Tag Archives: Flexsteel 591 Captain’s Chair

2015/09/16 (W) CSD to GLCC

I spent the night in the coach at Coach Supply Direct, in the fenced in parking lot, next to the train tracks that run parallel to M-62 through Edwardsburg, Michigan.  I was up late and went to bed tired.  The trains did not bother me (they run at every hour of the day and night) but aching knees and joints in my hands, especially the base of my thumbs, made for a less than sound sleep.  I had also not leveled the coach when I arrived yesterday but it was slightly low to the front passenger side so it did not bother me as me head was higher than my feet, the head of the bed being on the driver’s side of the bedroom.

I had granola for breakfast, checked my e-mail, and was just settling in to start today’s post using my iPad when Josh showed up at 7:30 AM.  He opened the building and retrieved a small desk/cabinet and loaded it into his car to take back to the cabinet maker.  A portion of the back needed to be finished as it will be exposed when installed.  Having just been through the process of designing built-in RV furniture and interacting with a cabinet maker I understood how a detail like this could easily be missed.  We were fortunate in our choice of Jarel Beatty, as recommended by our friend Butch Williams, to build our pieces.  Jarel’s meticulous attention to the details of how something would be constructed, installed, viewed, and used, resulted in our not having any post-construction issues.

After Josh left I checked the status of the house batteries.  They were at 81% SOC (State Of Charge). Not bad after 11 hours of use.  Extrapolating, it appears that given some reasonable energy management we could go 24 hours without recharging before hitting the 50% SOC level.  I did not, for instance, use the microwave oven.  That is much better than before we replaced the refrigerator so it appears that the new one is clearly more energy efficient than the old one.

I also checked the coolant levels in the Aqua-Hot and generator expansion tanks.  The Aqua-Hot tank was still above max cold but the unit was also still a bit warm to the touch.  The level in the generator tank yesterday was very low with the engine fully warmed up and operating under load so I added antifreeze up to the “hot” mark.  If was slightly above that level this morning although I expected it to be lower as the system cooled off and drew the coolant back in.

Tyler showed up at 8:15 AM and knocked on the door.  He had stopped at McDonald’s and bought me a large coffee, half regular half decaf.  He had asked about this before leaving yesterday and remembered it this morning.  I was impressed with both his memory and thoughtfulness.  He got right to work on the cockpit seats, starting with the driver’s seat.  Before installing it, however, I had him repair the swivel plate.

That plate has always wobbled which was an uncomfortable and annoying sensation while driving.  Now that I had a clear view of the top of the plate it was “obvious” that there was once a washer under the retaining nut but it was no longer there.  Tyler removed the retaining nut, found a large washer with the correct hole size, put it on the threaded shaft, replaced the retaining nut, and tightened it.  No more wobble.

I am always trying to deconstruct the details of how this coach was built or serviced.  My best guess is that old seat was removed when CMI installed the tile floor in the cockpit area right after we bought the bus.  The installer probably removed the seat from the swivel plate in order to have better access to the pedestal and the area around it to lay the tile and either did not replace the washer or failed to recognize that it was missing and needed to be replaced.  I will never know for sure, but that’s my best guess.

Tyler bolts the new Flexsteel driver’s seat to the existing pedestal swivel base.  There is not a lot of room to work around the base of this seat.

Tyler bolts the new Flexsteel driver’s seat to the existing pedestal swivel base. There is not a lot of room to work around the base of this seat.

I connected the chassis batteries so Tyler could connect the 12V DC power to the seat and reposition it.  The outside rear mounting bolt was particularly difficult to reach but with the power on he was able to slide the seat forward and swivel the front to the left creating better access to the left rear.  Once it was bolted down he had me sit in it and make sure all of the adjustments worked.  They did!  The seat is comfortable, fits better in the available space, and has a range of adjustment that should allow either of us to position it comfortably.  It is still a little tight on the left side, but not like the old chair, and the only control there is a manual level for adjusting the back tilt that I can reach it without difficulty and generally do not change once I have it adjusted.

When Josh returned at 10 AM with the parts for the living room slider bases he and Tyler got busy prepping them.  Linda texted me around 10:20 for a status update and I suggested that she not leave before 1 PM.  There was more custom work required to get the chairs assembled and mounted than I thought there would be, but as I was able to watch every step of the process, and talk to Josh and Tyler as they worked, I could clearly see what the problems were and what they were doing to solve them.  They were on task and focused on getting it done correctly.

One of the new Flexsteel 529 captain’ chairs with the new swivel/slide pedestal base attached.  Note the handle for the swivel release.

One of the new Flexsteel 529 captain’ chairs with the new swivel/slide pedestal base attached. Note the handle for the swivel release.

The problem this morning was getting the swivel release cables on the cockpit seats to stay in place when the swivel tang was released from the detent in the base.  The reason for the problem is that we are reusing the old swivel bases because they have base plates that match the mounting bolt locations in the floor.  The way the swivel release cable is retained on these bases, however, is different from the attachments on the ends of the new cables.  Tyler was able to figure out a solution but it took a little time.  I don’t mind paying for that kind of experience and problem-solving.

I texted Jarel to give him a status update and indicated that we could come down Thursday, Friday, or Saturday to pick stuff up.  He texted back that any of those days would work.  I checked the Magnum remote and the SOC status had gone back to “Think’n”.  Nuts.  This has happened before with the Battery Monitor Kit and I think it has to do with the 4-pin connector that plugs into the bottom of it.  Whatever the case I need to investigate and fix it if I can.

The two class C captain’s chairs installed on the passenger side of the living room.

The two class C captain’s chairs installed on the passenger side of the living room.

With the driver’s seat installed I sat and tested its various adjustments and found a position that I liked.  Next came the two class C captain’s chairs for the passenger side of the living room.  Tyler and I worked for quite a while using a base with no chair on it to determine the correct location for the bases.  The seats needed to be far enough from the passenger side wall, the desk, and the co-pilot seat to swivel without interference but no farther as we did not want them to encroach into the center isle one inch more than necessary.  We also ran them through their full range of slide and swivel motions to make sure we could pull them up to the table.

We ended up with the edge of the front seat 16″ from the front edge of the main floor and 16″ from the HVAC duct.  We checked it for square and marked the holes.  Tyler drilled pilot holes using nuts to limit the depth.  We set the chair in position and secured it with four lag screws.  We measured 36.5″ to the front edge of the second base and positioned the base 16″ from the HVAC duct.  We made sure it looked right and then Tyler marked the hole locations and we removed the temporary base.  He drilled the pilot holes, we set the chair in place, and lag screwed them into floor.

The new navigator (L) and pilot (R) seats installed in the cockpit.  The navigator seat has a powered footrest.  We reused the old 6-way power bases for both seats.

The new navigator (L) and pilot (R) seats installed in the cockpit. The navigator seat has a powered footrest. We reused the old 6-way power bases for both seats.

With the captain’s chairs installed in the living room Tyler installed the co-pilot seat.  Once that was done the job was finished except for the cleanup and paperwork.  Josh and I chatted some more about the Corian desk top.  He had inquiries out to three suppliers but was having trouble getting replies from them.  We needed a temporary desk surface, so Tyler cleaned off the 4’x8′ piece of 1/2″ plywood that had served as the workbench for integrating the seating components. He marked and cut a 72″ long x 24.5″ deep piece.  I notched the center of the back edge 18″ wide by 3″ deep.  Tyler and I installed it while Josh totaled up the bill.  I wrote him a check for the balance due, prepared the coach for departure, and left a little after 2 PM.

I could have titled this post “Edwardsburg to Elkhart” but I like to keep my titles short.  The trip from Coach Supply Direct in Edwardsburg, Michigan to Elkhart Campground in Elkhart, Indiana was a short trip of approximately 15 miles that took about 25 minutes.  Upon arrival I parked the coach to the side of the entrance road and went in to the office to register.

We have been to this campground many times before but I managed to miss the turn for the row with our assigned site so I had to go all the way around a second time.  Once I had the bus in the site I leveled it and then shut it down.  I texted Linda our site number and then chatted with other GLCC chapter members who were already there and parked.

While I helped set up tables in the meeting room Linda arrived and got the cats, litter tray, etc. on board our coach.  After settling in for a few minutes I called Terry at A-1 Upholstery.  She was there so we drove over to pick up the sofa cushions, wrote her a check for the balance, and drove back to camp.  We were unloading the cushions when Dan stopped by.  He had retired at the end of July and bought a converted GM4104 a couple of weeks later.  His wife Kathy and son James had made the trip up from Huntsville, Alabama just for this rally.  They planned to join FMCA and GLCC but wanted to check us out first.

Linda had cleared the sofa earlier and put stuff away under the bed.  By the time I came in she had the new sofa cushions in place.  They were a tight fit but they looked nice.  We might make a small adjustment to the depth of the plywood seat but I think they are going to work out OK.

Linda went to the meeting room to help prep dinner and heat our vegan chili.  I took a short nap and joined her at 6 PM to eat.  We went back to the coach and gave Ed Roelle the tour and chatted for a while.  We then went back to the club house, met up with Vickie, and went for a walk.  When we got back to our coach I opened the box of Franzia Moscato and poured two glasses of wine.  We took two lawn chairs over to Scott and Tami’s bus to sit and chat.  Scott Crosby of www.busgreasemonkey.com was also there.  He arrived after I did in his 1948 GM 3751 “Silverside” bus.  It eventually got chilly so we went inside and went to bed where I worked on blog posts for a while on my iPad.

 

2015/09/15 (T) Coach Supply Direct

We were awake at 6 AM and I planned to be on the road in the bus at 7 AM but it did not work out exactly that way.  For starters, I needed to take a shower.  Next, I really needed a haircut, which Linda does for me.  Along the same lines I needed to shave.  Another factor was that it was still darker at 7 AM than I wanted to drive in.  We also had last minute things to assemble and load such as toiletries, technology, shoes, hats, sunglasses, baskets and bags full of essential incidentals, as well as design drawings for the custom woodworking in the coach.  We were close to being ready for me to pull out at 8 AM but I still needed to check the tree limbs that hang out over the road near our house.  Good thing I did; many of them had grown down and were less than 13’6″.  How did we know?  We set the extension handle on the pole saw so that the length from the bottom of the handle to the tip of the saw blade was 13’6″.  Anything that touched the blade got trimmed.

I finally connected the chassis batteries, turned on the engine air accessories valve, and fired up the bus engine at 8:15 AM.  Linda helped me check the exterior lights, all of which were OK.  I pulled out at 8:25 AM and worked my way slowly down our street and was able to maneuver so as not to scratch the sides.  I had not driven north on Hacker in some time.  The road was in very bad condition and I thought the glass tubes in the new light fixtures would not survive the first, short leg of the trip.  Two of the kitchen cabinet drawers came open, which they do not normally do.  Linda had taped the refrigerator doors closed so they stayed that way.  The new pull-out pantry stayed closed and so did all of the drawers on the new desk.

Once I was on M-59 the trip was much smoother but not without some bumpy road sections along the way.  I-69S between Lansing and I-94 in particular is a surprisingly rough road.  I thought about stopping at the rest area on I-96 westbound just before Lansing but was anxious to make up for the late start.  The bus rolled along easily at 68 MPH without the car attached.  The difference between towing and not towing is subtle but I am aware of it.  The bus alone accelerates a little faster and stops a little easier.  It is also 20 feet shorter than the bus/car combination which makes it easier to pass and merge.

I stopped at the rest area on I-69 southbound just north of I-94, as that would be my last convenient opportunity to do so, and called Josh at Coach Supply Direct to update him on my travels.  I continued south on I-69 intending to exit at Coldwater and head west on US-12.  I was paying attention to the truck in front of me and realized a few seconds too late that I had missed the exit.  I drove three more miles to the Fenn Road exit and headed back north towards Coldwater.

Once I was on US-12 westbound, a road I have driven many times, the trip was uneventful until I got west of Sturgis.  MDOT was rebuilding several miles of the highway between Sturgis and White Pigeon and had the road down to one lane.  I was the first vehicle to arrive at the flagger so I figured I was in for a wait.  I did not check the time but the delay was at least 20 minutes.  I called Josh and updated him on my location and ETA.  Bring first in line made the wait easier as I could see what was, and wasn’t, happening.  Eventually it was our turn to go and I got to lead the parade except for a truck hauling dirt who they let go ahead of me.  That was just as well; he was in a big hurry and quickly disappeared from site, traveling at what I considered to be much too high a speed for the conditions.  All traffic was being routed on the eastbound lane and shoulder and I had to drive straddling the rumble strips to keep from knocking my fillings loose.

I finally made it to Coach Supply Direct in Edwardsburg just after noon.  I had talked to Josh on Sunday about how best to get the bus into his place.  Following his advice I continued past M-62 to Cass Street and turned left.  Cass merged into Elkhart Road and shortly thereafter I turned left into the fenced property where his business is located.  Josh had described where other motorhomes were parked and where he wanted me relative to them so I was able to get the bus situated without assistance, another advantage to not having the car attached to the back of the bus as I could back up as needed.  Josh came out of the building as I was shutting down the engine.

Josh has several guys working with him at the moment; Jim, Tyler, and Tim.  The first task was removing the remaining pleated shades from the side windows and installing the new MCD shades.  Jim is very knowledgeable about MCD shades and was the lead installer.  The shades are very nice and will be more functional than the old ones.  The automatic retract speed was still a little fast on some of them and might need to be adjusted but that is a minor thing.

While the guys worked on the shades Josh and I looked at the new seats and discussed the larger set of tasks that needed to be accomplished.  I was very pleased with our choice of fabric and how the seats turned out.  The only apparent glitch was that the slide rails for the two captain’s chairs for the living room had come without the actuator handles.  Josh made some phone calls and arranged to pick up the needed parts first thing tomorrow morning.  We also measured for the Corian desk top and contacted his supplier regarding that.

I needed something to eat and drink and since the coach was being worked on I walked across the street in search of nutritional sustenance.  I walked past the Taco Bell and had my sights set on the McDonald’s (French fries and a diet Coke) when I spotted the Subway, which was closer and offered better food options for me.  I had a Veggie Delight Chopped Salad, chips, and a diet Coke.  I dined in, refilled my drink, and then walked back.

A view of the cockpit of our bus with the old Villa pilot and co-pilot/navigator seats removed.  This shot is from the living room looking forward.

A view of the cockpit of our bus with the old Villa pilot and co-pilot/navigator seats removed. This shot is from the living room looking forward.

Tyler is an experienced automotive technician and was the main guy responsible for removing the two Villa chairs from the cockpit area.  He unbolted the 6-way power mechanism from the swivel pedestal but left it attached to the seat.  With the seats out of the bus he removed the 6-way power base from each one and installed it on the corresponding new Flexsteel seat.  There was more to this mounting than just tightening a few bolts and he was not quite done by the time he had to quit for the day.  The controls still had to be mounted, the wiring connected, and the seats installed in the bus.

 Josh (R) confers with Tyler (L) as he is working on getting the new Flexsteel pilot and navigator seats ready to install.

Josh (R) confers with Tyler (L) as he is working on getting the new Flexsteel pilot and navigator seats ready to install.

Since all of the seat prep work was being done on a work surface in the building I took advantage of the access I had to the cockpit area.  I borrowed a scraper and scrapped off small fragments of carpet.  I borrowed a spray bottle of Spic-n-Span and cleaned the swivel pedestals.  I discovered a small piece of paper blocking the lower left HVAC nozzle and removed it.  I also discovered that the fresh air damper was not buried deep in the front end of the coach like I thought it was.  The lever by the driver’s left knee, which has been so difficult to operate, actuated a short cable that controls a damper just to the left of the steering column below the dash.  I was able to use two cable ties to secure some wire bundles out of the way of the damper allowing it to open wider and to open/close more easily.  I finished by borrowing a small shop vac and vacuuming up all of the loose material I had created.

The old 6-way power bases being attached to the new Flexsteel pilot and navigator captains seats. The new seats came with new controls that Tyler had to mount and wire.  Both seats also included lumbar support air bladders with their own air pump as part of the seat.

The old 6-way power bases being attached to the new Flexsteel pilot and navigator captains seats. The new seats came with new controls that Tyler had to mount and wire. Both seats also included lumbar support air bladders with their own air pump as part of the seat.

I borrowed a piece of 3/4″ plywood about four feet long and put it across the two pedestals of the desk to make a temporary work surface.  I got the folding chair out from under the bed, along with my computer and iPad, and got the “desk” set up to use my computer.  I tried to get photos with my camera of the different aspects of the project throughout the day.  I also took seven pictures with my smartphone and sent them to Linda’s smartphone so she could see the progress.  Josh’s wife stopped by to check on his schedule and I gave her a tour of the remodeling project.

A view of the bottom of the two new Flexsteel “class C” captain’s chairs for the passenger side of the of the living room with one of the slide/swivel bases and its seatbelt attachment bar.

A view of the bottom of the two new Flexsteel “class C” captain’s chairs for the passenger side of the of the living room with one of the slide/swivel bases and its seatbelt attachment bar.

I got our Verizon Mi-Fi online, connected my iPad to the Wi-Fi Ranger, connected the WFR to the Mi-Fi, and then started my computer and connected it to the WFR.  I checked my e-mail and there was one from RVillage regarding a new group feature, group home page feeds, and asking that group owners post to their group home page feeds and create an announcement for the group that would notify everyone in the group of the new feature.

As long as I was in RVillage I created a new private, non-searchable group called RVIG (for RVillage Investors Group) and invited Curtis, the founder/CEO of RVillage, to join.  He accepted and I private messaged him, which prompted a phone call that resulted in me transferring ownership of the group to him.  He wanted to change “Investors” to “stakeholders,” which I agreed was a better term.  It also turns out that an a priori “friend” connection is needed to invite someone to join a group and Curtis was the only person who would have such a connection with all of the RVillage stakeholders.  I always thought that Curtis should create and manage this group but he has so much on his plate that sometimes it’s easier if someone else initiates something and then hands it off to him.  I was glad to be the catalyst in this case.

It was another long day but I spent a relatively small percentage of it on my hands and knees, or on my back looking under the dashboard, which I have not been physically able to do in until today because of the very confined space in front of the driver’s seat.  I brought one of our folding Zip Dee chairs inside and set it up on the passenger side of the living room so I had someplace comfortable to sit and use my iPad.  I spent several hours finishing yesterday’s post and writing today’s post.  All four of the seats are supposed to be installed tomorrow morning and I should be on my way to Elkhart Campground by noon.  Linda plans to leave between 11AM drive down in the Element with the cats.  She should arrive about 3-1/2 hours after she departs from the house by which time I should have the bus parked and hooked up.

 

2015/07/01 (W) Coach Supply Direct

We were up at 7 AM and left at 7:45 to drive to Coach Supply Direct in Edwardsburg, Michigan.  On the out of town we stopped at Teeko’s Coffee and Tea for coffee and bagels to go.  The coffee was single origin Kenya and was very good.  We drink half-caff at home so I will check with Jeff to see if this also comes in a decaffeinated bean.

We took I-96 west towards Lansing and then took the Lansing Road cutoff to I-69 south.  We exited at M-60 and headed west towards Three Rivers.  Our plan was to drop down M-40 to US-12 for the final run into Edwardsburg but M-60 was closed in Minden and the detour took us south on M-66 towards Sturgis.  We were about half way to Sturgis when the detour turned west back towards Three Rivers so we continued on to Sturgis where we picked up US-12 and continued our westward journey.  We stopped at the McDonald’s in White Pigeon for a second cup of coffee and then finished our trip to Edwardsburg.

Coach Supply Direct is located on Elkhart Road just south of US-12.  It was easy to find and Josh greeted us as we pulled in.  We looked at his Lambright fabric samples again and were just not finding exactly what we wanted so Josh suggested we check out the selection at Pro-Forma (?) on the southeast side of Elkhart.  They are a major supplier of surplus yard goods in the area and he often gets fabric from them for projects.  He offered to go over with us but we did not want to pull him away from his work more than we already had.  He called to let them know we were coming without him.

We took US-12 back east to M-217 and dropped into Indiana where the road becomes County 17.  Just before US-20 we turned west and about 1.5 miles later we turned south onto Hall Road and pulled into Pro-Forma’s parking lot.  Bob (the owner) was out but we found Mike back in the warehouse.  He took us to the room with the sample books and we looked at a sample of every fabric they had but did find anything even close to what we were looking for.  Bob returned from his errand run and we commented that apparently plain off-white upholstery cloth was out of style.  Quite to the contrary, he said it is very much in use and as a result there is very little, if any, surplus coming out of the Elkhart-based RV manufacturers.

I took a different route back to Edwardsburg, driving through Elkhart on some streets I had not driven before.  After talking with Josh some more we had him do a final estimate (quote), sans fabric selections, as follows:

  • Two (2) Flexsteel 529 Class C captain’s chairs with skirts, adjustable arm rests, 8.5″ swivel pedestal with 20″ seatbelt bar, tan seatbelt, and slide tracks.
  • One Flexsteel 591 Class A driver’s captain’s chair with skirt, adjustable arm rests, and power lumbar option.
  • One Flexsteel 591 Class A co-pilot captain’s chair with footrest, skirt, adjustable arm rests, and power lumbar option.
  • 15 yards of additional fabric TBD.
  • Seven (7) MCD Duo Shades with dark out fabric TBD.
  • An estimate of a 2 to 6 hours labor to install everything.

Josh converted the estimate (quote) into an invoice and Linda wrote him a check for the requested 50% deposit.  He then let us select Lambright fabric samples to take with us.  We removed six from the binder rings and also took one of his sets of MCD dark out material samples.  I had planned to stop and visit with Michele Henry at Phoenix Paint but had not told her that we were coming so she was not expecting us.  By the time we left for home it was 3 PM so we waved as we drove past her shop.

Linda had packed food for the trip so she ate her vegan yogurt and got out the grapes for both of us to munch on.  Instead of retracing our route from the morning I stayed on US-12 all the way to Coldwater.  By the time we reached I-69 I was hungry so I pulled into the Walmart.  I ate my yogurt in the car and then we went in to buy Snyder’s sourdough pretzel nibblers, Blue Diamond Wasabi Soy almonds, and some mini-strudels (apple and cherry) that did not contain any animal products (according to the label).  We got on I-69 going north and I exited at M-60 for fuel.

We got home around 6:45 PM.  UPS had delivered the order I placed yesterday with Amateur Electronics Supply so I brought that in from the porch and set it aside for tomorrow.  I opened one of the boxes of Armstrong floor tiles, removed a tile, took it to the bus, and set it on the floor in the kitchen.  We took the Lambright fabric and MCD dark shade samples to the bus and had an initial look at all of them together with the walnut woodwork, floor tile, and existing wallpaper (which is going to get replaced with something).  We left them to look at again tomorrow in better/different light and went in to have dinner.

Linda reheated the potato-kale curry leftovers and served some fresh watermelon.  I checked e-mail and responded to some that related to the SLAARC website.  We relaxed by watching two episodes of “First Peoples” on PBS and then went to sleep.  It was a long, tiring day with somewhere between 350 and 400 miles of driving and 7 to 8 hours of sitting in the car.  We were glad to have the chairs and shades ordered, and to have decided (for now) to go with the custom made sofa cushions, but we were frustrated by still having the fabric and shade materials undecided.  We told Josh we would have a decision by Friday so tomorrow will be final decision day.

 

2015/06/06 (S) GLAMARAMA 2015 (Day 4)

Today was the last day of the 2015 GLAMARAMA rally.  It started at 7 AM with a pancake breakfast that ran until 9 AM.  For the third year the rally organizers hired Chris’s Cakes to provide the pancakes.  They had three long propane fueled griddles with sliding depositors.  The operator stopped the depositors and used a lever to release the batter for six pancakes at a time and then moved it to the next position and did the same thing until the griddle was full.  All of the pancakes had to be flipped by hand but the operators (cooks) were fast and generally accurate.  They would occasionally flip three of them into the air at once and someone would try to catch them on their plate.

Linda and both had coffee.  She had to work registration from 8 – 10 AM and left to go do that.  I was hungry so I had three pancakes even though they probably contained eggs and/or milk products.  I should have saved the calories; neither the pancakes nor the syrup had any flavor.  Zero, zip, nada, nothing; no taste.  I cannot remember the last time I had food that was that bland.  But Scott, Mark, and I settled into an in-depth bus conversation that lasted until after 9 AM and the coffee was OK.

Linda and I met up back at the coach a little after 10 AM.  I got a call from Gaye a Young letting me know we had a meeting with FMCA Executive Director Jerry Yeatts at 2:30 PM.  Linda and I went back to the Coach Supply Direct booth and talked to Josh some more about fabrics.  He confirmed that the Flexsteel 529 captain’s chair had a skirt around the base and that we could do a 2-tone fabric on the Flexsteel 591 captain’s chairs.  We got the set of Lambright fabric samples from him along with the MCD shade material samples, and took them back to our coach to study in situ.

Although we liked the Bonkers Havana fabric we had previously selected, we ultimately selected two different ones.  The Lone Wolf Brass was similar to the Bonkers Havana but lighter and much less green.  Until we saw them together we did not realize the Bonkers Havana was green at all.  The Legacy Borpeaux was a deep maroon, a color that appears in the Lone Wolf Brass and Bonkers Havana weaves.  We will use the Lone Wolf Brass as the main fabric for the 591 chairs with the Borpeaux as the inset for the lower back and center aft seat panels.  The 529 chairs will be all Borpeaux as the design of the chair does not lend itself to a 2-tone approach and we wanted some variety in the fabrics as long as they coordinated well.

The selection of materials for the MCD night shade was limited to six choices with one of them being black and another one white.  Of the other four there was one we liked (B33).  It was a bone (bisque, biscuit, etc.) color with a subtle but nice pattern.  We wanted this opaque material to be light, but not “white,” so it would reflect artificial interior light when it was pulled down.  The day shade is only available as a black fine-mesh screen.  It is designed to block sunlight during the day but allow you to see out without anyone outside being able to see in.

With our selections made we went back to see Josh and return his sample materials.  We keep feeling like we are close to placing an order but Josh needs to work up his pricing and get us the line drawings of the chairs.  For our part we need to determine the dimensions of the cushions for the sofa and talk to A–1 Upholstery and get their estimate of how many yards of material we need so Josh can order all of the fabric at one time.

We went for our first walk around the Fairgrounds for this rally, although Linda has been walking every evening with Vicki Lintner.  We were back at Building A at 12:30 PM.  Linda had signed up for the Ladies Tea, which started at 1 PM so she headed over to the Home and Arts Building and I went back to our coach.

Frank Griswold drove down and bought a day pass.  He and Sandy had planned to come to the rally in their Prevost H3-45 Vantare conversion but were unable to attend due to family issues.  Jim and Lydia Marin decided to leave and go visit their children and Tim Olsen decided to depart right behind them and get home before the rain got his newly acquired, and freshly washed, Royale Coach Prevost XL dirty.  When you have inside storage for your bus you have the option of being concerned about such things.

I was eating a sandwich for lunch, had Jasper on my lap, and was working on this blog post when Pat Lintner knocked on the door around 2 PM.  He had purchased 18″ LED replacement lights for one of the ceiling fixtures in their Prevost bus conversion and wanted help wiring it.  I took my voltmeter over to his coach to check the wiring.  All we needed to do was identify the +12VDC and DC ground wires and while it seemed obvious how the fixture should be wired I was getting some odd readings on my meter.  I did not want to rush and clip any wires until I was confident that I understood how the fixture was wired, and I had a meeting at 2:30 PM, so I told Pat I would be back before diner to finish the job.

I met with Gaye Young (FMCA national education committee chair) and Jerry Yeatts (FMCA executive director) for about 30 minutes to discuss the current status of the national education committee and its work.  I then participated in a roundtable discussion with FMCA national secretary Vicki Ferrari and six other chapter secretaries.  It was a very informative session that lasted for 90 minutes.

I had a chance to think about the fixture wiring while walking to and from my meetings, so after the chapter secretaries roundtable ended I went back to Pat’s coach, identified the +12VDC and DC ground wires, verified the voltage, clipped the supply wires, and got the LED bulbs installed in the ceiling fixture.  I was done in time to walk back to my coach, which was not far from Pat’s, drop off my volt meter and iPad, and walk over to Building A for the Volunteer Dinner where Linda was waiting for me at the front door.

We went in and were greeted by Charlie Adcock, FMCA National President, who addressed Linda as Mrs. Bruce, and then by Jane Roush, who addressed Linda as Fay, all of which she found slightly amusing.  I suggested that she had an identity crisis but she assured me she liked it that way.  Dinner was green beans in butter with bacon, mashed potatoes (milk and butter), beef tips in gravy, and dinner rolls.  There was no salad so we had dinner rolls with margarine for dinner.  Mostly we go to these events to sociable and visible but it would be nice if a bit more consideration was given to having food available for people who have gluten issues or do not eat meat, eggs, or dairy for whatever reason.  Green beans, properly prepared, are actually very tasty without butter and bacon.

We returned to our coach for a while and finished the leftover seitan stroganoff so we at least had something other than bread for dinner.  We walked back to Building A, which we are parked behind one end of, for the evening entertainment.  Sarah Ghetto performed at the first GLAMARAMA in September 2013 and was popular with the crowd so they invited her back.  She was born blind and with a cleft pallet.  The pallet was corrected surgically and she is an attractive and talented 31 year old woman with a college degree in music education and a voice that does justice to the Ann Murray covers and other songs she performs.  She owns her own motorhome and travels with her parents from her home base in Norman, Oklahoma about five months of the year.  Her dad sets up the lights and sound, MC’s the show, and plays guitar and/or sings on a few numbers, but dad makes it clear that Sarah is the star and keeps the spotlight on her.

FMCA is an International organization with members from Canada and Mexico in addition to the U.S.A. and yet they insist on hiring performers who pay tribute to the branches of the U.S. Armed Forces and sing God Bless America and other nationalist songs.  The Great Lakes Area (GLAMA) in particular includes all of Ontario and our Great Lakes Converted Coaches chapter includes members from the entire area (IN, MI, OH, and Ontario).  Our Canadian friends seem to take all of the religious-patriot nonsense in stride, but we find it inconsiderate at best and offensive at worst.  Still, we enjoyed Sarah’s concert, most of which was not this kind of stuff.  The Marlin’s also did some of this kind of music but most of their show was just great renditions of oldies.

We all walked the short distance back to our coaches after the concert and stood around in conversational groupings.  To our surprise Mark Lovegreen had pulled out.  He was headed to a relative’s farm outside Topeka, Kansas and wanted to get started with the trip.  Linda and Vicki went for a walk, as they have every evening, and returned as the daylight was fading.  They took down the American and Canadian Flags for the last time and folded them properly.

As darkness fell so did the temperature and once again it was just Scott and I having a conversation.  This time it was mostly about holding tanks.  By 10 PM we were getting a bit chilled and finally returned to our respective coaches for the night.  I had some fresh fruit for desert and then went to bed and wrote for a little while before turning off the lights.  At rallies our days usually start early, are filled with things to do, and run well into the evening.  By the end of four or five days of that everyone is tired, but it’s a good kind of tired.

 

2015/06/05 (F) GLAMARAMA 2015 (Day 3)

Today was day 3 of the FMCA GLAMARAMA 2015 rally.  We were up at 7 AM after a poor night’s sleep in which the trains seemed to be almost continuous and the engineers seemed to leave their horns on for prolonged periods of time rather than just tooting them.  We were at breakfast before 7:30 AM and had coffee while conversing at length with our friends from GLCC.  Unlike the full breakfast that was included as part of the rally yesterday, today’s breakfast was simply coffee and donuts.  The day’s rally activities got started at 9 AM so everyone went their own separate way at that time.

Linda and I went back to our coach for a while.  We got word from our daughter that our step grand-daughter, Katie, woke up very ill this morning with a temperature of 103 degree F and unable to keep food down.  When Linda headed to the 9:45 AM presentation on the FMCAssist program I stopped in one of the vendor buildings to pick up a receipt from Daryl Lawrence and chat with Josh Leach from Coach Supply Direct about our interior remodeling project.  I then returned our GLCC sign to the office and went back to our coach.

The luncheon was at 11:15 AM, which seemed a bit early, but we walked over with our Canadian friends from our GLCC chapter and got in line.  As usual we could not eat most of the food (by our choice) but we were able to make tomato and onion sandwiches using hamburger buns.  Our daughter contacted Linda during lunch to let us know that Katie’s mom was taking her to the emergency room and we did not need to travel home in the car as Katie would probably not be attending her high school graduation this evening or the family dinner planned for afterwards.  Although that greatly simplified our day we were disappointed for Katie and concerned that she get better very soon.

After lunch we went back to talk to Josh some more.  Darin Hathaway was still out on Aqua-Hot service calls but things were so slow in the vendor area that Josh was willing to step away from his booth for a little while and bring his Corian samples box to our coach.  It turned out that the Sandstone color/pattern was a perfect match to our existing kitchen counter.  We do not always have that kind of good fortune when working on our 24 year old bus conversion.

We talked about chairs and Josh suggested that a Flexsteel Class C captain’s chair (model 529) might be a better choice for our dining/work table grouping than the barrel chairs we thought we wanted.  The 529 is only 24 inches wide (to the outside of the arms) and can be mounted on a bolt down swivel/slide base with a seatbelt bar.  It has a higher back than the barrel chairs but appears to be better proportioned for our space.  The higher back would also be more supportive and the back does recline, so it would be adjustable the extent we have room.

We also talked about the Flexsteel 591 captain’s chair, with and without a footrest, for the passenger and driver seats respectively.  Josh looked at the motorized bases for both chairs and thought they could be reused.  That would be nice if true as it would save us cost and potentially simplify the installation.  We still like the Lambright Havana Bonkers cloth fabric but are wondering if it might be too dark to use on all of the furniture.  He gave us the name and phone number of A-1 Upholstery in Elkhart and said that they could make our custom sofa cushions and were the best upholsterers he has worked with.  We will not have time to call them until Monday.

Last, but not least, Josh took measurements of all of our windows (except the windshields and cockpit windows) for MCD duo-shades.  While potentially not as attractive as the Specialty Window Coverings (SWC) pleated day-night shades we currently have they would probably work better mechanically and be more effective in blocking light while affording us a view.  We will almost certainly replace the shades in the bedroom as one of them is already broken.  Whether we do the others will depend, at least partially, on cost but the quality of the design and manufacturing is very low and many of the metal pieces are actually bowed and have been since the day they were installed.  In retrospect we should never have accepted them.

We spent the afternoon in/near our coach reading, writing, and paying attention to our cats.  The Chapter Officers and Vendor’s Reception started at 4:15 PM.  We walked over with Bill and Karen Gerrie who are officers in the Ontario Overlanders chapter.  We had a sampling of items from the fresh fruit and relish trays.  Linda had the Franzia Moscato and I had the Franzia Refreshingly Red wine.  While waiting in line we finally made the acquaintance of Gaye Young, the chairperson of the national education committee, and her husband Jerry.  Gaye is a candidate for FMCA national secretary.  The election will be held at the national convention in Madison, Wisconsin at the end of July.

We went back to our motorcoach for a while and then returned to Building A to hear The Marlins.  A group of four brothers, The Marlins gave a high energy 90 minute performance of an eclectic mix of popular music from the last 75 years.  Back at our coach several of us stood outside talking until it got cool and dark.  Vicki and Linda took down the American and Canadian flags and folded them.  Linda then went in for the evening while I remained outside talking to Mark Lovegreen, who owns the highly modified MCI MC-8 parked next to us with the Laughing Raven Touring Co. markings.  Mark is from Alaska and we continued our conversation for quite a while talking about buses and travel.  It finally got chilly enough that we both retired to our respective coaches, although Mark was probably just hitting his comfort zone.  I worked for a while on this post and then went to bed.

 

2015/06/01 (M) Bradd and Hall et al

The temperature dropped into the upper 40’s last night.  Although the temperature in the bus only dropped to about 64 degrees F I was cold and did not sleep soundly.  The electric heater pad is still on the mattress but was not plugged in so I could not use it.  Linda developed a bad sore throat during the night (there are no good ones) and also did not sleep well.  We got up around 7 AM and I made coffee while she got dressed and drove to the nearby Martin’s supermarket for Ibuprofen and Chloraseptic throat lozenges.  Sore throats are no fun.  We both hope this passes without requiring medical intervention.

We are in the newest section of Elkhart Campground which consists of narrow pull-through 50 Amp full hookup sites that are long enough to leave a towed car connected to a 45 foot motorhome.  The section is not full but the motorhome on our passenger side had their GLAMARAMA 2015 parking and volunteer placards in the window this morning.  We finally opened our registration packet and found that we also have a volunteer placard since Linda is volunteering at the registration table.  We also discovered that we could have arrived at the Fairgrounds this morning and stayed for no charge.  Oh well, Elkhart Campground is more convenient to Bradd and Hall and other Elkhart area vendors and if we checked into the rally we would immediately be working and socializing instead of shopping.  One must be clear about their priorities.

Bradd and Hall is open from 9 AM to 5 PM Monday through Friday.  We got there around 9:45 AM and had just gone inside when I got a call from Curtis Coleman.  We was headed east on I-80 from Iowa with his sights set on Cleveland and Columbus Ohio and did not realize we were in Elkhart.  He brought me up-to-date on some things having to do with RVillage and we discussed him coming to our house to hang out once he had taken care of some business later this week and we got back home from the rally.

At Bradd and Hall we were assisted by Stephanie.  Bradd and Hall had a good selection of Flexsteel Captain’s chairs and Lambright Comfort Chairs but did not have any Flexsteel barrel chairs.  That was more than disappointing as we thought the Flexsteel bolt down barrel chair might be just what we need to provide seating, with seat belts, on the passenger side of the coach that can swivel to face anywhere from forward to aft.  They had two Flexsteel Captain’s chairs that we found comfortable enough and were not too large.  Either one might do nicely to replace the front passenger seat, and possibly to replace the driver’s seat, although I am holding out for an ISRI air-suspension driver’s seat.  We took cell phone photos of each of us sitting in various seats, photographed product tags, and got several fabric samples but were no closer to a decision about seating when we left than we were when we arrived.

On the drive back to the campground we stopped at Factory RV Surplus to look for some electrical components but ended up looking at furniture.  They had a barrel chair that we liked but no identifying information on it.  We did, however, get some free popcorn.  We were headed up SR-19 and decided to go on up into Michigan and pay Michelle Henry a visit at Phoenix Paint.  There did not appear to be anyone around so we left and went back to our coach and had a bite of lunch.  We had planned to also visit Lambright Comfort Chairs in Shipshewana, but we had been there before and figured they would not have anything different from what Bradd and Hall had on display.  With both of us being tired and Linda still not feeling well we decided to stick around the bus and continue to do online research.

Sometime during the afternoon I got a call from Jim Marin wanting to know where we were parked.  From our windshield I could see their motorcoach parked up by the office waiting to come into the campground.  The space to our passenger side was vacant so they registered for that one and pulled on around and in.  Jim and Lydia have a 1997 MCI 102DLS-3 Vantare conversion that they bought last September.  It’s a nice coach and they got a good deal on the purchase.  They got plugged in and set up while we connected our car for towing and then we stood around visiting in the cool temperatures and warm sun.

We were showing them what we have done to the inside of our coach and explaining what we plan to do when there was a knock on the door.  It was Curtis Coleman.  He had decided that Elkhart was far enough for one day and knew we were here as a result of our conversation this morning so he pulled in for the night and was parked one spot up from Jim and Lydia.  We made introductions, finished looking at our coach and then toured Jim and Lydia’s bus.  I brought my tape measure and tried to quantify the size of their furniture which appeared to fit very nicely in the available space.  All of us then went to Curtis’s coach, which is also a 1997 Vantare conversion of a Prevost XL, and got a sense for his seating.  Both coaches have ISRI driver’s seats and both Jim and Curtis really like them.

We had eaten dinner earlier so Marin’s returned to their coach for their evening meal and we left Curtis to tend to Augie Doggie and take care of RVillage business.  Curtis came over later to visit and we sat in our coach in three lawn chairs and had a great chat.  He returned to his coach at 10:45 PM and we went to bed a short time later.  It was forecast to drop into the mid 40’s overnight so I closed the roof vents and turned on the electric heater pad on my side of the bed.