Tag Archives: garage project

2014/09/25 (R) Two M’s

Linda made zucchini bread and muffins a week or so ago.  We ate all of the muffins within a couple of days but she froze some of the bread.  She took the bread out of the freezer last night to let it thaw so we could have it for breakfast this morning.  She warmed it up and made a fruit salad to go with it, along with our usual fruit juice and coffee.  Marilyn took advantage of her visitor status and slept in so we had breakfast without her and she ate when she finally got up.

Madeline in her sofa-bed with her Winnie-the-Poor sleep sack.

Madeline in her sofa-bed with her Winnie-the-Poor sleep sack.

I was working on the electrical outlets in the garage when Brendan arrived at 9:45 AM with Madeline in tow.  Meghan arrived around 10 AM, so Madeline had all the “buddies” here to admire her.  I finished my electrical work, touched up some drywall compound, and then got cleaned up.  I was once again the designated reader and got to read three books to Madeline.  She had lunch at noon and her dad got her down for a nap around 12:30 PM.  Meghan is still experimenting with foods, so she left to do her grocery shopping on the way home.

The "buddies" (L-2-R): Brendan, Marilyn, Meghan, and Linda.  (Not shown: Bruce, taking the photo.)

The “buddies” (L-2-R): Brendan, Marilyn, Meghan, and Linda. (Not shown: Bruce, taking the photo.)

Brendan stayed for lunch and a long chat.  He was thinking about leaving when he decided to check out my old Toyo view camera.  He figured the students in his history of photography class at the University of Michigan had probably never seen one and wanted to take it in for them to see.  He also wanted to have it at his house to play with.  We found it and checked that all the parts were there and he loaded it into his car along with the tripod and dolly (studio roller base).  Madeline started to wake up so he made his exit.  She doesn’t seem the least bit concerned if he’s not here when she wakes up, but is momentarily distressed if she sees him leave.

Flowers along the Mill Pond boardwalk (Brighton, MI).

Flowers along the Mill Pond boardwalk (Brighton, MI).

Madeline is spending the night tonight so we will two M’s here the rest of the day and tomorrow morning.  Linda and Marilyn will take Madeline back to Ann Arbor tomorrow in time for lunch and her 1 PM nap.  Madeline has swimming on Fridays at 4 PM so Linda and Marilyn will leave before that and stop at Whole Foods Market before taking Marilyn to Detroit Metropolitan Airport for her evening flight back to St. Louis.

I took a few minutes to check e-mail while Madeline was napping.  This morning I had tightened up the Wordfence parameters on the FMCA-GLCC site and switched the caching from the faster Falcon Engine to the Basic setting in order to fully activate country blocking.  I only had a few failed login attempt e-mails so I think it made a difference, but only time will tell.  I also white listed our own IP address to make sure we did not get locked out if we mis-typed our login credentials.

Madeline with Grandma Linda on the Brighton Mill Pond boardwalk.

Madeline with Grandma Linda on the Brighton Mill Pond boardwalk.

I had an e-mail from my niece, Amanda, with a couple of pictures of her daughter, Lilly, a very pretty and sweet-tempered child about six weeks younger than Madeline.  We saw them in late June and will like try to visit again en route to the southwest this winter, weather permitting.  If not, we will certainly try to stop in the area on the way back in the spring.

When Madeline awoke from her nap we let he play long enough to fully wake up and then we all went to downtown Brighton.  We walked the boardwalk along the east edge of the Mill Pond and saw a Painted Turtle, an egret, some fish, and lots of ducks and geese.  We then took the pedestrian bridge to the west side of the pond where the playscape is located.  The playscape is a wonderful place with structures built to suggest animals and Madeline explored it thoroughly with Grandma Linda’s help while I took pictures.  It also has an area with chalk boards and a mailbox full of sidewalk chalk that the kids can use to draw.  Madeline spent quite a while trying all the different colors.

Madeline with Grandma Linda at the playscape by the Brighton Mill Pond.

Madeline with Grandma Linda at the playscape by the Brighton Mill Pond.

We stopped by Lowe’s on the way home to return the spark plug I bought last night and get the correct one.  By the time we got back to the house Madeline was hungry so Linda got her dinner ready right away.  For our meal Linda prepared a green salad with sunflower seeds and dried cranberries topped with Ken’s Sweet Vidalia Onion dressing (one of our favorites) and a one pot meal of quinoa with black beans, corn, and onions.  Linda and I finished the Red Guitar Sangria with dinner (Marilyn does not drink alcoholic beverages).

Madline working with chalk at the Brighton Mill Pond playscape.

Madline working with chalk at the Brighton Mill Pond playscape.

Madeline played quietly with Linda for a while as I chatted with Marilyn. Before we knew it, it was time for Madeline to go to bed.  The time between dinner and bed always seem short compared to other intervals during the day.  She is always very good about bedtime and went without a fuss.  Linda spent about 30 minutes getting something ready to e-mail to the bakery software vendor while Marilyn played Words With Friends and I researched where we could buy more Red Guitar Sangria.  It is available at the Meijer’s stores in our area and is very reasonably priced so we will probably get some more.  We had apple crisp for dessert after which Linda and Marilyn played three-way online Scrabble with each other and their brother Ron in Pennsylvania.

 

 

"I think this color goes right here."

“I think this color goes right here.”

Madeline is a very good-natured and relatively calm child but when she is awake she is full engaged with the world around her.  We were all tired after a long but very satisfying day of visiting and turned in without watching any TV.

 

2014/09/17 (W) Hooked Up

I figured Darryll would be here on Friday but he called a little after 8 AM this morning to see if he could come today and finish up.  I was going to check around to see what sort of price and delivery I could get on the boiler conversion, but with Darryll coming this morning I decided it was not worth trying to save a hundred bucks and risk an even longer delay in getting the furnace converted.  I called TOMTEK back and left a message with the secretary, Virginia, to let Tom know that we were getting the gas hooked up to the house today and that we needed him to come convert the boiler at his earliest convenience.  I also assured her that we would be fine without the boiler for a few days as we are not yet into freezing temperatures at night.  The biggest inconvenience will be the lack of hot water for bathing and washing dishes.  Linda can use our microwave oven, induction cooker from the bus, and our electric toaster oven to fix a wide range of meals.  We also have a microwave oven on the bus as well as a Gaggenau 2-burner electric cooktop and we have a Jenn-Air electric range/oven/grill/fryer/etc. in the recreation room in the basement.  We checked out the Jenn-Air when we moved in but have never cooked on it.  Once I get the extension hose with quick disconnect for the new gas grill we will also be able to cook on that if we want or need to.  We do most of our laundry with cold water, so that is not an issue.

Darryll must have called us from the road.  We had just finished breakfast (re-heated homemade cinnamon rolls and fresh grapefruit) and I was headed outside to move the cars so he could back his truck up to the garage when he pulled into the other end of the pull-through driveway.  Most of his work today involved completing the connections from the natural gas meter to the new 2″ black iron pipe and the old 1″ pipe that currently feeds propane to the house.  All of that work was on the east end of the house so he parked his van there to be as close that location as possible.  His dad came with him this time to help out.

We let our dishwasher finish its cycle and then turned off the boiler, closed the gas shut off valve, closed the shut off valve for the line feeding gas to the range, grill, and old breezeway heater (since removed).  Darryll they shut off the propane to the house at the tank and disconnected the supply line and pressure regulator from the house. He disconnected the supply line on the other end from the pressure regulator at the tank and installed a plug in the outlet.  I used short lengths of 10AWG electrical wire to secure the covers on both propane tanks.  The wires are just twisted, and while easily undone, the covers cannot just be pulled up without untwisting them first.

The old pipe that carried propane into the house is below the gas meter to the left and the new 2″ pipe is at the level of the meter and to the right.  The consumer connection outlet from the meter is a 1.25″ threaded nipple coming out of a shutoff valve below the right lower corner of the meter.  Darryll came out of that nipple and installed an elbow going back towards the house, a short piece of pipe and then a T with the opposing ends horizontal.  From there he was able to adapt down to 1″ i.d. pipe going to the left behind the meter and gas line and use various fittings to bring it around and connect it to the old pipe sticking out of the wall.  He put a union in there to make it possible to assemble all of this.  He went to the right out of the T and used an adapter to go up in size to 2″ i.d. and then elbowed up and over to line up with the 2″ pipe running along the side of the house.  He extended the 2″ pipe and somewhere in there installed a 2″ union, again, to make it possible to assemble all of these pieces.  The number of fittings and the geometry of their assembly was fairly impressive but it was a very neat installation when he was done.

This was a big project, and although Darryll is done with his part of the work the project is not finished.  Rather than post photos as the work has gone along I will be creating a page on our website just for this project and posting several photo galleries illustrating the major steps.

We had a small bird of prey in the back yard this morning being badgered by four very large Blue jays.  When sitting on the ground with its wings folded in it was about the same size as the Blue jays, definitely too small to be a Red Tailed Hawk, but I could not get a good enough look at its wings, tail, or underside markings to identify it.  The Blue jays kept swooping down at it and then it would suddenly take flight and go after one of them.  It appeared to be fast and very maneuverable, so I think the Blue jays were playing a dangerous game.

I called Country Squire Fireplace and Lighting and talked to Bob.  We agreed on the 12 foot extension hose kit and Bob said he would get in on order today.  Country Squire only gets deliveries from their American Hearth distributor every other Friday and the 26th is their next scheduled delivery date.  If our order does not arrive then it will be another two weeks before it gets here.  Obviously we won’t be heating the living room before the furnace gets converted or cooking on the grill before we get the new range unless something goes very, very wrong with those items.

I got a call back from Valerie at TOMTEK to let us know they would hold a service appointment for us on Monday, assuming the part comes in by then.  By definition, that has to be acceptable as there isn’t anything I can do to change it.  I have been a bit annoyed with myself, however, for not checking on all of this sooner and contacting TOMTEK sooner so they had the part in hand when it was time.

While Darryll was working on the meter tie-in I unscrewed the brass flare fitting that connected the old propane fire logs to the 1/2″ i.d. black iron supply pipe.  I then removed the fire log unit from the fireplace and moved it to the garage.  There was already a plug sitting in the fireplace box for the end of the iron pipe, but I left that for Darryll to connect after he had spliced a shutoff valve into the pipe outside the house just before it enters the side of the brick chimney and goes into the firebox.

I noted that the dials on the gas meter had not moved since it was installed and pressurized on Monday.  Darryll finished the iron pipe connections, opened the outlet valve, and put natural gas to the house and the new 2″ iron pipe.  After the pipe filled with gas we noted the readings on the meter dials.  He checked for leaks with his soapy water solution and did not find any.  Darryll made a light pencil mark on the 1/2 cu. ft. per revolution (rotation) dial.  He then opened the gas valve to the library furnace and checked for leaks downstream of the valve.  He did not find any so he turned it on and set the thermostat up.  It took a couple of tries to purge the remaining air out of the line and get the burner to light, but once it started it ran really nice.  He then opened the gas valve to the garage furnace and checked for leaks downstream of the valve.  Again, he did not find any so he turned the power on at the ceiling switch, turned the thermostat on, and turned the temperature up to start the unit.  There was only a small amount of air left in the 1/2″ i.d. line and the unit lit right up and purred like a kitten.  (OK, roared like a small lion.)

These are not dramatic moments but they are significant ones.  After numerous visits spanning more than six weeks, and a myriad of steps integrating various technologies, you flip a switch and voila, you have a functioning furnace; or two, in our case.  Darryll let both furnaces run long enough to burn off some manufacturing oils which sometimes produce smoke from the supply registers and cause homeowners to freak out.  He shut the units off at the thermostats and waited to make sure they would actually cycle off.  They did, so there wasn’t anything left to do except pack up and head for home, stopping to get some lunch for his dad on the way.  He will mail us the final invoice once he has it figured out.  It’s nice to do business we people that trust us.

I called D. R. Appliance to let them know we had natural gas to the house and to find out what they do with the old units they haul away.  Curt said they would be able to bring the new unit and install it very quickly after they receive it.  There’s a chance that will be on Friday or Saturday, which would be really nice.  As I suspected (feared) they take the old unit to a dump.  I asked if they would drop it at Salvation Army but they were reluctant to do that, even though I did not see where it would be inconvenient for them.

According to Curt the Salvation Army is very picky about what they will take.  I figured they would go right past the donation center on their way back to the appliance store but Curt pointed out that their next delivery and installation might well be in the opposite direction and he clearly did not want his delivery/installer to go even a little bit out of their way to do this.  Fair enough.  What did not occur to me until later is that a company that sells new appliances might want to get old ones out of circulation.  If so, I think that is shortsighted; folks looking for a used (inexpensive) appliance at a Salvation Army Thrift Store were not going to be customers for a new one.

I called the Salvation Army Thrift Store and Donation Center in Brighton, Michigan, which is actually on Grand River Avenue as you go towards Howell from our house.  They said they would accept the old range as long as it was working.  I told them it was in reasonably good shape, looked OK, and worked fine except for the spark igniters for the stove top burners.  That was fine with them.  They just asked that we mention the spark igniters when we drop it off.  They also had a truck that could come get it if we were unable to get it into our personal vehicle and gave me the phone number to schedule a pickup.  Cool.  That means we don’t have to try and convince D. R. Appliance to deal with it and it does not end up in a scrap yard.

Although I did not do anything particularly physical today I was very tired by 4 PM and took a 2-hour nap.  Linda woke me up at 6 PM to have a dinner of green salad, leftover lentil stew with sweet potatoes and apples, and homemade biscuits with honey.

After dinner we opened a bottle of Alpha Rose wine that we bought in August 2013 at Red Trail Vineyard in Buffalo, North Dakota.  They are part of the Harvest Host network and it was the first place we used our membership to spend the night at a winery for free.  I posted about the place at the time.  The Alpha Rose was absolutely delightful with a very floral nose that carried over into the mouth.  Made from King of the North grapes, it was light but crisp and very pleasant in the finish.  I wish we had bought a case.  The King of the North vines were the first ones planted at Red Trail Vineyard back in 2003 and have done well in the North Dakota climate.  The Alpha Rose is only available at the winery and two other locations in the Fargo, North Dakota area, so I guess we will have to plan our travels to take us back that way.

Tonight was Season 5, Episode 6 of Doc Martin; at least it was for us.  I think Season 5 originally aired in 2010.  I really liked watching it on the TV monitor from a DVD compared to watching it on an iPad.

 

2014/09/05 (F) WordPress 4.0

We awoke to temperatures in the low 70’s this morning and by noon it was forecast to be 85 degrees F with rapidly rising humidity.  We turned our A-C on yesterday and left in on overnight and through the day today.

WordPress 4.0 was released yesterday and just before midnight I updated the four websites I manage, including this one.  I was looking forward to working with the new version today, but first things first.  Darryll called at 8:15 AM to make sure it was OK to come over.  We finished breakfast and then opened the garage and moved a few things that might be in his way. Although we would have liked to continue working in the garage during the morning, before it got really hot and humid, we were glad to have Darryll here working on the HVAC installation.

Instead of working on organizing the garage Linda worked at her desk and baked a loaf of bread while I assisted Darryll.  He wired up the library thermostat and showed me how the wires were connected.  He installed the return air grill, which required some minor drywall trimming, and installed a 6″ combustion air duct in the ceiling of the utility closet.  The duct had a screen on one end with a hood, like a dryer vent, and was open on the other end.  He installed it from the attic side with the hood in the attic and the open end sticking down through the ceiling into the closet.  I may decide to caulk or apply drywall compound to fill that gap between the duct and the hole Darryll made in the ceiling.

Darryll’s main focus, however, was hooking up the four pieces of duct, two rigid and two flexible, that will carry conditioned air into the library and installing the two ceiling registers.  That involved working in the attic which was very hot.  The flexible duct for the two ceiling registers was the same kind of product that was used in the main house; a pre-insulated flexible accordion tubing with an 8″ inside diameter that comes in 25′ lengths compressed to about 3′ for shipping.  To feed the two registers on the lower part of the west wall of the library he cut lengths of 8″ diameter (circular cross section) metal duct and assembled them.  He attached them to the supply air duct (plenum) with flange connectors.  He then slide insulation blankets (tubes) around them and connected the bottom ends of the duct into the back of the register ducts using several elbows to bring the duct around and close to the wall.  Finally, he slid the insulation down and secured it.

While Darryll was doing all of that I finished connecting the AC power to the condenser/compressor. That involved the following:

  • removing the terminal cover panel from the inside of the fused disconnect box
  • knocking out access holes on the right side and bottom
  • mounting the fused disconnect box to the side if the house
  • cutting a piece of 3/4″ plastic conduit for the cable from the soffit to the box
  • running the NM cable through the conduit
  • installing a watertight 90 degree elbow into the conduit
  • attaching the elbow to the side of the box
  • cutting, stripping, and connecting the line wires
  • cutting the plastic armor on the hookup cable to the right length
  • installing a straight screw-in watertight connector on the box end of the armor
  • installing a screw-in 90 degree elbow watertight connector on the condenser end
  • cutting, stripping, and connecting the load wires in the box
  • cutting, stripping, and connecting the load wires in the compressor.

I had Darryll check my work and then installed the fuses in the pull-out disconnect but was not able to get it to plug all the way in.  Darryll bent the blades slightly and got it to seat fully.  (I need to get two different fuses.  All he had were 30A fuses but 20A would be sufficient.  Also, the fuses he had in his truck were notched on one end.  I think fuses with full barrels on both ends would be better as they would have more contact surface than the notched ones.)  I reinstalled the terminal cover panel and closed the box.  I then re-installed the cover panel on the A-C compressor that Darryll had removed earlier.

With the power connected and most of the ducts run, we turned on the 120VAC/15A circuit breaker (for the unit in the utility closet) and the 240VAC/20A circuit breaker (for the compressor/condenser).  Darryll turned the thermostat mode switch to “cool” and the fan switch to auto and the A-C came to life.  Hooray!  I love it when that happens.

While Darryll finished installing the ducts and the registers I connected and mounted the thermostat for the garage furnace and then connected the wires on the other end of the cable to the terminals on the back of the unit according to Darryll’s instructions.  I removed the end panel from the Reznor ceiling-mounted garage furnace, removed the documentation packet from the inside, checked that the gas valve was in the “on” position, and put the end panel back on.  I also removed the protective plastic film from the bottom of the unit.

Darryll gathered up his tools, extra parts, and unused materials and loaded them in his truck. He then pressurized his portable air compressor and used it to pressurize the black iron gas pipe.  It has not been holding pressure, so he pumped it up to 15 PSI and we went in search of leaks with a spray bottle of soapy water.  We used my inspection mirror to see behind and under connections and found three leaks.  One was in a 2″ pipe fitting behind the garage, one was in a 2″ pipe fitting near the end of the run by the generator, and one was at an elbow in the 1/2″ pipe where it exits the utility closet on its way to the garage furnace.

Darryll was checking air temperature readings at the registers and in the main plenum of the library HVAC unit.  The library was 89 degrees F when he first turned the A-C on, and the attic was a lot hotter than that.  He connected his gauges to the compressor/condenser and said the readings were close enough to correct that he did not want to add or remove any refrigerant until the room had cooled down and stabilized at the requested temperature.

I was hoping he would get the job finished today but he needed some equipment, which he did not have with him, to work on the iron pipe and he was obviously tired from a long day working in the high heat and humidity.  He may be back tomorrow; if not, Monday or Tuesday. Whenever he returns, I have complete confidence that he will get it done before the gas meter is hung and that it will all work correctly for many years with very little attention other than changing a filter once or twice a year.

We deferred lunch until Darryll left.  We had chickpea salad on a slice of the bread Linda had baked earlier, corn-on-the-cob, and the last of some fresh pineapple.  Nothing says “summer” like organic, non-GMO corn-on-the-cob.

After lunch I called Bratcher Electric to check on the status of the estimate/quote that Mike was putting together to service our generator, convert it to natural gas, and run a 100A Service Entrance Cable from the transfer switch to the garage panel, converting it from a sub-panel to a main panel.  Karen said they have been really busy but he would work on it over the weekend.

I also called 1-800-Pack-Rat to arrange pickup of the storage container on Friday September 12th.  Steven was not able to schedule the pick-up during the call and said he would contact the local office and get back to me.  I made it clear that we did not want to roll over into another billing cycle and I was calling one week ahead of time as we had been instructed.  He assured me that it would not be a problem.  About an hour later we got a return call and follow up e-mail confirming pickup for Friday, September 12.

Late afternoon I checked on the library A-C to make sure it was not freezing up.  Everything looked OK.  The thermostat was set to 76 degrees F and the temperature was down to 77, so I bumped the setting up to 78 to let it cycle off and on.  Although Darryll did all of the heavy lifting on this project (literally) I spent my fair share of time in the attic on warm days installing the pull-down folding ladder and working on electrical wiring and attic lights.  It was very gratifying to see that all of this work—his, mine, and Linda’s—finally result in something that operated correctly.

We were relaxing and reading when severe weather watches and warnings for our area started arriving on our iPads.  Naturally we went outside to see what was going on.  We were both born and raised in the Midwest, the St. Louis, Missouri area, to be exact, and as kids in the 1950’s, threatening weather was a form of summertime entertainment.  Not that we were stupid; we learned from the adults around us when the show was over and it was time to head to the basement.  When I was about 5 years old we lost a plum tree in our backyard to a close encounter with a tornado.

The gathering storm.  The clouds were very dramatic in all directions.

The gathering storm. The clouds were very dramatic in all directions.

The clouds were very dramatic but eventually gave way to a formless mass of gray with swirling winds and a few raindrops.  We checked the Weather Channel app and the Weather Underground Wundermap app on our iPads.  The radar returns showed that we were likely in for some rain, and we got some, but as often happens the worst of it passed north and south of us.  The rain we did get was very welcomed.  We had heavy rain on Monday (Labor Day), Keith mowed the grass on Tuesday, I spread grass seed around on Tuesday and Wednesday, and a flock of six wild turkeys feasted on the grass seed on Wednesday and Thursday. We needed a nice light rain to help the seeds germinate and take root rather than be eaten or washed away in a thunderstorm.

Storm clouds looking east.

Storm clouds looking east.

Around 7:30 PM our power flickered several times and we received e-mail messages from our generator letting us know that utility power had been lost and then quickly regained.  We decided to check the Kohler OnCue software to see what the generator was doing.  We thought sure we had installed the software on Linda’s computer, so we could monitor it from her desk in the kitchen/dining area, but it wasn’t there.  After much searching and head scratching we checked my old laptop and there it was!  When we thought about it we realized that the generator had been installed about a week before Linda started configuring her new Samsung laptop, so there was no way we had put the software on her machine.  We’ve been very, very busy the last 20 months, so it was not surprising to us that we had forgotten the exact sequence of events.

20140905-08295

Approaching from the southwest the clouds got more ominous.

The severe warnings expired at 8 PM and the severe watches at 9 PM, but that did not mean the rain was done.  A big fetch of moisture was located south of Chicago, Illinois and moving through southwest Michigan in our general direction.  The rain was forecast to continue into the early hours of tomorrow but be done before sunrise.  When the rains finally came it rained hard for a while.  Tomorrow is forecast to be a perfect Michigan day and I plan to buy another bag of grass seed to spot seed the areas that got washed away, again.

 

2014/09/04 (R) More Organized

Darryll did not call last night so we knew he would not be here today. That gave us another day to work in the garage.  We moved things around, cleaned, sorted through stuff, decided what to re-store, and where, and what to add to various disposal collections.  We are pretty sure the old window A-C unit is going to our son’s house, so we loaded it in the Honda Element, which got it out of the garage.  Linda also loaded some old video and satellite TV electronics in the car to take to Recycle Livingston tomorrow.

We were making good progress and decided to stick with it and then have a slightly later lunch.  We removed all of the doors from some old kitchen cabinets, upper and lower, in the northwest corner of the garage.  We plan to eventually remove these cabinets, but not this year.  Without the doors we will be able to see what is stored in them, or at least that something is stored in them.  We moved a set of small parts bins and a bookcase which allowed us to reposition two work benches.  That, in turn, allowed us to move the radial arm saw and finally set the saw on the base and secure it.  It is now in a place where I could use it if needed, if it had power.  It requires a 240VAC/15A outlet.  I bought and installed a 30A double pole breaker in anticipation of this, so I will have to get a 15A breaker instead.

The weather forecast for today and tomorrow was for warm temperatures becoming hot with increasing humidity and chances for rain.  We closed the house up at lunch time and turned on the A-C.  We have hardly used it this summer, but have appreciated having in on those few sultry days.

We watched our current resident flock of wild turkeys—three adults and three young that have been in the area for a few weeks now—forage in our back yard while we ate lunch.  After lunch Linda decided to make banana bread as we had several bananas that did not get eaten fast enough.  She was researching dinner recipes when I went to my office to work on computer tasks.  Except for a dinner break, I worked late into the evening on the following:

  • Cleaning up (filing or deleting) e-mails
  • SLAARC Website user maintenance
  • Updating WordPress websites (ver 4.0 was just released)
  • Social media sites (RVillage, Facebook, Linked-In)
  • Editing daily blog posts
  • Off-loading digital photographs
  • Organizing photo storage

BTW:  Dinner was a new dish, a pineapple quinoa stir-fry with cashews, ginger, scallions, a little bit of hot peppers, and several spices/seasonings including fresh basil that Linda has been growing in the northwest corner of the kitchen where there is good light. It was excellent.

 

2014/09/03 (W) Pine Cone Midden

After breakfast Linda downloaded the Hanks Writer to her iPad2 while I downloaded three app updates to mine.  After checking in on the blogs that I follow, I spread some grass seed around the bare and thin spots in the back and west side of the yard by the house.  I wanted to take care of that while it was cool and the ground was still damp with dew from the overnight lows in the upper 50’s.

Darryll did not call last night, so I did not expect him to be here today.  Our son might be interested in the old window air-conditioner so we moved it to the southeast corner of the garage and plugged it in to make sure it worked.  It did, so I sent him a text message to that effect.

We cleared off the table we have been using to cut drywall and got the 1/4″ birch plywood panel that will be the front of the box that encloses the electrical sub-panel and cables.  We measured carefully, twice, laid out the cut lines, and checked the measurements again.  We got the center cutout very close to correct on the first try and only had to trim it a little bit in one corner to get it to fit around the panel box.  We did not secure it place as we still need to feed the thermostat cable through the wall and put some insulation in the wall cavity to the left of the panel as this is an outside wall.

With the carpentry work done we started cleaning and reorganizing the garage, making sure that Darryll will still have access to things he needs to work on.  We plan to have the storage pod picked up on the 12th or 13th, so even though Darryll is not quite finished, we were anxious to start working on the rest of the garage.

We moved the tools and supplies we’ve been using to the three new shelving units on the east wall of the garage.  We then unloaded two shorter units and two tall units on the west wall and spread everything out on the floor.  We moved the units to the northeast wall, the shorter ones fitting nicely under the low end of the flue where it exits the utility closet wall.  We went through the stuff on the floor and put some of it in the trash, set some of it aside to recycle, designated a few things to go to the Salvation Army, collected RV parts in boxes to take to the GLCC Surplus and Salvage rally next month, and put the rest back on the shelves.

We took a break for lunch and then finished up in the garage for the day.  Linda worked at her desk and I changed out of my construction clothes into something more suitable for working at my desk.  She made marinated baked tofu cubes for dinner, with sautéed green beans and corn-on-the-cob (organic and non-GMO, of course).  We sat on the deck and watched our resident American Red Squirrel gather pine cones and move them under the cluster of three big fir trees where we presume it has a nest and pine cone midden.  These trees have never been trimmed and the lower branches are sizable and long and the ends rest on the ground.  I peeked in there the other day but did not see pine cones piled around any of the trunks like I expected, so I’m not sure where the midden is located.

I was up later than I should have been but I finished reading Big Lake Scandal.  The fifth book in Nick Russell’s Big Lake murder mystery series, it was a good read.  Nick has created an interesting place with interesting characters and reveals a little more about them with each volume.  He is particularly good at capturing the way people might actually talk to one another on a daily basis in a small western town.  He should know; he has spent a lot of time in such places over the years.

 

2014/09/02 (T) No More Painting

After breakfast Linda worked on the financial and membership records for our GLCC RV chapter and I took care of a couple of e-mails.  Keith showed up to cut the grass, which he managed to do in spite of the wet conditions from yesterday’s heavy rains.  After chatting with Keith for a few minutes I started to resume work on “the project” but decided to look for the tub of grass seed and fertilizer we brought from the old house.  I found it rather quickly and we still had a partial bag of grass seed, so I spread it around the front yard by hand filling in the bare and thin spots, of which there were plenty.  Our flock of wild turkeys was back today.  I think they like the grass seed I put out for them.

Wild turkeys gather in and around the fire pit.  No...we do plan to cook them.

Wild turkeys gather in and around the fire pit. No…we do not plan to cook them.

I sanded the drywall compound in the library and applied another thin layer.  I’ve been applying non-overlapping horizontal strips of mud, letting them dry, sanding them smooth while feathering the edges, then repeating the process for the areas in-between, or outside, the previous strips.  I will eventually turn this 90 degrees and apply the strips vertically.  The last set of steps will be to fill around the outside of the opening, feathering everything back to the existing wall surface and sanding it smooth with the central part of the patch.  We don’t want it to be obvious that there was ever a hole in the wall.  Once the drywall patching is done I have to prime the new compound and then paint the entire wall.

The paint on the east wall of the garage and the outside of the utility closet looked good and the paint on the inside of the utility closet looked good enough; it is, after all, the inside of a furnace closet.  I was done painting, at least for now, which should have felt like a big deal, but it just meant I could wrap up a couple of things and move on to the next thing.

The first thing was to mount the electrical box on the wall to the left of the library HVAC unit, make all the wiring connections, screw the switch into the box, and put on the cover plate.  I routed the thermostat wire alongside, and zip-tied it to, the armored AC power cable.  The second thing was preparing the mounting holes for the garage furnace thermostat on the outside of the utility closet wall.  I then cut the thermostat cable to the correct length beyond the wall, removed the outer sheath, stripped the ends of the wires, and secured the cable with a zip tie to prevent it from slipping back into the wall.  I did not actually mount the thermostat, however, since I was going to wait for Darryll to connect the wires.

Three adults and three young.  They are large and impressive birds.

Three adults and three young. They are large and impressive birds.

By then it was time for lunch, after which Linda left for her dentist appointment in Dearborn.  I wanted something easy to do, so I assembled the three plastic shelving units I bought at Lowe’s yesterday.  They went together easily, but one was missing the feet, top caps, and wall brackets and another one had a defective top cap.  I put them against the east wall of the garage and the floor was flat enough that they lined up well, so I don’t necessarily need the feet.  But the top caps are important, and it bugs me that I did not get everything I paid for.

The next thing I decided to tackle was the wood box in the utility closet that will enclose the electrical sub-panel and make it appear to be recessed and hide all of the electrical cables.  I cleared off the table we have been using to work on sheets of drywall and stood the scrap pieces of drywall against the back wall.  I got the two 8-foot 1×10’s I bought yesterday, put them on the table, made careful measurements and then marked them.  The two side pieces needed to be 52″ long x 7-1/4″ wide, with notches to create clearance for the top plate, horizontal blocking, and electrical cables passing through holes in studs.  I cut them to length with the Rockwell circular saw, and then ripped them to width using the Craftsman band saw.  The band saw had not been used in years but it had no problem ripping each board.  The notches were made with our Porter-Cable saber saw.  This kind of work is a pleasure when you have the right tools.

I screwed the two side pieces into place and then measured and cut a bottom cross member, and a trim strip to go below it, and installed those with screws.  I then cut a top cross member and a backing strip to go behind it between the two side pieces.  When I was done I had a box that would support a 48″ high by 33″ wide 1/4″ thick plywood panel with the outside face flush with the front edge of the sub-panel once I cut a rectangular opening in the plywood to allow it to fit around the box.  The plywood panel will be secured around the edges with a few screws and the sub-panel cover plate will overlap and cover any gap between the panel box and the opening in the plywood.  I will finish the plywood panel tomorrow or Thursday depending on when Darryll returns and how much I have to work with him to get the power connected to the new A-C compressor.

Jasper the cat in the kitty tent on the deck.  He spends a lot time looking around and sniffing the air when he is out here.

Jasper the cat in the kitty tent on the deck. He spends a lot time looking around and sniffing the air when he is out here.

That was the end of my project work for the day so I took a shower and put on some clean clothes.  Linda poured a couple glasses of wine and we sat on the deck and enjoyed an absolutely beautiful late summer Michigan evening.  We brought the kitty tent out so Jasper could sit outside with us.  Linda threw a green salad together, followed by the leftovers of the penne pasta dish and Italian bread she made for dinner on Saturday.  As twilight set in we moved inside and I decided to go to Lowe’s for some grass seed.  I figured if the soil was still moist first thing tomorrow morning I would spread it around the bare and thin areas in the back and on the west side of the garage, of which there are plenty. Otherwise I will wait until just after the next rain.

I started reading Big Lake Scandal last night and continued with it this evening.  It’s the 5th and latest book in the Big Lake murder mystery series by full-time RVer Nick Russell.  Nick is a good writer, but he and his wife, Terry, are personal acquaintances, which makes reading his books that much more fun.

 

2014/08/31(N) By Any Other Name

My first task after breakfast was to sand drywall compound and apply the next coat where needed.  I’m down to touch up work in most spots and so I am trying to apply very thin layers with feathered edges that will dry quickly and require minimal sanding.  The old A-C opening in the library, however, is taking many, many overlapping layers.  Fortunately I can finish that at my leisure as Darryll is not working in that location.  Since he just this week installed the two pieces of duct in the lower part of the wall between the garage and the library I am still building up drywall compound to fill the irregular and, in places, large gaps on the garage side.  Unfortunately, the thicker compound takes longer to dry and watching drywall compound dry is worse than watching paint dry as it’s even slower.  The trick is to have something else to do while I wait.  Fortunately, I have lots to do.

I had some e-mail correspondence on Friday with the publisher of Bus Conversion Magazine, Gary Hall, whose name turns out to actually be Gary Hatt.  He had his reasons for not using his real name when he first took over BCM, which he explained and which made good sense.  BCM is running my article on Suncoast Designers in the August 2014 issue and he sent me a Dropbox link to the draft.  It looks like another really good issue, but is again coming out a month late.  Ever since the editor had a minor heart attack in early May they have been a month behind.  It appears that they will be doing an article on spin-on oil filters in the October issue and will also use my article on the Spinner II centrifugal oil cleaner that Joe and I installed a year and half ago.  I only have one other article ready for them to use, so I guess I need to get busy and write some new ones.

When I am not working on the house, the yard, or the bus, there’s always computer work to be done.  I have multiple projects to work on, but I also like to relax on a pleasant day and catch up on reading the blogs and RV magazines that I follow.  It was very pleasant today so we turned off the air-conditioning, opened up the house, and sat on the back deck reading and watching wildlife.  I addition to our resident American Red Squirrel we were treated to a visit by three Sandhill Cranes.  The squirrel has been busy for most of the month harvesting and stockpiling pine cones in what we presume is a midden under a cluster of very large fir trees northwest of the house.  The cranes spent a long time wandering around the back yard foraging.  We sat quietly and watched them and they came closer to the house than usual so we got a very good look at them.  They are large and magnificent.

I finally decided to continue editing the rough drafts of my blog posts for this month and get them ready to upload.  I still need to select photographs to go with some of the posts, or to put in separate gallery posts, but I finally uploaded the tree photos I took on the 21st to our Dropbox and e-mailed the link to Paul at Detroit Tree Recycling.

I spent some time online searching for sources of supply for an ignition coil for our Aqua-Hot diesel-fired hydronic heating system.  I can get one from Darin, but he quoted me MSRP and it is an expensive part.  I wasn’t having much luck so I called Butch mid-evening to discuss the situation.  He suggested that I hold off on getting a new ignition coil until I got the coach to his place and we were able to look at it more carefully.  He said I should have had white smoke and a definite smell from the atomized but unburned diesel fuel.  I didn’t which made him wonder if the problem might be fuel delivery rather than ignition spark.  Good advice, as always.  I don’t know enough about the control circuitry on the Aqua-Hot (it’s actually a Webasto inside) to know how the operation of the spark and fuel solenoid might be intertwined.  I have the manuals, but I have not had time to dig into them.  Besides, I have enough other things to work on right now that I am willing to let this one go for a few more weeks.

 

2014/08/28 (R) This And That

I put in a full day working on our garage project while Linda put in a full day working on this and that.  She baked vegan muffins, made vegan rice pudding, worked at her computer on bills, banking, and RV club financial records, and helped me in the garage with drywall installation.

My first task was sanding down drywall compound from yesterday and then adding more in certain places.  I then measured, marked, and cut the drywall for the inside of the new utility closet.  Linda helped me install it.  We had to cut one piece in half lengthwise in order to get it into position.  I also had to drill a hole for the garage furnace thermostat cable and push it out through the utility closet wall.  Once all of the pieces were secured with drywall screws I applied self-adhesive fiberglass tape to the seams and then applied drywall compound to the seams and screw dimples.

Jasper doing his cat thing.

Jasper doing his cat thing.

Since I could not sand, prime, or paint until the drywall compound was dry I worked on some loose electrical ends.  I installed a saddle connector in the side of the library HVAC for the armored AC power cable and a cable strain relief for the thermostat cable and A-C compressor control wires.  Darryll had already installed these cables through the gas pipe hole, so I made a diagram of how they were connected, uninstalled them, re-routed them through the strain relief, and reconnected them.  I prepped the AC power cable, partially installed the switch in the surface mount electrical box, and connected the armored cable to the saddle connector.  The final AC power connections for the library HVAC unit will have to wait until the drywall is finished and the surface mount junction/switch box is installed.

I mounted the library thermostat on the wall above the air return but did not connect the wires.  The color coding of the wires in the thermostat cable does not exactly match the labeling of the terminals and the instructions were less than clear, so I thought it best to leave this for Darryll.  I removed the side panel from the Reznor garage furnace and made the AC power connections.  I did not, however, connect the thermostat wires and I left the documentation packet inside the unit.

After dinner I checked e-mail and edited a half dozen blog pages before turning in for the night.

 

2014/08/26 (T) Dinner With Kate

Darryll planned to be back on Wednesday morning.  He figures two more days to finish everything except the hookups to the gas meter.  I figured I needed to have at least one coat of paint on the east garage wall today to stay ahead of him, so my first task after breakfast was to paint the wall.

Madeline being read to by Aunt Meghan with Grandma Linda.

Madeline being read to by Aunt Meghan with Grandma Linda.

 

Madeline goes for a ride on her new Radio Flyer tricycle.

Madeline goes for a ride on her new Radio Flyer tricycle.

When I was done with the morning painting I did a light sanding of the drywall compound on the outside of the utility closet walls.  After a cursory inspection, I decided it was good enough and went ahead and painted it and then cleaned up the paint tools.  I took care of a couple of minor electrical tasks and then sanded the library side of the former window A-C opening and applied some more drywall compound.  I cleaned up my drywall tools and by 11:30 AM was done with construction projects for the day.

I got cleaned up just in time for lunch.  We had left over Koshary, after which we sat outside and read.  Linda is reading an e-book titled “Consider the Fork: A History of How We Cook and Eat.”  The book is about the intertwined evolution of cooking technique, cookware, and utensils.  I started reading the September-October 2014 issue of The Gypsy Journal, which I had downloaded on Sunday and e-mailed to our iPads yesterday.

 

MEF3 steers the Radio Flyer with a little help from her dad.

MEF3 steers the Radio Flyer with a little help from her dad.

We left around 2 PM for our son’s house in Ann Arbor, making a stop at the Whole Foods Market for some dry ingredients.  The reason for our visit was to deliver Madeline’s new Radio Flyer convertible tricycle and visit until time to meet Kate for dinner.  Madeline started day care yesterday, which is a really big deal.  We were curious how the first two days went, and just wanted to see everyone; I think it’s only been a couple of weeks, but it feels much longer.  Today was my lucky day as Madeline decided I was the designated book reader.  She has let me read to her occasionally in the past, but usually goes to her mom, dad, aunt, or Grandma Linda, all of whom she has spent more time with than she has with me.  It made for a very special afternoon for Grandpa Bruce.

 

 

The Radio Flyer tricycle even has a sunshade!

The Radio Flyer tricycle even has a sunshade!

We left Brenda and Shawna’s house around 5:45 PM and found ourselves in the middle of the evening traffic jam on eastbound Washtenaw Avenue.  We slowly worked our way east towards US-23 and then turned into a strip mall to pick up some disposable paint tray liners at an ACE Hardware store.  We got back into the traffic flow using a street at the end of the strip mall that had a traffic signal.  Once we were back on Washtenaw Avenue we had more reasonable traffic flow the rest of the way in to Ypsilanti.

After weighing several options, Kate chose the Wurst Bar in Ypsilanti for dinner.  Linda had been their once before with Kate but it was my first visit.  It was well rated on Yelp and the menu had several vegan options.  They also had one of my favorite beers, the Lindeman Framboise, a raspberry lambic ale brewed in Vlezenbeek, Belgium.  They were out of the Lindeman but had another lambic from a different producer.  It came in something that looked like a large sparkling wine bottle and cost $15, so Linda and I split it.  Long before hops were used in beers they were seasoned with fruits and vegetables.  I’m not a big fan of hops, but I like fruit.  The substitute was OK, but not what I recalled from the last time I had this at a restaurant in Frankenmuth, Michigan.

 

Grandma Linda's turn to "drive" the Radio Flyer.

Grandma Linda’s turn to “drive” the Radio Flyer.

 

Kate had recently been to Paris, France and to both Venice and Padua in Italy with one of her nieces and nephews.  She had printed about 40 photos (8×10) for us to see.  While these are inherently beautiful places her photography was, as usual, superb.  The Wurst Bar serves “tots” instead of French fries.  Linda and I had some as an appetizer with vegan sausage crumbles, vegan cheese, and sliced jalapeños. Not health food, to be sure, but at least no animal products.  For dinner Linda had the vegan wurst and I had the Asian tofu burger.  Kate had a regular wurst and a dark beer on tap that she had not had before.  She really liked it, but I did not catch the name.

 

 

 

It's finally Grandpa Bruce's turn to drive the tricycle.

It’s finally Grandpa Bruce’s turn to drive the tricycle.

 

 

By the time we were done eating the lights had been turned down and the music volume had been turned up, so we moved to Sweetwater Coffee and Tea a couple doors down the street.  We all had coffee and to our delight they had a piece of vegan apple pie, which Linda took, and a piece of vegan mixed berry pie, which I took.  I really like fruit pies but they have always been a rare treat; all the more so now that we eschew animal products.  So tonight I had fruit beer and fruit pie.

 

 

 

I had planned to put a second coat of paint on the garage walls when we got home but the lateness of the hour disabused me of that idea and I went to bed instead.

Madeline shows her new tricycle to he mommy.  It's not a Subaru, but it's pretty cool.

Madeline shows her new tricycle to he mommy. It’s not a Subaru, but it’s pretty cool.

 

2014/08/24 (N) The Critical Path

The current “critical path” on the garage/HVAC project is the east wall of the garage which has to be finished before Darryll returns.  Although not as pressing as the drywall work, our first task after breakfast was to (finally) connect the separate ground wire from the garage sub-panel to the house main electrical panel and remove the bonding screw that tied the grounds and neutrals together in the sub-panel.  That took about an hour, but that was because it was work that had to be done carefully as the main panel was energized while I was working on it.

With the ground wire taken care of we sanded drywall compound on the east garage wall.  We wiped the dust off with a slightly damp sponge and I applied the next coat of drywall compound.

We then worked on wiring.  I finally decided on the locations for the two furnace switches, each of which had to be within three feet of their respective units.  I decided to locate the switch for the library HVAC unit on the new wall opposite (20″) and above (16″) the cable entry hole in the side of the furnace.  The switch will be in an outdoor rated surface mount junction box with the supply cable entering from the rear.  I had already run the cable into the middle wall cavity and had to drill a hole through one of the studs to get the cable where I needed it to be.

I decided to locate the on/off switch for the ceiling mounted garage furnace on the ceiling about a foot to the right of the right rear corner, again using an outdoor rated surface mount junction box.  The dedicated 15A cable was already routed to that general area so we just had to move it to the new location.

We also had to install the wiring for the thermostats.  Darryll brought a large reel of 4-conductor, 18 AWG thermostat cable, so we had the material we needed.  I was studying the installation instructions for the thermostats and it appeared that they needed 24 VAC to operate.  I called Darryll and left a message regarding this.  He called back fairly quickly and told me we did not need transformers as they were already in each of the furnaces.  He also left me know he would be back on Wednesday morning.

With the transformer question answered we were able to proceed with the cable installation.  The thermostat for the garage furnace will mount on the outside of the west wall of the new utility closet, so we had to run thermostat wire from that location through the attic to the ceiling mounted switch box.  The thermostat for the library HVAC unit will mount on the wall to the right of the door into the garage and above the return air register/duct, so we also had to run thermostat wire from there through the garage attic and over to the location of the on/off switch in the utility closet.  I worked in the attic while Linda worked in the garage.

We took a break for lunch and then started installing insulation in the utility closet walls.  We got one staple installed and discovered that we were out of staples.  That meant a trip to Lowe’s.  Lowes’s is about six miles driving distance and we prefer not to go for just one small thing, so we made a list.  The Arrow staple gun takes T50 staples.  The surface mount junction boxes have several threaded holes into which you can screw different clamps depending on how the cable is connected.  I planned to use flexible armored cable, sometimes referred to as “greenfield”, to bring 120VAC power to the furnaces.  Lowe’s had 6′ lengths of armored cable with an extra foot of wire on each end.  I needed a little more than 36″ for the library furnace and a little less than 36″ for the garage furnace, so that worked out nicely.  The guy in the electrical department got me set up with the right clamps for the ends called saddle connectors.

When I got home, I discovered that I had bought brads rather than staples, so Linda headed back to Lowe’s to return the brads and buy the staples.  While she was gone I pulled the wires out of the armored cable and cut the armor into two pieces.  I fed the wires back through the shorter piece and connected it between the garage furnace and the switch box.  Linda got back before I could complete the cable for the other furnace, so I set it aside to finish later.

With a good supply of staples we insulated the west wall of the utility closet and the space above the door on the south wall.  We then installed drywall over those same areas.  We had to notch around the flue pipe and the black iron gas pipe, but we measured carefully (and twice) and the panel fit just right.  We applied fiberglass tape to the one vertical seam, and prepared a length of corner bead for the outside corner at the junction of the two walls.  Linda prepared dinner while I applied joint compound to the seam and screw dimples.  I mudded the corner, pressed the corner bead in place, and then mudded over it lightly.  I then did some touch up sanding on the east garage wall and applied what I hoped would be a final coat of drywall compound.

I finished just in time to clean up and have dinner; vegan Pad Thai made from scratch.  A small glass of the 2009 Egri Merlot and some lemon melon later for dessert put a nice cap on a very productive day.

 

2014/08/20 (W) Like A Well-Oiled Clock

Darryll and Alec (DCM Heating & Cooling) were back today to continue working on the garage and library HVAC project.  I was talking to them as they unloaded tools and materials when I got a call back from Paul Keech.

Paul has changed the name of his company from Paul’s Tree Service to Detroit Tree Recycling and is also running American Mulch.  As I was told yesterday he is trying to focus on tree removal, especially wood lots with multiple trees, rather than tree trimming.  Among other reasons, the trees he removes provides the raw material for his mulch business.  Also, the guy who did most of his climbing the last ten years has moved on to another job and it’s hard for Paul to run a business when he’s up in a tree, even with a cell phone.  I tried to describe the trimming and removal work we need done but in the end we agreed that I would take some photos, put them in a Dropbox folder, and e-mail him the link.  He also encouraged me to get a couple of quotes from some companies more local to our new location.

While I was talking to Paul, Darryll found a small leak in the reducer at the T-fitting behind the garage and tightened it.  The pipe out of this reducer will bring gas into the garage and was the last piece of pipe they worked on the last time they were here.  Alec reset the pressure to 12 PSI and it appears to be holding better than it has up to this point.

In the course of the day, they…

  • …finished setting the Library furnace/air-conditioner and connected the parts together.
  • …cut the hole for the return air register and installed the return air duct.
  • …ran the supply air ducting from the top of the unit along top of the ceiling, over the top of the utility closet door, and then angled it to run along east wall at the ceiling.  All of the duct outside the closet is insulated.  Two flexible ducts will come off the top and run through the attic to supply air through ceiling registers on the east end of the library.
  • …marked the location for the two registers that will be at the bottom of two rigid ducts running down the east garage wall to supply air to the library just above the baseboard heat radiators.
  • …removed the old library window A-C unit and covered the hole with cardboard.  We will have to patch the opening on both sides with drywall and paint it.
  • …shut off the propane to the old library wall-hung space heater, removed the unit, capped the line (iron pipe), turned the gas back on and checked for leaks.
  • …connected the double-walled flue pipe for the library furnace.
  • …connected the double-walled flue pipe for the garage furnace.
  • …ran the 1/2″ iron pipe for the gas supply to the garage furnace.

They will take care of the air-conditioner condenser/compressor installation on a subsequent visit.  In the meantime I need to install electrical junction boxes for the two furnaces, which must have switches located within three feet of each unit.  I also need to run new 12 AWG 2+g NM cable for old A-C condenser/compressor and repurpose the existing A-C condenser/compressor wiring as an outside 120 VAC / 15 Amp outlet.

We still needed to repair drywall in the library and upper east garage wall and install new drywall on the lower east wall of the garage and on the new utility closet walls.  The lower half of the east garage wall is the next thing I have to do as I need to have it done before he comes back to finish the duct work.

I got a call from Chuck Spera just before noon letting me know that he was headed to his shop to pick up his old VDO bus tachometer and take it to Bob’s Speedometer Service on Bergin Road.  Bergin is an east-west road about one mile north of our house.  Bob’s was over at Old US-23, less than five minutes away.  I met Chuck there at 12:30 PM and we met with Matt who handles their VDO instrument repairs.  He tested Chuck’s tach and pronounced it broken but probably repairable, so Chuck decided to leave it there.

Matt did confirm for us that both the tachometer and the speedometer take a square wave input signal in the 3 – 5 volt range with deflection of the needle proportional to the frequency of the waveform.  Presumably this same signal regulates the speed of a motor that drives the gears of the odometer.  I had discussed this very situation with Mike (W8XH) just last night and he is willing to bring his 100MHz 2-channel storage oscilloscope and help us look for and trace these signals if needed.  Once we have known good gauges installed knowing what waveform to look for will help greatly with troubleshooting should they still fail to indicate the appropriate information.

After we were done at Bob’s I headed over to the Meijer’s northeast of M-59 and US-23 to get a few things for Linda.  By the time I got home, Glen Williams of Tenor Clocks LLC had arrived to service our grandfather clock.  I “broke” it about a month ago by trying to wind it at just the wrong time and it has not chimed since then.  It has also never been oiled in the 11 years since we bought it and Glen told us on Saturday that it should be cleaned and oiled every 5 – 7 years.  (We saw Glen at the GLCC/CCO rally in Clio, Michigan this past Saturday when we were there.)  Glen took the mechanism out and examined it and said that nothing was broken.  Apparently it finally bound up the last time I wound it from lack of proper oiling.  He cleaned it, oiled it, and checked it for wear but did not see any.  He reassembled it, checked the operation and timing, and said it was running smoothly and keeping very accurate time “…like a well-oiled clock.”

Although my time on the computer today was limited, I managed to post my blog entry for August 1st and started selecting photos for other posts.  I updated the Technical page on the SLAARC website with a document on low band antennas for Field Day use, and added a link to an online Smith Chart Tutorial.  I then updated the online roster.  I am at the point where I need to generate WordPress user accounts for the club members so I looked more carefully at the WP-Members plug-in documentation to see if there was a way to have the website e-mail each member as I create their account.  It appears that there is, but it will take a little more work on my part to get that set up and working correctly.  As I was working on this our AT&T DSL line started dropping out; again.

Linda spent part of the day preparing food ahead in advance of having company tomorrow.  She held back some of the crushed red lentil soup for our dinner and served it alongside sandwiches.  While we were eating we noticed that the phone said “Line In Use.”  We knew we were not using it, but I picked up one of the handsets, pushed “Talk”, and got a very loud, very noisy busy signal.  We checked all of the phones to make sure there wasn’t a problem with one of them.  There wasn’t.  When I checked again the message said “Check Tel Line.”  That usually means we won’t have a dial tone when we push “Talk” and that was, indeed, the case.

Ken is the service technician that has been out twice to try to resolve the problem and he left his AT&T cell phone number in case we had recurring problems.  He also left his manager’s name and phone number.  I called and left a message for Ken and then called and left a message for his manager, making it very clear that Ken has been working hard to resolve our problem and we are happy with the service he is providing.  I also tried to convey that the service disruptions are interfering with our ability to do things online, like edit websites.  It’s bad enough that the data rate is so slow, but we depend on our “always on” DSL service to always be on.

We went to Lowe’s after dinner to buy a couple sheets of drywall.  We looked for special cover plates with a switch opening in one half and a round hole in the other, but did not find anything like that.  We stopped at Teeko’s on the way back and had Jeff roast two more pounds of half-caff blends for us; one Ethiopian Yirgacheffe and the other Seattle Blend.  He was still out of the Sweet Dreams decaf blend, which we have him mix 50-50 with the regular Seattle Blend to make Sweet Seattle Dreams, but he is supposed to be getting some in his shipment tomorrow.

Back home we unloaded the drywall, had some fresh strawberries for dessert, and read quietly for a while.  I’ve been reading the PDF version of the 2nd edition of The Mobile Internet Handbook and am done except for the glossary and the appendices.  It is over twice as many pages as the 1st edition and is the definitive resource on connectivity for RVers in particular.

 

2014/08/07 (R) Endings And Beginnings

I did not sleep well last night.  I was a bit worked up about the landscaping and a bit worried about the iron gas pipe installation which looked to me like it would be difficult no matter how Darryll decided to do it.  We were both awake at 5:30 AM and finally got up at 6:45 AM and had breakfast.

The landscapers arrived early, before 8 AM, and got right to work.  Steve brought three guys and got them busy right away.  Linda and I walked the site with him, but he immediately saw more problems than we did.  There was no arguing or convincing; he seemed determined to make sure it was done right and that we were happy with the end result.  He stayed and worked alongside the crew to make sure stuff got done correctly.  They finished up around 11 AM.  We took one last look at the work and paid Steve the balance of what we owed him.  He said he would check back in 2 – 3 weeks to spot seed and fertilize the new grass.

Linda took off for the post office and grocery store around 8:45 AM and I started routing and stapling the sub-panel ground conductor along the edge of the deck by the rear library doorwalls.  Darryll (DCM Heating and Cooling) showed up a little after 9 AM with his nephew, Alec, so I took the next 30 minutes to walk through the gas pipe installation options.

Darryll decided to go with the original plan of running the pipe from the southeast corner of the house down the east side, around the corner across the back of the house under the upper deck, dropping it down and going under the middle deck, across the back of the garage just below the bottom piece of siding, around the northwest corner of the garage and up the west side of the garage to its end point behind the whole house generator.  There will be a T-fitting on the garage side of the middle deck, to supply gas into the garage for the two new furnaces, and another T-fitting at the end of the run.  One branch of the end T will have a shutoff valve and cap and will be used to supply gas to the generator.  The other branch will be capped and available should we ever decide to run a gas line to the (future) bus barn.

I determined where I wanted the sub-panel ground wire to enter the basement and drilled a 5/16″ hole an inch to the right and an inch below the water faucet that comes through the west wall of the house about 16″ back from the northwest corner above the lower deck.  This allowed me to route the ground wire around an inside corner to the hole and will allow me to tuck it up under the bottom piece of siding.

I wanted to get the ground wire into the main panel but I could not turn off the main breaker as Darryll was using electric power tools and Linda was working on her computer.  The connection will have to wait until no one is using power.  Once the ground wire is tied into the main panel I will remove the bonding screw in the sub-panel.

Linda made a different kind of bean salad sandwich spread for lunch using Great Northern beans and various other yummy ingredients.  We had some grapes and green tea to go with our sandwiches.

Having run out of construction projects for the moment I decided to work at my desk for a while, but my mind was elsewhere and I just wasn’t feeling the love.  The steps at the back door of the garage were going to be in the way of the iron pipe, so I removed them.  As long as I was out there I hung around to watch Darryll and Alec get the pipe under the middle deck.  It was a challenge, as expected, but for reasons that were unseen until Darryll tried to drill holes through the end boards.

First he encountered wet wood that kept fouling his hole saw.  Then he hit a nail, which did not enhance the performance of the saw.  It also bent his extension shaft slightly which he had to stop and straighten.  He then encountered joist hangars on each end and had to bend those out of the way.  Finally able to feed the pipe through, they encountered wood sleepers and a couple of large rocks.  They managed to go over the sleepers and push the rocks out of the way and got the pipe through.  Darryll and Alec put in a long, physically demanding day and got most of the 2″ pipe installed.  Two inch iron pipe is very impressive stuff and we were very impressed with the work required to install it.

For dinner Linda made a Farro pilaf, after which we sat on our deck and enjoyed a small glass of Riesling wine to celebrate the end of the landscaping project that has had our property torn up for the last five weeks.  We are very fortunate that we became vegans and that Linda took a serious interest in learning about whole-food, plant-based recipes, ingredients, and cooking methods just as we retired.  I shudder to think what our health would be like had we continued to eat the way we did until three years ago where, even as “vegetarians,” our diet contained a lot of eggs, dairy, and seafood, and not so much fruits and vegetables.  We watched Dr. Michael Greger’s annual summary address on NutritionFacts.org and went to sleep without the worries that interfered with last night’s rest.

 

2014/08/06 (W) Arrival And Departure

Well, almost.  We were up and dressed by 7 AM, had some of the granola that Linda made yesterday (soooo good), and got to work while it was still cool in the garage attic.  Our first task, however, was to straighten up the garage as we were expecting a shipment of HVAC equipment sometime today.  We cleared off the north wall and moved the plastic shelving unit there.  We gathered up various tools and supplies and organized them on the shelves.  Other things got put other places and eventually we had enough space for boxes in the back and pipe on the floor.

While we were working on the garage the landscaping crew showed up but not Steve.  They worked all day trying to finish up the job based on Steve’s verbal directions but they either got bad directions, did not understand what they were told, did not understand what needed to be done, or just did not care about the fine/finishing details absent Steve’s direct supervision.

Our next task was to pull a 50′ 12-2+g NM cable into the attic from the sub-panel location and across to the west side of the attic where I coiled it up and left it for now.  This cable will eventually provide a 240V/20A circuit for the new library air-conditioner condenser/compressor on the west end of the garage.  I will complete the installation of the outside disconnect and connection to the condenser once Darryll sets it in place and gives me the go-ahead.

I turned off the main breaker in the sub-panel and started pulling five NM cables into the panel box and making the connections.  I was part way into this work when a tractor-trailer showed up from Behler-Young with our HVAC equipment and parts.  (B-Y is the largest HVAC distributor in the State of Michigan.)  I helped Bill unload the iron pipe and the smaller and/or lighter boxes.  He unloaded the palleted equipment and heavy parts boxes using the lift gate and a hand truck.  It was a good thing we had cleaned and organized the garage when we did as the boxes of stuff took up the whole east half of the north wall.

By the time Bill left it was noon so we stopped working and had lunch.  After lunch I finished connecting the new circuits in the sub-panel, put the cover back on, and turned on the main breaker.  I tested the west and northwest outlets and discovered that the three duplex outlets closest to the back door had an open ground.  Hummm; I did not see that coming.

I tested all four of the outlets closest to the door and all of them had open grounds.  I went to the next pair of duplex outlets and found that the ones closest to the door also had an open ground but the other two tested correctly.  I turned off the circuit breaker for that circuit and took the cover plate off of the pair of duplex outlets closest to the door.  The outlets were grounded but there was only one cable feeding that box so the problem was upstream somewhere.

The box with one good and one bad duplex outlet was the likely spot.  I took the cover plate off and pulled the outlets out.  The incoming power went to one pair, the hot and neutral were bridged to the other pair, and a cable ran out from the second pair, but the grounds were not bridged through.  Really?  Yeah, really.  So I fixed it, turned the circuit breaker back on, tested various outlets, and everything was now OK.

I had assumed that that power from the attic went to the outlet box closest to the door and then ran around to the southwest corner of the garage but in fact it did not go to either of these first two outlet boxes.  Old houses often have strange wiring configurations.  We have one circuit breaker in the sub-panel that has a wire attached to it and the cable runs up into the attic but we have been unable to find what, if anything, it powers.  I also found a cable in the garage attic yesterday that runs through the attic above the library and disappears into the house attic but is not connected to anything on the garage end.  The cable is not energized and its location suggests that it may have been powered from the sub-panel at one time, but what it might have powered is a mystery at present.

Since the HVAC equipment arrived today as promised I figured Darryll would be here tomorrow to start on the installation.  We still had a lot of stuff in the garage that was potentially in his way so I moved most of it into our temporary storage pod.  It was 3:30 PM and I had apparently accomplished everything that needed to be done today.  That was an odd feeling but with nothing else to do, construction wise, I sat down and had a cup of tea.

Steve (Village Landscape Development) called to make sure it was OK to come by in the evening to inspect the day’s work and, hopefully, collect the final payment.  Linda and I did a walk-around and found so many little details that were unfinished or wrong that I called Steve back and suggested that coming this evening would be a waste of time as he would just have to come back tomorrow with a crew to fix/finish the job correctly.  He agreed.

No longer content to take someone’s word, we found our auto-level, elevation pole, and 100 foot tape measure.  (An auto-level is not a typical homeowner tool, but we have one, so I guess we are not typical homeowners.)  I set the auto-level up on the basement walkout deck and leveled it.  We pulled the tape straight out from the center of the deck 70 feet and took elevation measurements every five feet.  The grade for the first 45 feet was not clearly downhill like it was supposed to be.  At best it was level and rose slightly at two points.  There was an obvious high spot to the left headed up the slope, but I did not even bother taking a reading on that.  I really wanted the landscaping done before the HVAC work started but it looks like there will be at least a little overlap.  That means I will have to split my time and attention.  I spent a lot of my working life “multi-tasking” and now find it tiresome.  I prefer to focus on one thing at a time when possible.

 

2014/08/05 (T) Primary Elections

The rain started early today with a pre-dawn thunderstorm and continued off and on the rest of the day and evening.  The area beyond the basement walkout deck is a muddy mess, but Village Landscape Development has not finished grading it.  They need it to be dry, so it may be awhile before they can finish it.

Our first construction task today was to pull electrical cable up into the garage attic for three more circuits.  I wanted to get this done early in the day while it was cool and Linda’s knee was feeling better.  I had been mulling this work over last night and realized that I had probably made an incorrect assumption about the location of the 240V/20A service for the new library air-conditioner, so I put a call in to Darryll right after breakfast.  We got a call from Karen at Bratcher Electric around 9 AM to  see if it would be OK for Mike to stop by around 11 AM to look at some electrical work we need done.  He wanted to see the job in person in order to prepare a quote.

The new cable for the outlets on the west and northwest wall was already in the garage attic but I had to crawl into the low northeast corner to reach it and get it routed in the right direction.  I then had to crawl into the same corner from a different direction to pull it to the junction box I installed last week.  I secured it with cable staples and connected it to the old cable.

Next we pulled a 14-2+g NM cable from the sub-panel to the approximate location where the garage furnace will hang from the ceiling to provide a dedicated 120/15A circuit but did not install an outlet box pending a final location from Darryll.  We then pulled another 14-2+g NM cable from the sub-panel to the north end of the new west utility closet wall.  This cable will provide a dedicated 120V/15A circuit for the new library furnace.  Again, I did not install an outlet box pending a final location from Darryll.

Darryll called back and confirmed that the new 240V/20A dedicated circuit for the new library air-conditioner had to be routed to the location of the condenser/compressor on the outside of the west wall of the garage and there had to be a weatherproof disconnect within three feet of the unit.  That meant another trip to Lowe’s, but not until much later in the day.

Mike Bratcher showed up on time and I walked him through the project.  I want to re-wire the garage sub-panel as a 100A main panel by running service entrance cable from the transfer switch in the southwest corner of the garage to the sub-panel in the northeast corner of the garage.  We may also want to run power to the bus barn if/when it gets built.  Mike suggested that they go ahead and “stub out” the barn service at the same time with an appropriate disconnect.  The plan is to have them do this work at the same time they convert the Kohler whole house generator to natural gas and do the annual maintenance.  Mike also confirmed that they can take care of the natural gas connection to the generator as long as the pipe is located near the back of the unit, has a shutoff valve, and is capped.

By the time Mike left it was after noon so we had lunch.  While we ate we ordered a dual outlet phone/ADSL filter wall plate and a few other things on our Amazon Prime account and researched candidates and proposals for the primary election.  We then went to our polling station, located about two miles from our house, and voted.

This was the first election we participated in since moving to Livingston County.  As Democrats (and liberal ones at that) in this part of Livingston County voting in the primary is an exercise.  The real contest is on the Republican ticket; whoever wins the Republican primary for any given seat will almost surely win the general election in the fall.  Still, we always exercise our right to vote and there were statewide candidates and issues.

The last cable we installed today was another 14-2+g NM to provide 120V to a junction box on the utility closet ceiling.  I mounted a round white plastic junction box approximately 8″ from the east utility closet wall in line with, and slightly in front of, the sub-panel.  I installed a plastic bare-bulb light fixture with a pull chain and 3-prong outlet to the junction box.

I did not tie any of the new circuits into the sub-panel today as we have one more circuit to pull and I want all of the cables at the panel before I cut the power and remove the cover.  We were done with electrical work for today so I turned my attention to drywall surface preparation while Linda retreated to her desk to work on tax returns.  I sanded the drywall compound as smooth as I could and wiped everything down to get rid of the dust.  I then primed all of the new and old drywall on the northeast garage wall along with the plywood platform and exposed 2×12 on the front of the base.

By the time I was done and cleaned up it was approaching 5 PM, we were both tired, and we needed to go to Lowe’s, so we decided to dine out.  We went to Lowe’s first and bought a weatherproof plastic disconnect box, a couple of watertight fittings, a 10′ length of 3/4″ plastic conduit, and a 50′ role of 12-2+g NM cable.  All of this will be used to run the new dedicated circuit for the new library air-conditioner.  We then drove to the Panera in Brighton and used one of our gift cards to have a light dinner.

We were back home a little after 7 PM.  The primer was dry so I decided to paint all of the surfaces I had primed before dinner.  While I painted Linda made a batch of her incredibly yummy granola.  We had a small glass of wine and played a few games on our iPads while the granola cooled and then turned in for the night.

 

2014/08/04 (M) Phone Problems

My first task this morning was to sand all of the drywall compound and apply a second/finish coat to the walls I have been building/repairing in the garage.  Simple enough to describe but it took some time to do.  While the compound was drying I resumed working on electrical wiring.

Our phone went dead yesterday, or at least that’s when we noticed it was not working (no dial tone, no incoming or outgoing calls).  I got a call (on my Verizon cell phone) from Ken, the AT&T service technician, around 9 AM indicating that the phone was fixed but he was on his way to our house to verify service at the network interface box.  The phone was indeed working, but now the DSL was not.  🙁

Ken told me that he did not have a dial tone back at the distribution box and rather than diagnose why, they usually switch the customer to another wire pair.  He spent the entire morning working on the problem, making several trips between our house and the distribution box.  By the time he was done we were on different wires from our house all the way back to the switching station.  He was now getting a dial tone and an active DSL signal at our network interface box but we did not have a DSL connection at our AT&T gateway.

Ken had mentioned earlier that the phone signal requires two good wires but the DSL will run on just one.  That had raised a flag in my mind and I asked Ken if reversing the two wires might cause the problem we were seeing?  He said he had never heard of the DSL signal being polarity sensitive, but it wouldn’t affect the phone operation so he switched the wires and … it worked!  We got a momentary false alarm until we discovered that the phone cable from the DSL splitter/filter to the phone had a broken tab and would not stay plugged in.  I replaced the cable and everything was OK.

Linda was going to help me but she was on her feet a lot the last three days and her right knee was expressing its displeasure so she decided to take it easy today.  Brendan and Shawna needed to borrow the pressure washer and Linda needed a few ingredients from Whole Foods for her granola recipe, so she drove to Ann Arbor to accomplish those chores.  She stopped at Lowe’s on the way back and picked up a 50′ role of 14-2+g NM electrical cable.  Ken left around 1 PM and we had a light lunch of chickpea salad and fresh nectarines.

There are too many cables going through the wall top plate above the sub-panel in the garage for me to comfortably drill new holes to run more.  I was puzzled for a while as to what I would do, and then realized I could create openings in the ceiling (drywall) directly above the sub-panel for new wires as this area will ultimately be boxed in.  I used the Porter-Cable oscillating saw I bought a couple of weeks ago to cut a long slot for new wires.  It was the right tool for the job.  The NM cables should have fed up into the attic easily, but they didn’t.  A peak in the attic confirmed that they were running into plywood on the original garage roof.  The plywood was cut back for access purposes where the breezeway (library) roof ties in, but no more than necessary.  The sub-panel is towards the northeast corner of the garage and the original garage rafters/plywood are only about eight inches above the drywall.  I had planned to run four cables today but needed Linda’s help.  I got two of them started and then turned my attention to other things.

I had a work session of the FMCA education committee at 4 PM so I  wrapped up my construction work an hour prior to that to give me time to switch gears and get somewhat organized.  The work session was via teleconference and lasted about an hour.

We got a call around 8 PM from Darryll.  He planned to order the garage furnace, the library HVAC unit, and the 2″ iron pipe tomorrow for delivery on Wednesday and wanted to make sure that was OK.  He planned to start work on Thursday assuming the materials got delivered on Wednesday.

 

2014/08/02 (S) All Schmoo All Day

Schmoo is one of Madeline’s nicknames.  I don’t know how much her parents still use it, but I thought it was delightfully cute the first time I heard it and I still think of her as Schmoo even though I usually call her Madeline to her face.

As I indicated in yesterday’s post, we have her all day today, overnight, and tomorrow through dinner.  Having Madeline here obviously alters our daily living patterns, which is actually nice for us.  Since she spent last night here we did not go to our usual ham radio club breakfast this morning.  It also meant that we would not get much, if any, work done on our garage project.  Linda is a very good grandmother, and has cared for Madeline by herself for up to five days/nights, so I could get some work done while she is here but I like to interact with her and do not have as many opportunities for that as Linda does.  I managed to do a load a laundry this morning, sneak in a little time to check e-mail, and download photos from Ron & Mary’s Dropbox to our Dropbox, but I did not get to start the Introduction to Linux course.  🙁

Brighton is holding its annual Art and Acoustic Music event this weekend so we decided to check it out after a delicious breakfast of oatmeal with fresh blueberries and red raspberries.  Hacker is closed at Grand River which is down to one lane in each direction for re paving, so we had to negotiate the detour for Hacker Road to Grand River Road via Bendix Road.  We were patient and we eventually got to the heart of downtown Brighton where Main Street was closed from Grand River west for a couple of blocks.  We found a public parking lot south of Main Street that we had not previously been aware of, waited for someone to pull out, and parked.  It was convenient to Hyne Street, which was about the middle of the vendor booths along Main Street.

Madeline takes a stroll at the Brighton at the AAMF.

Madeline takes a stroll at the Brighton at the AAMF.

Madeline was in and out of the stroller for over an hour and got to go for a walk along the Mill Pond where we saw Canadian Geese, Mallard ducks, white ducks, a Great Blue Heron, and Painted Turtles sunning on logs.  We found a very cute sleeveless jumper for Madeline decorated with 3-dimensional Winnie-the-Pooh characters.  It will be her “party dress” for tomorrow.

Madeline on the Brighton Mill Pond boardwalk.

Madeline on the Brighton Mill Pond boardwalk.

We were back at the house by 12:15 PM, had lunch and got Madeline down for her nap at 1 PM.  She normally naps for 2 – 2.5 hours so we used that time to work in garage.

First we finished insulating the back/north wall of the garage.  We then cut two pieces of 4′ x 8′ drywall to a length of 70″ and installed them horizontally.  We put the lower piece on first using a 2″ x 4″ stud and shims to get the bottom edge the required distance off of the floor and secured it with 1.25″ drywall screws.  We set the bottom edge of the second piece on top of the first piece and Linda held it in while I got a few drywall screws into it.  I was then able to screw it to the studs.  It was getting close to the end of Madeline’s nap so Linda got her up and dressed while I continued to work.  I taped the seams, and then applied drywall compound to the seams, screw dimples, and other blemishes on the new drywall and the section of old drywall from there to the utility closet.

I need to sand down all of the drywall compound, apply a second/finish cost, let that dry, sand it down, and then apply primer to all of the new drywall, the plywood platform, and the exposed 2×12 on the front of the base in the utility closet.  But with Schmoo here and family coming that will have to wait until Monday.

We played with Madeline until dinner time and then had a fun meal.  She’s a good eater and really enjoys mealtime.  We played some more after dinner and read books before finally getting her down for the night.  She is a persistently active and inquisitive child but is often calm in her approach to the world around her.  She is delightful and it is a joy to spend time with her.