floor leveling compound to fill the depressed area.  Replacing the plywood is probably the correct, but more involved, solution.

I started thinking about installing the new tile so I laid out all of the old tiles on the floor in the garage, kind of like putting a simple jigsaw puzzle back together.  I plan to use them as a pattern to cut the new tiles.  With a clear view of the whole driver’s area I became intrigued by the lower sidewall counsel next to the driver’s seat.  The more I looked at it the clearer it became that Royale Coach had cut the top off of a bumped out area, removed the upper three inches of the wall of the bump out, replaced the top piece, and tried to fill in the three inch gap in the side wall.  They had also cut out an access plate and then screwed it back in.  It eventually became obvious to me that they had done this to create horizontal space for the wide Villa driver’s seat that was in the coach when we bought it.  Had Royale Coach left the ISRI seat in place these modifications would not have been needed.  They were originally hidden under carpet but once the carpet was removed the really poor quality of the workmanship in this area was all too apparent.

I probably should have applied adhesive remover to the stairs and walls around the cockpit but it has to sit for 1 to 3 hours and the timing wasn’t right.  The weather was still decent and I needed to finish working on the trees at the west end of our property.  The adhesive remover can be left on for up the 24 hours so applying it at 5 PM with the intent of removing it the next morning might be ideal.  The weather forecast for overnight, through tomorrow, and into Thursday, however, is for rain and colder temperatures, so they will not be good mornings for working with the door of the bus open.

Around 3:30 PM I had a banana nut muffin and then called Phil at Precision Grading.  I got his voice mail and left him a message.  I was getting ready to use the chainsaw to cut down a small dead tree at the west end of the property when Linda texted that she was leaving the bakery.  A few minutes later Chuck called.  He had some carpet remnants for us and was nearby so he came over.  He could not stay long but took the time to look at what I was working on in the bus before he left.  It would still be awhile before Linda got home so I took the chainsaw to the west end of the yard, cut down the tree, de-limbed it, and cut it up into manageable size pieces.  I then cut up another tree of similar size that has been on the ground for a while and cut up some of the larger branches that I trimmed off the trees yesterday.

Linda got home while I was finishing the tree work and started fixing squash and a lentil/quinoa pilaf for dinner, both of which would take some time.  After cleaning the saw and putting it away I took one of the carriage boots from the bus driver’s seat and went to Lowe’s to see if I could find slightly longer replacements.  The old ones were somewhat rusted and some of the threads were in less than ideal condition.  The new Armstrong vinyl tiles are also a bit thicker than the old ones and I wanted to make sure I had bolts that were long enough to completely thread into the retained nuts.  It turned out that the bolts are metric, specifically M12-1.75×80.  Lowe’s had Grade 8 M12-1.75×90 bolts (10 mm longer than the 80s) so I bought four.  I also bought some thick M12 fender washers that were larger than the old ones.  While I was there I picked up a role of red electrical tape.

Dinner was excellent.  The squash was baked without butter (vegan) or brown sugar but was very tasty.  The pilaf had onions, garlic, and mixed greens and was very good.  We finished the Witch’s Brew wine from Leelanau Cellars that Linda used to poach the pears on Saturday.  The squash did not look that big, but neither of us was able to finish our half so we saved it for tomorrow’s lunch.

I checked e-mail after dinner and then we settled in to watch our Tuesday night TV programs.  We caught the weather report at 11 PM and then turned off the television and lights.  I turned down the brightness on my iPad display and worked for another 30 minutes before going to sleep.  I did not hear back from Phil this evening but I already knew he would not be here on Wednesday if the rain came as forecast as he had another job to work on that was better suited to working in rainy conditions than ours.

 

2015/10/11 (N) Now Heat This

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I guess we were tired after having Madeline at our house for 23 hours.  We slept in until after 8 AM and it was going on 9 by the time the coffee was brewed and we sat down to breakfast.  I really needed to attend to some paperwork for our FMCA Freethinkers chapter but was also eager to get deeper into the manual for the new Sony a99v camera.  I installed the PDF manual onto my laptop yesterday from the CD-ROM that came with the camera and then e-mailed it go my iPad2 so I could read it conveniently.

HL – Jasper, our mackerel tabby male cat, allows himself to be photographed on the living room floor. You wouldn’t know it from this photo, but he is actually a very sweet animal ad a real joy to have in our household.

Jasper, our mackerel tabby male cat, allows himself to be photographed on the living room floor. You wouldn’t know it from this photo, but he is actually a very sweet animal ad a real joy to have in our household.

Other than the time, date, and date format I have not adjusted any of the default settings or experimented with the camera’s many functions.  I have taken a few photos just to make sure it works but I do not want to start generating a lot of image files until I have made decisions about basic things like folder naming conventions and “normal” shooting modes and settings.  I did, however, enable a “rule of thirds” grid on the viewfinder screen.

Linda worked on our personal accounting and then prepared the treasurer’s report for our amateur radio club meeting this evening.  I took a break from reading the camera manual to research the availability of some accessories on the B&H Photo website.

The electric cable release for my old Minolta 9000 SLR film cameras works with the a100 so it may work with the a99v too.  If not, newer remotes are available, including wireless ones that are not too expensive.  I found the angle finder but it is discontinued.  With the adjustable LCD screen in the back of the camera the angle finder isn’t really necessary but would have been a nice accessory just the same.  I am also looking for a case and/or a photographer’s vest and/or a chest harness/holder.  The a99v with the vertical grip and a telephoto lens is a substantial piece of equipment, both in size and weight, and the chest harness/holder would support that weight more comfortably and securely than a neck strap.  I found several interesting things but not exactly what I had in mind.

By the time Linda finished her accounting tasks I was dressed to work.  First up was the hydronic heating system in our bus.  I got four pieces of 2×4, each about four feet long, and two pieces of 2×12 about 16″ long.  I put a pair of 2x4s under each desk base and inserted one of the 2x12s between the 2x4s and the base.  That raised each base three inches which was enough to ensure that the heater hoses attached to the lower fitting on each heat exchanger sloped slightly downward back towards the main unit.

The hose that connects the two heat exchangers together in series is attached to the top fitting on each one.  Half way between the exchangers is a T with the bull branch pointing up.  A ball valve with a waste port is attached to the branch.  While Linda held the valve higher than anything else in the system I opened the valve and used a small funnel to slowly pour in antifreeze.  When the lines and exchangers appeared to be full I closed the valve, turned on the thermostat for that loop, and turned it up to cause the circulating pump to come on.  I let the pump run for a few minutes and then turned it off.  Again with Linda elevating the valve I opened it and added a little more antifreeze.  I ran the pump again for a few minutes and shut it off.  This time the coolant was still right at the valve so I shut it and Linda set it down.

It was now time for “the big test.”  In order to be able to see if there were any leaks, and catch any coolant if there were, we put heavy duty paper shop towels under all six of the clamped connections where the heater hose went over 3/4″ copper as well as under the soldered joints of the T and valve.  I opened the water bay on the passenger side, where the Aqua-Hot is installed, checked the coolant level in the expansion tank, and made sure the paper cup was positioned under the overflow tube.  The level of coolant in the expansion tank was just above Minimum Cold.  With everything in order I turned on the Aqua-Hot burner and then turned the front zone thermostat back on.  I also turned on the thermostats for the bathroom and bedroom zones to cause coolant to circulate through those loops.

There are quite a few gallons of antifreeze in the hydronic heating system and even on a mild day such as today (temperature just above 70 degrees F) it takes a while to heat it up to the 170 degrees required to shut off the diesel burner.  I kept checking the hoses by the fill valve and the expansion tank.  When the hoses were warm and the level of the coolant had risen 1/2″ in the expansion tank I cracked open the waste port on the fill valve.  I got a tiny, short hiss and then coolant came out so I quickly closed it.  It appeared that our method for filling the system and bleeding the air out had worked as intended, and there was no evidence of any leaks.

I left the Aqua-Hot on until it shut off on its own.  The expansion tank was near full at this point and I topped it up.  As the system cools down the coolant will contract in volume and some of the coolant in the expansion tank will be drawn back into the main chamber.  It’s important that there is more coolant in the expansion tank than the amount that will be drawn in or air will get drawn in instead.  I buttoned up the coach and turned to my next task.

I removed the chain from the new Poulan Pro 18” chain saw since I completely dulled it trying to cut through a tree root.  As long as the cover, chain, and bar were off I cleaned up the motor unit as best I could.  Oil impregnated sawdust is tenacious stuff.  I put the new chain on the bar and attached them to the motor, making sure the chain was oriented correctly.  I topped up the bar and chain oil reservoir and topped off the fuel tank.

It took several trips to get the 7′ step ladder, pole saw, compound lopping shears, hand tree saw, and chain saw back to the apple tree.  I noticed yesterday that one of the main branches coming off the trunk about 3′ above the ground was dead.  The bark was missing and the smaller limbs were brittle.  The bark looked like it might have been chewed away by deer but I wasn’t sure.  All I knew is that it was dead.

I started with the pole saw and worked from the ladder to cut off the limbs that extended far up into the tree.  Once I had those detached and pulled out of the tree I started the chainsaw and used it to cut off the larger branches as I worked my way down towards the main trunk.  I gathered all of the smaller material into a pile and then gathered the larger pieces together.  I used the largest piece as a sawbuck to support the other pieces as I de-limbed them and cut them into four foot lengths.  I then cut up a large pine tree limb that has been sitting on the ground under the apple tree for quite a while.  I used the pole saw and loppers to trim off a few other small branches and the carried all of the tools back to the garage.  It was 3 PM by the time I got everything put away.  I was done with physical work for the day so I got a much needed shower and got dressed appropriately for our meeting later.

The apple tree is still in need of serious pruning if it us to survive and bear useful fruit.  It particular it needs to be “topped.”  It is too tall overall, especially in the center, and much of the fruit is growing up there where the sunlight is good but it cannot be reached either by us or by the deer.  We have been putting deadwood in the firepit all summer and, more recently, on the disposal pile, where it goes mostly depending on what part of the yard the tree was in when it fell or got cut down.  In the case of the apple tree it occurred to me that Applewood is prized for the smoke it produces when grilling so I may stack it up, let it continue to dry, and perhaps rent a chipper next year to turn it into something useful.

We had breakfast later than usual, and skipped lunch, so we ate dinner at 4:30 PM, which was earlier than usual.  Dinner was lentil loaf, baked potato, and steamed broccoli, a simple but healthy and tasty meal.

On Friday I exchanged a few text messages with Josh at Coach Supply Direct regarding our desktop and table.  The net result was that his schedule had changed and he was not going to be able to get our desktop and table from Countertops Plus in Shipshewana, Indiana and deliver them to us for over a week, at the earliest.  He had also planned to bring some extra clips for our MCD shades and look at the wiring on the front passenger seat 6-way power base.  Those last two items were not critical but we are ready to install the desk once we have the desktop and cannot afford to wait another week and a half to get it.  I called and left a message for Ferman Miller to let him know I would be driving down tomorrow morning to pick them up.  I then worked on this post until 5:30 PM when I stopped to reinstall the antenna, radio, and GPS in my car.

We left at 5:45 PM for our monthly SLAARC meeting and shortly thereafter heard Mike (W8XH) on the South Lyon 2m repeater.  I replied to his call and we had a QSO that lasted almost all the way to our meeting site, where we arrived within a minute of one another.

We socialized with fellow club members from 6:30 PM until Harvey (AC8NO) called the business meeting to order just after 7 PM.  The club secretary was absent so I took the minutes.  The business meeting lasted less than 10 minutes and was followed by a presentation on APRS by Eric (K8ERS).  I gave Mike (W8XH) a check for the Icom IC-2820H dual band radio that has been in my car since early summer.

As I said at the beginning, I really needed to update the FMCA Freethinkers roster and financial reports and make them available this evening.  Well, sometimes things don’t happen just because they need too.  Today was just too perfect a day to waste it sitting inside at a computer and by the time we got home from our meeting I did not feel like starting this task.  I will try to make this a priority tomorrow evening, but each day is an adventure and I have to be agile in dealing with the myriad tasks that lay before me, including ones that appear unexpectedly.

 

2015/10/08 (R) A Mighty Hose

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Linda was up before 6 AM to drive to the bakery ahead of the worst of the morning rush hour traffic.  I was aware of her getting up but fell back asleep.  She is very quiet as she goes about her preparations on such mornings, which I appreciate.

I got up around 8AM, fed the cats, and cleaned their litter tray.  I made half as much coffee as usual and measured out a bowl of granola, probably a little more than usual.  I took my coffee to the living room and turned on the fireplace, expecting to settle in with my cats and work on my iPad, but the iOS 9.0.2 update was available so I started the installation and read the last few pages of Number Theory and Its History by Oystein Ore.  I read from screens more than from paper these days, but I still like to curl up with a printed book.

Jasper used to sit next to me on the sofa in the morning but seems to prefer sleeping on top of one of the back cushions these days.  Juniper, who never used to pay much attention to me, has taken his place.  She has always sought out warm places to curl up but has always preferred Linda’s lap to mine.

My bus project for today was reassembling the plumbing to the two fan-coil heat exchangers that go in the bases under the two desk pedestals.  Yesterday I cut new holes for the supply and return hoses.  My first task was to remove the hoses from the bleeder valves and install barbed plastic plugs in the ends to prevent coolant from coming out.  I then pulled the hoses back and out through the new openings.

The area behind the desk where the heater hoses emerge from the passenger side OTR HVAC duct.

The area behind the desk where the heater hoses emerge from the passenger side OTR HVAC duct.

I worked on the hose for the right hand (rear most) heat exchanger first.  I positioned the base, routed the hose to the lower fitting, and marked where to cut it.  I put a plastic paint tray liner under the hose before I cut it but more coolant came out than I expected.  I got as much of it in the liner as I could and grabbed a bunch of paper shop towels.  I got the liner outside without spilling any antifreeze and poured the used antifreeze in a one gallon jug that I keep for just this purpose.  I used a funnel that is also reserved for use with antifreeze.

I took the cut off piece of heater hose outside, plugged end down, and set the open end in the tray liner.  We already had a bucket of soapy water in the bus as we had planned on hanging wallpaper yesterday.  I wrung out the sponge and then squeezed some of the soapy water on the floor and cleaned it up with paper shop towels.

The left and right desk bases and center cover/spacer set in place. The heater hoses are not yet connected.

The left and right desk bases and center cover/spacer set in place. The heater hoses are not yet connected.

With the mess cleaned up I slipped two hose clamps over the end of the hose and worked it onto the lower fitting on the heat exchanger.  If only it had been as easy to do as that description!  The 3/4″ i.d. rubber heater hose did not just “slip” over the 3/4″ o.d. copper pipe even with some residual antifreeze lubricating the inside of the hose and the outside of the pipe.  Indeed, it took considerable and simultaneous pushing and twisting to get the hose on.  It was also a lot harder than I expected to work with the heat exchangers installed in the bases, even without the desk pedestals in place.

I was interrupting my work as needed to take photographs and as I finished up the first hose the camera refused to trigger the shutter.  The LCD screen indicated that the compact flash memory card was full so I went to my office to offload the images from the last few days.  My other CF card was empty so I put that in the camera and set it aside.  I had not backed up my photos to the Network Attached Storage units in quite a while so I decided to take the time to do that.  While I was at it I backed up my blog posts from December of 2014 through July of this year along with several issues of The Gypsy Journal.

As long as I was at my computer I checked my e-mail accounts, logged into RVillage, and logged into my account at B&H Photo.  My new Sony alpha 99 and accessories were on their way from New York and due to be delivered by the end of the day tomorrow.  I am excited to finally be getting a new digital camera with a full frame (35mm) sensor that will work correctly with all of my old Minolta A-mount lenses.

By this point it was lunchtime so I cleaned up (antifreeze is definitely NOT good eats) and scrounged around the kitchen for something tasty but easy to fix.  My “go to” meal is usually roasted red pepper hummus and sourdough pretzel nibblers.  We had a little hummus left, which I finished, but I was still hungry so I made a bowl of popcorn.  I would probably not make a good bachelor.

I went back to the coach and contemplated attaching the other hose to the left heat exchanger.  While I was thinking about it Linda called to let me know she was on her way home.  It was 1 PM so I decided to wait for her to get home to help me install the second hose.  I had some phone calls to make and used the time for that.

I called Karen at Bratcher Electric to schedule the upgrading of our 60 Amp sub-panel in the garage to a 100 Amp main panel.  While I had her on the phone I asked if Mike would itemize the quote.  I also mentioned that they had picked up two or three whole house generator customers through my referrals and perhaps Mike could provide some consideration for that in the pricing.  Next I called Ferman Miller at Countertop Plus in Shipshewana, Indiana to check on the Corian desk top and table.  Ferman answered the phone and said he had called Josh this morning to let him know the pieces were ready for pickup.  I then called Josh to see what his plans were.

We originally agreed that he would pick them up and bring them to our house on his way to visit relatives in the northeast side of the Detroit metropolitan area.  His plans had changed and he won’t be visiting his relatives anytime soon.  He is leaving on Tuesday for a FMCA area rally in the Carolinas and will be gone for a week.  Before he leaves he needs to get something to a customer in Cleveland in addition to getting our stuff to us or deciding that we will have to drive to Shipshewana to get it ourselves.  One option is that we meet him somewhere on Sunday.  Ann Arbor is a possibility but Toledo or Defiance (Ohio) are more likely rendezvous points.

Linda got home around 2 PM and changed into her work clothes.  With Linda’s help I was able to avoid the mess I had with the first hose.  The second hose was even harder to get on than the first one but we managed to do it.  In part because of the arthritis in the joints at the base of my thumbs I do not have as much grip strength as I would like and often need.  The twisting and pushing was hard on my hands and the confines of the base and proximity of crisp wooden edges resulted in lots of small cuts.  This was not something I anticipated in the design and construction of the bases and the installation of the heat exchangers.

I took a break and drove to Northwest Plumbing Supply to see if they had a bleeder valve like the ones in our bus system.  They did not and had never do seen anything like it before.  The showed me a couple of things they did have but I did not buy anything.  I got a call from Brighton Honda that my car was ready for pickup so I headed home to get Linda.  She drove me to the dealership and then went on to Meijer’s for a few grocery items.

I drove to Lowe’s in Howell and was fortunate to find Lars in the plumbing department.  The store was not very busy and he took an interest in showing me various plumbing options that might allow me to replace the bleeder valve with something that would do the same thing while also giving me a way to add antifreeze to the system.  What I ended up with was 3/4″x3/4″X1/2″ copper sweat T and a 1/2″ sweat ball valve with a waste port.

Bruce works on attaching the heater hoses to the fill/bleeder valve T assembly he built.

Bruce works on attaching the heater hoses to the fill/bleeder valve T assembly he built.  (Photo by Linda.)

Back home I cleaned some 3/4″ and 1/2″ copper pipe with 120 grit plumbers sandpaper.  I cut two pieces of the 3/4″ pipe about 3″ long and one piece of the 1/2″ pipe about 1-1/2″ long.  I brushed the inside of all the fittings and test fit the pieces.  I then applied flux to all of the surfaces to be soldered, inserted the two 3/4″ stubs into the run fittings, inserted the 1/2″ stud into the bull fitting, and put the ball valve on the other end of the 1/2″ pipe.  I used the lever on the ball valve to mount the assembly in my bench vise.  I removed the waste port cap to protect the neoprene seal and opened the ball valve so as not to trap heat inside.  I then heated the T and the end of the valve and applied the solder.

I figured there had to be an easier way to get heater hose onto the heat exchanger and that Butch was the guy who would know what it was.  I called and he said antifreeze can obviously be used and works fairly well but that a small amount of dish soap would also work as a lubricant and not harm the antifreeze or the Aqua-Hot and its components.  As long as we were on the phone I caught up on their activities.

They were still there at the RV Park in Bouse, Arizona but only until the 15th of this month.  The terms and conditions of their employment as managers of the park had not turned out to be as described during the interview process and they are wrapping up after only a month on the job.  They will move their bus back to Quartzsite and spend at least part of the winter at Joe and Connie’s place where we both spent last winter.  I know it was a big disappointment to them that the situation in Bouse did not work out, but their situation in Q will be familiar, comfortable, and inexpensive, as well as convenient to the Quartzsite Gem and Mineral Club which they joined this past winter.

For dinner Linda made a blend of onions, garlic, mushrooms, and power greens and served it over a baked potato topped with Daiya cheese.  It was very yummy, and the potatoes kept the dish warm all the way to the end.  The weather had turned cloudy through the afternoon and we got the first raindrops during dinner.

The fill/bleeder valve T assembly with the heater hoses connected. The assembly is located between the bases at the floor and will be hidden by the center connector/cover.

The fill/bleeder valve T assembly with the heater hoses connected. The assembly is located between the bases at the floor and will be hidden by the center connector/cover.

I had really hoped to have the hydronic heating system reassembled today so we went back out to bus after dinner to hook up the heater hose that runs between the two heat exchangers.  This was actually two pieces of hose with my homemade bleeder/fill valve half way between the two exchangers.  Even with dish soap the two hoses were very difficult to get onto the heat exchanger fittings and the bleeder/fill stubs, but I got them on.  Linda took pictures while I grunted, groaned, and moaned and I took a few more when I was done.

It was 8:45 PM when we finally quit working, secured the bus, and went inside.  I cleaned my hands as best I could but I could not get all of the black from the rubber hoses to come off.  We sat for a while in the living room and had the last of the frozen chocolate torte that Linda made a couple of weeks ago.  We finally turned in around 10 PM and watched Rick Steve’s Europe, Travel in the Americas, and a couple of cooking shows while I worked on this post.

 

2015/10/01 (R) New Month, Same Project

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For various reasons we have not worked on the bus the last two days.  For one, Linda is still recovering from a cold and/or seasonal allergies that may have been triggered by some weeding she did over the weekend.  August and September are the time of year for ragweed in Michigan.  For another, I was tied up most of Tuesday with the bus windshield replacement and yesterday we both had our annual physical exams, mine in the morning and Linda’s in the afternoon.  Throw in an unexpected problem with the driver door lock on my car and a lawn tractor that wouldn’t start and that took care of most of the day.  Since I wasn’t working on the bus I used some of my time to edit drafts of blog posts and started selecting and processing a few photos to go with them.

I got a call from Philip Jarrell around 8 PM last night letting me know that a last minute project came up that required his attention today.  If all goes well he plans to start on our French drain and driveway extension project tomorrow.  Our project is a relatively small job for Phil and I accept that he has to fit it in around larger projects for long-term customers who give him a lot of repeat business.  Still, I think he likes working with us and does his best to fit us in.

I had hoped to get back to work on the bus today, specifically working on priming the walls and hanging the new wallpaper, but Linda had another annual medical appointment this afternoon.  Neither of us likes to get into our work clothes and get involved in physical tasks for just a small portion of the day so after breakfast, and a leisurely morning in the living room enjoying coffee to the glow and warmth of our fireplace, she settled in to work at her desk for a while before going on a walk.

Our whole house generator threw a code 34 on Tuesday afternoon indicating that it required maintenance but would still operate if needed.  I called Bratcher Electric to see what was needed and spoke with Karen.  I think she and Mike own the business, but it’s possible she is Mike’s daughter.  Whichever, I’m certain that she is family.  Our generator was last serviced one year ago on the same date (29th) and the 34 was the total number of hours it has run since being installed in May 2013.  I set up the service appointment for Friday October 9th.

While I had Karen on the phone I asked about the project Mike had come out to look at a year ago.  I need his electricians to run a 4-wire, 100 Amp service entrance cable (SEC) from the transfer switch in the southwest corner of the garage, through the garage attic, and into the secondary distribution panel in the HVAC closet in the northeast corner of the garage, making it a main panel instead of subpanel.  Karen said she would leave a note for Mike to follow up with me.

It was going on noon when I finally got back to work on the bus.  It is a gorgeous fall day, chilly and breezy but with abundant sunshine, and I just could not let it slip away without getting something done on our interior remodeling project.  I was at least 60% done with rebuilding the landing where the stepwell slide cover used to be and that seemed like the logical thing to get finished.  It was 52 degrees F in the bus so I turned on the front electric toe-kick heater and set up the small Broan portable electric heater in the kitchen blowing forward towards the cockpit.  I also noticed that the refrigerator thermometer indicated 43.5 degrees F.  We do not have any food in the fridge but we do have freezer packs and containers of water for mass.  43.5 is warmer than I want so I checked the freezer reading and it was 28 degrees F.  Yikes!  That was way too warm.

Frame and center support for the new landing platform. Air lines crimped and secured.

Frame and center support for the new landing platform. Air lines crimped and secured.

The 31″ X 27.5″ piece of 3/4″ thick plywood for the landing platform flexed slightly when I stepped in the middle.  I’m not sure anyone would notice it when stepping on it but we do not want the tile that will be on there to crack from the deflection.  My solution was to cut an appropriate length of the 2.5″ wide 3/4″ thick poplar and install it on edge running long ways to support the middle of the plywood.  I had to use an angle bracket at the back edge (by the driver’s seat) and place shins under it at several places to get it to fit just right.

About this time Linda came out to let me know lunch was ready.  We each had a half sandwich of hummus and raw onion on rye bread and some black grapes.  She left for her doctor’s appointment and I made a big cup of Constant Comment decaffeinated tea.  I called Chuck to see if he knew where his powered metal shears (nibbler) were and if I could borrow it.  The answers were ‘yes’ and ‘yes.’  I decided to take his suggestion of cutting two new access openings in the passenger side HVAC duct to allow the two existing heater hoses to come out and go directly to the fan-coil heat exchangers with minimal bending.  It will simplify the installation, eliminate soldered copper parts and connections that would restrict flow and be a potential leakage point.  Since my car is in the shop for the next several days I will have meet up with him when Linda’s car is available.

Back in the bus I checked the refrigerator and the fresh food compartment was at 39 degrees F and the freezer was At 6 degrees F.  Those are the sort of temperatures I expect to see.  I had the freezer set to cycle between about 0 and 10 but occasionally saw it go as high as 17.  I figured it had something to do with an automatic defrost cycle, but anything over 20 is troubling.  Linda had suggested earlier that perhaps we need to replace the batteries in the remote sensors and the base unit.  She may well be right and it won’t hurt to do that anyway.

When I got back to work on the landing I folded over the ends of the two air lines and put cable ties on them to close them off.  The air supply for the solenoid valve that controls these two lines has a shut off valve which I intend to keep closed, but if it gets opened accidentally it could drain the auxiliary air tank through one or the other line if they were not crimped closed.  I may eventually disconnect the supply line at the valve and cap it, but for now this will at least prevent an open line leak.

New landing platform structure with sound/thermal insulation.

New landing platform structure with sound/thermal insulation.

After screwing down and cutting off the shims I plugged the hole where the air lines come through the floor with steel wool and secured the lines to the floor with cable clamps.  I then cut fiberglass insulation to fit the two spaces in the floor.  I used the same John’s Manville Sound & Thermal insulation that we used in my office and ham shack as I had some left.  I put the plywood floor piece in place, evened it up along the front edge, and screwed it down but ran out of screws before I had it completely secured.  Projects are like that.

I was walking towards the garage when I saw a car coming very slowly from west of our house headed east.  The drive pulled past our third drive and stopped but I could not see what the driver was doing.  The car eventually continued on, followed closely by a second vehicle and I thought the flashed me a somewhat dirty look, but they did not stop and were too far away to be sue.  Still, I thought that was odd.  I did not give any further thought to it until I went out to get the mail and noticed a lot of debris in the road and a large, dead tree in the ditch.  It had been windy all morning and at one point I thought I heard the crack of a falling tree but it sounded farther away than where this one lay.  The driver had obviously stopped to move it and was probably a little bit annoyed that they had to do that because I had not taken care of it.  Hey, I didn’t know!

I moved it a little more and then got a metal toothed rake and pulled all of the small debris out of the road.  There were limbs on the other side of the road that were 1″ to 2″ in diameter so the tree had obviously fallen all the way across the road.  The property on the other side of the road is part of our yard but I would have cleaned up the branches regardless since the tree clearly fell from our yard.

Linda stopped for groceries on the way back from her doctor appointment and did not get home until almost 4 PM.  We got a pruning saw and cutter and she helped me cut up some of the upper part of the tree and get the pieces farther from the road.  We noticed another dead tree in the same area that looked like it would eventually fall over across the road.  I can cut it down safely but will need the chain saw to do so.  I was not in the humor to get it out and try to get it started at that exact moment but noted to myself that I needed to do this sooner rather than later.

We were not going to start any messy bus work at that hour so I changed into nicer clothes to go out to dinner.  Before we left I texted Josh at Coach Supply Direct to clarify an earlier e-mail and let him know that two of the MCD shades were not staying attached to one of their clips.  We left at 5 PM for the La Marsa in Brighton and stopped at the bank on the way.  For dinner we split an order of Moussaka and got two salads as our sides along with the warm pocket bread and garlic spread.  The food was good and we had a tasty, filling meal for under $14 plus tip.  It is our best/favorite restaurant option within reasonable driving distance of our house.

After dinner we stopped at The Home Depot in Brighton but they did not have the screws I wanted.  When we came back out I noticed that the tires on Linda’s car were under-inflated and on closer inspection that the side walls were badly checked.  We drove to Discount Tire in Howell but they were closed.  We stopped at Lowe’s and bought the screws I needed, some furnace filter material, and Lithium batteries (AA and AAA) for our TempMinder base/remote thermometers as we keep the two remotes in the bus freezer and fresh food compartment and the base station on the bus kitchen counter.

Back at the house I worked in my office for a while selecting/processing photos to go with blog posts but I did not feel like putting in a long, sustained effort on the task.  I got a call from Phil at Precision Grading.  His other job did not get finished today and he will have to return to that job site tomorrow.  He hopes to start our French drain and driveway work on Monday but that may not happen.  I am anxious for him to get started but I have no control over that.  I appreciate, however, that he keeps me informed as it allows me to plan my own time.

We watched The Woodwright’s Shop, Rick Steves’ Europe, and Travel in the Americas on DPTV (WTVS) and then went to sleep.

 

2015/09/28 (M) Connected

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I was up at 8 AM, got dressed to work, gathered up the laundry, and started a load in the washer.  I was getting ready to grind the beans for our morning coffee when Linda got up.  She did not look at all well, having come down with what appeared to be a bad cold late last night.  But she’s a trooper and washed our breakfast berries, as she does most mornings, and got our granola ready.

Bus work notwithstanding my first task this morning was to figure out what had gone wrong with the thermostat in the main floor hallway of the house.  This is our “main” thermostat; it controls the heat to the living room, entry foyer, hallway, and kitchen/dining room.  It also controls the air-conditioning for the entire main floor of the house.  There is no air supply or return from the basement and the library has its own HVAC system.

I used my VOM to check the voltage at the secondary of the transformer on the furnace, at the input to each of the five motorized valves, and the voltage coming out and going to the five thermostats (four for space heating zones and one for domestic hot water).  Everything looked OK.  I pulled the main thermostat off of the base to check the wiring there.  I also got out the installation manual to make sure I knew what I was checking.

The wiring of the base plate matched the diagram for a 1H/1C-2T system, i.e., one heating system, one cooling system, and TWO transformers.  The manual was also very clear that the common wire had to come from the cooling system transformer.  The voltage from Rc to C was just under 15 volts when I expected it to be ~26V.  All of this pointed towards the air-handler.  I shut off the circuit breaker for the air-handler and reset it but that did not fix anything.  The evidence was confirming my suspicion that something happened while Rebecca was in the attic on Friday.  That meant I was going to have to go in the attic to figure out what it was.

Getting into the attic meant I had to empty the hall coat closet of all of its hanging contents and most of the stuff sitting on the floor and remove the wooden hanging rod, which fortunately lifts up and out easily.  I then had to lean a 6-foot step ladder against the back wall, climb up, and unscrew the 1/2″ piece of foam insulation that we use as a temporary cover until I can fabricate something more permanent (hopefully something that involves a self-storing ladder and hinged, spring-loaded door).

With the cover removed I was able to get my waist to about ceiling height, set my flashlight where I could reach it, and hoist myself up into the attic.  I do not have any permanent/switched lighting in the attic, but I plan to install some at some point.  What I should do is install a hatch in the hallway so I do not have to empty the closet to get into the attic, but that probably won’t happen.  I did this in our previous house and it made working in the attic much more convenient.  Flashlight in hand I crawled the 15+ feet over to the air-handler on plywood set across the roof trusses on a slope.  I was reminded than another attic project will be to rig up a walkway (crawlway) that is level and does not compress the insulation.  The insulation in this attic is a mess and needs to be straightened out, so that is another project for our “to do” list.  But I digress.

When I got to the air-handler I saw a surface mounted switch box on top of the unit partially obscured by one of the flexible ducts.  The switch was in the “Off” position so I flipped it to the “On” position.  I did not see a transformer so I presumed it was inside the enclosure.  I also presumed that Rebecca had either accidental moved the switch while checking/measuring the unit or had turned it off as a safety precaution and forgot to turn it back on.  It did not really matter as the result was the same either way.

I worked my way back to the hatch in the closet ceiling, lowered myself down onto the top of the step ladder, and climbed down.  The thermostat, which is on the wall across from the closet, now had information showing on the display.  The upside to all if this was that I now knew something about our HVAC system and Wi-Fi thermostat that I did not previously know, so at least I learned something in the process.

This thermostat is 7-day programmable model so I set the day and time and then went through the programmed values but could only access the settings for the cooling mode.  I activated the setup menu and walked through all of the settings, changing only one that had nothing to do with the programming.  I finally got out the user manual and saw that I had to select a mode in order to program its schedule.  I manually set temperatures for heating and cooling that would not cause those systems to come on and then programmed the times and temperature set points, four per day for each mode, for all seven days.

Keith showed up late morning while I was working.  We agreed to let the grass go for another week.  It has been dry and a little warm during the day for the last week and the grass has not grown much.  There is, however, a real possibility of rain latter today and into tomorrow.  Also, Phil is supposed to start tomorrow on the French drain and driveway work and with a little luck in the weather department may be done by next Monday.

With the thermostat issue resolved I turned my attention to the bus.  I thought about priming the walls but decided against it.  I would need to move the desk pedestals and bases, unscrew the sofa seat platform and move it on top of the pedestals, and then mask everything with painter’s plastic.  All of that was work that was much more easily and quickly accomplished with two people and Linda was sound asleep taking a nap that she obviously needed.

The other reason for not getting into the priming was that I have to take the bus to Chuck’s shop in Novi tomorrow morning to have the two lower windshields replaced.  That meant the bus had to be ready to move before the end of today and there were two things I had to do in that regard.  One was to reattach the desk pedestals to their bases and to the wall.  The other was to connect the loose ends of the two Aqua-Hot heater hoses together.  It had only just occurred to me that once I start the main engine the Aqua-Hot will heat up and the coolant will expand.  If these hoses are not connected the supply line will have coolant coming out of it and the return line will suck air into the system, neither of which would be good things.

I took care of the desk first.  I reattached each pedestal to its corresponding base using the existing screw holes.  I set the two assemblies in place with the connecting cover and then reattached each pedestal to the wall using the existing screw hole.  I thought about trimming down the temporary plywood top and reinstalling it but decided there was no point in doing that.  I cleaned up the rest of the interior making sure there were no loose items on counters or elsewhere that could fly around while the coach was moving.

The two bleeder valves were still clamped inside an old piece of heater hose that originally connected the two front heat-exchangers together with short stubs of hose on the other ends.  Working in the garage on our temporary workbench I unclamped and removed the hoses.  One of the valves was very badly corroded on one end and was not reusable.  The other one needed to be cleaned up but appeared to otherwise be serviceable.  Some of the inside of the hose was stuck to the metal of one of the pipe ends and was surprisingly difficult to remove.

I washed my hands, which were filthy, checked my e-mail, sent a message to Bill Gerrie, replied to an e-mail from Butch, took the dried laundry upstairs, folded it, and put it away.  Linda woke up while I was finishing the laundry and heated up some Amy’s mock chicken noodle soup for our lunch, which we had with sourdough pretzel nibblers and roasted red pepper hummus.  It was 2:30 PM by the time we finished lunch.  I called Josh Leach at Coach Supply Direct to see if he had followed up with Ferman Miller at Countertops Plus regarding our Corian tabletop.  I got his voice mail and left a message.  It felt like the day was slipping away and I had not done much but I had, in fact, accomplished quite a bit and all of it was stuff that needed doing.

I worked on this post for an hour and then completed the task of connecting the two heater hoses together.  I cut the ends of the old hoses off so I had clean material and square ends.  I slipped two band clamps over each hose and pushed them over the pipe ends of the bleeder valve.  They were very difficult to get on but I got them on far enough to put two clamps on each connection.  I did not turn the Aqua-Hot on as I would rather not refill these hoses with antifreeze at this time but I did start the main engine to air up the chassis and then let it run for 30 minutes to get it up to temperature.  It did not have any noticeable effect on the coolant in the Aqua-Hot in that short amount of time.

While the engine was running I closed the roof vents and made one last check that the interior was secure.  Once I shut the engine off I closed the various air valves, disconnected the batteries, locked up the coach, and was done working on/with the bus for the day.  I changed out of my work clothes and went to my office to edit blog posts from early August and get them ready to upload.

Linda called me up to dinner at 7 PM.  We had vegan cheeseburgers with leftover vegan potato salad and collard greens Cole slaw (inherently vegan).  It was yummy.  I went back to my office to edit more posts but got involved in e-mails from/to Bill Gerrie and Gary Hatt.  Gary sent me the BCM logo he is using for business cards and I spent over an hour trying to use Microsoft Publisher, and then Word, to layout a BCM business card that says “Freelance Author/Photographer.”  I did not care for the result and really want a card with the cover of the February 2013 issue as a full card photo.  The cover of that issue is our bus.

I came upstairs a little after 10 PM and watched the end of NCIS Los Angeles with Linda.  She did some online research and concluded that she did not have a cold but is suffering from an allergic reaction to something.  She went straight to sleep while I played a few games on my iPad before turning out the lights.

 

2015/09/24 (R) Blood Work

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Linda got confirmation yesterday that our lab orders had been put in by our doctor.  The blood work requires a 12 hour fast (minimum) so we finished dinner last night before 8 PM and did not have breakfast this morning.  We headed out around 8:30 AM for the Henry Ford Health System Columbus Center in Novi, the nearest HFHS lab to our house.  We would not normally get on I-96 at that time of day due to rush hour traffic but we wanted to get this taken care of early and then get something to eat and drink.  We got to the lab at 9:15 and it only took a few minutes to get our blood drawn.  We then headed to the Panera on Novi Road at Grand River Avenue for bagels and coffee and some down time to sit, relax, read, research, and write.

Linda spent some time last evening researching wallpaper installation but found conflicting information.  I got online and looked at some of the same websites.  Wallpaper is a little out of style at the moment and some of the website information was over 10 years old but still seemed relevant.  The interior walls of our motorcoach are finish grade plywood that is firmly attached to the structure of the bus with spray foam insulation underneath.  The issue is how to prep the plywood before we hang the wallpaper.  Some sources indicate that we need to size it, some say to prime it, and others say to use a liner material and then prime, all before hanging the paper.  Other sites, however, say to just hang the paper directly on the plywood and be done with it.

We left Panera and were headed west on Grand River Avenue.  We noticed that Chuck’s truck was at his shop so Linda made a U-turn and we stopped to see if he was there.  He was, so we visited for a while and got to see their new refrigerator and discuss the installation, which Chuck somehow managed to do all by himself.  Even with the use of his forklift, that was quite an accomplishment.

We got back to the house at 12:45 PM, changed into our work clothes, took care of a few chores, and had a light lunch of fresh apples, pears, and hummus with onion on rye bread.  I then called Josh Leach at Coach Supply Direct and left a message asking him to follow up with Ferman Miller at Countertops Plus.  If Ferman does not have any more of the Sandstone Corian I want to make sure Josh gets the 30″x48″ piece from the other supplier before it disappears.

The entrance landing with the floor removed revealing the pneumatic linear actuator that operates the slide out stepwell cover.

The entrance landing with the floor removed revealing the pneumatic linear actuator that operates the slide out stepwell cover.

When we finally got to work on the bus around 2 PM Linda focused on stripping the old wallpaper and I started preparing the entrance for tiling.  She taped off all of the wood trim where she is working, spread painter’s plastic to protect the floor, and wrapped the two living room captain’s chairs.  I removed the existing vinyl tile from the entry platform, removed the plywood cover, and uninstalled the step well cover.  I then removed the tile and treads from the stairs.  I also moved the passenger seat forward and determined that I can probably get to the swivel shaft retaining nut from the back.  Removing the seat by removing this one nut will make it much easier to tile that part of the cockpit.  Ditto for the driver’s seat.

Although we got a late start on the bus today, and worked on it for less than four hours, we were satisfied with what we accomplished.  The old tile came up more easily than I thought it would which bodes well for getting the entry/cockpit tiled with the new Armstrong Alterna Luxury Vinyl tile.

I called Phil Jarrell to verify that he had called Miss Dig and told them to mark the gas main and not just the utilities running to the house.  He said he did and expected that they will be here on Friday.  I will keep an eye open for them and intercede if possible.  Phil expects to start our job on Tuesday.  If he does he will probably be finished by the end of the week or over the weekend.

The entry stairs into the bus with the bottom riser cover plate removed to reveal one of the two air-conditioner compressors installed in the spare tire compartment. This is how the ports are accessed for service and recharging. The other compressor is accessed through the bay under the driver’s seat.

The entry stairs into the bus with the bottom riser cover plate removed to reveal one of the two air-conditioner compressors installed in the spare tire compartment. This is how the ports are accessed for service and recharging. The other compressor is accessed through the bay under the driver’s seat.

Linda let me know that our lab results were available so we each logged in to our HFHS MyChart accounts to look at them.  Linda’s lipid profile showed a higher total cholesterol than she expected and she was not happy about it.  Dr. Vangel had seen the results and commented that they were OK, but Linda was perturbed about it none-the-less.  My total cholesterol was also higher than I would like but not as high as Linda’s.  Her LDL and HDL numbers and ratio looked good and her HDL, in particular, was much better than mine.  This was no doubt a consequence of her almost daily exercise walking.  We apparently do not fully understand the lipid profile numbers or what we still need to change about how we eat to bring them in line with the guidelines put forward by people like Drs. Neal Barnhard and Caldwell Esselstyne.

Linda made a nice salad to start our dinner, served with a small glass of Moscato.  The entrée was a mock chicken scaloppini that she picked up at Whole Foods.  For a side dish she steamed kale with mushrooms, onions, and garlic.  After dinner we sat on the back deck and enjoyed a second small glass of Moscato.

I went to my office and edited the blog posts for July 23 through 31 and hope to upload those posts tomorrow.  I had an e-mail from Molly Pinner with Linda’s invitation to work as an office staff volunteer at the 2016 Escapade in Essex Junction, Vermont.  I replied to that and cc:d Linda.  I then e-mailed Lou and Val Petkus to let them know.  I was wrapping up for the evening when I got an e-mail from Ed Roelle with the September CCO Newsletter.  He develops the newsletter in MS Word and I convert it into PDF for him.  I took care of that and sent it to him and then went upstairs to watch a PBS program on scenic train rides of North America.

The program was interesting but PBS was fundraising again, and the fundraising segments were longer than the programming segments.  It seems like this has been going on all summer and we are, quite frankly, tired of it.  After clicking around the other channels I turned the TV off and went to sleep.

 

2015/09/21 (M) Back to Bus Work

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We were up a little after 8 AM.  I showered while Linda prepared our breakfast fruit–blueberries, raspberries, and peaches–to go with our granola.  I made a pot of coffee, using up the Costa Rican half-caff, and then sat down to eat.  After breakfast we sat in the living room enjoying our coffee to the warmth and glow of the fireplace while Linda downloaded and installed iOS 9 on her iPad.  The download was 740 MB so I waited until the installation was done on her machine to start it on mine.

When we finally got to work our first task was to unload all of the wood from the car and store it in the garage.  My next task was to call Ferman Miller at Countertops Plus in Shipshewana, Indiana to make sure he got my message on Friday with the dimensions for the Corian top table.  I got his voice mail again and left another message.  I then called Josh at Coach Supply Direct to bring him up to date, got his voice mail, and left a message.

Linda planned to get a few things at Whole Foods Market as she needed to drive to Ann Arbor anyway to pick up our wallpaper from Delux Draperies and Wallcoverings.  While she took care of that I started figuring out what parts I needed to reconfigure the heating system.  Before making a run to the store I found all of my plumbing tools and supplies.  I got 20 feet of heater hose and 10 band clamps from O’Reilly’s and various copper fittings from Lowe’s.  I also got a drain hose and a clean bucket to catch/hold antifreeze.

Back home I removed the seat and back cushions from the sofa and stacked them on the chairs.  I removed the temporary plywood top from the desk and stored it in the garage.  I then uninstalled the desk pedestals from the wall and from their bases.  There wasn’t much else I could do without Linda’s help, so her return soon thereafter was timely.  We had a light lunch and then moved the pedestals to the sofa.  That left the bases free for me to work with.  I still did not have all of the parts I needed to install the fan-coil heat exchangers in the bases.  I also needed to remove the heater hoses in order to mount the heat exchangers and replace the hoses with different lengths and angled fittings.

As I was contemplating all of that I got a call from Chuck Spera.  He was in the process of setting up an appointment to have the lower windshields replaced on both of our rigs and wanted to make sure I was still interested and check my availability.  He called back a little while later to let me know we were set for next week Tuesday in the morning.

I then got a call from Joe Cannarozzi.  Joe has done a lot of work on our bus over the last five years, especially the chassis.  He called to confirm that I still wanted him to stop at our place on his way back to Chicago around Halloween and discuss what I needed done.  Yes, I did, and what I needed was routine maintenance; lube, oil, filter(s), brakes, and possibly axle hub seals.

When we first started working with Joe he had an active, full-time mobile bus repair business, specializing in Prevost chassis service.  The last couple of years he has worked a regular gig in upstate New York from April through October.  He still services a few buses, like ours, starting in the north in the late fall and working his way to Florida for the winter where he tries to get to the Keys and take 4 to 6 weeks off before working his way back up to New York in the spring.  When we wrapped up the call I texted Chuck to let him know that Joe would be coming this way.

I called Ferman again and this time he answered the phone.  He had gotten my two previous messages and I was correct that there was not enough material in the large sheet of Corian to make the table.  He had not had a chance to check his stock to see if he had any more of the Sandstone.  I mentioned that Josh had another vendor with a 30″ by 40″ piece.  Ferman indicated that if he doesn’t have another piece he would be willing to work with that piece if Josh got it.  I called Josh and he answered this time so I walked him through the current status.  He called the other vendor and called me back.  The piece is 30″ by 48″ and he was willing to sell it for $175.  Josh and I agreed to give Ferman a couple of days to check his stock before pursuing it.

Linda was working at her desk on a proposal for the bakery and preparing a bank deposit for our GLCC chapter.  I went to the garage and began soldering 3/4″ copper plumbing fittings.  I need to route the 3/4″ rubber heater hose around corners that were too sharp to just bend the hose so the copper fittings will take care of that.

Linda called me to dinner at 6 PM.  We had a nice salad, vegan Italian sausage with onions, and Brussels sprouts as a side.  A small glass of Moscato made a nice accompaniment.  After dinner I checked my e-mail and took care of the cats’ liter tray.  I then drove to Lowe’s for two more 45 degree street elbows.  On the drive home I talked to Mike (W8HX) on the South Lyon 2m repeater.  We discussed getting me back up our tower sometime in the next 9 days if my work on the bus progressed to the point where I could afford the time.  We went to bed early enough to watch a few TV programs and then fell asleep.

 

2015/09/18 (F) RBus Anniversary

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The predicted thunderstorms came overnight with heavy rain and lots of lightning and thunder.  I was aware of the rain but Linda seemed to be more aware of the lightning.  Based on the radar just before going to bed the strongest storms passed north of us.  Even with furnaces and air-conditioners we are more intimately connected to the weather in our RV than we are in our house, especially during storms, but we like that aspect of the lifestyle.  If we wanted to live in a climate controlled bunker we would build one at the house.

Our bus at the GLCC Surplus Salvage Rally at Elkhart Campground in Elkhart, IN. We bought it six years ago today. We are the 4th owners as best we can determine.

Our bus at the GLCC Surplus Salvage Rally at Elkhart Campground in Elkhart, IN. We bought it six years ago today. We are the 4th owners as best we can determine.  The older GM buses behind ours are also members of the FMCA Great Lakes Converted Coaches chapter.

We bought our bus six years ago today.  It is an H3-40 VIP motorcoach that was manufactured by Prevost Car Inc. in Quebec, Canada in August 1990.  It is powered by a Detroit Diesel 8V92TA diesel engine manufactured in April 1990.  It went directly to Royale Coach in Elkhart, Indiana in September 1990 and the conversion was finished in October 1991.  Because of the timing it was titled as a 1992.

In Michigan vehicles have to be at least 25 years old to qualify as “historic” so we are still a couple of years away from that benchmark, but she is a grand ole gal none-the-less.  Technically historic license plates, which carry an inexpensive registration fee, are only supposed to be used on vehicles that receive limited use, such as in car shows and parades, but people routinely put them on everyday use vehicles to avoid paying higher registration fees.  We, however, do not intend to do that.  It’s the kind of thing that some bureaucrat in the future can decide to do something about and end up imposing retroactive penalties.  It’s just not worth the risk of having to deal with that hassle.

We spent an hour after breakfast figuring out the required dimensions for the Corian table that will go between the two captain’s chairs in the living room of the bus.  I then called Countertops Plus and left a message for Ferman Miller with the dimensions.  It turned out that the table needs to be 22″ wide and 38″ long and I doubt that he has enough material in his 96″ by 30″ sheet to make both the desktop and the table.  I will follow up with him on Monday if I do not hear back from him before then.

We left late in the morning to visit two of the surplus and salvage businesses on US-12 in Michigan.  Johnson’s is just west of White Pigeon and Bontrager’s is east of White Pigeon but not as far as Sturgis.  I found two switch plates at Johnson’s that might fit two small 12V DC switches I need to mount.  At Bontrager’s I found a 1-1/2″ Bristol blade valve to replace the one on our fresh water tank.  We also bought four packages of small 12V DC LED rope lights.  Each pack is 5 meters (16′) long and has 60 warm white LEDs per meter.  They are rated at 4.8 Watts per meter and are very bright.  My intention is to use them around the inside of cabinet openings in place of the incandescent light fixtures that are original to the coach.  The will give a brighter light and illuminate the entire inside of the cabinet rather than shining light from a single location.

We looked at a powered fresh water hose reel with a 40′ hose and a powered 50A shoreline reel with a 33′ cord.  They wanted $200 for the water reel and $400 for the cord reel.  Linda looked them up online using her phone.  The asking prices were certainly less than retail at Camping World, but not enough less to make me shell out that kind of money for something that might not get installed for a year or more, if I could figure out a way to install them at all.

We stopped at Martin’s on the way back to camp and bought two Amy’s frozen vegan lasagna entries for dinner.  The other rally participants were having regular lasagna and we wanted to fit in.  🙂  Salad was also being served and Vickie was making it without cheese, eggs, etc. so we could have some.

Pat and Vickie had a Nutone Food Center years ago and still had some of the accessories plus a replacement motor.  They brought all of it over to see if it would fit our unit.  It did, but was missing one piece, a right angle drive that was needed for some of the accessories.  Vickie was pretty sure they had it somewhere at home but would have to look for it after the rally.  They also did not have the food processor, which is the accessory that interests Linda the most, but it was nice to get what they had.  Linda can start checking EBay now that we know the other accessories fit our recessed power base.

I helped Pat with the wiring for an LED replacement bulb for a fluorescent light fixture.  They have 12 of these fixtures (with 24 tubes) in their 1987 Prevost XL conversion.  Pat found LED replacements that can be wired directly to the switched 12V DC supply, completely eliminating the use of the electronic ballasts.  It turned out that the pins at each end of the tubes were also electrically active and we had to cut all of the interconnecting wires.

Ed Roelle stopped by to find out what we were doing with all of the food equipment.  Apparently someone thought we were “giving it all away.”  Not true, of course; it belongs to the club and isn’t ours to give.  What we wanted was for different people to take the things that will be the most useful at the rallies they host.  Linda and I do not make it to all of the rallies, and next summer we will miss two of the big ones; Back-to-the-Bricks in August and Surplus & Salvage in September.  We plan to attend the Escapees Escapade Rally at the end of July in Essex Junction, Vermont, and then the FMCA rally in early August in Massachusetts.  We will then head for the Canadian Maritimes and work our way back down through New England over the course of the early fall.

Pat Caverly stopped by to see the bus.  Linda showed her around and then we all sat down to visit for a while.  After they left to help with dinner preparations I finished the posts for yesterday and the day before, e-mailed them to myself, and started working on today’s post.

Dinner was scheduled for 6 PM and most folks were gathered by then.  Rain looked imminent so I closed the three roof vents in our bus, gathered up the bag of chapter T-shirts and flags, and went to the meeting room.  I conferred with Pat, Vickie, Tami, and Linda and decided to hold the brief business meeting before dinner.  It took all of 10 minutes.  Dinner was salad and lasagna.  Vickie prepared the salad by keeping all of the ingredients separate.  That allowed us to build our salads using only things we eat, which we really appreciated.  Linda heated the frozen Amy’s vegan lasagnas that we bought at Martin’s for our main course.

Linda was helping clean up in the kitchen and I was sitting at a large round table swapping bus stories when Michele Henry of Phoenix Paint came in.  She was on her way home, which is not far from the campground, and knew from talking to Josh (at Coach Supply Direct) that we were here for a rally.  She stopped in to see if she could find our coach, which of course she could even in the dark, since she is the one who painted it.  Linda and I excused ourselves and went back to the coach with Michele, retrieving her kids from her car.  We showed her the interior remodeling and had a long chat.

While we were talking Juniper caught a small house mouse.  We knew there was one around because she had been focused on the bathroom most of the day exhibiting stalking behavior.  Something got my attention and when I went back to the bedroom it was immediately obvious, even in the dark, that she had a mouse on the bed and was “playing” with it.  I got a paper cup and went to the bedroom to try and catch it.  It was very small, clearly a very young mouse.  I made Juniper release it and it hunkered down on the floor by the HVAC duct.  When I put the cup down it started to go the other way but Juniper was there and it turned around and ran into the cup.  Although the cup was not big it was big enough, and slick enough, that the mouse could not climb out.  I put a paper bowl over the cup to make sure it did not escape and we continued to chat.

It started raining while Michele, Raven (her daughter), and River (her son) were visiting.  At one point the rain was very heavy and the lightning was intense and frequent so they stayed long enough for the storm to pass.  It was getting late and we were all a bit tired so they prepared to leave.  I took the bowl off of the cup and placed a plastic zip lock bag over the cup and zipped it shut.  Raven carried the cup and Michele said they would release the mouse about a mile down the road near an area of fields.

Linda turned the front TV on and we watched an episode of Gotham, which we will not have to watch again, and American Masters (on PBS).  The American Masters episode was on the photographer Pedro Guerrero.  Although known as perhaps the best photographer of Frank Lloyd Wright’s architecture, he had a far-reaching and distinguished career.  As always, it was a well done program on a fascinating individual who made important cultural contributions.  Linda was dozing at the end, went to bed, and fell asleep.  I tried to write for a while, gave up, and went to sleep.

 

2015/09/17 (R) Counter This

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I went to breakfast before Linda as she was still asleep.  I wanted coffee but it wasn’t ready so I toasted a blueberry bagel and ate that.  Eventually the coffee was ready and I had some.  Linda showed up a little while later with our granola and fruit and most of the rally attendees arrived and had breakfast.  I got a call from Josh regarding the Corian desktop.  He indicated that Ferman Miller of Countertops Plus in Shipshewana had a piece of Sandstone Corian big enough to make our desk top and was expecting us to call or visit.

After breakfast we gave Vickie a tour of the bus and visited for a while.  We then drove to Countertops Plus, located east of downtown Shipshewana, and met with Ferman Miller.  He had a piece of 1/2″ Sandstone Corian that was a perfect match to our existing counters.  It was 96″ long by 30″ wide.  He needed a 72-3/4″ by 25-3/4″ piece for the desktop plus a 72-3/4” by 1″ piece and a 25-1/4″ by 1″ piece for the front and left edge returns.  It looked like he might have enough Corian left to make our dining room table so I made a quick sketch but left off the length and width dimensions.  We ordered the desktop and the table.  He figured out the price and we gave him a deposit.  I need to determine the length and width of the table and call him in the morning with those dimensions.

We set the GPS for Jarel Beatty Cabinetry and headed for Logansport.  I called Jarel to let him know we were on our way and verify that it was still OK to come.  We drove through the pleasant Amish/Mennonite countryside on small count roads we had not previously traversed and passed a school where the children were playing softball dressed in their plain, traditional clothing.  It was an odd yet delightful sight.  Once we were on US-20 we were on familiar roads.  We stopped along US-20 for fuel and a break and bought some peanuts and water.  We arrived at Jarel’s place at 2:11 PM.

We brought a 60″ long piece of 1/4″ walnut veneer plywood and had Jarel rip two pieces 4-3/4″ wide.  He actually cut them slightly wider and then trimmed off a small edge to get the long edges clean and square.  We loaded the half sheet (96″ by 24″) of 3/4″ walnut veneered plywood in the car and then loaded the half box cover for the forward passenger side OTR HVAC duct.  There were other pieces of plywood and hardwood left so we loaded all of those as well.  We only realized after we left that we forgot to get the drawings back from Jarel.  I sent him a TXT message and asked him to hang on to them until I could get them from him and he agreed to do that.

We stopped at the Martin’s supermarket about a mile from Elkhart Campground and made salads for dinner at their excellent salad bar.  It was 5:30 PM by the time we got back to the campground.  Dinner was nominally at 6 PM but was ready to eat closer to 6:30.  Linda reheated seitan stroganoff (vegan, of course) for our main course.

After dinner we gave Charles and Connie Martin the tour of our interior remodeling project and chatted for a while.  There were thunderstorms in the overnight forecast so I rolled up the two driver side awnings.  We then joined Scott and Tami Bruner at the fire pit by their bus.  I took a couple of folding chairs over and Linda brought our glasses of Franzia Moscato.  Charles joined us and so did Dan.  Tami had interviewed for a new job this morning, gotten the offer, and accepted the position, so it was a big day for her.  She and Scott have also been successful finding things they need for their bus conversion projects (they own two buses) so it has been a very good week for them.

Tami was tired and headed off to bed and Linda had the same idea a short while later.  There was a fairly high probability of rain starting at 2 AM with but we got occasional drops starting at 10 PM.  By midnight we were all getting tired and the raindrops were becoming frequent enough that they gave us an excuse to call it a night as we needed to put our lawn chairs away so they did not get soaking wet.  I wrote for a while in bed but I was too tired to work efficiently and went to sleep around 1 AM.

 

2015/09/16 (W) CSD to GLCC

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I spent the night in the coach at Coach Supply Direct, in the fenced in parking lot, next to the train tracks that run parallel to M-62 through Edwardsburg, Michigan.  I was up late and went to bed tired.  The trains did not bother me (they run at every hour of the day and night) but aching knees and joints in my hands, especially the base of my thumbs, made for a less than sound sleep.  I had also not leveled the coach when I arrived yesterday but it was slightly low to the front passenger side so it did not bother me as me head was higher than my feet, the head of the bed being on the driver’s side of the bedroom.

I had granola for breakfast, checked my e-mail, and was just settling in to start today’s post using my iPad when Josh showed up at 7:30 AM.  He opened the building and retrieved a small desk/cabinet and loaded it into his car to take back to the cabinet maker.  A portion of the back needed to be finished as it will be exposed when installed.  Having just been through the process of designing built-in RV furniture and interacting with a cabinet maker I understood how a detail like this could easily be missed.  We were fortunate in our choice of Jarel Beatty, as recommended by our friend Butch Williams, to build our pieces.  Jarel’s meticulous attention to the details of how something would be constructed, installed, viewed, and used, resulted in our not having any post-construction issues.

After Josh left I checked the status of the house batteries.  They were at 81% SOC (State Of Charge). Not bad after 11 hours of use.  Extrapolating, it appears that given some reasonable energy management we could go 24 hours without recharging before hitting the 50% SOC level.  I did not, for instance, use the microwave oven.  That is much better than before we replaced the refrigerator so it appears that the new one is clearly more energy efficient than the old one.

I also checked the coolant levels in the Aqua-Hot and generator expansion tanks.  The Aqua-Hot tank was still above max cold but the unit was also still a bit warm to the touch.  The level in the generator tank yesterday was very low with the engine fully warmed up and operating under load so I added antifreeze up to the “hot” mark.  If was slightly above that level this morning although I expected it to be lower as the system cooled off and drew the coolant back in.

Tyler showed up at 8:15 AM and knocked on the door.  He had stopped at McDonald’s and bought me a large coffee, half regular half decaf.  He had asked about this before leaving yesterday and remembered it this morning.  I was impressed with both his memory and thoughtfulness.  He got right to work on the cockpit seats, starting with the driver’s seat.  Before installing it, however, I had him repair the swivel plate.

That plate has always wobbled which was an uncomfortable and annoying sensation while driving.  Now that I had a clear view of the top of the plate it was “obvious” that there was once a washer under the retaining nut but it was no longer there.  Tyler removed the retaining nut, found a large washer with the correct hole size, put it on the threaded shaft, replaced the retaining nut, and tightened it.  No more wobble.

I am always trying to deconstruct the details of how this coach was built or serviced.  My best guess is that old seat was removed when CMI installed the tile floor in the cockpit area right after we bought the bus.  The installer probably removed the seat from the swivel plate in order to have better access to the pedestal and the area around it to lay the tile and either did not replace the washer or failed to recognize that it was missing and needed to be replaced.  I will never know for sure, but that’s my best guess.

Tyler bolts the new Flexsteel driver’s seat to the existing pedestal swivel base. There is not a lot of room to work around the base of this seat.

Tyler bolts the new Flexsteel driver’s seat to the existing pedestal swivel base. There is not a lot of room to work around the base of this seat.

I connected the chassis batteries so Tyler could connect the 12V DC power to the seat and reposition it.  The outside rear mounting bolt was particularly difficult to reach but with the power on he was able to slide the seat forward and swivel the front to the left creating better access to the left rear.  Once it was bolted down he had me sit in it and make sure all of the adjustments worked.  They did!  The seat is comfortable, fits better in the available space, and has a range of adjustment that should allow either of us to position it comfortably.  It is still a little tight on the left side, but not like the old chair, and the only control there is a manual level for adjusting the back tilt that I can reach it without difficulty and generally do not change once I have it adjusted.

When Josh returned at 10 AM with the parts for the living room slider bases he and Tyler got busy prepping them.  Linda texted me around 10:20 for a status update and I suggested that she not leave before 1 PM.  There was more custom work required to get the chairs assembled and mounted than I thought there would be, but as I was able to watch every step of the process, and talk to Josh and Tyler as they worked, I could clearly see what the problems were and what they were doing to solve them.  They were on task and focused on getting it done correctly.

One of the new Flexsteel 529 captain’ chairs with the new swivel/slide pedestal base attached. Note the handle for the swivel release.

One of the new Flexsteel 529 captain’ chairs with the new swivel/slide pedestal base attached. Note the handle for the swivel release.

The problem this morning was getting the swivel release cables on the cockpit seats to stay in place when the swivel tang was released from the detent in the base.  The reason for the problem is that we are reusing the old swivel bases because they have base plates that match the mounting bolt locations in the floor.  The way the swivel release cable is retained on these bases, however, is different from the attachments on the ends of the new cables.  Tyler was able to figure out a solution but it took a little time.  I don’t mind paying for that kind of experience and problem-solving.

I texted Jarel to give him a status update and indicated that we could come down Thursday, Friday, or Saturday to pick stuff up.  He texted back that any of those days would work.  I checked the Magnum remote and the SOC status had gone back to “Think’n”.  Nuts.  This has happened before with the Battery Monitor Kit and I think it has to do with the 4-pin connector that plugs into the bottom of it.  Whatever the case I need to investigate and fix it if I can.

The two class C captain’s chairs installed on the passenger side of the living room.

The two class C captain’s chairs installed on the passenger side of the living room.

With the driver’s seat installed I sat and tested its various adjustments and found a position that I liked.  Next came the two class C captain’s chairs for the passenger side of the living room.  Tyler and I worked for quite a while using a base with no chair on it to determine the correct location for the bases.  The seats needed to be far enough from the passenger side wall, the desk, and the co-pilot seat to swivel without interference but no farther as we did not want them to encroach into the center isle one inch more than necessary.  We also ran them through their full range of slide and swivel motions to make sure we could pull them up to the table.

We ended up with the edge of the front seat 16″ from the front edge of the main floor and 16″ from the HVAC duct.  We checked it for square and marked the holes.  Tyler drilled pilot holes using nuts to limit the depth.  We set the chair in position and secured it with four lag screws.  We measured 36.5″ to the front edge of the second base and positioned the base 16″ from the HVAC duct.  We made sure it looked right and then Tyler marked the hole locations and we removed the temporary base.  He drilled the pilot holes, we set the chair in place, and lag screwed them into floor.

The new navigator (L) and pilot (R) seats installed in the cockpit. The navigator seat has a powered footrest. We reused the old 6-way power bases for both seats.

The new navigator (L) and pilot (R) seats installed in the cockpit. The navigator seat has a powered footrest. We reused the old 6-way power bases for both seats.

With the captain’s chairs installed in the living room Tyler installed the co-pilot seat.  Once that was done the job was finished except for the cleanup and paperwork.  Josh and I chatted some more about the Corian desk top.  He had inquiries out to three suppliers but was having trouble getting replies from them.  We needed a temporary desk surface, so Tyler cleaned off the 4’x8′ piece of 1/2″ plywood that had served as the workbench for integrating the seating components. He marked and cut a 72″ long x 24.5″ deep piece.  I notched the center of the back edge 18″ wide by 3″ deep.  Tyler and I installed it while Josh totaled up the bill.  I wrote him a check for the balance due, prepared the coach for departure, and left a little after 2 PM.

I could have titled this post “Edwardsburg to Elkhart” but I like to keep my titles short.  The trip from Coach Supply Direct in Edwardsburg, Michigan to Elkhart Campground in Elkhart, Indiana was a short trip of approximately 15 miles that took about 25 minutes.  Upon arrival I parked the coach to the side of the entrance road and went in to the office to register.

We have been to this campground many times before but I managed to miss the turn for the row with our assigned site so I had to go all the way around a second time.  Once I had the bus in the site I leveled it and then shut it down.  I texted Linda our site number and then chatted with other GLCC chapter members who were already there and parked.

While I helped set up tables in the meeting room Linda arrived and got the cats, litter tray, etc. on board our coach.  After settling in for a few minutes I called Terry at A-1 Upholstery.  She was there so we drove over to pick up the sofa cushions, wrote her a check for the balance, and drove back to camp.  We were unloading the cushions when Dan stopped by.  He had retired at the end of July and bought a converted GM4104 a couple of weeks later.  His wife Kathy and son James had made the trip up from Huntsville, Alabama just for this rally.  They planned to join FMCA and GLCC but wanted to check us out first.

Linda had cleared the sofa earlier and put stuff away under the bed.  By the time I came in she had the new sofa cushions in place.  They were a tight fit but they looked nice.  We might make a small adjustment to the depth of the plywood seat but I think they are going to work out OK.

Linda went to the meeting room to help prep dinner and heat our vegan chili.  I took a short nap and joined her at 6 PM to eat.  We went back to the coach and gave Ed Roelle the tour and chatted for a while.  We then went back to the club house, met up with Vickie, and went for a walk.  When we got back to our coach I opened the box of Franzia Moscato and poured two glasses of wine.  We took two lawn chairs over to Scott and Tami’s bus to sit and chat.  Scott Crosby of www.busgreasemonkey.com was also there.  He arrived after I did in his 1948 GM 3751 “Silverside” bus.  It eventually got chilly so we went inside and went to bed where I worked on blog posts for a while on my iPad.

 

2015/09/15 (T) Coach Supply Direct

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We were awake at 6 AM and I planned to be on the road in the bus at 7 AM but it did not work out exactly that way.  For starters, I needed to take a shower.  Next, I really needed a haircut, which Linda does for me.  Along the same lines I needed to shave.  Another factor was that it was still darker at 7 AM than I wanted to drive in.  We also had last minute things to assemble and load such as toiletries, technology, shoes, hats, sunglasses, baskets and bags full of essential incidentals, as well as design drawings for the custom woodworking in the coach.  We were close to being ready for me to pull out at 8 AM but I still needed to check the tree limbs that hang out over the road near our house.  Good thing I did; many of them had grown down and were less than 13’6″.  How did we know?  We set the extension handle on the pole saw so that the length from the bottom of the handle to the tip of the saw blade was 13’6″.  Anything that touched the blade got trimmed.

I finally connected the chassis batteries, turned on the engine air accessories valve, and fired up the bus engine at 8:15 AM.  Linda helped me check the exterior lights, all of which were OK.  I pulled out at 8:25 AM and worked my way slowly down our street and was able to maneuver so as not to scratch the sides.  I had not driven north on Hacker in some time.  The road was in very bad condition and I thought the glass tubes in the new light fixtures would not survive the first, short leg of the trip.  Two of the kitchen cabinet drawers came open, which they do not normally do.  Linda had taped the refrigerator doors closed so they stayed that way.  The new pull-out pantry stayed closed and so did all of the drawers on the new desk.

Once I was on M-59 the trip was much smoother but not without some bumpy road sections along the way.  I-69S between Lansing and I-94 in particular is a surprisingly rough road.  I thought about stopping at the rest area on I-96 westbound just before Lansing but was anxious to make up for the late start.  The bus rolled along easily at 68 MPH without the car attached.  The difference between towing and not towing is subtle but I am aware of it.  The bus alone accelerates a little faster and stops a little easier.  It is also 20 feet shorter than the bus/car combination which makes it easier to pass and merge.

I stopped at the rest area on I-69 southbound just north of I-94, as that would be my last convenient opportunity to do so, and called Josh at Coach Supply Direct to update him on my travels.  I continued south on I-69 intending to exit at Coldwater and head west on US-12.  I was paying attention to the truck in front of me and realized a few seconds too late that I had missed the exit.  I drove three more miles to the Fenn Road exit and headed back north towards Coldwater.

Once I was on US-12 westbound, a road I have driven many times, the trip was uneventful until I got west of Sturgis.  MDOT was rebuilding several miles of the highway between Sturgis and White Pigeon and had the road down to one lane.  I was the first vehicle to arrive at the flagger so I figured I was in for a wait.  I did not check the time but the delay was at least 20 minutes.  I called Josh and updated him on my location and ETA.  Bring first in line made the wait easier as I could see what was, and wasn’t, happening.  Eventually it was our turn to go and I got to lead the parade except for a truck hauling dirt who they let go ahead of me.  That was just as well; he was in a big hurry and quickly disappeared from site, traveling at what I considered to be much too high a speed for the conditions.  All traffic was being routed on the eastbound lane and shoulder and I had to drive straddling the rumble strips to keep from knocking my fillings loose.

I finally made it to Coach Supply Direct in Edwardsburg just after noon.  I had talked to Josh on Sunday about how best to get the bus into his place.  Following his advice I continued past M-62 to Cass Street and turned left.  Cass merged into Elkhart Road and shortly thereafter I turned left into the fenced property where his business is located.  Josh had described where other motorhomes were parked and where he wanted me relative to them so I was able to get the bus situated without assistance, another advantage to not having the car attached to the back of the bus as I could back up as needed.  Josh came out of the building as I was shutting down the engine.

Josh has several guys working with him at the moment; Jim, Tyler, and Tim.  The first task was removing the remaining pleated shades from the side windows and installing the new MCD shades.  Jim is very knowledgeable about MCD shades and was the lead installer.  The shades are very nice and will be more functional than the old ones.  The automatic retract speed was still a little fast on some of them and might need to be adjusted but that is a minor thing.

While the guys worked on the shades Josh and I looked at the new seats and discussed the larger set of tasks that needed to be accomplished.  I was very pleased with our choice of fabric and how the seats turned out.  The only apparent glitch was that the slide rails for the two captain’s chairs for the living room had come without the actuator handles.  Josh made some phone calls and arranged to pick up the needed parts first thing tomorrow morning.  We also measured for the Corian desk top and contacted his supplier regarding that.

I needed something to eat and drink and since the coach was being worked on I walked across the street in search of nutritional sustenance.  I walked past the Taco Bell and had my sights set on the McDonald’s (French fries and a diet Coke) when I spotted the Subway, which was closer and offered better food options for me.  I had a Veggie Delight Chopped Salad, chips, and a diet Coke.  I dined in, refilled my drink, and then walked back.

A view of the cockpit of our bus with the old Villa pilot and co-pilot/navigator seats removed. This shot is from the living room looking forward.

A view of the cockpit of our bus with the old Villa pilot and co-pilot/navigator seats removed. This shot is from the living room looking forward.

Tyler is an experienced automotive technician and was the main guy responsible for removing the two Villa chairs from the cockpit area.  He unbolted the 6-way power mechanism from the swivel pedestal but left it attached to the seat.  With the seats out of the bus he removed the 6-way power base from each one and installed it on the corresponding new Flexsteel seat.  There was more to this mounting than just tightening a few bolts and he was not quite done by the time he had to quit for the day.  The controls still had to be mounted, the wiring connected, and the seats installed in the bus.

Josh (R) confers with Tyler (L) as he is working on getting the new Flexsteel pilot and navigator seats ready to install.

Josh (R) confers with Tyler (L) as he is working on getting the new Flexsteel pilot and navigator seats ready to install.

Since all of the seat prep work was being done on a work surface in the building I took advantage of the access I had to the cockpit area.  I borrowed a scraper and scrapped off small fragments of carpet.  I borrowed a spray bottle of Spic-n-Span and cleaned the swivel pedestals.  I discovered a small piece of paper blocking the lower left HVAC nozzle and removed it.  I also discovered that the fresh air damper was not buried deep in the front end of the coach like I thought it was.  The lever by the driver’s left knee, which has been so difficult to operate, actuated a short cable that controls a damper just to the left of the steering column below the dash.  I was able to use two cable ties to secure some wire bundles out of the way of the damper allowing it to open wider and to open/close more easily.  I finished by borrowing a small shop vac and vacuuming up all of the loose material I had created.

The old 6-way power bases being attached to the new Flexsteel pilot and navigator captains seats. The new seats came with new controls that Tyler had to mount and wire. Both seats also included lumbar support air bladders with their own air pump as part of the seat.

The old 6-way power bases being attached to the new Flexsteel pilot and navigator captains seats. The new seats came with new controls that Tyler had to mount and wire. Both seats also included lumbar support air bladders with their own air pump as part of the seat.

I borrowed a piece of 3/4″ plywood about four feet long and put it across the two pedestals of the desk to make a temporary work surface.  I got the folding chair out from under the bed, along with my computer and iPad, and got the “desk” set up to use my computer.  I tried to get photos with my camera of the different aspects of the project throughout the day.  I also took seven pictures with my smartphone and sent them to Linda’s smartphone so she could see the progress.  Josh’s wife stopped by to check on his schedule and I gave her a tour of the remodeling project.

A view of the bottom of the two new Flexsteel “class C” captain’s chairs for the passenger side of the of the living room with one of the slide/swivel bases and its seatbelt attachment bar.

A view of the bottom of the two new Flexsteel “class C” captain’s chairs for the passenger side of the of the living room with one of the slide/swivel bases and its seatbelt attachment bar.

I got our Verizon Mi-Fi online, connected my iPad to the Wi-Fi Ranger, connected the WFR to the Mi-Fi, and then started my computer and connected it to the WFR.  I checked my e-mail and there was one from RVillage regarding a new group feature, group home page feeds, and asking that group owners post to their group home page feeds and create an announcement for the group that would notify everyone in the group of the new feature.

As long as I was in RVillage I created a new private, non-searchable group called RVIG (for RVillage Investors Group) and invited Curtis, the founder/CEO of RVillage, to join.  He accepted and I private messaged him, which prompted a phone call that resulted in me transferring ownership of the group to him.  He wanted to change “Investors” to “stakeholders,” which I agreed was a better term.  It also turns out that an a priori “friend” connection is needed to invite someone to join a group and Curtis was the only person who would have such a connection with all of the RVillage stakeholders.  I always thought that Curtis should create and manage this group but he has so much on his plate that sometimes it’s easier if someone else initiates something and then hands it off to him.  I was glad to be the catalyst in this case.

It was another long day but I spent a relatively small percentage of it on my hands and knees, or on my back looking under the dashboard, which I have not been physically able to do in until today because of the very confined space in front of the driver’s seat.  I brought one of our folding Zip Dee chairs inside and set it up on the passenger side of the living room so I had someplace comfortable to sit and use my iPad.  I spent several hours finishing yesterday’s post and writing today’s post.  All four of the seats are supposed to be installed tomorrow morning and I should be on my way to Elkhart Campground by noon.  Linda plans to leave between 11AM drive down in the Element with the cats.  She should arrive about 3-1/2 hours after she departs from the house by which time I should have the bus parked and hooked up.

 

2015/09/08 (T) Polyurethane

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I was awakened at 6:30 AM by heavy rain.  I was not sleeping comfortably and had to get up anyway, so I put on my lightweight robe and slippers and took my iPad to the living room.  Naturally the cats wanted to be fed so I took care of that and then settled in to put the finishing touches on yesterday’s blog post.  The rain lasted for about 20 minutes.  I e-mailed the post to myself at 7:15.  Linda got up at 7:30 AM so I made coffee but we deferred breakfast until later.

I was thinking about the house battery voltage issues Butch was having and the role of the Vanner battery equalizer in his (and our) house battery system.  I did another Google search on “battery equalizer …”, and selected “batter equalizer circuit” from the list.  One of the listings was for the original patent application by James D. Sullivan as assigned to Vanner, Inc. ( http://www.google.com/patents/US4479083 ).  (I found it interesting that Google has a special directory for patents.)  As I expected, it is a DC-to-DC converter and in its most common configuration it is designed to take charge from the upper portion of a series battery pack and supply it to the lower part of such a pack or to any loads connected across just the lower bank.

One of its features is that it looks at the voltage across the entire battery pack and uses a voltage divider network (two resistors in series) to generate a reference voltage that is compared to the voltage across the lower bank.  Differences as small as 0.01 volts result in the transfer of charge from the upper to the lower bank when the lower bank has the lower voltage.  As implemented for use with buses and other vehicles that have 24/12 dual voltage DC electrical systems the divider network consists of two equal resistors and the reference voltage is 1/2 the overall battery pack voltage.  The design can “balance” other configurations, in which the “upper” and “lower” banks do not have the same voltage, by changing the divider resistors to have the correct ratio.  I will call Butch again this evening to report what I found and see how things stand with them in general.

When we had consumed a sufficient amount of coffee to be alert enough to work intelligently and safely we went to the garage to finish assembling the left plenum/support box for the built-in sofa.  I forced mating pieces into alignment while Linda drove in the screws.  These parts dry fit perfectly so this should not have been a problem.  I blame the slight misalignment on the corner clamps that I used.  I was reminded, once again, that cheap tools are almost never a bargain.

We had breakfast at 8:30 AM; homemade granola with leftover mixed berries.  We also spilt a banana that was getting past ripe.  As we were finishing our meal I got a call from Steven Weber at Martin Spring with another question on the Webasto system in the Prevost Bus Conversion he is servicing.  He had isolated a cracked fuel pipe and needed to order a replacement.  I suggested Sure Marine Service but also mentioned Lloyd DeGerald and Darin Hathaway.

Linda needed to spend some time at her desk preparing for a 1 PM meeting with the I.T. department at the University of Michigan Ann Arbor so I took a shower and got dressed to work.  I gathered up the laundry, started a load, and then spent some time in the garage sanding pieces of the built-in sofa while Linda showered and got dressed for her meeting.  She planned to leave at 11:45 AM.  I left at 11:30 and went to Lowe’s to buy tack cloth.

Tack cloth is like sticky cheesecloth and is probably called that because it is “tacky” to the touch.  It is used to remove sawdust, drywall dust, and other little tiny particles from surfaces such as sanded wood just prior to the application of finishes.  While I was there I looked at inline water separators and inline oilers for use with air compressors supplying air to pneumatic tools.  I also looked at copper fittings to see if they had 90 degree elbows that I could use to modify the Aqua-Hot coolant lines that feed the two front fan-coil hear-exchangers.

Linda left before I got home.  I moved the laundry to the dryer and went back to the garage to work.  I was contemplating what I wanted to do next when Keith pulled up in his truck and trailer.  I chose to skip having the lawn mowed this week which will help Keith get the rest of his clients taken care of in his shortened 4-day workweek.  The grass has grown since last Monday but not that much and is still short and brown in places.  With rain in the forecast today, tomorrow, and Thursday giving it another week should be good for it.  I showed him the floor in the bus before he left.

I returned to the bus project and realized that I needed to stain the underside of the built-in sofa shelf as part of it might be visible through the notch in the vertical front panel at the floor.  As long as I was staining that I also stained the tops of the plenum/support boxes so they would blend with the two stationary pieces at either end of the seat.

With the staining done I came inside to make a few phone calls.  The first one was to Josh Leach at Coach Supply Direct to check on the details of the Corian countertop for the custom desk.  Josh said the Corian normally comes bonded to plywood which protects it from cracking in shipment.  I want to go ahead and cut the 3/4″ plywood top that will join the two pedestals together.  I also wanted to know if his Corian vendor could come out on the afternoon of the 14th to measure and possibly install the countertop by the end of the week.  His vendor turns out to be an Amish craftsman who does not “come out and measure” or “come back and install.”  Josh said he would check with the vendor to see if he would use my plywood base and also see if he had the Sandstone product in stock.

My next call was to Pat Lintner to check on dinner plans for the upcoming GLCC Surplus and Salvage rally.  I need to coordinate with Crimp Supply to have them provide catalogs for the attendees and perhaps speak to the group before dinner.  I got his answering machine and left a message.

My third call was to Jim Miteff (N8KUE) returning his call/message from earlier.  We had a long chat about RVing and Prevost bus conversions.  It’s a big topic and I sometimes forget that I have spent the last 10 years learning about it.  When I think back to the beginning of this adventure, however, I recall how exciting yet overwhelming it was initially.  I see Jim in the same place, but he is a very quick study and professional researcher so he will get past the overwhelming part fairly quickly.

While I was talking to Jim I heard a loud bang and then another one.  They sounded like it had come from within the house.  After the second one I got up to investigate.  As I peeked out the front door a Consumer’s Energy truck was backing out of the driveway.  I flagged the driver down and asked what was up.  He said they had detected a leak and that he had just fixed it.  I presumed it was at our meter but he wasn’t any more specific than that.  I thought it was odd that he did not knock on the door first to let me know he was on site, but I guess they have the right to service their infrastructure.  I have smelled gas on that side of the house occasionally ever since they installed it but dismissed it as a “purge valve” doing its thing.  We had the same issue at the old house and they kept telling me it was a “vent” mechanism on the meter.  I never belief that, but whatever.

I wrapped up my call with Jim, put in another load of laundry, and returned to the garage to apply polyurethane to as much of the built-in sofa pieces as I could.  Each piece has to be done in two steps and requires two coats, so that’s four applications that will have to spread out over a couple of days.

There wasn’t much else I could do, and I did not feel like working at my desk, so I hung up the dry laundry and then worked on my iPad in the living room.  Linda had made an appointment with Renee to have her hair cut at 4:30 PM.  She stopped at Meijer’s on the way home and finally arrived at 5:45 PM.  I went back to the garage at 6 PM and applied another coat of polyurethane.

Linda bought an Amy’s Roasted Vegetable pizza for dinner and made a nice salad to go with it.  I had some more of the Leelanau Cellars Apricot wine and we had the last two vegan cupcakes for dessert.  I tried calling Butch twice but his phone was either off or out of range.  I called Pat Lintner again and this time he was home.  Saturday dinner will be at a restaurant so that will not be a good time for Crimp Supply to talk to the rally attendees and pass out catalogs.  I will call them tomorrow and see what I can arrange.

I headed back to the garage yet again, applied polyurethane to all the surfaces that had not yet been coated, put the brush in the soapy water, sealed up the can, and closed up the garage.  I think I have just enough polyurethane left to put one more coat on the top surface of the shelf.  I plan to do that in the morning before I start anything else.

On the drive home Linda heard a weather forecast that thunderstorms were headed our way this evening with up to 1″ of rain, strong wind, and possibly small hail.  Linda headed off to bed at 8 PM to watch NCIS and I caught the last half of the show.  I turned the channel to Create on Detroit PBS and watched A Chef’s Life, a series about a wife and husband who run the Chef & The Farmer restaurant in eastern North Carolina, and then turned the TV off.

I checked the weather with my iPad and it appeared that system had fallen apart although there was still a reduced chance of scattered thunderstorms at 11 PM and again from 2 to 4 AM.  I turned the light out at 10:30 PM.

 

2015/08/18 (T) Walking Grind

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We were up at 8 AM and I made a pot of Ethiopian Yirgacheffe half-caff coffee while Linda got breakfast ready.  She made a batch of granola yesterday so we had some with fresh blueberries and unsweetened soy milk.  It’s our standard breakfast, but that’s because we like it so much.  She had an e-mail from Robin at the bakery and had to deal with some issues related to the bakery’s new account, The University of Michigan Ann Arbor.  As I do most mornings I sat in the living room working on my iPad, drinking my coffee, and paying attention to our two cats.

Being Tuesday Linda had a date with Diane to walk at 10 AM and left at 9:30 for Kensington Metropark.  I continued working on my iPad for a while and enjoying my coffee.  At 10:15 AM I called the Livingston County Sheriff and reported the mailbox incident from late Friday evening /early Saturday morning.  Shelby took the call, was very nice, said she was not aware of any other mailbox reports, but would pass the info along to the Desk Sargent.  I checked my e-mail and confirmed with Harvey for Friday at 10 AM to move the old bus refrigerator.  I finally went out to work on the floor of the bus at 11 AM, by which time the outside air temperature was already in the 80’s.

I leave three of the awning style windows in the bus open a few inches so it doesn’t get too hot inside.  I opened all three roof vents, turned on their ceiling fans, and set them to exhaust air rather than draw it in.  I also left the entrance door open to allow more air to flow through the inside of the coach.  I then sanded and vacuumed until about 1 PM.  When I came back in the house I had two missed calls from Michele Henry of Phoenix Paint so I called her back.  I was on the phone with her when Linda got back from her walk.

Once I wrapped up the call with Michele we had a light lunch of hummus with pita chips and both black and red grapes.  While we were eating we were entertained by a gray squirrel who had gotten onto the bird feeder and was hanging upside down by its hind legs.  It would curl its body to bring its mouth up to the bottom of the feeder, emancipate some seed, and then uncurl to the more relaxed stretched out position and eat it.  All of this was also being watched with both interest and considerable skepticism by three crows who were hanging around on the ground under the feeder.  They grabbed seeds that the squirrel dropped but seemed very wary of it, which surprised us.  I speculated that perhaps they had never seen a squirrel behave in this way and were, therefore, understandably and appropriately cautious; crows are very smart, after all.

After lunch we took the three wallpaper sample books to the bus to look at them with the woodwork.  Before we could do that, however, we discovered a small bird trapped in the coach and had to deal with it.  I say “trapped” because it was up on the dashboard and obviously confused by the windshields as it kept trying to fly out through them.  It did not realize it could get out the same way it came in, through the open door.

The bird seemed small and I think it was an immature sparrow but I’m not sure.  It was seeking safe shelter in the space between the dashboard cover and the lower driver side windshield.  I used a broom to try to gently encourage it to fly towards the door but it was understandably suspicious of my good intentions.  I put on a pair of canvas work gloves and it allowed me to gently pick it up.  I tried to release it at the door opening and it flew into the door causing Linda to make a comment about why we use the phrase “bird-brained.”  I caught it again, got outside the bus clear of the door, and tossed it gently away from the bus.  It immediately took flight and flew off to the southwest, apparently none the worse for its ordeal.  I can only image the story it told the other birds.

I got a piece of the Armstrong Alterna Luxury Vinyl floor tile from the garage.  Many of the wallpapers that we thought would look good with the floor tile turned out to be too yellow, and most of the ones with good color tone were too dark, but we found a few that we liked.  Those tended to be lighter without a lot of pattern and a neutral, off-white color.  We are, however, far from a final choice as we do not currently have a sample of the Lambright Notion Linen upholstery fabric or the MCD night shade material and the wallpaper has to work with all of these simultaneously.

We measured the areas that need to be repapered and in the process decided that we would leave the old wallpaper on the inner wall of the hallway, at least for now.  (The paper in the bathroom, which is different from the rest of the coach, is generally in good condition and we are not currently planning on replacing it as part of this project.)  The existing wallpaper in most of the coach is a string cloth with a beige base but distinct vertical threads that contain a noticeable amount of grey and a more subtle herringbone pattern.  It looks good with the walnut woodwork and worked well with the old white carpet, black ceramic floor tile, and bone leather upholstery, so we think it will continue to look good with the new floor tile.

If Josh is at his shop tomorrow we will try to stop and pick up the Lambright Notion Linen sample as whatever wallpaper we choose has to work well with the furniture fabric.  On Thursday we will revisit the papers in the three books we currently have with an eye towards something that has some grey in it.

It was another warm, humid day and I was done sanding so I closed up the roof vents, locked up the coach, and went inside.  Linda prepared a pizza using the gluten-free crust recipe she got from Mara.  Yum.

After dinner I went to Lowe’s and bought two bags of TEC Skill Set Universal Floor Patch and Skim Coat, a mixing bucket, two bags of tile spacers, and three 4’x8′ sheets of 1/4″ SurePly underlayment.  I meant to buy a folding metal sawhorse but left it somewhere in the store.  I was going to buy premixed floor leveling compound but they only had 1-quart containers for $10 each and the directions said it would only cover 1.5 square feet.  I have about 80 square feet of floor to patch and level, so that clearly was not a good solution.

The Universal Floor Patch is a powder that has to be mixed with water, but each bag will cover 20 – 25 square feet at 1/8″ thickness and costs $13; much better than the premixed stuff.  I have a few areas to patch that are deeper than 1/8″ but the material can be applied up to 1/2″ thick per coat, and most of the area just needs a much thinner skimcoat.  It can also be sanded within 24 hours which will allow me to make it very smooth and keep the work moving along.  My goal is to have the floor leveled and sanded smooth by bedtime on Saturday so I can install the 1/4″ underlayment on Sunday and start laying tile on Monday or Tuesday next week.

I stopped at Teeko’s Coffee and Teas to get some more of the Cafe Europe half-caff blend.  They had the regular blend but not the decaf blend so I had Roger use the Columbian decaf instead.  He roasted the beans for me while I waited and Jeff showed up along with his wife as I was leaving.  They were married last September and are expecting their first child late next month.  Jeff was wearing his Pepsi delivery shirt, confirming what the woman at the Kahuna Coffee Shop told us last Friday.

We turned in early as we will be getting up very early tomorrow to drive to Indiana again.  Linda watched an episode of NCIS after which I watched a PBS special on the origins and evolution of the Navy Seals.

 

2015/08/12 (W) Back to Indiana (Again)

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Today was early arrival day for the annual Back-to-the-Bricks converted bus rally in Clio, Michigan.  This joint rally of the Converted Coach Owners (CCO) and the FMCA Great Lakes Converted Coaches (GLCC) chapter has become an annual event that typically draws 20 to 30 rigs.  Most of them are converted highway buses and many of those were converted or re-modeled by the owners.  Many of them are works in progress but such is the nature of the bus conversion hobby and the true bus nut.  But that is not where we were headed today.  Our bus is unusable at the moment as the toilet is disconnected, the bed platform has been removed, and all of the cabinet drawers have been taken out.  But the main reason was that we had multiple commitments in Indiana today.

Our first appointment was with Josh Leach of Coach Supply Direct.  Although CSD is located in Edwardsburg, Michigan we had arranged to meet him in the parking lot of the Martin’s Supermarket at SR-19 (IN) and CR-4 on the north side of Elkhart, Indiana at 9:30 AM to take delivery of 15 yards of upholstery fabric.  We picked that location, rather than his shop in Edwardsburg, for several reasons.  He had to be at the Forest River Owners Group (FROG) rally at the Elkhart County 4-H Fairgrounds at 10 AM so that location got him half way to his destination at a good time of day.  For us, Elkhart is a 3-1/2 hour drive.  That meant we had to be up at 5:00 AM and on the road not later than 5:45 AM to be there on time, allowing for coffee, fuel, and bathroom stops.  Had we met him at his shop we would have had to be there by 9 AM requiring us to get up even earlier.  You have to draw a line somewhere.

I took the wheel for the start of the trip.  It was still dark but the faint glow of the impending sunrise was visible as we pulled out onto Hacker Road facing a rising crescent moon.  At M-59 we headed west to I-96.  I reset one of the trip odometers before we left and verified that it was 13 miles from our driveway to the end of the entrance ramp from M-59 onto I-96W.  We skirted the southern edge of Lansing on I-96 and took Lansing Road to I-69 south.

Nineteen miles south of Lansing, and about an hour into our trip, we stopped at the Biggby’s Coffee in Charlotte for coffee and bagels.  Biggby’s is not my favorite coffee but this particular store is in just the right location.  Linda checked the M-DOT website and it appeared that the bridge work on M-60 in Mendon was completed, so we exited I-69S and headed west on M-60.  Unfortunately the bridge was still closed so we had to follow the detour to the south toward Sturgis.  Unlike our previous trip in early July, when we continued on to Sturgis, we followed the complete detour through Nottawa and Centreville and back to M-60 in Three Rivers.  We had never driven through Nottawa or Centreville before so that provided some new scenery for the trip.

As we have done many times before we continued our trip on M-60 as far as Jones where we stopped at the Shell station for fuel.  We then took M-40 south to US-12.  This seven mile stretch of M-40 traverses steeply rolling hills and is both beautiful and fun to drive.  We took US-12, running west just north of the Michigan-Indiana border, and eventually exited onto Old 205 (M-205?) which turns 90 degrees to the left a mile later and drops straight south into Indiana where it becomes SR-19.  A few miles later we arrived at the Martin’s Supermarket at CR-4 just after 9 AM.

Josh was not there yet so we went inside to use the restrooms and get some coffee.  This particular Martin’s has a nice salad bar with a beverage station, a Starbucks Coffee outlet, and a seating area with Wi-Fi.  Josh showed up right on time and parked next to us.  I met him outside and we transferred the roll of upholstery fabric from his car to ours and then went inside to visit for a few minutes before he had to leave for Goshen.

When we left Linda took over the driving.  Our next planned stop was A1-Upholstery in Elkhart to order the cushions for our built-in sofa.  Continuing south on SR-19 we stopped at Factory RV Surplus to look for battery cable end covers but the ones they had were too expensive.  I think they now sell more retail-packaged merchandise than they do true surplus material, and even less salvaged parts.

Lou (mom) and Terry (daughter) own and operate A-1 Upholstery and were recommended to us by Josh.  We discussed the project with Terry, who I had previously spoken to on the phone.  We reviewed my dimensioned scale drawings, which were on one sheet of 11″x17″ 1/4″ grid-square paper, and agreed on how the cushions would be made.  Terry thought she would have them done by the end of the month but noted on the order form that we needed them by September 14th.  We noticed that she had a lot of sample books from which we could have selected a fabric but we like the Lambright Notion Linen, and Terry thought it was a very good fabric that should look good and wear well in our application.  We left the fabric and drawing with her and wrote a check for the deposit.

All of our stops were important today, but our primary reason for the trip was to pick up the pieces of the custom desk and built-in sofa for our bus from Jarel Beatty Cabinetry in Logansport, Indiana.  We continued our trip south on SR-19 to US-20, took that west to US-31, and went south, exiting at Rochester onto IN-25 for the final 22 miles to Logansport.  This is a route I have driven many times but Linda had the wheel this time so I provided some occasional guidance.  I called Jarel to let him know we were making better time than we had anticipated and would be there between noon and 12:25 PM.  I then called Butch to give him a status update.

This was the first time Linda and Jarel had met and so it was also the first time Linda had met Mya, Jarel and Georgette’s sweet little dog.  Mya came up to me, sat, stared up at me like we were long lost friends, and waited patiently for me to give her the attention she was seeking.  I was happy to oblige.

Jarel Beatty Cabinetry, Logansport, IN

Jarel Beatty Cabinetry, Logansport, IN.  Panorama taken from the entrance door.

Jarel Beatty Cabinetry, Logansport, IN.

Jarel Beatty Cabinetry, Logansport, IN.  Panorama from the center of the shop.  Entrance door is far left.

As I have previously described in this blog, the desk consists of nine pieces (if you count the four drawers as separate parts):  two pedestals with separate bases, a cover that goes between them, and four drawers.  The left pedestal has a fold up work surface with two support wings, and a fold down fake drawer front, so technically those are four more pieces, but they are attached to the pedestal with hinges so I am not counting them as separate parts.  The bottoms of each pedestal have been cut out to provide access to the fan-coil heat exchangers that will be installed in the bases, so those are really two separate pieces now, put I am not counting them as such.  I am also ignoring screws, drawer slides, blocking, and other assembly items in my parts count as they are all “installed components.”  With the drawers installed we only had five major pieces to load plus the two access plates.  Jarel also had the pieces ready for the built-in sofa so we loaded those as well.  I took pictures of his shop and the pull-out pantry, which was mostly assembled but not quite finished.

The installed desk will have more pieces than just described but these are the pieces that Jarel made.  The finished desk will have five grills that we have to cut and install, at least four drawer pulls that we have to install, a plywood top that will span the two pedestals and leg space, and a Sandstone Corian countertop that will go on top of the plywood.  While not actually part of the desk there will also be a large cover for the passenger-side living room HVAC duct and wiring chase and a small hose cover at the desk end both of which align with the left end of the desk and will look like they are part of it.  Jarel will make the chase cover later after the desk is installed and we can get a final, accurate measurement for its length.

As long as we were in the neighborhood we naturally stopped to visit with our friends, Butch and Fonda, in Twelve Mile, Indiana.  While we were at their house we loaded a dozen 4-foot army surplus fiberglass mast sections in the car.  Butch had bought these at a swap for me some time ago.  We will use them for ham radio antenna projects.  Butch gave me his old, non-functioning, Vanner battery equalizer to see if I can figure out how it does what it does.  He also lent me his air-powered brad nailer which can also drive 1/4″ crown staples and gave me a box of 5,000 staples to go with it.  Fonda found a scrap piece of resilient underlayment designed for free-floating wood floors.  Butch though it might work well under the 1/4″ plywood underlayment to fill in the gaps and irregularities so we took it with us.

When we were done loading stuff into our car we went to see their new property on SR-25.  They have already had a new roof put on the barn and new doors put in the house.  They have bought themselves a BIG project, but it will be a much more appropriate and manageable place for them going forward than the building complex in Twelve Mile that has housed their business operations for the last 20 years.  It’s an old GM dealership from the 1940s and they have approximately 11,000 feet under roof including a 2-bay service garage with a functioning in-ground lift.

We drove to Rochester and had dinner at Pizza Hut.  Linda and I split a medium specialty veggie pizza and had the salad bar with it.  We might have had a few more restaurant choices in Logansport, but Rochester was 22 miles closer to home.  With the 19 hours we were gone today, and over 525 miles we had to travel, 22 miles and 30 minutes was significant for us.

We got back on the road at 6:30 PM with Linda at the wheel and headed back up US-31N to US-20 and headed east.  We decided to stay on US-20 all the way to I-69, stopping in Lagrange to use the restroom at the Marathon complex.  We stopped again at the Shell station on M-60 in Michigan for fuel.  It was getting dark and I had been able to rest while Linda drove, so I took over the driving duties.  From this point on we were just reversing our route from this morning.  We got home at 10:30 PM, unloaded everything from the car, and then went straight to bed.

 

2015/08/11 (T) Sanding Prep

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Our day started with our usual morning routine.  We were out of Linda’s homemade granola, so she made Quaker brand Raisins, Dates, and Walnuts instant oatmeal.  This has long been my favorite oatmeal and I still like the taste and texture.

After breakfast we removed the containers of water from the bus fridge, rolled it out of the alcove, and unplugged it.  We then moved it farther up into the coach, behind the front passenger seat, so I could work in the alcove and on the floor.  We then got the Shop Vac up into the coach.

Linda left around 9:30 AM to meet Diane at Kensington Metropark.  They decided they want to get together and walk once a week and the Metropark, which is about half way between their houses, has as an extensive trail system.

While Linda was away I went to the FedEx Office store in Brighton and got a copy of the 11″ x 17″ sheet with the drawings of the seat and back cushions for the built-in sofa.  I stopped at the Shell station and filled the tank as we would be leaving very early in the morning for Indiana.

Back at the house I vacuumed up as much loose debris as I could inside the coach.  After checking my pantry drawings I decided I could stack at least two pieces of 3/4″ plywood, one atop the other, to get the base of the refrigerator high enough to allow the back to go over the bundle of wires that run along the junction of the floor and back wall without interfering with the pull-out pantry.  This will allow the refrigerator to go into the alcove far enough that we can open the kitchen cabinet drawers under the counter to the left of the sink.

Linda got back around 12:30 PM.  After lunch we were going to mask off the inside of the coach with painter’s plastic and tape.  Our goal was to upkeep the dust that resulted from sanding the thinset and mastic out of cabinets and off of counters and woodwork.  We planned to run the Shop Vac while sanding but knew, a priori, that it won’t suck up all of the dust.

After considering what would be involved in masking off the inside of the coach we decided instead to wrap the refrigerator in plastic to protect it and then tried using the belt sander on the residual thin-set from the old ceramic tiles.  The old aluminum oxide belts failed fairly quickly, which was discouraging, but the sanding did generate a lot of airborne dust, which was encouraging as it indicated the sanding was actually removing material.  Our Craftsman belt sander has a built-in dust collection bag and Linda was running the vacuum so both of those things helped.

Late afternoon we went to Lowe’s and bought a 4′ x 8′ sheet of 3/4″ (nominal) maple veneered plywood and a 4′ x 8′ sheet of 1/4″ SurePly underlayment plywood.  We also got two #36 (very coarse) 4″ x 24″ ceramic particle sanding belts and a box of 200 3/4″ self-drilling screws.

Back home we unloaded everything and I then called Josh to confirm that he could still meet us at the Martin’s supermarket in Elkhart in the morning.  I also called Butch to remind him that we were still coming down.  The rest of the evening is lost to me, as I did not record our activities soon enough, but they probably involved e-mails, computer updates, and iPads.

 

2015/08/07 (F) Arrangements

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We had our usual, but never boring, homemade granola with fresh blueberries for breakfast.  I brewed a pot of the Costa Rican half-caff coffee we bought yesterday without tasting it first.  We found it to be somewhat bitter, which is not our taste in coffee, so we probably will not buy more after this batch is gone.

We spent a good part of the morning researching cabinet pulls on the Cabinet Service Hardware (CSH) website.  We found a pull on the CSH website that appeared to be identical to the one from The Home Depot, which is a Rockefeller Antique Brass from Liberty Hardware.  The one from CSH was a Belwith Keeler HH.P135-AB for $2.47 each.  The one from The Home Depot was $2.48 plus tax but no S&H.  Since we have the one from THD in hand and like how it looks we will probably buy them locally.

Many of the drawers in the bus have the pulls attached to the walnut face and then the face attached to the front of the drawer box.  Thus, the only way to remove the pulls is to first unscrew the box from the face.  I took the face off of one drawer and installed the new pull.  It fit perfectly, confirming that the mounting hole spacing is 3″ center-to-center.   The one from THD comes with 1″ and 1.5″ #8-32 machine screws but it looks like we will need something shorter than 1″ for the framed drawers and shorter than 1.5″ for the solid drawers.  The cabinet doors have 3/4″ thick frames so the 1″ machine screws may work for those.  Thus we should be able to use some of the machine screws that come with the pulls from THD but will have to buy some as well.  The pulls from CSH do not come with screws so we would have to buy those anyway.

Linda left around noon to meet Diane in Livonia to see a movie (Ricki and the Flash) starring Meryl Streep, Kevin Kline, and Rick Springfield.  I went on an errand run while she was away.  At The Home Depot in Howell I found 10 packs of the drawer pull we like so the price came out to under $2 per pull compared to $2.48 when purchased individually.  We need 58 to replace all the ones in the coach plus at least four for the new desk drawers so I bought six 10-packs.  We have not decided if we will replace the single screw round pulls on the two TV cabinet doors with the double screw pulls.  If we do we will need a couple more pulls.  If not, we will need two round pulls in the same style and finish, which THD also carries.  I bought small packs of #8-32×3/4″ and #8-32×1-1/4″ lengths so I can figure out what lengths work best in each location.

Jarel called while at was THD.  The plans for the built-in sofa had arrived in today’s mail and he had a few questions.  We talked through the issues and came to the conclusion that it would be better for us to come down on Wednesday instead of Tuesday to pick up the desk.  That will give him time to cut the sofa pieces and do some minor assembly and finishing.  The plywood seat and side pieces need to be stained to resemble the walnut hardwood and a 3/4″x3/4″ piece of walnut hardwood needs to be attached to the front edge.  He also needs to cut the piece of walnut veneered plywood for the front and then spray everything with the same lacquer he has used on all of the walnut desk pieces.

As I was finishing up at THD I also got a call from Chuck letting me know that everything was on track for the refrigerator swap tomorrow.  My next stop was at the Howell Lowe’s for a 4′ x 4′ sheet of 3/4″ plywood but I did not like their selection any better than THD.  I ended up buying two quarter sheets (24″ x 48″) of birch plywood.  This plywood has a lot of thin layers, so it is very flat and dimensionally stable, with defect free surfaces that are sanded smooth and very clean edges.  These sheets will go on the bottom of the refrigerator alcove in the bus to elevate the new refrigerator above the new vinyl tile floor.

Back home I texted Josh at Coach Supply Direct, called Terry at A-1 Upholstery, and called Butch regarding the change in our visit date for next week.  Linda got home shortly thereafter and helped me reattach the edge trim to the two doors of the old refrigerator and load them into the back of my car.  We covered everything with blankets and then loaded all of the drawers, shelves, racks, and bins.  Once the old fridge is out of the bus we will clean it, reassemble it, plug it in, and make sure it is cooling.  We will then call DTE Energy to arrange pick up through their recycling program.

Loading pieces of the old refrigerator into the back of the Element to take to Chuck's shop.

Loading pieces of the old refrigerator into the back of the Element to take to Chuck’s shop.

Linda bought an Amy’s Roasted Vegetable Pizza while she was out and cooked it for dinner.  It is our favorite store bought pizza, and much better (for us) than what we can usually get at restaurants and pizzerias (with the exception of Satchel’s in Gainesville, Florida), but not as good as the pizza we had while Mara was here.  That pizza was memorable.

After dinner I got a shower and then worked on the design/drawings for the seat and back cushions for the built-in sofa for the bus.  I started editing blog posts for July but did feel like uploading them.  We went to bed earlier than usual as we had to up at 7 AM tomorrow to go to our weekly ham radio club breakfast.

 

2015/08/06 (R) Three Quarters Framed

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As usual, we started the day with breakfast and then enjoyed our coffee while reading and writing.  Best Pest Control showed up mid-morning to apply the second treatment for hornets, wasps, etc. so we closed up all of the windows and doorwalls while they sprayed.

We located a Wayne-Dalton facility in Livonia so I called them.  As I suspected they were the factory distribution center and would not sell to us directly.  They did, however, give me the name of one of their customers, a business in Milford named The Door Doctor that had a retail store front.  I called them and they had a 12 foot length of the required D-channel bottom weather seal for our small (8′) garage door.  It turned out that they were not actually in downtown Milford but were more conveniently located near the Milford Road exit of I-96.  When the pest control guys were done and gone I drove over and bought the seal.

Back home Linda made quesadillas for lunch and set out some yummy black grapes.  We then made an errand run to Howell.  Our first stop was at Teeko’s Coffee and Tea where we ordered a pound each of fresh roasted Ethiopian Yirgacheffe half-caff and Costa Rican half-caff beans.  The Yirgacheffe is one of our favorites.  The Costa Rican is something new for us.

Our next stop was The Home Depot for a half sheet (4′ x 4′) of 3/4″ plywood.  They only had one type in a 4′ x 4′ size and I did not like it so we did not buy it.  They had nicer plywood in full sheets (4′ x 8′) but I did not need that much and did not want to fuss with something that size.  We did, however, find a drawer/cabinet pull that we liked and bought one to try out with our bus cabinets.  It’s a Rockefeller style from Liberty in an antique brass finish for a 3″ center-to-center hole spacing.  They also had a matching single screw knob in case we need it.

Our next stop was the Howell Art and Frame shop in downtown Howell to pick up three of our four pieces of artwork.  The owner, Rick, had ordered the fourth frame the wrong size and had to reorder it.  The three that were finished looked very nice and I would like to think that the artist, Ann Metzger, would have been pleased with our choices.  Ann was married to my mother’s cousin and took up painting as rehabilitation therapy for breast cancer surgery in her early 40’s.  She turned out to be quite good and was active in the St. Louis artist’s guild for many years.  We have collected many of her works over the last 44 years.

We stopped at Lowe’s to look at their drawer pulls but they did not have anything similar to the one we got at The Home Depot.  We stopped back at Teeko’s to pick up our coffee order and then headed home.

Back home we moved the paintings to the library and turned our attention to installing the seal on the 8 foot wide garage door.  With the door all the way up we were able to slide the old seal out towards the larger door.  I thought we could install the new one with the door in the same position without removing the track from the bottom of the door.  That was, indeed, the case but it did not go in easily.  I trimmed the ends and ran the door up and down a few times and made minor adjustments on each end until it worked properly.  We still need to redo the side and top seals for both doors.

I tried programming the garage door remote control in my car the day we installed the new opener on the small garage door but wasn’t able to.  At the suggestion of the woman at The Door Doctor, I Googled the model numbers of our various remotes and found the manuals.  I had forgotten that the four 3-button remotes we bought a couple of years ago had to be configured before they could be paired with the openers.  Once I knew how to do that I was able to program mine and Linda’s to work with both doors.  Each of our children also have one and I will have to re-program those the next time they are here.

I exchanged e-mails with Josh at Coach Supply Direct about picking up the extra fabric we ordered, perhaps next Tuesday.  I also e-mailed and texted with Jarel about picking up the desk pieces next Tuesday and possibly the pieces for the built-in sofa.  He did not, however, receive the mailing tube with the drawings and cut sheet today, so we will see if that works out.  I suggested he defer work on the pull-out pantry in favor of the sofa pieces as that will allow me to keep working while he is on vacation at the end of this month.  He still owes us a price estimate for the pantry but at this point it almost doesn’t matter as he will be the one building it regardless of the number.

I talked to Terry at A-1 Upholstery in Elkhart regarding the sofa cushions.  She and her mom, Lou, run the business.  I last talked to Terry in early June and she remembered the conversation.  I described once again what we were looking for and she gave me a rough estimate of the cost.  She said we could stop by Tuesday morning to drop off the fabric and discuss the job and thought they could have it finished by the end of August.  That would be great timing for us.  We are starting to feel like this whole project will come together nicely once we get the refrigerators swapped and can finely get back to work on the floor of the bus.

I installed the new Morgan M-302N I.C.E. style lightning arrestor and connected the radio and antenna cables.  I had a short QSO with Mike (W8XH) via the South Lyon 2m repeater and had no issues on transmit or receive.  I started working on a gallery post of 45 photos from the ARRL Field Day event at the end of June but only got half of it done before dinner.

Linda made a delicious zoodles dish for dinner.  Zoodles are zucchini noodles that she cuts with her SpiraLife slicer and uses in place of grain or rice pasta.  The dish had the usual garlic, onion, olive oil base but also had shallots, mushrooms, kale, and sun-dried tomatoes.  We had fresh watermelon later for dessert.

After dinner I finished the gallery post while monitoring the Novi and South Lyon repeaters.  I then had a long QSO with Mike (W8XH) and Steve (N8AR) that gave me a chance to test the M-302N lightning arrestor on both VHF and UHF at three different power levels.  We continued to have the minor problem with quick, apparently random, audio dropouts on our Yaesu FTM-400 dual band radios.  The apparent randomness has made it difficult to puzzle out what might be causing this and we all agreed that we need to set aside time to plan and execute a systematic test and record the results for analysis.

Butch called to chat about house (bus) battery cabling and other things.  I mentioned that we would be coming down on Tuesday and would try to arrange our timing so we can stop and visit over dinner.  We then watched The Princess Bride on DVD.  It’s our all-time favorite movie and I long ago lost count of how many times we have seen it.

 

2015/08/05 (W) No Mask Wednesday

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Linda was up at 6 AM and left for the bakery around 6:20 AM, I think. I was more asleep than awake and did not get up until later. I wanted to do a load of laundry but needed powdered detergent which I did not have. I also needed to make a run to Lowe’s so I left to take care of my errands without making coffee or having breakfast.

I picked up a couple of 2x4s at Lowe’s that I will use to cut a pair of support arms for propping open the fixed window in the bus while we exchange the refrigerators. I was going to buy a 4’x4′ (half sheet) of plywood to cut for the base of the refrigerator alcove but did not care for the selection. I also did want to wrestle with the size and weight by myself. I will have to go back to The Home Depot with Linda to get what I need. I got my laundry supplies across the street at Meijer’s and headed home.

After unloading the 2x4s I thought I would program the remote control in my car for the new garage door opener. The procedure is very simple but much to my dismay the remote would not connect with the opener. The remote is a 3-button model made by Chamberlin, and both garage door openers are identical Chamberlin models. We have four of these 3-button remotes, one for me, one for Linda, and one for each of our children. We got the 3-button model because we have two overhead doors on our garage and plan (hope) to have a barn someday with an overhead door. All four of the 3-button remotes programmed to the large garage door without a problem and the new door opener came with a single button remote that works just fine, as did the large garage door opener. I won’t know if the problem is the opener or my remote until I can try programming Linda’s remote. If her remote will program then I know it’s my remote, but if it won’t program I still won’t know where the problem lies.

I had originally planned to mask off the interior of the bus today so I could start sanding the floor tomorrow but decided to put it off. Not only would the painter’s plastic be difficult to manage by myself, I realized that it did not make a lot of sense to tape it up in advance of doing the refrigerator swap. I was on the phone with Chuck arranging to bring our bus to his shop this weekend to take care of the refrigerators when our USPS carrier, Michelle, came to the door bearing gifts. Well, OK, they were packages, but I did not expect them until tomorrow so that made them more like gifts in my mind. One was from Amateur Electronics Supply (AES) and the other was from Morgan Manufacturing, so it was all ham radio stuff.

I went to my ham shack/office and mounted the control head for the Yaesu FTM-400 on the stand that just arrived from AES. I e-mailed Steve (N8AR) to arrange a time to test the lightning arrestor before installing it in our cable entry box. I then e-mailed Jarel to start trying to arrange a day next week to drive to his shop in Logansport, Indiana to pick up the custom walnut desk. Finally, I e-mailed Josh at Coach Supply Direct to make sure he was going to be around. I was checking out the TVFool.com website, which Steve recommended, when the art frame shop in Howell called to let us know that three of our four paintings were ready to pick up. They would have all been done but he ordered the forth frame the wrong size and had to reorder it. Linda then called to let me know she was on her way home from the bakery. So much communication, so little time.

When Linda got home we discussed going out to dinner and researched a new place that had opened in Howell. As usually happens, however, there is almost no place that serves anything we choose to eat and we ended up staying home. Linda had a couple of Boca burgers in the freezer and we had those with corn-on-the-cob and fresh fruit (peaches, nectarines, and strawberries). We eat better food, and in smaller quantities, when we dine at home.

After dinner I caught Steve (N8AR) on the radio and we agreed that I would bring the lightning arrestor over to his QTH at 8 PM. I had an e-mail related to the draft of the July issue of Bus Conversion Magazine and checked to make sure a correction had been made correctly.

At Steve’s house my lightning arrestor tested better than the previous one, and should work OK in my system, but it was very clear that there is something wrong with the design and/or manufacturing of these VHF/UHF I.C.E. units. We also came to the conclusion that the quality control testing the manufacturer was doing (if any) was inadequate to reveal the problem. I expect, however, that this one will work when I install it so if it is typical of their units most hams would not have a reason to suspect that it was flawed. Someone would have a problem with it, however, as it is clearly not usable for all frequencies from 40 MHz to 1 GHz as stated on the label. My unit has a 0.31 dB loss at 445 MHz (it should be 0.01) but has an 11.59 dB loss around 635 MHz, which is a huge factor of 16 times loos of signal, and the loss from 500 MHz to 1 GHz is unacceptably large making it useless in that range of frequencies.

Steve captured all of the data and e-mailed it to me. He then tested one of his Polyphaser lightning arrestors and sent me that data file. He also sent me the link to the VNWA software from SDR-Kits.com that I needed to work with the data file. We spent a few minutes talking about the problem we are having at home with our ham radio transmissions interfering with our OTA TV signals. He sent me a link to the free student version of the ELSIE (“L”,”C”) filter design software.

I left about 9:45 PM and called my friend, John Rauch, to see if Saturday noon would work for him in terms of our refrigerator swap. He said it would and that he would check with his son (also John) to see if he could/would also help. I will let Chuck know tomorrow that it looks like Saturday is a “go.”

Linda was asleep by the time I got home so I worked in my office until after midnight. I captured the data attached to the e-mails from Steve and then downloaded and installed both the VNWA and the ELSIE software. I then uploaded my personal blog posts for June 28, 29, and 30. I logged in to the FMCA Freethinkers website, the FMCA GLCC website, and the SLAARC website and installed updates for the themes and numerous plug-ins. With that I came back upstairs and worked on this post in the living room so as not to disturb Linda and finally went to bed around 1 AM.

 

2015/08/03 (M) Happy 37

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Today is our son’s 37th birthday anniversary.  Happy birthday Brendan.  Linda sent him a happy birthday text and his reply confirmed that they are at Tahquamenon Falls in Michigan’s Upper Peninsula.

My main task today was to finish the design of the built-in sofa for the bus and get the drawings in the mail to Jarel Beatty, the cabinet maker in Logansport, Indiana.  I dovetailed that work with breakfast, lunch, and a long chat with Pat Lintner from our FMCA Great Lakes Converted Coaches (GLCC) chapter, but by 2 PM the two 17″ x 22″ sheets were ready.

I was not satisfied with the quality of the copies I got from The FedEx Office store in Brighton so I drove to the store in Novi where their large sheet scanner/printer does a really nice job.  Copies in hand I drove to the post office in Brighton, bought a Ready Post mailing tube, addressed it, put the copies inside, and sent it on its way.  Back home I sent Jarel an e-mail letting him know the sofa drawings were on their way and explaining them a bit.  I then settled in to continue uploading blog posts to our website.

Later in the evening I got a text message from Jarel with three more photos of the custom walnut desk.  He had sprayed all of the pieces and was letting them dry.  He planned to work on something else tomorrow but thought he would have the drawer slides and drawers installed by the end of the week.  He will probably start on the pull-out pantry but wasn’t sure he would get it done before he leaves for a vacation trip on the 21st.  It is unlikely that the built-in sofa pieces will be done by then and the HVAC chase cover needs to wait until after the desk is installed in order to get a final, accurate measurement for its length.

I will probably drive down and get the various desk pieces from him before he goes on vacation so I can install them as soon as the new floor is installed.  I have to install the two fan-coil heat exchangers in the bases and redo the hoses before I can put the pedestals in place so it will be easier for me to do this at home.  As part of the same trip I will stop at Coach Supply Direct in Edwardsburg, Michigan and pick up the fabric we ordered for sofa cushions.  If we decide to use A-1 Upholstery in Elkhart I will drop the fabric off there along with drawings of the cushions we need made.

For my evening relaxation I read a little more of “Number Theory and Its History” by Oystein Ore and then went to bed.

 

2015/07/30 (R) Number Theory

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We awoke to a decidedly different air mass than we have been experiencing the last week or so; cool with noticeably lower humidity.  Linda turned off the air-conditioning and we opened up the house for the first time in a week.  We had a light breakfast of grapefruit and cinnamon raisin toast and then spent an hour enjoying our coffee.  I finished the little treatise on cryptology yesterday at Panera and started reading Oystein Ore’s “Invitation to Number Theory.”

Linda needed to make a quick grocery run for miso so I worked for a while on the sofa design, laying out the pieces that will be cut from a 48″ x 96″ sheet of 3/4″ plywood.  When she returned from her errand she went for her daily walk while it was still cool.  After her walk she made a cold black bean salad and then made roll up sandwiches using multigrain pita bread.  It was delicious and healthy; the bread alone had nine grams of protein.  After lunch Linda attended to some nutritional calculations related to the dinner she planned to fix and I gathered up the tools I thought we would need to take care of some things in the bus.  That included some small zip lock bags for small parts.

My first task was to remove the screws that secure the shorter head end of the bed platform to the foundation.  The platform is in two pieces joined by a piano (continuous) hinge.  After doing this I lifted the other end and was reminded that I had already disconnected the two gas springs that normally hold it open.  I also realized that the wires which supply 12VDC power to the two compartment lights on the underside of the platform were routed under a fixed cross member and cable-clamped to the other piece of the platform.  I already knew, or assumed, that they were hard-wired and had spade lug crimp connectors ready to go.

\With Linda’s help I was able to detach the wire loom at several points to create some slack.  The +12VDC wire was connected to a microswitch with a spade lug so it was easy to unplug.  I clipped the neutral wire, stripped both free ends, and attached an insulated male spade connector to one and an insulated female spade connector to the other.  With that the entire platform could now be removed from the bus to get it out of the way while we install the new floor tiles.

In the kitchen area of the bus we unscrewed and removed the walnut trim around the fixed window on the passenger side.  I reinstalled all of the screws so we would not misplace them while Linda took the trim to the garage to store it.  I removed the screws that held each of the three reading lights to underside of the upper cabinet in front of the fixed window.  They were wired with very clever little insulated terminal strips which made them easy to disconnect and will make them equally easy to reconnect.  Linda bagged each fixture and its parts separately in one gallon zip lock bags.

The AC light fixture was trickier to remove.  First I turned off the circuit breaker on the inverter sub-panel and verified that the light no longer came on.  By lifting the false bottom of the cabinet I could see that the fixture was installed onto a ceiling junction box.  That meant there was probably a post threaded into a cross bracket with the post protruding down through the center/mounting hole in the fixture and held in place by the decorative nut.

I was not able to turn the decorative nut by hand so I got the faucet wrench.    I have had this unique and specialized tool for a very long time.  It is designed to reach up behind a sink and grab the retaining nut on the underside of a faucet 12 inches away.  The head is spring loaded and flips over to allow the wrench to be used to tighten or loosen the nut.  Occasionally, like today, it finds an alternate use.  I like it when that happens.

\With the fixture loose I was able to color code the neutral wires with white tape, untwist the wire nuts, and then put the wire nuts back on the two supply wires.  Linda took the fixture to the garage and figured out way to store it safely using an unused waste basket.  We talked about the built-in sofa and some HVAC details for the passenger side of the cockpit before wrapping up our bus work for today.

While I put the tools away Linda started working on dinner.  Tonight’s special creation was vegan Pad Thai.  Regular Pad Thai was a favorite of ours for many years even after we switched to a vegetarian diet as we were still eating eggs.  The dish has a lot of ingredients, so it is a lot of work, and a good vegan version is a real challenge, but Linda executed the dish quite well.  We finished up the watermelon for dessert, which was sweet but light and refreshing.

I try to write every day while the sequence and details of the day’s events are still clear and my thoughts and feelings about them are somewhat “in the moment.”  But I don’t usually finish a post and upload it the same day.  I often finish it the next morning which means I have a chance to sleep on in it.  We have been so busy with the bus remodeling project that I have barely had time to write the drafts of my posts and I have not had the time to transfer them, edit them, select photos and post-process them, and upload everything to the blog.  I don’t like getting so far behind, but there are only so many hours in a day and I do need at least seven hours sleep a night.

After dinner I e-mailed Josh to see when we might get the extra fabric we ordered to make seat and back cushions for the sofa I am designing for the bus.  I then settled in to read about number theory before drifting off to sleep.

 

2015/07/21 (T) A Long Day

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I was awake at 6 AM, and up shortly thereafter, even though I did not set an alarm.  I packed a change of clothes and a few toiletries and then gathered up my cell phone and iPad chargers, my iPad, and my checkbook.  I loaded the desk/pantry drawings and travel bag into my car and then did a temporary installation of the weBoost cellular booster.  I put the outside magnetic base antenna in the center of the roof and experimented with the placement of the inside antenna, eventually setting it above the passenger side sun visor facing down.  I backed out of the driveway at 7:05 AM and headed for Indiana.

I took Hacker to Golf Club to Latson with some thought of stopping at Teeko’s for coffee but decided to get some miles behind me first and proceeded to I-96 westbound towards Lansing.  I should have looked up the frequency for the Lansing area repeater, where Don runs a net Monday through Friday from 7 AM until at least 11 AM, but I didn’t think of that ahead of time.  I would also have had to figure out how to switch Mike’s Icom IC-2820H radio from memory mode to VFO mode.  Eventually I will, but not today.  Today was not about ham radio, it was about bus projects.

I took the Lansing Road cutoff to I-69 south and about 20 miles later took the Lansing Road exit at Charlotte.  I stopped at the Biggby’s Coffee not far from the highway and resumed my trip around 8:30 AM.  When Linda and I drove to Edwardsburg, Michigan to visit Coach Supply Direct on July 1st we discovered that M-60 was closed at Minden (between I-69 and US-131) and had to take a long detour.  Rather than risk having that happen again I headed west on I-94.  I had been playing with the cell phone booster but unplugged it and plugged in the Garmin 465T GPS instead.  I eventually saw that M-40 came all the way north to I-94 and decided to take it instead of US-131.

I had never been on this stretch of M-40.  The road was a good 2-lane at 55 MPH except going through small towns.  I drove through miles and miles of vineyards and eventually got to the charming (looking) little town of Marcellus where I discovered a large Welch’s plant.  I knew that a lot of the grapes grown in southwest Michigan ended up as Welch’s grape juice but I did not know where their processing plants were located.  Now I know where they have at least one.

When I reached the intersection with M-60 in Jones I stopped at the Shell station for fuel.  Regular unleaded was $2.52 per gallon which was better than I had seen so far during the trip.  Instead of continuing down M-40 to US-12 I put the address for Coach Supply Direct into my GPS and headed west on M-60 towards Cassopolis.  The GPS had me bypass Cassopolis by heading south on Calvin Center Road to Brownsville Road and then west to M-62 where I headed south towards Edwardsburg.

When I arrived at Coach Supply Direct it was locked up with no sign of Josh.  I called his 800 number and he answered, which I appreciated.  He was in western Pennsylvania heading home from a customer service call and said he could meet me at the shop after 4 PM.  We agreed that I would call him when I had a clearer picture of what time I could get back to his shop.

I left Edwardsburg and drove back on US-12 to Cassopolis Road which merges briefly with Old-102 and then becomes IN-19 (SR-19) in Indiana.  I stopped at Factory RV Surplus in Elkhart, which is on SR-19, to buy a special two-piece bracket for mounting the edge of a table to a wall.  I saw it on their website and luckily they had it in the store as well.

I proceeded south on SR-19 to US-20, went west to US-31, and took that south to the SR-25 exit at Rochester.  From there it was 22 miles to Logansport and a few more blocks to Jarel Beatty Cabinetry.  Jarel is a cabinet maker and a mutual friend of Butch Williams.  I have been talking to Jarel about the custom desk we wanted for the bus for several years and, more recently, about the pull-out pantry and HVAC duct and wiring chase cover.  The purpose of my visit was to deliver the design drawings for the desk and pantry and go over them with Jarel.  I got there around 1:20 PM and left around 5:50 PM.  After discussing the projects at length we agreed that I would change the design of the pantry so I did not leave those drawings with Jarel.  The Fulterer pantry slide had been delivered to Jarel so I took that with me as it turned out to be too wide for this project.

I set my GPS destination for Edwardsburg and it indicated I would arrive around 7:45 PM.  I called Josh to see if that would work for him and he said it would.  I headed north on SR-25 and then called Butch to let him know that I would not be able to stop and visit or spend the night.  That was probably just as well as he was in the emergency room when I called.  He had nicked his thumb in his table saw and was having it tended to.  I stopped at the Kroger in Rochester to buy some snacks for dinner and got a return call from Butch.

The drive to Edwardsburg was pleasant and took me on some more roads I had not driven before.  US-31 north to US-20 east was familiar territory but I exited at Elm Street (US-331 north) which bypassed the west side of Mishawaka and eventually took me up through Granger and onto M-62 in Michigan.  A few miles later I was at Coach Supply Direct in Edwardsburg where Josh was waiting for me.

I returned the Lambright Comfort Chair fabric samples and the MCD shade material samples (the reason for my visit) and we chatted for about 45 minutes.  Our new MCD shades had already arrived but I asked Josh to hang on to them.  We tentatively agreed that we would bring the coach to his shop on Monday September 14 to have the new chairs and shades installed.  The GLCC Surplus and Salvage Rally starts on Wednesday the 16th in Elkhart and Josh offered to let us park at his shop the evenings of the 14th and 15th with 30A electric.

I left around 8:30 PM and started for home.  Again, the initial route was familiar as I took US-12 east to M-40 north, to M-60 and stopped at the Shell station in Jones for the second time today.  I then travelled east on M-60 to Three Rivers where I picked up US-131 northbound.  Rather than continue east on M-60, which I presumed was still closed at Minden, I stayed on US-131 all the way to I-94 between Kalamazoo and Battle Creek.  On I-94 east I encountered a major traffic jam due to construction.  The highway was down to one lane and traffic was barely moving as people merged down and then gawked as they went past the very busy construction site.

The rest of the drive was uneventful and familiar as I left I-94 for I-69 north, stopped at the McDonald’s in Charlotte for coffee, and got back on I-69.  I took the Lansing Road cutoff to I-96 and rolled along eastbound to the M-59 exit on the far west edge of Howell.  Eleven miles on M-59 put me at Hacker Road and a few miles later I pulled into the driveway.  It was just after midnight when I arrived, about 17 hours from when I left, and I had put over 550 miles on the car.  I unloaded a few things from the car and then went straight to bed.

 

2015/07/02 (R) 100,000 Radios

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We were tired and did not get up until almost 8 AM.  Linda prepared a tofu scramble for breakfast, as we were almost out of her homemade granola, and served it with some cinnamon raisin toast and fresh grapefruit.  It’s the closest thing we eat to scrambled eggs and she serves it as an occasional change of pace from our standard granola breakfast.

I had my annual appointment with my dermatologist this morning at 11 AM.  I needed to pick up a cable from Scott (AC8IL) at Adams Electronics, which was on my way to the Henry Ford Health System (HFHS) clinic, so I left the house a little after 9:30 AM.  The drive was fine initially and I had a nice QSO (chat) with Steve (N8AR) on the South Lyon 2m repeater.  As I was approaching Wixom Road, however, all lanes of eastbound I-96 were stopped.  I was able to exit at Wixom Road and headed north a short distance to West Road which I took east over to Beck Road where Scotty’s business is located a little north of West Road.  I had a brief chat with Scott about the antennas on my tower before I left.

Two miles north of Scott’s shop I turned east on Maple Road (15 Mile Road).  The HFHS has many clinics around the greater Metro Detroit area and my dermatologist is located at the intersection of Maple and Farmington Roads in West Bloomfield.  That should have been an easy trip but there was construction on Maple Road that had the road down to one lane with flaggers.  There were signs advising motorists to seek other routes but I did not heed the warning.  I patiently worked my way through and arrived for my appointment about seven minutes ahead of time.  Good thing I left as early as I did.

My exam was fairly routine and Dr. Nydorf wrote out a prescription for Doxycycline.  I will try taking it (again) three times a week and see if it helps.  I headed straight for home after my appointment but took a different route.  Once I was back at the house Linda went for a walk.  While she was walking I removed the license plate from her car, took the protective (anti-theft) cover off, and cleaned everything.  When it was dry I put the new registration sticker in the corner, reassembled the cover, and installed the plate back onto the car.  I then started working with the various pieces of the new Yaesu FTM-400DR/DE mobile radio.  When she got back from her walk she heated up a couple of tofu hotdogs for lunch.  These are such simple fare but so tasty (with mustard, onions, and relish) and so appropriate for a summertime lunch.  They are also a really easy lunch to get on the table.

After lunch Linda took her car to the Howell library to get some books and children’s DVDs and then stop at the Meijer’s supermarket to pick up a few grocery items for Madeline’s visit this weekend.  While she was running errands I assembled our new Diamond X-300NA antenna.  Once it was assembled it was over 10 feet long so I stored it by mounting it to the side of the tower.  I put it up as high as I could reach from the ground to get the three counterpoise (elevated ground plane) rods above eye level.  Moving it to the top of the tower as a replacement for the Diamond X-50NA will have to wait until next week or later.  The exact timing will depend on the weather, Mike’s (W8XH) availability, and whether I have acquired appropriate standoffs by then for the X-300 antenna and/or the cellular booster omnidirectional antenna.

With the antenna taken care of (for now) I disconnected the coaxial cable for the X-50 from the radio side of the lightning arrestor and positioned it so I could pull it back into the sump pump room.  From there I fed it into the ham shack, disconnected it from the radio, and coiled it up.  I uncoiled the new 20′ LMR-400 cable with the N-male connector end positioned so I could feed it through the corner of the ceiling in the ham shack (by the ground wire) and into the sump pump room.  From there I fed it through one of the 2″ conduits into the cable entry box.  Back outside I shaped the cable (LMR-400 cable is double shielded and stiff) and connected it to the radio side of the Morgan VHF/UHF lightning arrestor and closed the lid on the box.

Back in the ham shack I attached the PL-259 connector to the SO-239 socket on the back of the Icom IC-7000 GoBox.  I could have gotten away with a 16′ cable but the 20′ length gives me more flexibility with respect to equipment placement.  I turned on the IC-7000 but did not hear anyone on either the South Lyon 2m or the Novi 70cm repeaters so I turned it off.

I disconnected Mike’s Icom IC-2820H and set it aside to make space for the new Yaesu FTM-400DR/DE dual band mobile transceiver.  I moved the new coax to the new radio, powered it up, spent a few minutes configuring some basic things, and then listened to the South Lyon and Novi repeaters.  I tried calling them but was not triggering them so I knew the PL Tone was not set correctly.  I called Mike for assistance and left him a voice message.

Linda was back by this time so she came down to see the new radio.  We then went out to the bus to make our final decisions about upholstery fabric and window shade materials.  In the end we chose the Lambright Notion Linen fabric for all four chairs and the MCD B50 material for the dark out shades.  We brought all the samples back in the house and I e-mailed our choices to Josh at Coach Supply Direct.

I had an e-mail from Scott Neader (KA9FOX) at QTH.com requesting an admin login for the SLAARC WordPress website so I set that up and e-mailed him back.  I had the new radio on and was listening to a conversation on the Novi repeater.  It had just concluded when Mike returned my call.  He walked me through how to set up the PL Tone and Squelch Tone for both of the repeaters on the FTM-400.  We were then able to verify that the radio was working on both bands.

For dinner Linda made a salad and pan-grilled tofu with caramelized onions and barbecue sauce which she served open-faced on hamburger buns.  We had watermelon for dessert, which we have been doing a lot this summer.  I did not care for watermelon as a child but it has become a favorite summertime treat.  I had dropped a small lock washer while mounting the new antenna to the tower earlier so I went to Lowe’s to get a replacement and some spares.  On the drive there I got a call from XPO Delivery Service letting me know that the new refrigerator for the bus would be delivered to Chuck’s shop in Novi tomorrow between 6 and 8 PM.

At Lowe’s I picked up some 6mm x 1.0 Nylok nuts in addition to the lock washers.  I also got some grass seed patching mix, a few more bags of decorative broken brick pieces, and a hummingbird feeder with a red reservoir so Linda can use sugar water without red food coloring.  When I got home the odometer on my car read 100000 so I took a picture of it with my phone.  I then spread the patching mix over the bare dirt I had used to fill a hole and troughs left by the installation of the natural gas line to our house last September.  The rest of the evening Linda read and I worked on completing drafts of blog posts.

 

 

2015/07/01 (W) Coach Supply Direct

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We were up at 7 AM and left at 7:45 to drive to Coach Supply Direct in Edwardsburg, Michigan.  On the out of town we stopped at Teeko’s Coffee and Tea for coffee and bagels to go.  The coffee was single origin Kenya and was very good.  We drink half-caff at home so I will check with Jeff to see if this also comes in a decaffeinated bean.

We took I-96 west towards Lansing and then took the Lansing Road cutoff to I-69 south.  We exited at M-60 and headed west towards Three Rivers.  Our plan was to drop down M-40 to US-12 for the final run into Edwardsburg but M-60 was closed in Minden and the detour took us south on M-66 towards Sturgis.  We were about half way to Sturgis when the detour turned west back towards Three Rivers so we continued on to Sturgis where we picked up US-12 and continued our westward journey.  We stopped at the McDonald’s in White Pigeon for a second cup of coffee and then finished our trip to Edwardsburg.

Coach Supply Direct is located on Elkhart Road just south of US-12.  It was easy to find and Josh greeted us as we pulled in.  We looked at his Lambright fabric samples again and were just not finding exactly what we wanted so Josh suggested we check out the selection at Pro-Forma (?) on the southeast side of Elkhart.  They are a major supplier of surplus yard goods in the area and he often gets fabric from them for projects.  He offered to go over with us but we did not want to pull him away from his work more than we already had.  He called to let them know we were coming without him.

We took US-12 back east to M-217 and dropped into Indiana where the road becomes County 17.  Just before US-20 we turned west and about 1.5 miles later we turned south onto Hall Road and pulled into Pro-Forma’s parking lot.  Bob (the owner) was out but we found Mike back in the warehouse.  He took us to the room with the sample books and we looked at a sample of every fabric they had but did find anything even close to what we were looking for.  Bob returned from his errand run and we commented that apparently plain off-white upholstery cloth was out of style.  Quite to the contrary, he said it is very much in use and as a result there is very little, if any, surplus coming out of the Elkhart-based RV manufacturers.

I took a different route back to Edwardsburg, driving through Elkhart on some streets I had not driven before.  After talking with Josh some more we had him do a final estimate (quote), sans fabric selections, as follows:

  • Two (2) Flexsteel 529 Class C captain’s chairs with skirts, adjustable arm rests, 8.5″ swivel pedestal with 20″ seatbelt bar, tan seatbelt, and slide tracks.
  • One Flexsteel 591 Class A driver’s captain’s chair with skirt, adjustable arm rests, and power lumbar option.
  • One Flexsteel 591 Class A co-pilot captain’s chair with footrest, skirt, adjustable arm rests, and power lumbar option.
  • 15 yards of additional fabric TBD.
  • Seven (7) MCD Duo Shades with dark out fabric TBD.
  • An estimate of a 2 to 6 hours labor to install everything.

Josh converted the estimate (quote) into an invoice and Linda wrote him a check for the requested 50% deposit.  He then let us select Lambright fabric samples to take with us.  We removed six from the binder rings and also took one of his sets of MCD dark out material samples.  I had planned to stop and visit with Michele Henry at Phoenix Paint but had not told her that we were coming so she was not expecting us.  By the time we left for home it was 3 PM so we waved as we drove past her shop.

Linda had packed food for the trip so she ate her vegan yogurt and got out the grapes for both of us to munch on.  Instead of retracing our route from the morning I stayed on US-12 all the way to Coldwater.  By the time we reached I-69 I was hungry so I pulled into the Walmart.  I ate my yogurt in the car and then we went in to buy Snyder’s sourdough pretzel nibblers, Blue Diamond Wasabi Soy almonds, and some mini-strudels (apple and cherry) that did not contain any animal products (according to the label).  We got on I-69 going north and I exited at M-60 for fuel.

We got home around 6:45 PM.  UPS had delivered the order I placed yesterday with Amateur Electronics Supply so I brought that in from the porch and set it aside for tomorrow.  I opened one of the boxes of Armstrong floor tiles, removed a tile, took it to the bus, and set it on the floor in the kitchen.  We took the Lambright fabric and MCD dark shade samples to the bus and had an initial look at all of them together with the walnut woodwork, floor tile, and existing wallpaper (which is going to get replaced with something).  We left them to look at again tomorrow in better/different light and went in to have dinner.

Linda reheated the potato-kale curry leftovers and served some fresh watermelon.  I checked e-mail and responded to some that related to the SLAARC website.  We relaxed by watching two episodes of “First Peoples” on PBS and then went to sleep.  It was a long, tiring day with somewhere between 350 and 400 miles of driving and 7 to 8 hours of sitting in the car.  We were glad to have the chairs and shades ordered, and to have decided (for now) to go with the custom made sofa cushions, but we were frustrated by still having the fabric and shade materials undecided.  We told Josh we would have a decision by Friday so tomorrow will be final decision day.

 

2015/06/29 (M) Website On The Air

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Linda was up at 5:55 AM this morning and left for the bakery at 6:15.  Experience has shown that this is usually early enough to get ahead of the morning rush hour traffic inbound to the Detroit metro area from the northwest.

I got up about an hour later, had granola for breakfast, and enjoyed my morning coffee (Sweet Seattle Dreams half-caff blend from Teeko’s) and then made a run to Lowe’s to purchase a couple of copper ground lugs and 5 feet of #10 green ground wire.  Back home I tried to use one of the ground lugs to terminate the ground wire from the cable entry box (CEB) to the 36″ ground bar on the wall behind the ham radio desks but it’s shape prevented the wing nut from going onto the stud.

I planned to use the other lug to attach one end of the #10 wire to the ground bar and put a male spade lug on the other end to mate with the connector on the Go Box ground pigtail, but that clearly was not going to work.  I dressed the ground wire and (temporary) coax in the ham shack and put the ceiling tile back in place.  I then started cleaning up the living room and small bedroom per Linda’s request before she left this morning.  Some of our (my) projects have a way of expanding throughout the whole house.  I had hoped to also pick up the coax cables spread out in the recreation room, and at least start to straighten up the ham shack/office, putting materials away and moving tools to the garage.

At 10 AM I made a few phone calls.  The first was to Rick Short at ISRI USA regarding the 6860 bus driver’s seat and a possible visit tomorrow morning.  I got his voice mail (again) and never got a return call (again) so I gave up on getting any assistance from him or from ISRI USA.  I called Linda to make sure she did not have any commitments on Wednesday and then called Josh at Coach Supply Direct to set up a visit to his shop for Wednesday late morning.  Linda and I plan to finalize our Flexsteel furniture order and give Josh the deposit during that visit.  Next I called Scott Adams, AC8IL, at Adams Electronics and ordered a 20 foot length of LMR-400 with an N-male connector on one end and a PL-259 connector on the other end.  Scotty and I also chatted briefly about tower bases.

I e-mailed Scott Neader at QST.com regarding the transfer of the SLAARC domain name and website from GoDaddy to QST.com and got a reply back right away with an outline of the steps I needed to follow.  First on the list was creating an account for our ham radio club through his billing system.  I took care of that and e-mailed him back.

Keith Kish, from Kish Lawn, care showed up around 11 AM to cut the grass.  When he was done I headed back to Lowe’s to look for an alternate ground clamp and pulley support for the tower but did not find anything suitable.  So as not to have it be a wasted trip I bought three more bags of broken brick pieces to use around the tower base and cable entry box.

I spent some time looking at the Yaesu FTM-400DR/DE on several different ham radio equipment vendor websites.  Yaesu is offering a $100 rebate on this 2m/440 mobile radio through tomorrow.  All of the distributors are selling it for the same price, $599.95 and the rebate brings it down to $499.95, so if I buy one it will come down to who has them in stock and is offering free shipping.

Linda got home from the bakery around 3 PM, earlier than I expected and nice for her.  She went for a walk while I continued to fuss with ham radio and website stuff.

For dinner Linda made a white beans and mustard greens dish.  We eat a lot of lettuce, kale, and spinach, both raw and cooked into dishes, but only occasionally have collard greens or mustard greens.  Mustard greens have a very strong, bitter flavor and I liked them more than Linda did.  I think they are an acquired taste and may be more suitable as an accent ingredient rather than a main one.

After dinner I checked my e-mail and had a reply from Scott at QTH.com.  The QTH SLAARC account invoice was ready so I paid it using a personal credit card.  I then moved the coax from our Icom IC-7000 to Mike’s Icom IC-2820H and turned it on.  Mike was on the South Lyon repeater discussing the Field Day event with Steve (N8AR) and Bruce (W8RA).  Paul (N8BHT) was able to join the conversation but I was not successful breaking in so I just listened.  It was an indication that my power into the repeater was probably still marginal but a good reminder that ham radio conversations are very public.

When they were done I called for Mike and he came back.  We had a good QSO (chat) about the Yaesu FTM-400.  Jim (N8KUE) joined in for a while.  After Jim dropped off we tested my ability to transmit to, and receive from, both the South Lyon 2m and Novi 70cm repeaters.  The added power of the IC-2820H over my IC-7000 (50W vs 35W in the 70cm band) combined with the lower signal loss of the better coax made just enough difference that I could hold the Novi repeater when transmitting although my signal was still on top of a lot of noise coming back out of the repeater.

Linda wanted to watch an episode of Scorpion, followed by NCIS Los Angeles, after which I caught an episode of Two and a Half Men and then turned off the TV.  I will have to make a decision about the Yaesu FTM-400 in the morning.

 

2015/06/23 (T) Grounded

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As I wrote in yesterday’s post we did not turn off the lights last night until almost 1 AM because we were keeping a close eye on the weather moving across the lower portion of Michigan’s Lower Peninsula.  Although strong to severe storms were still forecast from 1 AM to 5 AM they either did materialize at our exact location or we slept through them.  We had the house closed up and the air-conditioning on, so that cut down the sound level of outside noises.

A cold front had pushed through by sun up and we woke to a cool morning with blue skies and noticeably lower humidity.  We did not have any trees, or even big limbs, come down and there was no damage to our brand new roof.  The forecast yesterday was threatening enough, however, that in the morning we took the potted plants, and as much of our outside lawn furniture as we could find room for, inside including our sun umbrella and trash cans.  I planned to be gone most of the day, and Linda was leaving mid-afternoon to go to dinner and a movie with Diane Rauch, so our first chore was to put all the lawn furniture, plants, and other outdoor stuff back outdoors.

This week is mostly being devoted to ham radio with the ARRL Field Day as the crowning event this weekend.  My specific focus for most of the week, however, has been the “communications tower” adjacent to the east wall of our house.  As described in previous posts we installed a cable entry box (CEB), mounted the cellular booster in the basement, mounted the inside cellular antenna, and ran coax cables.  The antennas will (hopefully) be mounted on the existing 40 foot tower tomorrow, cabled into the CEB, and cables run from there to devices inside the house.  With any luck by the end of the day tomorrow we will have decent cellular service inside the whole house, the ability to watch OTA TV programs on two different TV sets, and finally be able to connect one of our radios in the ham shack to an antenna.  Today, however, was planned to mostly address other things.

I had an appointment with our dentist at 10:20 this morning and left at 9 AM.  I planned to stop at Chuck’s bus garage and check that the key he lent me worked, but I needed gas for my car.  I did not have time for both and did not really have a choice; I would have to check the key some other time.  I ordered two cables yesterday from Scott (AC8IL) at Adams Electronics.  Later in the evening I was unsure if I had specified the connectors correctly so I called and left a message.  I called again this morning to make sure the message got through.  It did, and my original connector specifications were correct.

I arrived at the dentist’s office about 10 minutes before my appointment time.  I called Rick Short at Isringhausen USA to make sure he was going to be in before I drove two hours to Galesburg, Michigan after my dentist appointment.  I got his voice mail a left a message.  “ISRI” makes very high tech air suspension driver’s seats that are used as original equipment in motorcoaches, semi-tractors, heavy equipment, and locomotives.  I would really like one for our bus, but it is not proving easy to get.

Dr. Steve and his assistant, Leslie, made molds of my upper and lower teeth and a bite impression.  The molds will be used to make a mouth guard that I can wear while I sleep.  Dr. Steve has a strong suspicion that I am clenching my teeth and the mouth guard will reduce or eliminate the irritation it causes.  I will have to ask if I can wear it during the day too as I am occasionally aware of clenching my teeth while I awake.

I had not heard back from Rick by the end of my appointment so I called the main number at ISRI and talked to the receptionist.  It turned out that Rick was not in today and she transferred me to Jeff Woodworth.  Jeff was willing to meet with me but thought it would be a better use of my time to wait until Rick was available.  My next opportunity to drive to Galesburg will be Thursday and I will likely go as the ISRI seat is holding up our ordering of Flexsteel seats through Coach Supply Direct.

I stopped for coffee and then re-routed for Chuck’s bus garage in Novi.  The key to the garage worked perfectly.  I called Linda to let her know about the change in plans and headed for home.  There is too much to do at the moment to waste much time so I installed the #4 AWG bare copper ground wire I bought yesterday at Lowe’s.  I mounted an offset copper wire lug using the center support stud for the copper back plane in the CEB.  I replaced one of the plastic hole plugs with a rubber plug with a small hole in the center.  The hole I chose in the bottom of the CEB allowed the ground wire to come straight up into the lug.

Another view of the cable entry box on the east end of the house by the 40-foot tower.

Another view of the cable entry box on the east end of the house by the 40-foot tower showing the bare copper ground wire that runs to the ground rod and then to one of the tower legs.

Outside the CEB I routed the ground wire around to the existing ground rod and secured it using the new clamp I bought yesterday.  There was an old ground wire connected from a clamp on the tower to the ground rod.  I removed that wire along with some coax and control wires that I had clipped when we removed the old satellite dish.  I then attached the new ground wire to the clamp on the tower.  While we were at it Linda trimmed back a small bush that was growing between the tower legs and I pulled leaves, grass and other stuff out from around the Day Lilies that we transplanted last year around the tower base.

With the CEB grounded we looked at how we might get a video cable up to the TV/monitor in our bedroom.  The wall where the TV is mounted has a hot water baseboard radiator that comes almost to the trim on the door wall.  That end of the radiator has a copper pipe that goes through the floor into the basement and it was easy to locate the pipe in the basement.  I determined that there was enough space behind the pipe to safely drill a hole but I had to drill it from the top side at an angle.  A 5/8″ wood boring drill bit created a hole just big enough for the molded F-connector on the end of the cable to pass through.

We fed the video coax cable above the suspended ceiling in the ham shack area to the location of the hole.  I then fed the cable up from the basement as Linda pulled it up into the bedroom.  We adjusted the amount of cable in the bedroom to allow the wall mounted TV set to move through its entire range of motion.  The other end of the cable was then routed into the sump pump room.

By the time we finished pulling this cable it was 3:30 PM and time for Linda to leave to pick up Diane.  They were headed to Royal Oak for dinner and a movie as the movie they wanted to see was only showing at the Royal Oak Main Theater.

While I was out during the morning Lynch Carpet had called to let us know our Armstrong vinyl tile was available for pickup so after Linda left I closed up the house and went to get it.  The 12 boxes of tiles, container of vinyl adhesive, and container of vinyl grout were all neatly arranged on a small pallet and tightly wrapped in shipping plastic.  Rather than break this down and load each thing individually they used a fork lift to set the pallet in the back of my Honda Element.  The rear suspension settled at least two inches when they transferred the full weight of the pallet to the floor of my car.

When I got back to the house I backed the car up to the garage.  I cut the shipping plastic loose and unloaded the tubs and boxes of tiles.  I put the pallet on the garage floor and then neatly stacked the boxes of tiles on it to keep them off the floor.  Each box contained 14 tiles measuring 16″ by 16″ for a total area of 24.89 square feet.  The Armstrong Alterna tiles are a “luxury vinyl” product, and are about 1/8″ thick.  Even so, the boxes were heavier than I expected so I decided to weigh one.  It tipped the scale at just under 42 pounds.  That meant the entire pallet weighed close to 500 pounds, and, ignoring the weight of the cardboard box, that is about 3 pounds per tile.

When I drew out the design I determined that I would need 158 tiles, some of which would be partial.  Figuring conservatively at 150 full tiles equivalent, and ignoring the weight of the underlayment, adhesive, and grout, the floor tiles will weigh about 450 pounds.  I have no idea what the carpet and ceramic tile that I have removed weighed but the tiles were heavy.  I also have no idea what the furniture weighed that we have removed but also have no idea what the new furniture will weigh.  The intent was that the new floor and furniture would weigh less than old stuff but we will see.

I traded phone calls with my dad and we finally got to talk for a half hour starting at 4:30 PM.  He turned 90 this past Sunday.  Mike Fearer from Bid-Rite Concrete called at 6 PM and arrived about 10 minutes later to discuss the foundation for our 70 foot ham radio tower.  I had printed off a page from the Universal Tower website showing their tower base.  I also downloaded and printed their base and tower installation instructions.  I had a set of these to give to Mike so he would have some idea of what the project is about.  We looked at the proposed location for the tower and access for his dump cart.  We also talked about the base, a rebar cage, a form around the top of the hole to allow the concrete to be slightly above ground, and a jig to make sure the base is level and the tower is plumb.

He said he was interested in the job and would work with me and Phil Jarrell (the excavator) to get it done.  Rather than bid the job he would just do it for time and materials.  He also said the current price of concrete was about $100 per cubic yard.  We will need about six (6) cubic yards to fill the required 5′ x 5′ x 6′ (deep) hole.  He thought he might be available the middle of next week but I don’t think I could have everything pulled together that quickly.

After Mike left I went to Lowe’s and picked up five 40 pound bags of topsoil, a 1-in/2-out signal splitter (rated for 5 MHz to 2.4 GHz), and a plastic snap cover channel for hiding the video cable we ran up into the bedroom from the basement for the TV set.  I then went to the Meijer’s supermarket just across Grand River Avenue for soy creamer but they did not have what I was looking for.  As long as I was there I had a salad for dinner at the in-store Subway.

While I was sitting there I called Mike Sharpe (W8XH) to confirm that he was available tomorrow to help with the antenna installations on our 40 foot tower.  I mentioned that the only thing I lacked was a standoff with a pulley at the end of it for hoisting stuff up to me.  He suggested that something like that was essential and I agreed, so I headed back to Lowe’s to see what I could figure out.  What I ended up with was a three foot long 7/16-14 threaded rod, a pulley that had a closed eyelet on top (and was big enough for the 3/8ths rope I bought), some 7/16ths washers, and some 7/16-14 nuts.

When I got back to the house I unloaded the topsoil near the part of the east yard that needs to be filled in, took the other stuff inside, and then assembled the threaded rod pulley system.  I secured the pulley on one end of the rod using two of the nuts, one on either side of the eyelet.  I threaded a nut onto the other end, put on two washers, two nuts, two more washers, and another nut.  I ran the first two nuts, with two washers between them, part way down the rod.  I left the second pair of nuts, with washers between them, near the end of the rod.

I took the assembly out to the tower and adjusted the position and spacing of the two pairs of nuts and washers so they would bracket two of the horizontal tower members.  In use I will secure the rod to the tower at each pair of nuts/washers using plastic cable ties.  This arrangement will put the pulley at least 18″ from the tower which should be far enough out that we can hoist the DB8e OTA TV antenna to the top of the tower without it banging into the tower or hanging up on something.  This antenna is the largest thing we need to hoist up. The old TV antenna is considerably larger and heavier, but it is coming down via gravity.

There was a message on our answering machine from Linda’s sister, Sr. Marilyn, who lives in St. Louis.  She was listening to the news earlier today about the storms that went through our part of Michigan and wanted to make sure we were all OK.  By the time we finished talking it was dark and I was done working for the day.  Linda called shortly thereafter to let me know she was on her way home and I mentioned the call with Marilyn.

I finally opened the box with the vertical omnidirectional outside antenna for the cellular booster system and discovered that I should have opened it sooner.  The mounting bracket was designed to be mounted to a vertical surface, such as the side of a house, not a tube, such as a tower leg.  I did not want to postpone tomorrow’s tower work so I will have to get up early and figure out a way to adapt the existing bracket so I can mount the antenna to the top of the tower.

My initial thought was that an aluminum U-channel of the correct size might solve the problem very nicely.  I could drill two holes in the bottom of the “U” to match the two holes in the bracket.  I could then drill three pairs of holes through the sides of the channel.  The antenna would be bolted to the bottom of the channel.  With the open part of the channel held against a vertical tube I could secure it with three long plastic cable (zip) ties.  Conceptually it should work and be easy to fabricate, but will take time which I won’t have a lot of in the morning.  We have to get the two coax cables from Scotty (AC8IL), drop off my car at Brighton Honda for its 100,000 mile service, and be back in time to have the mount fabricated and all of the antennas and tools ready to go by 10:30 AM when Mike shows up.

Linda got home at 9:45 PM, earlier than she thought she would when she left.  She and Diane ate at Luigi’s and had a very nice meal.  They also enjoyed the movie.  We had a big day on tap for tomorrow and we asleep by 10:30 PM.

 

2015/06/19 (F) Roof Box

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The Apex roofers were back again this morning just before 8 AM and we were up and ready for them.  I made coffee but we deferred breakfast until after we settled the bill with owner Pat Davidson.  By 9 AM he knew what the added costs were over and above the base quote.  The major one was the 32 sheets of plywood they used to repair/replace bad areas of the roof deck.  He left around 10 AM and took half the crew with him to start another job.  The other four guys stayed behind and finished roofing the garage and cleaning up the job site.  The job was pretty much wrapped up by noon.  Sergio (the foreman) did the final walk-around and cleanup and left around 1 PM.  There is very little evidence that they had been here except for an attractive new roof and two skylights in the living room that light up the space in a nice way.

I spent the morning inventorying coaxial cables.  We have quite an assortment of 50 and 75 ohm cables in lengths from 1 to 100 feet.  I need to have all the necessary cables on hand when I climb the tower next week to remove and install antennas.  If we already had appropriate cables I wanted to use those instead of buying new ones.

The custom cable entry box from Chris at KF7P Metalwerks arrived today.  I opened it after lunch, which consisted of fresh apples and leftover black beans and rice.  We both agreed that the beans and rice dish was even better than when it was fresh.  We unpacked all of the parts that were stored inside the cable entry box and checked them off against the spreadsheet I used to order them.  Everything was there but I was initially concerned because the box was turned 90 degrees from what I ordered.  I specified a 16″ wide by 20″ tall box but got a 20″ wide by 16″ tall instead.  I suspect that Chris buys the boxes with the door/hinge already attached but it would have been nice to know that ahead of time.

We took the box outside and held it in place to see if it would be usable.  The lower left corner will hang down in front of the basement window in the sump pump room but that will be OK.  The horizontal orientation of the box will actually make it easier to get coaxial cables through the access holes in the bottom.

There were two a Morgan Lightning arrestors mounted on the copper back plane for amateur radio use; one for HF and one for VHF/UHF.  The UHF arrestor was upside down so I unscrewed it, rotated it 180 degrees, and screwed it back down.  The box also had a Morgan M-348 lightning arrestor.  I ordered an M-348B, which is the 12-wire version, but the installed arrestor had 12 terminals on top (3 strips of 4 each) plus one on each side.  There were no instructions, however, on how to wire it up so I sent Chris an e-mail regarding the anomalies and missing information.

While I was working on that e-mail, and a couple from Josh at Coach Supply Direct, we got a call from Curtis Coleman of RVillage.  The development team had launched some new features and he wanted to walk me through them.  He had just been to Prevost in Nashville for some repairs on his tag axle brakes and was headed back to Cleveland, Ohio.  He thought he might be headed in our general direction after that.

I spent some time thinking about how to mount the cable entry box on the east wall of the house which is sided in a shiplap fashion, i.e., the horizontal siding boards are angled (not plumb) and overlapped.  I needed a hole saw and arbor for my 1/2″ drill to drill the holes for the two 2″ conduits that will pass from the box through the bond into the sump pump room in the basement.  I probably already have one but I cannot get to most of the stuff in the garage and can’t afford to delay getting this box mounted; there are too many other things that need to get done that require this box to be in place first.

I was suffering from a decided lack of patience which is not the proper frame of mind for working on scale drawings of custom furniture so I went to Lowe’s to get a hole saw.  The fitting measured 2-3/4″ OD and I decided to get a 3″ hole saw just to make sure the hole would be big enough.  While I was at the store I considered how I might use different materials to mount the box.  I ended up buying a 36″ length of 1″ square aluminum tube and some stainless steel lag screws, bolts, washers, and Nylok nuts. My plan was to cut the tube into two 18″ pieces and use them in a vertical orientation between the box and the house.  They would span multiple boards, creating a plumb mounting surface, and provide support for the lower left corner which would otherwise be unsupported.

When I got back to the house I took the tube out to see how it would work.  The idea was a good one but the 18″ lengths would be too short.  I bought the only piece of 1″ tube that Lowe’s had so I knew I would have to find another one somewhere else.  Linda suggested that we try the Lowe’s in New Hudson after breakfast tomorrow but I was still feeling impatient about the whole thing.

I had a long chat with Michele Henry from Phoenix Paint.  I then relaxed with a small glass of Moscato, a nice pre-meal wine, while Linda prepared a wonderful dish for dinner of roasted red potatoes with onions, garlic, rosemary, and power greens.  It was a simple dish but so delicious and hearty.

The meal concluded and the table cleared I went to The Home Depot in Howell where I found a 48″ length of 1″ square aluminum tube.  If 24 inches turns out to be long enough to support the box the way I want I will cut the 48″ piece in half and return the 36″ piece to Lowe’s.  I called Chuck on the drive home to follow up on a text message I sent him yesterday regarding the delivery of our new refrigerator to his bus garage in Novi.

Feeling like I had finally accomplished something today we relaxed for an hour and then settled in to watch a movie.  Linda had borrowed the DVD of Wild, starring Reese Witherspoon, from the Howell Library earlier in the week and we reserved this evening as movie night.

My goal for tomorrow is to get the cable entry box installed.  That sets the stage for climbing the tower and installing three antennas once I have the proper coax cables and some rope to temporarily guy the tower.  But those details will wait until Monday as family is coming to brunch on Sunday for Father’s Day and a belated birthday celebration for our daughter.

 

2015/06/15 (M) Cover Up

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Linda was originally scheduled to go into the bakery today but it got rescheduled to tomorrow so we did not have to be up by any certain time other than to be ready for the delivery of our new roof shingles.  Apex Roofing is scheduled to put a new roof on our house this week, weather permitting, and assuming they can finish up jobs they had scheduled for last week when it rained so much.

The truck from Wimsatt Materials in Waterford showed up at 8 AM with our shingles but they were unable to deliver them.  They brought them on a boom truck that was too tall to fit under the phone lines across our driveway and there was nowhere else they could position the truck that would allow them to operate the boon.  They were on the phone with their dispatcher and I called Pat Davidson at Apex roofing to let him know what was going on.  The decision was that they would be back this afternoon with a conveyor truck which would fit under the wires and be able to get the bundles up to the roof.  Pat called back to let me know they would be starting in the morning around 7:30 AM.

Later in the day someone showed up in an Apex van with a large enclosed trailer.  We moved our cars and he backed it up in front of our single garage door.  Wimsatt did not return with shingles so they will presumably deliver them first thing tomorrow morning.  They will need to back into the driveway and position the truck in front of our double garage door but that is also where Apex plans to put their debris trailer.  The guy in the van also made it sound like there would be at least six cars/trucks here needing someplace to park.  It should be an interesting morning, especially given the overnight weather forecast which includes drenching rains and possible severe weather and flooding.  The forecast for the daylight hours, however, looks OK.

After the Wimsatt truck left we finished the last batch of granola for breakfast and then got busy with our chores and projects.  Linda spent part of the day at her desk working on the financials for our local ham radio club (SLAARC).  She also tried to contact PayPal to opt out of their upcoming RoboCall campaign but was not able to get through to a real person.

I settled into my office for the morning, dealing with e-mail but focusing on editing blog posts for the last seven days.  Kate got in touch with me to see if we wanted to see The Bikinis musical production at the Meadow Brooke Theatre this week.  Wednesday through Sunday is the final run.  She also forwarded an invitation to a former colleague’s retirement gathering in a couple of weeks.

We have an RV Critter Guard that seals around our 50 A electrical cord and water hose to keep “critters” from entering the coach via that access hole.  We lost our original foam insert when I forgot to remove it from the cable entrance hole in the floor of the bus utility bay and it fell (blew) out while we were driving.  I checked the RV Critter Guard website and my exact products were not listed.  I measured our existing tongue and groove plate and then contacted the company via their contact form and explained what I needed.  I got an e-mail back indicating that my product was custom made and asking me for one additional dimension from the plastic plate.  I got that measurement and e-mailed it to them and indicated that I wanted another plastic plate and two spilt foam inserts.  I expect to receive an e-mail tomorrow with the price.  Once I have that I will call them to place the order.

I have tried several times in the last two years to order products from EZ Connector but they have always had another question for me that required me to go check something and I have never managed to close the loop with them.  I’ve been on a roll the last couple of weeks and decided that today was the day to get this done.  The company is in California, so I called them during the afternoon (my time).  The woman I spoke to on the phone gave me some good information but suggested I e-mail Joe with my requirements.  Joe e-mailed me back and answered several questions but had another one for me.  I responded to that question and went on to something else while I await the prices.  Once I have the pricing I will have to call them and finalize the order.

I exchanged e-mails with Josh from Coach Supply Direct and got a series of revised quotes from him for our new RV furniture and window shades.  What I really need are the drawings that show the exact dimensions of each piece including the size of the base and the location of the pivot (swivel) point.  Apparently he is having difficulty getting these from Flexsteel.  I would also like to have these for the Lambright Comfort Chairs but we took our own measurements at Bradd and Hall.  The whole process of getting furniture is getting very frustrating.  I need to contact Mike at Suburban Seating regarding the ISRI 6860 and pick a day to drive to ISRI USA in Galesburg to look at fabrics.  While I am at it I should probably get a price from Prevost.

I finally got back to work in the bus this afternoon.  I shut off the auxiliary air compressor, closed the valve on the air manifold that supplies air to the toilet and other house accessories, and drained the water separator.  I then investigated what will be required to remove the toilet.

There is a shut off valve on the water line behind the toilet so I closed that.  The water line is attached to the toilet mechanism with a plastic connector with two wings and looked like I could undo it by hand.  The air line looked equally easy to disconnect but the drain looked a bit trickier.  It goes out the back of the toilet rather than through the floor.  There is a metal sleeve with band clamps at each end that connects the discharge pipe to the drain line.  Fortunately the band clamp screws are accessible.

The toilet is screwed to the floor with four Philips head screws.  The centers of the screw heads are threaded and there are plastic caps with posts that screw down into the mounting screws to conceal them.  With the water, air, and waste lines disconnected once I unscrew the base the toilet should slide forward and then we may have to lift it to get clear of the water line.  The trick to getting it back in will be to get the four mounting screws back in the exact same holes.

The humidity outside was near 100% and I did not feel like running the bus air conditioners so I did not remove the toilet today.  I need to get it out, however, to remove the last few pieces of ceramic tile from the bathroom floor.  Once it is out it will have to stay out until the new floor is installed.

I tried pulling on one of the window latch knobs on the fixed window across from the kitchen counter and was surprised by easily it moved the latch.  I did not pull it far enough to unlatch it but it appears that getting the window unlatched will be relatively easy.  Getting the frame open without damaging the frame seal, and getting it closed again so it is weather tight, may be slightly more challenging.

I used a chisel to try removing the thinset and mastic that was adhered to the plywood subfloor.  It came off better than I thought it would but it was a slow process.  In addition to being humid in the coach it was very warm as I have had to leave the roof vents closed with the fans off due to the rainy weather.  I removed enough thinset, however, to convince me that it is worth renting the power floor scraper from the Home Depot in Howell for a day and see how it works.

Late afternoon Linda worked in the kitchen making another batch of her fabulous granola and a black beans and rice dish for dinner.  She soaked two Hatch chilies, two Ancho chilies, and four Pequin chilies and used them in the bean dish.  I had a call from Pat Lintner before dinner to let me know that they took their Prevost to McMillers in Nappanee and were very pleased with work and the price.

I thought about driving to the Lowe’s in Howell after dinner to order the new Frigidaire refrigerator for the bus but it got too late to go.  We have decided to have it delivered to Chuck Spera’s shop in Novi.  We can pull it inside and he has a forklift, so hopefully that works out OK.

We were both tired and headed off to bed at 10 PM.  The weather radar showed a band of more intense rain setting up to our southwest and taking aim at us.  Linda fell asleep quickly but I was still up writing when the rains started around 11:15 PM.  We had the house closed up with the air conditioner running and a small fan for air movement so the sounds of the weather are not as noticeable as when we have the windows and doorwalls open.  I checked the radar again on Wundermap and it looked like we might be in for a long stretch of persistent rain unless the line drifted south just enough to miss us.  The strongest weather in the region stretched from Ft. Wayne, Indiana WSW to just south of Logansport, Indiana but there were lots of pockets of yellow with some orange on the screen over all of the southern half of Michigan’s lower peninsula and the northern half of Indiana.  It looked like it might be another restless night.

 

2015/06/08 (M) Home for a While

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It rained until well after midnight last night.  The rain was not steady but more in the form of heavy downpours associated with thunderstorms.  The gutter along the rear of our house was not able to handle the volume of water and it was spilling over onto our deck making a sound that we are not used to.  I noted that I should check the gutters for clogs at the downspouts today.  My phone chirped, which meant I had an e-mail, and I presumed it was from our whole house generator.  When I got up this morning the clocks on the microwave and range were flashing “2:06”, so my first thought was that we must have taken a power hit then, but the messages on my phone indicated that utility power had been lost and restored around 3:45 AM; at least that was the date/time stamp on the e-mails.  I got up just before 6 AM and finally figured out that the clocks probably reset to 00:00 when the power blipped (3:45 AM + 2:06 elapsed time = 5:51 AM).

I sat in the living room writing with my iPad and playing games until a little after 7 AM and then made coffee, which got Linda out of bed.  We had planned to empty out more of the bus today but the weather was gloomy and we were tired from the rally so we had a long, leisurely morning before busying ourselves with inside chores.  Linda worked at her desk and I wasn’t in the humor to work downstairs in my office so I set my computer up on the dining room table.  Other than an occasional trip to the bus or the garage I mostly sat in front of my computer and talked on the phone all day.

Linda called Alchin’s, our regular trash collection company, to see if they would pick up the old RV furniture.  They do not have a special truck they can send and could not take the steel furniture even if they could get it into their garbage truck.  Linda suggested we find a company like “Got Junk” and searched online for one in the area.  We decided to call “Chuck It Junk Removal” as they are located relatively close to our house.  Keith, from Kish Lawn Care, showed up around 11 AM to cut the grass and Brad, from Chuck It Junk Removal, showed up around 12:45 PM to look at the furniture and flooring we pulled out of the bus and give us a quote on the cost to haul it away.  As Keith was finishing mowing the grass dark clouds were rolling in from the west and not long after he left we had more rain, although nothing like last night.

My dentist thinks my current intermittent teeth issues are the result of clenching my teeth at night so I made an appointment to get fitted for a mouth guard to wear while sleeping.  I also got hold of Phil Jarrell and he decided that tomorrow morning at 8 AM would be a good time for him to stop by and take some elevation readings for the driveway extension and a French drain for the far west end of the property.  Besides the obvious economy of having him do both jobs while he is on site, we need a place to put the topsoil he will dig out for the driveway and we need topsoil to fill in low spots on the west end of the yard.

I managed to finally get some orders placed today.  The big one was for a SureCall Fusion5s multi-band cell phone booster (transceiver) system from Cellular Solutions in Mt. Pleasant, Michigan.  The other was for a window seal from Prevost.  This is not the seal that holds the glass in the frame but rather a large rubber part that seals the space between the window frame and the structure of the coach.  We may need to unlatch the large fixed window on the passenger side and use it to get the old refrigerator out and the new one in.  This window frame has not been opened since we bought the bus and may not have been opened for many years before that, possibly not ever since the bus was built.  I want the new seal on hand in case the current one gets damaged trying to open the window frame.

Besides these two purchases I talked to someone at A-1 Upholstery and described our home made sofa plans.  She suggested that we would need ~9 yards of 54″ wide material for the sofa seats and back cushions.  I sent an e-mail to Josh at Coach Supply Direct reminding him of some things we had discussed at the rally last week and Rick Short at Isringhausen with questions about their 6800 series bus driver seats.  I also finally got to talk to Mike at Suburban Seating in New Jersey.  As I suspected we cannot buy the seat directly from ISRI, but I may be able to order it through Suburban Seating and pick it up from ISRI USA in Galesburg, Michigan.  That would be much nicer than having it shipped to our house on a truck from New Jersey.

I called Rupes/Cyclo to try to get answers to a few questions about the Cyclo 5-Pro Mark II Dual Head Orbital Polisher and its various pads but could not figure out how to talk to a real person.  I submitted the online Contact Form with my questions and got a speedy reply from Cory as a result of which I now know what to order.  All I have to do is figure out how many of each thing I need.  The Cyclo 5 is available on Amazon Prime, by itself, but it did not appear to be the Mark II model.  Some of the major distributors claim to give you a set of “free” ProGuard Orbital Backing Plates, but the Rupes/Cyclo website clearly states that the polisher is not sold without one of the three head options.  I prefer not to patronize businesses that misrepresent their offerings and will probably order the polisher, pads, and chemicals directly from Cyclo even if I am paying MSRP.

I got a call from Gary Hatt at Bus Conversion Magazine.  I had not looked at or replied to e-mails in over a week and he wanted to make sure everything was OK.  While we were talking we got a call from Curtis Coleman of RVillage so Linda took that initially until my other call was concluded.  I had e-mailed Curtis earlier in the day and he was responding to that communique.

Somewhere in the middle of all that we had chickpea salad on a bed of greens for lunch.  Linda then went for a walk, met Chris (K8VJ) at Lowe’s to pick up some SLAARC mail, and roasted vegetables for our dinner when she got home.  I sent Chuck Spera a short e-mail inquiring about how to open the latches on our emergency escape window and then called it a night.

 

2015/06/06 (S) GLAMARAMA 2015 (Day 4)

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Today was the last day of the 2015 GLAMARAMA rally.  It started at 7 AM with a pancake breakfast that ran until 9 AM.  For the third year the rally organizers hired Chris’s Cakes to provide the pancakes.  They had three long propane fueled griddles with sliding depositors.  The operator stopped the depositors and used a lever to release the batter for six pancakes at a time and then moved it to the next position and did the same thing until the griddle was full.  All of the pancakes had to be flipped by hand but the operators (cooks) were fast and generally accurate.  They would occasionally flip three of them into the air at once and someone would try to catch them on their plate.

Linda and both had coffee.  She had to work registration from 8 – 10 AM and left to go do that.  I was hungry so I had three pancakes even though they probably contained eggs and/or milk products.  I should have saved the calories; neither the pancakes nor the syrup had any flavor.  Zero, zip, nada, nothing; no taste.  I cannot remember the last time I had food that was that bland.  But Scott, Mark, and I settled into an in-depth bus conversation that lasted until after 9 AM and the coffee was OK.

Linda and I met up back at the coach a little after 10 AM.  I got a call from Gaye a Young letting me know we had a meeting with FMCA Executive Director Jerry Yeatts at 2:30 PM.  Linda and I went back to the Coach Supply Direct booth and talked to Josh some more about fabrics.  He confirmed that the Flexsteel 529 captain’s chair had a skirt around the base and that we could do a 2-tone fabric on the Flexsteel 591 captain’s chairs.  We got the set of Lambright fabric samples from him along with the MCD shade material samples, and took them back to our coach to study in situ.

Although we liked the Bonkers Havana fabric we had previously selected, we ultimately selected two different ones.  The Lone Wolf Brass was similar to the Bonkers Havana but lighter and much less green.  Until we saw them together we did not realize the Bonkers Havana was green at all.  The Legacy Borpeaux was a deep maroon, a color that appears in the Lone Wolf Brass and Bonkers Havana weaves.  We will use the Lone Wolf Brass as the main fabric for the 591 chairs with the Borpeaux as the inset for the lower back and center aft seat panels.  The 529 chairs will be all Borpeaux as the design of the chair does not lend itself to a 2-tone approach and we wanted some variety in the fabrics as long as they coordinated well.

The selection of materials for the MCD night shade was limited to six choices with one of them being black and another one white.  Of the other four there was one we liked (B33).  It was a bone (bisque, biscuit, etc.) color with a subtle but nice pattern.  We wanted this opaque material to be light, but not “white,” so it would reflect artificial interior light when it was pulled down.  The day shade is only available as a black fine-mesh screen.  It is designed to block sunlight during the day but allow you to see out without anyone outside being able to see in.

With our selections made we went back to see Josh and return his sample materials.  We keep feeling like we are close to placing an order but Josh needs to work up his pricing and get us the line drawings of the chairs.  For our part we need to determine the dimensions of the cushions for the sofa and talk to A–1 Upholstery and get their estimate of how many yards of material we need so Josh can order all of the fabric at one time.

We went for our first walk around the Fairgrounds for this rally, although Linda has been walking every evening with Vicki Lintner.  We were back at Building A at 12:30 PM.  Linda had signed up for the Ladies Tea, which started at 1 PM so she headed over to the Home and Arts Building and I went back to our coach.

Frank Griswold drove down and bought a day pass.  He and Sandy had planned to come to the rally in their Prevost H3-45 Vantare conversion but were unable to attend due to family issues.  Jim and Lydia Marin decided to leave and go visit their children and Tim Olsen decided to depart right behind them and get home before the rain got his newly acquired, and freshly washed, Royale Coach Prevost XL dirty.  When you have inside storage for your bus you have the option of being concerned about such things.

I was eating a sandwich for lunch, had Jasper on my lap, and was working on this blog post when Pat Lintner knocked on the door around 2 PM.  He had purchased 18″ LED replacement lights for one of the ceiling fixtures in their Prevost bus conversion and wanted help wiring it.  I took my voltmeter over to his coach to check the wiring.  All we needed to do was identify the +12VDC and DC ground wires and while it seemed obvious how the fixture should be wired I was getting some odd readings on my meter.  I did not want to rush and clip any wires until I was confident that I understood how the fixture was wired, and I had a meeting at 2:30 PM, so I told Pat I would be back before diner to finish the job.

I met with Gaye Young (FMCA national education committee chair) and Jerry Yeatts (FMCA executive director) for about 30 minutes to discuss the current status of the national education committee and its work.  I then participated in a roundtable discussion with FMCA national secretary Vicki Ferrari and six other chapter secretaries.  It was a very informative session that lasted for 90 minutes.

I had a chance to think about the fixture wiring while walking to and from my meetings, so after the chapter secretaries roundtable ended I went back to Pat’s coach, identified the +12VDC and DC ground wires, verified the voltage, clipped the supply wires, and got the LED bulbs installed in the ceiling fixture.  I was done in time to walk back to my coach, which was not far from Pat’s, drop off my volt meter and iPad, and walk over to Building A for the Volunteer Dinner where Linda was waiting for me at the front door.

We went in and were greeted by Charlie Adcock, FMCA National President, who addressed Linda as Mrs. Bruce, and then by Jane Roush, who addressed Linda as Fay, all of which she found slightly amusing.  I suggested that she had an identity crisis but she assured me she liked it that way.  Dinner was green beans in butter with bacon, mashed potatoes (milk and butter), beef tips in gravy, and dinner rolls.  There was no salad so we had dinner rolls with margarine for dinner.  Mostly we go to these events to sociable and visible but it would be nice if a bit more consideration was given to having food available for people who have gluten issues or do not eat meat, eggs, or dairy for whatever reason.  Green beans, properly prepared, are actually very tasty without butter and bacon.

We returned to our coach for a while and finished the leftover seitan stroganoff so we at least had something other than bread for dinner.  We walked back to Building A, which we are parked behind one end of, for the evening entertainment.  Sarah Ghetto performed at the first GLAMARAMA in September 2013 and was popular with the crowd so they invited her back.  She was born blind and with a cleft pallet.  The pallet was corrected surgically and she is an attractive and talented 31 year old woman with a college degree in music education and a voice that does justice to the Ann Murray covers and other songs she performs.  She owns her own motorhome and travels with her parents from her home base in Norman, Oklahoma about five months of the year.  Her dad sets up the lights and sound, MC’s the show, and plays guitar and/or sings on a few numbers, but dad makes it clear that Sarah is the star and keeps the spotlight on her.

FMCA is an International organization with members from Canada and Mexico in addition to the U.S.A. and yet they insist on hiring performers who pay tribute to the branches of the U.S. Armed Forces and sing God Bless America and other nationalist songs.  The Great Lakes Area (GLAMA) in particular includes all of Ontario and our Great Lakes Converted Coaches chapter includes members from the entire area (IN, MI, OH, and Ontario).  Our Canadian friends seem to take all of the religious-patriot nonsense in stride, but we find it inconsiderate at best and offensive at worst.  Still, we enjoyed Sarah’s concert, most of which was not this kind of stuff.  The Marlin’s also did some of this kind of music but most of their show was just great renditions of oldies.

We all walked the short distance back to our coaches after the concert and stood around in conversational groupings.  To our surprise Mark Lovegreen had pulled out.  He was headed to a relative’s farm outside Topeka, Kansas and wanted to get started with the trip.  Linda and Vicki went for a walk, as they have every evening, and returned as the daylight was fading.  They took down the American and Canadian Flags for the last time and folded them properly.

As darkness fell so did the temperature and once again it was just Scott and I having a conversation.  This time it was mostly about holding tanks.  By 10 PM we were getting a bit chilled and finally returned to our respective coaches for the night.  I had some fresh fruit for desert and then went to bed and wrote for a little while before turning off the lights.  At rallies our days usually start early, are filled with things to do, and run well into the evening.  By the end of four or five days of that everyone is tired, but it’s a good kind of tired.

 

2015/06/05 (F) GLAMARAMA 2015 (Day 3)

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Today was day 3 of the FMCA GLAMARAMA 2015 rally.  We were up at 7 AM after a poor night’s sleep in which the trains seemed to be almost continuous and the engineers seemed to leave their horns on for prolonged periods of time rather than just tooting them.  We were at breakfast before 7:30 AM and had coffee while conversing at length with our friends from GLCC.  Unlike the full breakfast that was included as part of the rally yesterday, today’s breakfast was simply coffee and donuts.  The day’s rally activities got started at 9 AM so everyone went their own separate way at that time.

Linda and I went back to our coach for a while.  We got word from our daughter that our step grand-daughter, Katie, woke up very ill this morning with a temperature of 103 degree F and unable to keep food down.  When Linda headed to the 9:45 AM presentation on the FMCAssist program I stopped in one of the vendor buildings to pick up a receipt from Daryl Lawrence and chat with Josh Leach from Coach Supply Direct about our interior remodeling project.  I then returned our GLCC sign to the office and went back to our coach.

The luncheon was at 11:15 AM, which seemed a bit early, but we walked over with our Canadian friends from our GLCC chapter and got in line.  As usual we could not eat most of the food (by our choice) but we were able to make tomato and onion sandwiches using hamburger buns.  Our daughter contacted Linda during lunch to let us know that Katie’s mom was taking her to the emergency room and we did not need to travel home in the car as Katie would probably not be attending her high school graduation this evening or the family dinner planned for afterwards.  Although that greatly simplified our day we were disappointed for Katie and concerned that she get better very soon.

After lunch we went back to talk to Josh some more.  Darin Hathaway was still out on Aqua-Hot service calls but things were so slow in the vendor area that Josh was willing to step away from his booth for a little while and bring his Corian samples box to our coach.  It turned out that the Sandstone color/pattern was a perfect match to our existing kitchen counter.  We do not always have that kind of good fortune when working on our 24 year old bus conversion.

We talked about chairs and Josh suggested that a Flexsteel Class C captain’s chair (model 529) might be a better choice for our dining/work table grouping than the barrel chairs we thought we wanted.  The 529 is only 24 inches wide (to the outside of the arms) and can be mounted on a bolt down swivel/slide base with a seatbelt bar.  It has a higher back than the barrel chairs but appears to be better proportioned for our space.  The higher back would also be more supportive and the back does recline, so it would be adjustable the extent we have room.

We also talked about the Flexsteel 591 captain’s chair, with and without a footrest, for the passenger and driver seats respectively.  Josh looked at the motorized bases for both chairs and thought they could be reused.  That would be nice if true as it would save us cost and potentially simplify the installation.  We still like the Lambright Havana Bonkers cloth fabric but are wondering if it might be too dark to use on all of the furniture.  He gave us the name and phone number of A-1 Upholstery in Elkhart and said that they could make our custom sofa cushions and were the best upholsterers he has worked with.  We will not have time to call them until Monday.

Last, but not least, Josh took measurements of all of our windows (except the windshields and cockpit windows) for MCD duo-shades.  While potentially not as attractive as the Specialty Window Coverings (SWC) pleated day-night shades we currently have they would probably work better mechanically and be more effective in blocking light while affording us a view.  We will almost certainly replace the shades in the bedroom as one of them is already broken.  Whether we do the others will depend, at least partially, on cost but the quality of the design and manufacturing is very low and many of the metal pieces are actually bowed and have been since the day they were installed.  In retrospect we should never have accepted them.

We spent the afternoon in/near our coach reading, writing, and paying attention to our cats.  The Chapter Officers and Vendor’s Reception started at 4:15 PM.  We walked over with Bill and Karen Gerrie who are officers in the Ontario Overlanders chapter.  We had a sampling of items from the fresh fruit and relish trays.  Linda had the Franzia Moscato and I had the Franzia Refreshingly Red wine.  While waiting in line we finally made the acquaintance of Gaye Young, the chairperson of the national education committee, and her husband Jerry.  Gaye is a candidate for FMCA national secretary.  The election will be held at the national convention in Madison, Wisconsin at the end of July.

We went back to our motorcoach for a while and then returned to Building A to hear The Marlins.  A group of four brothers, The Marlins gave a high energy 90 minute performance of an eclectic mix of popular music from the last 75 years.  Back at our coach several of us stood outside talking until it got cool and dark.  Vicki and Linda took down the American and Canadian flags and folded them.  Linda then went in for the evening while I remained outside talking to Mark Lovegreen, who owns the highly modified MCI MC-8 parked next to us with the Laughing Raven Touring Co. markings.  Mark is from Alaska and we continued our conversation for quite a while talking about buses and travel.  It finally got chilly enough that we both retired to our respective coaches, although Mark was probably just hitting his comfort zone.  I worked for a while on this post and then went to bed.