Tag Archives: Error Code 34 (Kohler genset)

2015/10/09 (F) All Charged Up

We finished the current batch of granola for breakfast and had just finished our meal when Chris, from Bratcher Electric, showed up at 8:45 AM to service the whole house generator.  He let me watch and explained the various steps in the process.  The trickiest part appeared to be replacing the spark plug on the back side of the engine.  Everything else was fairly accessible.  There is a 1/4 turn valve to drain the oil and a rubber tube to get it out to a collection vessel.

Chris had what looked like a small gas can but it was painted blue.  It had a clear plastic tube attached to what would normally be the air vent.  The tube was sized to just fit inside the oil drain hose.  A vacuum pump was threaded on to opening where the pour spout would normally go.  A few pumps of the handle and the device sucked the oil right out of the engine and contained it so he could transport it easily and cleanly.  It was a very clever device, and obviously very handy for someone who does several generator maintenance procedures every day.

He gapped the spark plugs at 0.028″, checked the air filter (it was fine), replaced the oil filter, noting the date on the filter with a permanent marker, and put ~2-1/3 quarts of 5W-30 synthetic oil back in the engine.  He cautioned me to only use the specified filter and pure synthetic oil.  The engine runs hot under load and regular oil can lead to problems.  He checked all of the settings and changed the weekly self-test to run at full speed for the entire time.  He prefers that setting as it gets the engine up to normal operating temperature and helps burn off any moisture in the oil.  He started the unit manually, let it run for a while, and then shut it down and put in back in AUTO mode.

Linda prepared the dry ingredients for her vegan chocolate cupcakes and then put together a grocery list.  She left to go to Meijer’s while Chris was still working.  He finished up around 10:15.  I worked on the bus, using split plastic wire loom to protect the wires that power the fans on the heat exchangers.  I then worked on reconnecting the wires from the front bay electric heater to the supply wires.

A close up view of the fill/bleeder valve assembly for the heat exchangers in the desk bases.

A close up view of the fill/bleeder valve assembly for the heat exchangers in the desk bases.

The supply wires run inside the HVAC duct.  They originally came out of the duct and went through a hole in the floor into the OTR air-conditioning bay and then through the partition wall into the front bay.  I had to cut the cable and pull it through the floor from underneath so I could install the new floor tile.  I could clearly see where the OTR HVAC supply duct came into the distribution duct but when I tried drilling from below I seemed to hit metal.   The bottom of the duct was clearly plywood so I drilled from above with a 1/2″ spade bit.  I got through most of the plywood but again seem to hit metal.  I knew there wasn’t anything in that location, like wires, pipes, or air lines, so I switched to a 1/2″ twist drill and finished the hole.

I dropped a screwdriver through the hole so I could locate it from below.  I then pushed the electrical cable from the heater up through the hole and secured it to a fastener on the forward wall with a cable tie.  Linda got back at this point so I helped get the groceries into the house.  She then mixed a new batch if granola and put it in the oven to bake.  I gathered up my electrical tools, uncapped the feed wires, checked them with a volt meter to make sure they were not energized, connected the feed wires to the load wires, and tucked them back inside the duct.

We had a choice as to what to work on next—fill the heat exchangers and hoses with antifreeze or hang the wallpaper in the hallway—so we had lunch.  Summer has passed, but tofu hotdogs with mustard, onion, and relish, along with some red grapes, was still a tasty lunch.

When we got back to work in the coach we decided to hang the wallpaper.  The pieces were already cut and laid out on the bed.  Hanging them not only got them off the bed, it would allow us to get the wood trim off the bed as well and back on the lower wall.  But not today.  The wallpaper adhesive needs to cure for 24 hours before we work around it and does not achieve its full cure for 5 to 7 days.  We have one piece of wallpaper to hang behind the forward end of the sofa but the wall prep is not finished in that area.  Once that piece is up, and we have the Corian top for the desk, we can complete the installation of the desk and sofa.

Shawna was bringing Madeline at 4:30 PM to spend the night with us.  It was already 2:30 and I needed to get cleaned up and put on non-work clothes before they arrived so we called it a day.  I had once again accumulated quite a few tools in the bus.  I gathered up all of the ones I was done with, returned them to the garage, and locked up the coach.  The UPS truck showed up with my package from B&H Photo which I set aside temporarily while I took a shower and got dressed.

The box looked like it had been treated well in shipment.  I opened the box, carefully removed all of the contents, and compared them to the order/packing list.  Everything was there and appeared to be in pristine condition.  I unwrapped the battery charger and Lithium ion battery, put the battery in the charger, and plugged it in.  The new charger is essentially the same as the one that came with my Sony alpha 100 years ago so I got the old one from the basement.  I bought five additional batteries so I opened one of them and plugged it in to the old charger.  I then found the Instruction Manual and curled up with it on the living room sofa while Juniper (the cat) curled up on me.

The directions with the charger and the batteries indicated that it can take up to 175 minutes to fully recharge a battery and that full charge is not obtained until an hour after the charging light goes out.  So, basically, I need to leave the batteries in the charger for three hours to ensure they are fully charged.  The camera takes one battery, and the vertical grip accessory takes two batteries, so my normal operating configuration will be to have three batteries in the use.  That’s why I have a total of six batteries for this new camera.  I will probably buy another charger so I can charge three batteries simultaneously.

I called Chuck to let him know I got my car back late yesterday but would not be able to move the windshields box until sometime next week.  It turned out that he and Barbara were also busy all weekend.  His daughter, son-in-law, and grandson were in town with more family arriving from Trinidad and Tobago this evening.  Tomorrow is his grandson’s first birthday and Sunday he is being baptized at the church in Ann Arbor where Chuck’s daughter was married.

Shawna showed up just after 4:30 PM.  Madeline had fallen asleep in the car and was slow to wake up, clinging to her mom for quite a while.  Linda brought in the various bags of clothes and toys along with the inflatable bed and got everything situated in the middle bedroom.  When Linda mentioned making cupcakes Madeline finally woke up and became cheerful.  Once her focus was on baking with Grandma Linda Shawna was able to slip away without any drama on Ms. M’s part.

Today was Brendan and Shawna’s friend Jorge’s birthday and the three of them were headed to a new restaurant in Detroit to celebrate.  The restaurant does not take reservations and is apparently very popular at the moment so Shawna was not sure if they would actually get to eat there.

With Linda’s help Madeline mixed the ingredients for the cupcakes and managed to pour most of the batter into the baking tray.  Linda then prepared dinner while I played with Madeline.  We did the ABCs on her placemat, and then colored with crayons.  Dinner was mock chicken tenders, edamame, and steamed carrot rounds with fresh orange segments and sliced strawberries, so it was mostly fresh, whole plant-based foods.

As soon as the cupcakes were cool enough to be frosted Madeline coated each one with the special Halloween orange frosting and the back and orange Halloween sprinkles.  I was summoned to inspect the work and then it was time to eat.  Madeline selected a cupcake for herself and then one for me and one for Linda.  We ate them at the table and they were very good.

After cupcakes we played soccer with two different balls, kicking and throwing them all around the house.  By 8 PM we needed to start winding things down.  Shawna had left her iPad and Madeline selected a Curious George video about Christmas.  Linda and Madeline climbed up in our bed where they could stretch out their legs and watched the first 60% of the cartoon.  I opened two more camera batteries and put them in the chargers and then joined the girls.  We will watch the rest of the cartoon tomorrow morning.

I helped Madeline brush her teeth and Linda got her into her pajamas.  Linda read her several stories and finally got her in bed around 9:15 PM.  During dinner Madeline inquired about having pancakes for breakfast.  (I had made the same inquiry over lunch.)  Linda did not have all of the ingredients she needed so after Madeline went to bed I went to Meijer’s in Howell and bought avocado oil and all-purpose flour.  Linda is trying to use up ingredients rather than stock up on them so I bought a two pound bag of King Arthur organic unbleached enriched all-purpose flour even though I could have bought a 10 pound bag of the Meijer’s brand (bleached and not organic) for only 50 cents more.

Just before going to bed I opened two more batteries and put them in the chargers.  We went to bed at 11 PM but did not turn on the TV to ensure that we did not disturb Madeline’s sleep.  I was basically done with the draft of this post and read some more of the Instruction Manual for my new Sony alpha 99 (SLT-A99V) camera and vertical battery grip (VG-C99AM).  I am really looking forward to using this new equipment but it takes a couple of days to charge batteries, install software, and read manuals enough to be able to configure it for first use.  This class of camera has a lot of adjustable parameters with default settings that may or may not be what any particular user wants.

 

2015/10/01 (R) New Month, Same Project

For various reasons we have not worked on the bus the last two days.  For one, Linda is still recovering from a cold and/or seasonal allergies that may have been triggered by some weeding she did over the weekend.  August and September are the time of year for ragweed in Michigan.  For another, I was tied up most of Tuesday with the bus windshield replacement and yesterday we both had our annual physical exams, mine in the morning and Linda’s in the afternoon.  Throw in an unexpected problem with the driver door lock on my car and a lawn tractor that wouldn’t start and that took care of most of the day.  Since I wasn’t working on the bus I used some of my time to edit drafts of blog posts and started selecting and processing a few photos to go with them.

I got a call from Philip Jarrell around 8 PM last night letting me know that a last minute project came up that required his attention today.  If all goes well he plans to start on our French drain and driveway extension project tomorrow.  Our project is a relatively small job for Phil and I accept that he has to fit it in around larger projects for long-term customers who give him a lot of repeat business.  Still, I think he likes working with us and does his best to fit us in.

I had hoped to get back to work on the bus today, specifically working on priming the walls and hanging the new wallpaper, but Linda had another annual medical appointment this afternoon.  Neither of us likes to get into our work clothes and get involved in physical tasks for just a small portion of the day so after breakfast, and a leisurely morning in the living room enjoying coffee to the glow and warmth of our fireplace, she settled in to work at her desk for a while before going on a walk.

Our whole house generator threw a code 34 on Tuesday afternoon indicating that it required maintenance but would still operate if needed.  I called Bratcher Electric to see what was needed and spoke with Karen.  I think she and Mike own the business, but it’s possible she is Mike’s daughter.  Whichever, I’m certain that she is family.  Our generator was last serviced one year ago on the same date (29th) and the 34 was the total number of hours it has run since being installed in May 2013.  I set up the service appointment for Friday October 9th.

While I had Karen on the phone I asked about the project Mike had come out to look at a year ago.  I need his electricians to run a 4-wire, 100 Amp service entrance cable (SEC) from the transfer switch in the southwest corner of the garage, through the garage attic, and into the secondary distribution panel in the HVAC closet in the northeast corner of the garage, making it a main panel instead of subpanel.  Karen said she would leave a note for Mike to follow up with me.

It was going on noon when I finally got back to work on the bus.  It is a gorgeous fall day, chilly and breezy but with abundant sunshine, and I just could not let it slip away without getting something done on our interior remodeling project.  I was at least 60% done with rebuilding the landing where the stepwell slide cover used to be and that seemed like the logical thing to get finished.  It was 52 degrees F in the bus so I turned on the front electric toe-kick heater and set up the small Broan portable electric heater in the kitchen blowing forward towards the cockpit.  I also noticed that the refrigerator thermometer indicated 43.5 degrees F.  We do not have any food in the fridge but we do have freezer packs and containers of water for mass.  43.5 is warmer than I want so I checked the freezer reading and it was 28 degrees F.  Yikes!  That was way too warm.

Frame and center support for the new landing platform. Air lines crimped and secured.

Frame and center support for the new landing platform. Air lines crimped and secured.

The 31″ X 27.5″ piece of 3/4″ thick plywood for the landing platform flexed slightly when I stepped in the middle.  I’m not sure anyone would notice it when stepping on it but we do not want the tile that will be on there to crack from the deflection.  My solution was to cut an appropriate length of the 2.5″ wide 3/4″ thick poplar and install it on edge running long ways to support the middle of the plywood.  I had to use an angle bracket at the back edge (by the driver’s seat) and place shins under it at several places to get it to fit just right.

About this time Linda came out to let me know lunch was ready.  We each had a half sandwich of hummus and raw onion on rye bread and some black grapes.  She left for her doctor’s appointment and I made a big cup of Constant Comment decaffeinated tea.  I called Chuck to see if he knew where his powered metal shears (nibbler) were and if I could borrow it.  The answers were ‘yes’ and ‘yes.’  I decided to take his suggestion of cutting two new access openings in the passenger side HVAC duct to allow the two existing heater hoses to come out and go directly to the fan-coil heat exchangers with minimal bending.  It will simplify the installation, eliminate soldered copper parts and connections that would restrict flow and be a potential leakage point.  Since my car is in the shop for the next several days I will have meet up with him when Linda’s car is available.

Back in the bus I checked the refrigerator and the fresh food compartment was at 39 degrees F and the freezer was At 6 degrees F.  Those are the sort of temperatures I expect to see.  I had the freezer set to cycle between about 0 and 10 but occasionally saw it go as high as 17.  I figured it had something to do with an automatic defrost cycle, but anything over 20 is troubling.  Linda had suggested earlier that perhaps we need to replace the batteries in the remote sensors and the base unit.  She may well be right and it won’t hurt to do that anyway.

When I got back to work on the landing I folded over the ends of the two air lines and put cable ties on them to close them off.  The air supply for the solenoid valve that controls these two lines has a shut off valve which I intend to keep closed, but if it gets opened accidentally it could drain the auxiliary air tank through one or the other line if they were not crimped closed.  I may eventually disconnect the supply line at the valve and cap it, but for now this will at least prevent an open line leak.

New landing platform structure with sound/thermal insulation.

New landing platform structure with sound/thermal insulation.

After screwing down and cutting off the shims I plugged the hole where the air lines come through the floor with steel wool and secured the lines to the floor with cable clamps.  I then cut fiberglass insulation to fit the two spaces in the floor.  I used the same John’s Manville Sound & Thermal insulation that we used in my office and ham shack as I had some left.  I put the plywood floor piece in place, evened it up along the front edge, and screwed it down but ran out of screws before I had it completely secured.  Projects are like that.

I was walking towards the garage when I saw a car coming very slowly from west of our house headed east.  The drive pulled past our third drive and stopped but I could not see what the driver was doing.  The car eventually continued on, followed closely by a second vehicle and I thought the flashed me a somewhat dirty look, but they did not stop and were too far away to be sue.  Still, I thought that was odd.  I did not give any further thought to it until I went out to get the mail and noticed a lot of debris in the road and a large, dead tree in the ditch.  It had been windy all morning and at one point I thought I heard the crack of a falling tree but it sounded farther away than where this one lay.  The driver had obviously stopped to move it and was probably a little bit annoyed that they had to do that because I had not taken care of it.  Hey, I didn’t know!

I moved it a little more and then got a metal toothed rake and pulled all of the small debris out of the road.  There were limbs on the other side of the road that were 1″ to 2″ in diameter so the tree had obviously fallen all the way across the road.  The property on the other side of the road is part of our yard but I would have cleaned up the branches regardless since the tree clearly fell from our yard.

Linda stopped for groceries on the way back from her doctor appointment and did not get home until almost 4 PM.  We got a pruning saw and cutter and she helped me cut up some of the upper part of the tree and get the pieces farther from the road.  We noticed another dead tree in the same area that looked like it would eventually fall over across the road.  I can cut it down safely but will need the chain saw to do so.  I was not in the humor to get it out and try to get it started at that exact moment but noted to myself that I needed to do this sooner rather than later.

We were not going to start any messy bus work at that hour so I changed into nicer clothes to go out to dinner.  Before we left I texted Josh at Coach Supply Direct to clarify an earlier e-mail and let him know that two of the MCD shades were not staying attached to one of their clips.  We left at 5 PM for the La Marsa in Brighton and stopped at the bank on the way.  For dinner we split an order of Moussaka and got two salads as our sides along with the warm pocket bread and garlic spread.  The food was good and we had a tasty, filling meal for under $14 plus tip.  It is our best/favorite restaurant option within reasonable driving distance of our house.

After dinner we stopped at The Home Depot in Brighton but they did not have the screws I wanted.  When we came back out I noticed that the tires on Linda’s car were under-inflated and on closer inspection that the side walls were badly checked.  We drove to Discount Tire in Howell but they were closed.  We stopped at Lowe’s and bought the screws I needed, some furnace filter material, and Lithium batteries (AA and AAA) for our TempMinder base/remote thermometers as we keep the two remotes in the bus freezer and fresh food compartment and the base station on the bus kitchen counter.

Back at the house I worked in my office for a while selecting/processing photos to go with blog posts but I did not feel like putting in a long, sustained effort on the task.  I got a call from Phil at Precision Grading.  His other job did not get finished today and he will have to return to that job site tomorrow.  He hopes to start our French drain and driveway work on Monday but that may not happen.  I am anxious for him to get started but I have no control over that.  I appreciate, however, that he keeps me informed as it allows me to plan my own time.

We watched The Woodwright’s Shop, Rick Steves’ Europe, and Travel in the Americas on DPTV (WTVS) and then went to sleep.