Tag Archives: Chuck Spera (H3-40 Liberty)

2015/09/21 (M) Back to Bus Work

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We were up a little after 8 AM.  I showered while Linda prepared our breakfast fruit–blueberries, raspberries, and peaches–to go with our granola.  I made a pot of coffee, using up the Costa Rican half-caff, and then sat down to eat.  After breakfast we sat in the living room enjoying our coffee to the warmth and glow of the fireplace while Linda downloaded and installed iOS 9 on her iPad.  The download was 740 MB so I waited until the installation was done on her machine to start it on mine.

When we finally got to work our first task was to unload all of the wood from the car and store it in the garage.  My next task was to call Ferman Miller at Countertops Plus in Shipshewana, Indiana to make sure he got my message on Friday with the dimensions for the Corian top table.  I got his voice mail again and left another message.  I then called Josh at Coach Supply Direct to bring him up to date, got his voice mail, and left a message.

Linda planned to get a few things at Whole Foods Market as she needed to drive to Ann Arbor anyway to pick up our wallpaper from Delux Draperies and Wallcoverings.  While she took care of that I started figuring out what parts I needed to reconfigure the heating system.  Before making a run to the store I found all of my plumbing tools and supplies.  I got 20 feet of heater hose and 10 band clamps from O’Reilly’s and various copper fittings from Lowe’s.  I also got a drain hose and a clean bucket to catch/hold antifreeze.

Back home I removed the seat and back cushions from the sofa and stacked them on the chairs.  I removed the temporary plywood top from the desk and stored it in the garage.  I then uninstalled the desk pedestals from the wall and from their bases.  There wasn’t much else I could do without Linda’s help, so her return soon thereafter was timely.  We had a light lunch and then moved the pedestals to the sofa.  That left the bases free for me to work with.  I still did not have all of the parts I needed to install the fan-coil heat exchangers in the bases.  I also needed to remove the heater hoses in order to mount the heat exchangers and replace the hoses with different lengths and angled fittings.

As I was contemplating all of that I got a call from Chuck Spera.  He was in the process of setting up an appointment to have the lower windshields replaced on both of our rigs and wanted to make sure I was still interested and check my availability.  He called back a little while later to let me know we were set for next week Tuesday in the morning.

I then got a call from Joe Cannarozzi.  Joe has done a lot of work on our bus over the last five years, especially the chassis.  He called to confirm that I still wanted him to stop at our place on his way back to Chicago around Halloween and discuss what I needed done.  Yes, I did, and what I needed was routine maintenance; lube, oil, filter(s), brakes, and possibly axle hub seals.

When we first started working with Joe he had an active, full-time mobile bus repair business, specializing in Prevost chassis service.  The last couple of years he has worked a regular gig in upstate New York from April through October.  He still services a few buses, like ours, starting in the north in the late fall and working his way to Florida for the winter where he tries to get to the Keys and take 4 to 6 weeks off before working his way back up to New York in the spring.  When we wrapped up the call I texted Chuck to let him know that Joe would be coming this way.

I called Ferman again and this time he answered the phone.  He had gotten my two previous messages and I was correct that there was not enough material in the large sheet of Corian to make the table.  He had not had a chance to check his stock to see if he had any more of the Sandstone.  I mentioned that Josh had another vendor with a 30″ by 40″ piece.  Ferman indicated that if he doesn’t have another piece he would be willing to work with that piece if Josh got it.  I called Josh and he answered this time so I walked him through the current status.  He called the other vendor and called me back.  The piece is 30″ by 48″ and he was willing to sell it for $175.  Josh and I agreed to give Ferman a couple of days to check his stock before pursuing it.

Linda was working at her desk on a proposal for the bakery and preparing a bank deposit for our GLCC chapter.  I went to the garage and began soldering 3/4″ copper plumbing fittings.  I need to route the 3/4″ rubber heater hose around corners that were too sharp to just bend the hose so the copper fittings will take care of that.

Linda called me to dinner at 6 PM.  We had a nice salad, vegan Italian sausage with onions, and Brussels sprouts as a side.  A small glass of Moscato made a nice accompaniment.  After dinner I checked my e-mail and took care of the cats’ liter tray.  I then drove to Lowe’s for two more 45 degree street elbows.  On the drive home I talked to Mike (W8HX) on the South Lyon 2m repeater.  We discussed getting me back up our tower sometime in the next 9 days if my work on the bus progressed to the point where I could afford the time.  We went to bed early enough to watch a few TV programs and then fell asleep.

 

2015/08/31 (M) A Major Sub-Project Done

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We both took Advil PM before bed last night as both of us were sore and tired from a long day of work and needed a good night’s sleep.  We awoke at 8 AM to dense fog but it was not unexpected as I saw the advisory on the weather forecast before I went to sleep last night.  I made a pot of the Costa Rican half-caff coffee while Linda washed blueberries and got our granola ready.  We enjoyed our coffee in the living room with the cats on our laps and listened to Dr. Michael Greger’s daily research summary on NutrionFacts.org.

We were still a bit tired and sore but finally got back to work on the bus at 10:30 AM just as Keith showed up to mow the grass.  After opening up the bus and the “workshop”(garage), and getting out the air-compressor and hooking it up, we got the piece of underlayment out of the bedroom that we cut last night but still needed to trim.  I cut about 1/8″ off of the passenger side end and cut off the front corner on that end so it would clear the piece of vertical trim.  With those adjustments it dropped into place and I stapled most of it to the subfloor.  I would have stapled the whole piece but we ran out of staples.

We had already measured and drawn the second piece for the bedroom but without staples we were at a standstill.  Linda needed to pick up a few things at the grocery store, so we closed up the house and bus and made an errand run.  I dropped her at Meijer’s and drove across the street to Lowe’s.  I bought another pack of 1,000 #18 staples, 3/4″ with 1/4” crown because that was the smallest quantity they sell.  I also picked up a small bottle of pneumatic tool oil.  I drove back to Meijer’s and waited in the parking lot for Linda to emerge.  When she did she had eight grocery bags.  I guess “a few things” is relative.  She got a real hamburger patty and one slice of real cheese from the deli to serve to Kate tomorrow night.

Once we had the groceries unloaded and put away we got back to work on the underlayment.  I laid out the next piece for the bedroom which had 11 angles.  Even though I worked from a consistent reference point the numbers did not quite work out so I took additional measurements and made adjustments accordingly.  When I was satisfied that the layout was close to correct we cut the piece out of the partial panel.  I then cut it in half crossways to create two pieces each of which could be installed.  We started with the half piece closest to the driver side.

Keith finished cutting the grass and came to get his check so we gave him the inside tour of the bus.  He had seen the front part before but never been all the way to the back.  He recognized that it was an ambitious project.

The other half of the back bedroom piece, towards the passenger side, took some tweaking but we finally got it in and stapled.  The last piece for the bedroom should have been the easiest, a 42″ x 18″ rectangle for the aisle at the foot of the bed/storage box.  It wasn’t a perfect rectangle, of course, so it also required adjustments.  Things that should be at right angles rarely are and the flanges on the bottom of the HVAC chases do not have straight edges as I assumed they would.  The adjustments are usually small but necessary to get the pieces to fit.  So it was with the last piece for the main floor.

We thought we were done when Linda noticed a small “L” shaped area around the media cabinet behind the driver’s seat.  We still had pieces of underlayment left over that were big enough to cut this piece.  After measuring carefully and laying it out the numbers were once again not adding up.  We still had the piece of art board that I used to create the templates for the base of the refrigerator alcove so I laid out the “L” shape on that but made it larger than needed.  We positioned the template in the bus, trimmed the inside corner (not 90 degrees) and then marked where all the edges needed to be by tracing from underneath.  I trimmed the template down and checked the fit.  It looked good so I transferred it to the underlayment and we cut it.

We were finally done with the main floor underlayment so we cleaned up the bus by moving stuff to the garage/workshop.  I disconnected the DeWalt 15 gallon air-compressor, moved it to the driveway by the garage, and opened the drain valve on the bottom,  it had a LOT of water inside which reminded me that I really need to set up a water separator and inline oiler for use with this thing.  Linda coiled up the power cord while I coiled up the air hose and stored it with the air-compressor in the front corner of the garage.

Somewhere in the middle of all this work we stopped and had lunch around 3 PM.  It was now 6 PM, too early for dinner, so we decided to get cleaned up and go to Lowe’s to look for metal tile edging.  As long as we were going to be out I thought we might drive over to Chuck’s shop in Novi to look at the air ride seat base.  I called Chuck to see if that would work and he was headed that way anyway, so that is what we did.  The Lowe’s in New Hudson did not have what we were looking for but the associate suggested that we try Blakely’s on West Road near Beck Road in Wixom.  Chuck was still at his shop when we arrived so we had a nice chat, got the air ride base, and then went our separate ways.

It was 8:30 PM by the time we got home.  I spent a few minutes checking e-mails and then we sat down to dinner at 9:15, a simple meal of mock fish fillets with vegan tartar sauce and fresh steamed Brussels sprouts.

I continued checking and responding to e-mails after dinner and then checked into RVillage.  I posted a comment on a new topic in the Friends of Curtis YAY! group and a few minutes later got a call from Curtis.  After catching up on each other’s activities and whereabouts he e-mailed me a couple of things to read and react to.  When we concluded our chat I watched the 3rd installment of the video update series from Technomadia about the renovation of their vintage GM4106 bus conversion at MasterTech in Elkhart, Indiana.  I sent them an e-mail regarding a pet friendly hotel that we used years ago when our Golden Retriever (Einstein) was still alive and went with us on a week-long visit to Elkhart to tour motorhome factories.  (Einstein’s AKC name was Karie Jame Ricky Ricardo.  We got him from the Karie Jame breeders and he was from the Latin Lovers litter.)  It was then off to bed to write for a while before going to sleep.

 

2015/08/30 (N) A Day of Rest (NOT)

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We had closed up the house and turned on the air-conditioning before going to bed last night and had it set at 72 degrees F to make sure it ran long enough to pull some of the humidity out of the air.  I awoke at 7:30 AM on this penultimate day of August hoping to be able to open up the house, which Linda prefers in almost any weather, but was greeted with fog and temperatures in the mid-60’s so I turned the A-C back to 70 to make it run for a while and move the air around.

Sunday is supposed to be a day of rest but not for us, at least not today.  I gathered up the laundry and started a load in the washing machine and was just starting to prepare our morning coffee, Kenya AA (not decaf), when Linda emerged.  She washed off some fresh blueberries and got our granola ready.  We were both dressed to work but enjoyed our coffee in the living room from 8:30 until 9 AM.

Our first bus project task was to trim the passenger side front piece of underlayment that we cut last night.  With that done I rolled the air-compressor out by the entrance door, uncoiled the air hose and connected it, unrolled the extension cord and plugged it in, oiled the air stapler, and connected it to the air hose.  I loaded the staples and, with Linda standing on the pieces to hold them flat, stapled them down.

The next piece of underlayment, which would finish the hallway, was a very tricky piece with lots of angles.  The problem in measuring a piece like this, in which sides may not be exactly parallel and angles not exactly 45 degrees, is finding a reference corner with two factory edges from which to measure everything.  I take the time to make and check the measurements by making a small, approximately to scale, drawing.

The cutting of these pieces involved a 7-1/4″ circular saw and a saber saw.  When using the circular saw we usually clamp a saw guide to the panel, allowing us to get a clean, straight cut that is almost as good as a table saw.  For shorter cuts on edges that will not abut other panels I use the saber saw without a guide and just follow the pencil line as carefully as my skill and eyesight allow.  I also have to use the saber saw for blind stop cuts, such as notches and tabs.

We took a break to have PB&J on whole grain bread and fresh apple slices for lunch.  As we were finishing lunch I exchanged TXT messages with Chuck.  He wanted to chat and called about 5 minutes later.  It turns out that he has an air suspension seat base and thought I might want it.  After getting a better understanding of what it is, and isn’t, I agreed that I wanted to see it.  It would be very cool if I could use it to replace the driver seat pedestal in the bus as part of putting in the new Flexsteel seat but I will have to check with Josh to see if that is possible.

The bathroom underlayment was next.  We considered various ways to install it and came to the conclusion that it would take three separate pieces for this small space.  The reason was deep toe kick spaces on opposing walls, angles and notches, and a drain pipe and water supply pipe for the toilet that project out at least eight inches from a third wall just an inch above the floor.  Those features made it impossible to get a single piece installed.  We might have done it in two pieces but I did not like the way I would have had to cut them.  These three pieces took quite a while to lay out, cut, trim, and staple down.

The bedroom was the next/last piece of the main floor jigsaw puzzle.  It was after 6 PM by this point.  We knew we would not get the bedroom done today but decided to try and get one more piece installed.  Most of the bedroom floor is taken up by the storage box that serves as the base for the plywood bed platform.  This box goes all the way to the driver side wall and has small Isles on the other three sides.  If not for end cabinets by the head of the bed and deep toe kick spaces in the cabinetry to the rear of the coach the underlayment would be a simple “U” shape.  The actuality it will take four pieces to complete this space.

The first piece was a simple shape, a rectangle with a large piece of one corner cut out.  As I have for every other piece I took the initial measurements but noted them on a freehand sketch rather than a scale drawing.  When I laid out the actual panel the numbers were not quite working out so I rechecked my measurements.  They appeared to be correct, which meant some of the right angles must be off slightly.  I modified the layout to make the panel a little longer than I thought it needed to be and made the cuts.  Inside the coach we were not able to get the panel positioned because of interference from a 4″ round HVAC duct and a door and handle on a lower cabinet (the end table).  I removed the HVAC register, which helped and then discovered a piece of vertical trim in the passenger side front corner.  The bedroom has less natural and artificial lighting than the rest of the coach and I had not noticed it before now.

Tired and a bit frustrated by this latest turn of events we decided to wrap up our work for the day and have dinner.  We accomplished a lot today but I had hoped (expected) to have all of the main floor underlayment done.  We will finish the bedroom first thing tomorrow.  That will leave only the entryway/cockpit to do and we will defer that work so I can start laying the new tile floor.

While Linda prepared dinner I checked my e-mail and then checked in to the South Lyon Area Amateur Radio Club information net at 8 PM.  I was just completing my second turn when Linda called me to dinner.  She made her own version of red beans and rice and served it with a glass of Cupcake Black Forest Decadent Red wine and a large piece of honeydew melon on the side.  The main dish was excellent, the wine was OK (a little dry for me), and the melon was not as ripe as we would have liked it to be.  Still, it was a nice meal.

We watched an episode (rerun) of Sherlock at 9 PM and then went to bed.  Linda played Scrabble while I worked on this post before falling asleep.

 

2015/08/24 (M) Skimcoating

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For a change of pace we had granola with vegan yogurt for breakfast.  I made seven cups of the Cafe Europe / Columbian decaf blend but Linda only had one mug as she was meeting Diane at Kensington Metropark at 9 AM to walk.  After she left I gathered up the laundry, sorted it, and started the first load.  I then turned my attention to the bus.

My first task was to cut one of the 8″x8″ sheets of #80 sandpaper in half, put it on the orbital pad sander, and go over all of the Universal Patch and Skimcoat (UPS) that I applied yesterday.  The 80 grit worked well and I only needed the one half sheet.  I swept the floor clean of loose debris and then assembled my tools and materials to patch a few gouges I missed yesterday and then skimcoat the entire portion of the floor that used to have ceramic tile on it.  I mixed 24 ounces (by volume) with 12 ounces of water (by volume), half as much UPS as I did yesterday.  I tried to work more quickly and got most of it applied.  I cleaned up my tools and let them dry while the compound cured.  That also gave me an opportunity to move laundry from the washer to the dryer and start another load in the washing machine.

I had a call from Chuck so I took a break to chat with him.  He and Barbara spent the weekend racing at the old Air Force base in Oscoda, Michigan.  Their bus and race car both ran well and he turned in some very good times.  He had installed a new turbo boost gauge in the bus and based on my experience had selected a 0 to 15, PSI VDO unit.  Apparently 15 PSI is not high enough for his engine.  I have seen the boost on my gauge, which is a 0 to 30 PSI model, go as high as 17, but not often.  For most of our trip to Arizona and back this past winter it did not go over 15 PSI.

The only issue they have with their coach at the moment is their old Amana residential refrigerator.  The freezer is apparently not keeping things as cold as it should and the ice maker is not working.  They use a lot of ice and generally have the freezer stocked, so those are problems.  They bought a bag of ice for the weekend but it appeared to get warm enough to develop surface moisture and then refroze into large chunks, inconvenient at best.  I think they have decided to replace it and want to do so before they leave for the winter and while they still have the shop and the forklift.

Chuck is also going to contact the glass installer and see if he would be willing to install bus windshields.  Both of his lower windshields need to be replaced as do both of ours.  We have five replacements at his shop, two for him and three for me.  I also have new gaskets but he needs to get two sets.  We discussed late September as the best time for me and he will see if the windshield guy will do all four of them on the same day.

I mixed the remaining USP, about 12 ounces (by volume) with 6 ounces of water (by volume) and finished the skimcoating of the bus floor.  I used the last little bit of compound to patch some screw holes and small gouges in the living room floor where carpet had been installed.  There may be a few more but instead of opening another bag of UPS I will probably return it and buy a quart of the premixed compound.  I then cleaned up my tools again and left them in the sun to dry.

Linda got home about this time.  It was just after noon, so we had a light lunch of vegan deli slices with lettuce, onion, and Daiya non-dairy cheese, on thin buns.  A pluot provided a nice, sweet finish to lunch.

We measured for wallpaper the other day so I took the notes and created an Excel spreadsheet to figure out how many rolls of wallpaper to order.  While I did that Linda worked on cleaning and reconditioning drawer fronts with Touch of Oranges and Touch of Beeswax.  After examining the wallpaper in the bathroom (of the bus) I think we need to replace it too.  We took a few minutes to get those measurements and I added them to the spreadsheet.

The wallpaper we have selected is the Lamar (#699-3377R) from the Just Textures collection of Sellars and Josephson.  It is an off-white color with a small texture pattern designed for reverse hang, random match installation.  It is only sold in 2-roll bolts 27″ wide and 4.5 yards long.  We will need more than six rolls to replace all of the wallpaper so we will have to order eight rolls even though we may defer doing part of the hallway and the bathroom for a while.  Fortunately it is not too expensive (as wallpapers go) and is scrubable, which was one of our requirements for use in the bus.  Linda will return the sample books to Delux Drapery and Shade Company in Ann Arbor on Wednesday morning and place the order.

Linda reheated the leftover fajita veggies from last night and fixed some white rice to go with them.  We had fresh strawberries and a little Coconut Bliss non-dairy ice cream for dessert.  Coconut Bliss ice creams are not too coconuty, and are appropriately named.  They are as good as I remember Hagan-Daas being.

I took a little time to add lines to my floor tile layout drawing showing the location of the underlayment sheets.  It looks like I may need at least eight sheets.  I have four sheets in the garage and will install those before buying more.  I spent the rest of the evening working on the article for Bus Conversion Magazine about Larry and Carol Hall’s GM4106 bus conversion and finished it around 10 PM.  I spent another 1.5 hours catching up on e-mail and checking in on the status of Technomadia’s bus renovation project at MasterTech in Elkhart, Indiana.  The weather has turned cool and should be perfect for working on the bus tomorrow.  We need to have long, productive days, so I had a snack and got to bed at midnight, played a few games, and went to sleep.

 

2015/08/21 (F) Have Fridge Will Travel

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I was up at 7:40 AM and made a pot of Costa Rican half-caff coffee.  Linda was up just before 8 AM and washed off some fresh blueberries to put on our breakfast granola.  The Costa Rican is definitely not our favorite coffee and I brewed it with a little too much water which did not improve matters.  But we bought a pound of beans and are not going to throw them out so the sooner we use them up the sooner we can get something that we like.

Harvey Carter (AC8NO), the current President of our South Lyon Area Amateur Radio Club, agreed to help us move the old bus refrigerator from Chuck’s shop in Novi to our house this morning using his cargo van.  He pulled into the parking lot of the shop right behind us at 10 AM.  Chuck and Barb had already left for Oscoda in their bus with their race car trailer in tow.

After opening the shop we had Harvey back his van up to the overhead door.  We brought several lengths of 2x4s planning to use them under the back of the refrigerator but Harvey had two ramps made from 2x12s with a cross piece that spanned the rear bumper.  That looked like a much better alternative to us.  He also had a good hand truck and a ratchet strap.

We decided to truck the unit from the left side because the refrigerant and water lines protrude beyond the back of the case.  We removed all of the trays from the doors and cabinet but left the shelves in place.  We slid the hand truck under the left side of the cabinet and secured it with the ratchet strap.  With Harvey on the hand truck we tilted it back and rolled it out to the ramps.  We adjusted the ramps so the hand truck wheels would be centered on them.  Harvey then pulled the hand truck up the ramp backwards as Linda and I pushed from the bottom, eventually lowering it all the way down as we slid it fully into the van.  I then closed up the shop.

I rode with Harvey in the van and Linda followed us in the car for the trip back to our house where I had Harvey back his van up to the small garage door.  Reversing our procedure from earlier we unloaded the fridge by rolling the hand truck down the pair of ramps and put it just inside the small garage bay near the door.  We plugged it in and it started running so at least we did not break it.

We wanted to put the drawers and door bins back in but could not get the fresh food compartment door open more than a few inches.  I was able to open it just enough to see inside and determine that at least two shelves had come loose and wedged into positions that prevented the door from opening.  The solution was to remove the door.  I undid the three screws that attach the top hinge to the cabinet and removed it, allowing Harvey to lift the door off of the bottom hinge.  I reattached the two shelves to the mounting rails at the rear of the cabinet.  Harvey then set the bottom door hinge pin back in the lower bracket and held the door while I reinstalled the top hinge.  We will plug it in later next week and let it cool off as it has to be running and cold when DTE Energy comes on Friday to pick it up.

While Linda unloaded the drawers and bins from the car and put them back in the refrigerator I gave Harvey the ham radio tour.  We looked at the antennas on the tower, the cable entry box, and the ham shack with the multiple monitor wall mounted track system we installed.  I then gave him a tour of the bus interior.  Linda was getting ready to go for a walk but I suggested we take Harvey to lunch and agreed to go.  He lives in Green Oak Township southeast of Brighton so we went to the Panera on Grand River Avenue at I-96 as it was in the direction of his house and we all like their food.

After lunch we drove to the frame shop in Howell and picked up the last of four paintings we had framed.  We were pleased with our choice of framing material and the owner, Rick, did a nice job assembling it.  We headed back to Lowe’s and looked at thin paneling materials.  Linda got a shield for the bird feeder that is supposed to keep the squirrels from getting to the seed block and I got a recessed outlet that I am considering using for the refrigerator in the bus.  We stopped at the Walmart adjacent to the Lowe’s but did not find the peanut butter filled pretzels we were looking far.  I needed a battery disconnect for the lawn tractor battery but we did not feel like doing anymore shopping today and returned home.

It was late enough in the afternoon that I did not feel like getting the air compressor out and working on the floor of the bus so I went to my office while Linda went for a walk.  I was going to upload a few blog posts but decided to work on an article for Bus Conversion Magazine instead.

I took photographs of two buses at a pair of converted bus gatherings in Quartzite back in January of this year.  Larry and Carol Hall had a very nice GM4106 at the FMCA Western G.M. Coach rally while Byron and Betty Pigg had a gorgeous Model 15 Eagle at the Eagle International converted bus rally.  Larry and Byron are the presidents of their respective groups and the rallies took place at the same time in adjacent sections of the Quartzsite Marketplace dry camp area.  This campground is near the epicenter of RV vendor activities and only a mile from where we were camped.  Gary Hatt, the owner/publisher of BCM, brought his newly acquired Eagle conversion and had his mobile mechanic drive his MC-9 Moose Creek Motor Cabin, which was for sale.  He invited me over so we could finally meet in person, I could meet a few folks, and photograph the buses.  He knew, in particular, that Larry and Byron were interested in having their buses featured in the magazine and figured I could help make that happen.

I had started articles on both buses right after I photographed them and worked on them a bit back in February but I did not get them finished before we had to leave Quartzsite in early March.  Once we pulled up stakes we were on the move and very busy and I did not get back to them before we got home.  Of course, we got even busier once we got home so new articles for BCM were on the back burner with the gas turned off.  But magazines have lead times with deadlines for each issue, and Gary very much wanted to feature both of these buses before 2016 arrived, so I dusted them off and decided to work on the article about the Hall’s GM4106.

Larry had sent me a brief narrative some months ago and I had started filling in the detailed specifications about the bus and conversion.  I had already selected possible photos for the cover and centerfold as well as the article and post processed some, but not all, of them.  I massaged Larry’s narrative, added an introduction of my own, extracted some additional specifications, and then focused my efforts on completing the post-processing of the photos.

I took a break for dinner and afterwards completed the photo processing.  I then started inserting the thumbnail versions of the images into the Word document and writing captions.  There isn’t really any magic to writing an article; it’s just a specific kind of work.  You string words together into sentences, organized by paragraphs, that tell a short story about something interesting and you illustrate it with captioned photos that are hopefully relevant and technically adequate.  It takes time and energy to do this well, however, and I ran out of both around 10 PM.

 

2015/08/16 (N) A Send Off For Katie

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We had a light breakfast and enjoyed our morning coffee.  With company due at noon we were not inclined to do any overly physical work this morning.  Linda made a quick run to the supermarket and then spent the late morning finishing food preparations.  I worked in my office installing operating system updates, updating the BCM page on our website, and editing/uploading blog posts.

Our step-granddaughter, Katie Bortz, is leaving for college in a few days so Linda arranged to have her over for lunch along with our daughter, Meghan, and son-in-law, Chris (Katie’s dad).  They arrived around noon and stayed until almost 5 PM, a longer visit than usual.  For lunch we had chickpea salad, corn-on-the-cob, collard greens cole slaw, and potato salad.  Meghan made two desserts at home and brought them: cheesecake and vegan oatmeal bars.

Grand-daughter Katie (L) waiting for a slice of cake baked by her step-mom (our daughter, Meghan, on right).

Grand-daughter Katie (L) waiting for a slice of cake baked by her step-mom (our daughter, Meghan, on right).

Katie got a head start on college while still in high school and took several AP classes.  She also tested out of some basic classes so she will hit the ground running with at least some courses that are directly related to her interests (biology, specifically animals), and major (wildlife and fisheries).  She will be moving into one of the dorms and paired up with another freshman girl during orientation.  They have the room arrangement worked out, at least on paper, and I expect that everything will fall into place.

For dinner we had leftovers from yesterday’s meal after which I chatted with Chuck for a while on the phone about refrigerators in buses.  I worked on blog posts after that and was going to participate in the SLAARC info net at 8 PM.  Linda noticed that there was a program about the Real Scotland Yard on Lansing PBS at that time, followed by an episode (rerun) of Sherlock.  Harvey (AC8NO) was the net control operator for the info net and as soon as he called for check-ins I did an “in and out.”  Once he acknowledged that he had received my check-in I settled in to watch the programs.  After that it was off to bed to play a few iPad games before going to sleep.

 

2015/08/15 (S) Steve and Karen

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As we were backing out of the driveway to go to our weekly ham radio breakfast we noticed a large mailbox sitting on the ground next to ours.  It was still attached to the upper half of its wood support structure.  The number was 593, which is not an address that occurs on our street.  We left it there and went to breakfast.

We had a mid-sized group of 15 people at our SLAARC breakfast this morning.  On the drive into breakfast we lost power to our GPS every time I transmitted on the 2m ham band.  The GPS and cellular booster worked fine all day yesterday with the new 12VDC extension splitter, but I did not use the mobile ham radio.

After breakfast we went directly to Chuck’s shop in Novi to see if we could retrieve the old refrigerator using our car.  A measuring tape quickly revealed that the fridge would not fit without removing the seats.  Even then it would be too long to close the rear gate and hatch on the Element.  At breakfast Harvey (AC8NO) offered the use of his van and labor to help move the fridge and I will probably take him up on it.

On the drive home I chatted with John (NU8M) on the South Lyon 2m repeater and we were joined by Mike (W8XH).  After John signed and dropped off Linda tried different combinations of power connections while I talked with Mike.  Based on that test the splitter appears to be the problem but we could not determine if it was a voltage drop issue or some form of RFI.

I stopped on the way home to fill the gas tank in my car.  When we got home I put the mailbox in the back of my car and we drove to the end of the street but it clearly did not come from one of our neighbor’s yards.  When we got back to the house we also noticed that there was a footprint on the side of our mailbox.  Closer inspection revealed that the post was slightly loose in the ground and the box was leaning (bent) slightly to one side.  Clearly someone had tried to kick it over (and failed) and there was a very high probability that it was the same person(s) who probably broke the other mailbox and left it on the ground next to ours.  We discussed whether we should report it to the Livingston County Sheriff Department but did not take the time right then to do so.

Linda needed to make a grocery store run and then prep the food for dinner and pick up the house.  With company coming later I did not want to get all sweaty working in the bus and garage so I worked in my office editing and uploading blog posts.  I quit around 3:30 and was writing blog posts when Steve and Karen Limkemann arrived at 4 PM.

We always have a nice visit with Steve and Karen and they are good sports about eating the vegan food that Linda prepares.  Linda made a sweet and sour collard greens cole slaw and vegan potato salad ahead of time.  She cooked corn-on-the-cob on the stovetop and heated vegan beer brats on the grill along with onions and green peppers.  Steve and Karen brought a Malbec wine which we enjoyed before, during and after the meal.  Dessert was fresh strawberries with cashew milk snickerdoodle ice cream.  Really, what’s not to like?

Steve and Karen have rented a house trailer in a trailer park near Venice, Florida for the last few winters.  I think they rented it for January, February, and March and split the time with another couple, but I may not have my facts completely straight.  The owners of the trailer are from England and decided after this last winter that they want to start using it during the winter so Steve and Karen lost the use of it.  They really liked the park and its location so they bought a trailer that was for sale and already set up.  We visited them two winters ago, but we were several hours north of them.  This coming winter we will be much closer to them while we are in Arcadia during January and February and plan to see them more often.  Venice is a very upscale place and there is an excellent vegan restaurant within easy walking distance (a mile) from their trailer park.

We talked about trying to catch the tail end of the Perseids Meteor Shower but the peak was earlier in the week, they would not be visible at our location until midnight, and then only low in the northeast sky, which is not an ideal viewing direction from our yard.  Steve and Karen had a 45 minute drive to get home and left around 10:30 PM.  By that point it had been a long but very satisfying day for us and we were straight away to bed once they were safely on their way.

 

2015/08/10 (M) Keep on Buss’in

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We have a doe and her spotted faun that have been coming in the early morning to the deer block we set in our back yard the other day.  They were there again this morning and the block is close enough to the house that we got a good look at them through the bedroom doorwall.  They must be comfortable with the setting as the faun wandered off towards the western part of our property and the doe let it go while she continued to lick the block.  Eventually, however, the faun was out of sight and the doe headed off in that direction to find it.

We had cinnamon raisin toast and soy yogurt for breakfast, with orange-grapefruit juice to wash down the vitamins.  I used up the last of the Sweet Seattle Dreams half-caff coffee beans for our pot of morning coffee.  Keith usually mows our grass on Mondays and he came to the front door around 9:30 AM to ask if we wanted it cut this week.  That’s the first time he has done that this summer but it was an appropriate and timely question.  We have had very little rain the last couple of weeks so the grass had not gown much since last Monday and was a little brown in places.  We agreed to skip this week, which I think was what Keith was hoping I would say.  There was a high probability of rain starting around noon and I suspect he had another yard he wanted to cut before it started.

We have been very busy the last few days and I have not had time to do more than outline my blog posts.  Linda needed to work on an analysis for the bakery so I spent much of the day filling in the details of my recent posts.  Our days are very full and if I wait too long I cannot capture them accurately.

Linda looked up the information on the DTE Energy “Energy Efficiency” appliance recycling program.  I called the 866 number and was assisted by Reginald.  The earliest available pickup date was Friday, August 28 so I took that.  It took quite a while to arrange the pickup but Reginald appeared to get all the pertinent information and give me a confirmation code and a phone number to reach the truck on pickup day.

Once the refrigerator pickup was arranged I texted Chuck to let him know the details.  That prompted a return phone call and a conversation about refrigerators.  Having seen how our swap went on Saturday he and Barb are also thinking very seriously about replacing the refrigerator in their bus.  The rationale is the same as ours; the fridge is old, so it is noisier and less efficient than newer ones, and having it break on the road would be more than inconvenient.

Replacing a refrigerator in an RV, especially a residential unit in a bus conversion, is not like replacing one in a home.  Access is a major problem and there is not a lot of space to maneuver it or get more than two pairs of hands on it.  If they replace theirs here (in Michigan) their bus will be inside their garage/shop, the forklift will be available to do the heavy lifting, and trusted friends and family will be available to help.  And, most importantly, they won’t be living in it and dependent on the fridge for preserving their food.

Before the day got away from me I pulled up the PDF of the manual for the wireless keypad for the large garage door.  When I installed the new opener for the small garage door and reprogrammed the wireless remotes for our cars I inadvertently rendered the keypad inoperable.  Reprogramming it was simple enough once I had the procedure.  It’s the small, simple tasks like this one that become big burdens if not taken care of in a timely manner.

The predicted rain started around noon and was steady until 3 PM.  It was just the kind of rain we needed; gentle enough to give it a chance to soak in but hard enough to provide a useful quantity of moisture to the ground.  Six to 10 hours of this would have been even better but we were glad for what we got.

I had thought that we might mask off the inside of the coach today with painter’s plastic but with the rain and humidity, and plenty of other things to do, I decided to defer that until tomorrow.  During the afternoon Jarel texted me a couple of pictures and a brief status update on our custom woodworking projects.  Not surprisingly he is already well along on the construction of the pull-out pantry and has spray lacquered the pieces for the built-in sofa.

One of the photos showed one of the 1/8″ thick aluminum plates that will form the side rails for each shelf in the pantry.  He applied a brushed finish to the plate and countersunk the screw holes so the heads would not protrude beyond the surface.  Jarel did metal work at one time before he became a cabinet maker so he knows how to do this kind of stuff.  He is also meticulous and takes great pride in his work.  Given a choice I would always prefer to hire a craftsman who cares as much, or more, about the quality of their work as I do.

When I know I am going to have a long full day, such as this coming Wednesday, I will try to “write ahead” on my blog, basically outlining the plan for the day but obviously not filling in the details of things that have not yet happened.  Along the same lines, I often use future blog posts as a planning tool.  As things occur to me that I need to do I will note them in the draft of a future post.  If the thing actually gets done on that date I flesh out the details, and if not, I move it to a new date.

I think I did several loads of laundry today and spent some time editing and uploading blog posts during the evening, but as I am finishing this post later in the week I have lost the details and will just end here.

 

2015/08/08 Fridge Swap Gallery Post

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On this date we finally removed the old refrigerator from the bus and put the new one in.  The exchange took place at Chuck Spera’s bus garage and he operated his forklift.  John Rauch and his son John provided the much needed muscle and we had help from Randy, who owns the business in the suite next to Chuck’s shop.  Here are 19 photos that show some of what was involved.

2015/08/08 (S) A New Bus Fridge (Finally)

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We overslept and did not get up until 7:15 AM.  The weather has been very pleasant all this past week but we awoke to light rain.  We left for our SLAARC breakfast at 7:25 AM and took a different route than usual to see how it would be for the bus.  I headed north on Hacker to M-59, east to US-23, and south to I-96 east.  The ramp from US-23 south to I-96 east is a left exit, left entrance, with a very short merge lane in the middle of a major construction project.  I decided that was not our best option for the bus.

We arrived at breakfast at 8 AM to find a dozen people already there but at least 10 more showed up after us.  We enjoyed the conversation, as we usually do, but did not linger and were on our way back home by 9:15 AM.  As soon as we arrived we changed into our work clothes and got busy with the final preparations to move the bus to Chuck’s bus garage in Novi.

I pulled the bus out at 10:30 AM and Linda followed in the Element, which had all of the pieces we had removed from the old refrigerator along with tools, blankets, and some 2x4s.  The bus roof was brushed by a few small, low branches getting from our house to N. Hacker Road, reminding me that I need to covertly trim trees and bushes along our street.  I say covertly because they are not on our property.  The last time I took the bus out we went south on Hacker to Grand River Avenue.  This would have been our preferred route today except that the trees are not trimmed up in a few places and one of them, just before Bendix Drive, clunked the stuff on our roof pretty hard last time.  I did not care to repeat that so I went north as we had this morning in the car.

At M-59 I headed west to Latson Road, a trip of some four to five miles in the wrong direction.  The reason is that Latson Road going south has a relatively new, and easy to navigate, intersection with I-96.  From there we had an easy run to the Beck Road exit, a short jog south to Grand River Avenue, an easy left turn, and the final mile to Chuck’s shop where we arrived at 11 AM.

Chuck had already pulled his bus out of the building and parked it out of the way but there were several trucks and a dumpster trailer blocking access to his door.  They belonged to a motley crew that the owner of the building in front of Chuck’s shop had hired to clean up some of the mess left behind by the sunroom company that just moved out of the building.  He had me pull up to the right and position myself to back up and then negotiated with the workers to move their vehicles.  I pulled up the tag axles and waited.  The workers were not happy about it but they did it.

To get our bus into Chuck’s shop nose first he had me back parallel to the building and then bring it around to the passenger side into a space adjacent to the front building until I was perpendicular to his door.  I was then able to pull straight in but I did not pull in all the way.  Chuck had me stop with the fixed window frame opposite his forklift which he had already positioned for use.  The on again, off again light rain was not a factor as the window frame we needed to open was well inside his shop.

Linda and I unloaded all of the stuff from the car and brought it inside the shop.  We realized that we forgot to bring the camera so Linda tried to capture the progress of the work with her cell phone camera.  I have put those images in a separate gallery post for this date.

Randy, the owner of the Printology business in the suite adjacent to Chuck’s, came over to see what we were up to and stuck around to help.  With me working from an 8 foot step ladder outside the bus, while Chuck and Linda worked inside, we opened the window frame about 24 inches and propped it with a piece of 2×4.  I then carefully lifted the window higher while Linda sighted along the bottom of the upper cabinet.  When I had the frame high enough to be clear of the cabinet Chuck measured the length of 2×4 we would need to prop it open.

It looked like 52 inches would do the trick.  I had a 56″ piece of 2×4 so I cut it down to 52″ with my 7-1/4″ Rockwell circular saw.  I used the first piece to mark a second piece on an 8 foot 2×4 and cut that.  Linda took both pieces inside the bus where she handled one and Chuck handled the other.  As I lifted the bottom edge of the window from outside the bus the window hinge (at the top) made some unpleasant (and a bit unnerving) sounds but I got it high enough that they could put the two braces in place and the frame did not come unhinged.  We had just finished this task when John Rauch and his son, John, arrived at noon to help move the refrigerators.

The old refrigerator was lying face down in the bus.  The two Johns lifted it as a test and determined that they would not have any difficulty moving it.  Linda fetched one of the blankets and dropped it over the sill of the open window to protect it and the side of the coach.  Chuck had placed the long forks on his forklift about two feet apart and slid a narrow pallet over them.  He raised the forks and brought the forklift forward towards the bus.  We got him to position the top of the pallet even with the top of the sill and about 3″ away from the side of the coach.

John and John are very strong and were able to lift the old refrigerator case and pass it through the window onto the pallet.  With a person on ladders on either side of the pallet we slid the refrigerator all the way out.  Chuck then tilted the forks slightly, slowly backed away, and lowered it down.  John and John got the old refrigerator off the pallet, carried it out of the way, and stood it upright on its base.  They then lifted the new refrigerator onto its back, picked it up, and placed it on the pallet.  They went back inside the bus while Chuck brought the forklift up to the coach and raised the forks until the pallet was at window sill level.  John and John slid it into the bus, stood it up, and rolled it into the alcove.  I then secured it in place with a piece of 1×3 wood screwed to the floor across the front to keep it from rolling out while driving.  There is approximately three inches of space above the fridge but it cannot tilt out very far before the upper back edge catches the ceiling of the alcove.

John, John, and Chuck raised the window frame slightly to remove the 2x4s and close the frame when the top hinge started coming apart.  Linda yelled for me and I scrambled over to get another pair of hands on the frame.  With me and Chuck holding the outside (free) edge and the two Johns holding the hinge edge I was able to see where the hinge was out and direct folks as to what to do.  It took several tries and a few minutes (that seemed like hours) but we got the hinge re-engaged and then closed the window frame.  We took a few minutes to rest and chat and Chuck showed John (the father) his race car.   The heavy lifting was all done so John, John, and Randy took off, but before they did Linda gave John (the son) a gift for their new baby girl, Lucy Violet.

Linda and I put all the shelves and bins in the new refrigerator and then reattached the two doors.  That was a bit of extra work as it came with the hinges on the right side but we needed the door to open on the right side.  With the doors on we took a moment to consider our choice of size and color (black) and felt we had made the right decision.  We started to reassemble the old refrigerator but we were all hungry and decided to go to lunch first.  I started the bus and pulled it all the way into the shop so we could close up.  Chuck then drove us down the street to Panera for lunch.  We took our time and had a nice meal and a nice chat.

Back at the shop we decided to switch the buses around so Chuck would be free to leave.  He wanted a picture of the two buses together so I backed ours out of his shop, swung around to the passenger side, got parallel to his bus, and then backed up so the nose of our bus was about 10 feet behind the nose of his.  He and Linda then both took photos with their cell phones.  When the photo shoot was done I pulled forward to the left and then backed in parallel to the building about four feet from the curb.  That gave Chuck plenty of room to pull up next to me on my passenger side and then back around next to the front building and get lined up to pull straight into his bay just as I had done earlier.

Back in the shop Linda wiped out the inside of the old refrigerator and then we reattached the two doors.  As she cleaned each rack, shelf, and bin I placed it back into the refrigerator.  When it was fully reassembled we plugged it in.  It came on, ran for about 60 seconds and then shut off.  It obviously was not cold yet, and might have been cause for alarm if I had not dealt with this “problem” before.

I knew from prior experience that the defrost timer had probably disconnected the compressor and connected the evaporator defroster.  Chuck pulled out three of his lawn chairs and we sat around waiting for the refrigerator to restart.  The only thing missing was three cold beers.  We knew the unit still had power as the lights were working.  There was an outside chance that the overload protector (fuse?) might have blown, but I did not consider that to be likely.  Our patience was rewarded about 25 minutes later when the compressor came back on.  While we were waiting we gathered up our tools and various materials and loaded everything back into the Honda Element.

Chuck had a message from his wife, Barbara, with her ETA so we decided to settle back into the lawn chairs and kibbutz until Barb arrived.  She showed up a little while later and Chuck got out a fourth chair and we sat in the shop listening to the sound of the functioning refrigerator and debriefing the events of the day.  As a result of the window frame hinge coming loose I am now of the opinion that I did not need to remove the two stop blocks.  I suspect they are there to “stop” the hinge from coming apart and I should not have removed them.  Chuck is also thinking about replacing the refrigerator in their bus and is going to check with Prevost regarding these blocks.  As much as anything I was annoyed with myself for the amount of time I wasted removing these blocks but what is done is done and I now need to reinstall the one block that came off undamaged and get a replacement for the other one, even though I can only attach it with one machine screw.  Butch thinks he can make one for me, otherwise I will have to get one from Prevost.

Our local electrical utility, DTE Energy, will pick up used appliances.  In the case of a refrigerator it has to be plugged in and running, which I presume means it is functioning and cooling the interior.  If so, they will take it away and send us a check for $50.  From our end that’s a good deal as we don’t have to pay someone to haul it away.  Because of the R-12 Freon there are very few places that will deal with it.  My guess is that DTE has a sub-contractor who will recover, clean, and recycle the R-12, which is no longer being made and has become very expensive.  They may also recycle the copper tubing and electrical wire, and possibly the metal case and other materials.  Even with the labor to do this work the unit must be worth more than $50 to them.

We all needed to get some dinner so we wrapped up our visit and started up our bus.  I pulled out onto westbound Grand River Avenue followed by Linda in the car.  At Beck Road we turned north and then got on I-96 westbound.  The bus was at 3/8ths of a tank of fuel so I decided to stay on I-96 and go to the Mobil truck stop at M-52, a run of about 30 miles that would allow the engine and transmission to come up to normal operating temperature.  Linda exited at Latson Road and stopped at Meijer’s to do some grocery shopping.

The Mobil truck stop is run down with a very poor, pot-holed apron and parking area, but there are usually several tractor-trailers fueling here when we pull in as it is one of only two places that a semi can refuel between Detroit and Lansing.  There weren’t any trucks getting fuel when I pulled in but it was 7:30 PM on a Saturday evening and there were a half dozen tractor-trailers settled in the parking area for the night.  I poured two bottles of Stanadyne diesel fuel additive into the fuel tank followed by two ounces of Racor Biocide.  I then added 125 gallons of diesel fuel to the tank, which took about 11 minutes.  By the time I paid for the fuel and was ready to pull out it was 8 PM.

I called Linda to let her know I was on my way and then reset the trip odometer.  I drove east on I-96 for 10 miles to the M-59 / Burkhardt Road exit and got on M-59, which only goes east from there.  Eleven miles later I made the turn south onto N. Hacker Road and completed the drive to our house.  Linda heard me idling in the street, where I stopped to lift the tag axles before making the tight right turn into our pull-through driveway, and came out to help get me parked.  Once I was positioned correctly I put the tag axle back down, let the engine low idle for a minute to let the turbo spin down and let the heads cool off and the temperature to equalize, switched the Level Low system out of drive mode, and shut off the engine.  I shut off the air supply to the engine accessories, shut off the chassis batteries, connected the shore power cord, locked everything up, and went in for the evening.

It had been a long day and we were glad to have it behind us.  I had been anticipating the refrigerator exchange, with some dread, for well over a month.  The concern was that we would not be able to move the units out/in through the window frame, requiring us to remove and replace the lower passenger-side windshield, or that something would go wrong, like the hinge, and turn out to be an expensive and difficult problem to fix.  With each passing day it was also becoming a bottleneck in our remodeling project, at least psychologically if not physically.  But it was finally done and ended well.  We will plug in the new refrigerator tomorrow to make sure it works.  We tested it in Chuck’s shop when it was delivered so we expect it to work now.  There is a lot of work to do but now we can get on with it and I expect it to go well.

In spite of being tired we stayed up and watched the PBS broadcast of the Simon and Garfunkel reunion concert they did live in New York City’s Central Park 10 years after they split up as a duo.  Their music remains among my most favorite from my youth and it has lost nothing with the passing of many years.

 

2015/08/07 (F) Arrangements

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We had our usual, but never boring, homemade granola with fresh blueberries for breakfast.  I brewed a pot of the Costa Rican half-caff coffee we bought yesterday without tasting it first.  We found it to be somewhat bitter, which is not our taste in coffee, so we probably will not buy more after this batch is gone.

We spent a good part of the morning researching cabinet pulls on the Cabinet Service Hardware (CSH) website.  We found a pull on the CSH website that appeared to be identical to the one from The Home Depot, which is a Rockefeller Antique Brass from Liberty Hardware.  The one from CSH was a Belwith Keeler HH.P135-AB for $2.47 each.  The one from The Home Depot was $2.48 plus tax but no S&H.  Since we have the one from THD in hand and like how it looks we will probably buy them locally.

Many of the drawers in the bus have the pulls attached to the walnut face and then the face attached to the front of the drawer box.  Thus, the only way to remove the pulls is to first unscrew the box from the face.  I took the face off of one drawer and installed the new pull.  It fit perfectly, confirming that the mounting hole spacing is 3″ center-to-center.   The one from THD comes with 1″ and 1.5″ #8-32 machine screws but it looks like we will need something shorter than 1″ for the framed drawers and shorter than 1.5″ for the solid drawers.  The cabinet doors have 3/4″ thick frames so the 1″ machine screws may work for those.  Thus we should be able to use some of the machine screws that come with the pulls from THD but will have to buy some as well.  The pulls from CSH do not come with screws so we would have to buy those anyway.

Linda left around noon to meet Diane in Livonia to see a movie (Ricki and the Flash) starring Meryl Streep, Kevin Kline, and Rick Springfield.  I went on an errand run while she was away.  At The Home Depot in Howell I found 10 packs of the drawer pull we like so the price came out to under $2 per pull compared to $2.48 when purchased individually.  We need 58 to replace all the ones in the coach plus at least four for the new desk drawers so I bought six 10-packs.  We have not decided if we will replace the single screw round pulls on the two TV cabinet doors with the double screw pulls.  If we do we will need a couple more pulls.  If not, we will need two round pulls in the same style and finish, which THD also carries.  I bought small packs of #8-32×3/4″ and #8-32×1-1/4″ lengths so I can figure out what lengths work best in each location.

Jarel called while at was THD.  The plans for the built-in sofa had arrived in today’s mail and he had a few questions.  We talked through the issues and came to the conclusion that it would be better for us to come down on Wednesday instead of Tuesday to pick up the desk.  That will give him time to cut the sofa pieces and do some minor assembly and finishing.  The plywood seat and side pieces need to be stained to resemble the walnut hardwood and a 3/4″x3/4″ piece of walnut hardwood needs to be attached to the front edge.  He also needs to cut the piece of walnut veneered plywood for the front and then spray everything with the same lacquer he has used on all of the walnut desk pieces.

As I was finishing up at THD I also got a call from Chuck letting me know that everything was on track for the refrigerator swap tomorrow.  My next stop was at the Howell Lowe’s for a 4′ x 4′ sheet of 3/4″ plywood but I did not like their selection any better than THD.  I ended up buying two quarter sheets (24″ x 48″) of birch plywood.  This plywood has a lot of thin layers, so it is very flat and dimensionally stable, with defect free surfaces that are sanded smooth and very clean edges.  These sheets will go on the bottom of the refrigerator alcove in the bus to elevate the new refrigerator above the new vinyl tile floor.

Back home I texted Josh at Coach Supply Direct, called Terry at A-1 Upholstery, and called Butch regarding the change in our visit date for next week.  Linda got home shortly thereafter and helped me reattach the edge trim to the two doors of the old refrigerator and load them into the back of my car.  We covered everything with blankets and then loaded all of the drawers, shelves, racks, and bins.  Once the old fridge is out of the bus we will clean it, reassemble it, plug it in, and make sure it is cooling.  We will then call DTE Energy to arrange pick up through their recycling program.

Loading pieces of the old refrigerator into the back of the Element to take to Chuck's shop.

Loading pieces of the old refrigerator into the back of the Element to take to Chuck’s shop.

Linda bought an Amy’s Roasted Vegetable Pizza while she was out and cooked it for dinner.  It is our favorite store bought pizza, and much better (for us) than what we can usually get at restaurants and pizzerias (with the exception of Satchel’s in Gainesville, Florida), but not as good as the pizza we had while Mara was here.  That pizza was memorable.

After dinner I got a shower and then worked on the design/drawings for the seat and back cushions for the built-in sofa for the bus.  I started editing blog posts for July but did feel like uploading them.  We went to bed earlier than usual as we had to up at 7 AM tomorrow to go to our weekly ham radio club breakfast.

 

2015/08/02 (N) No Swap Sunday

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The forecast for today was for warm, humid weather so we closed up the house and turned on the air-conditioners as soon as we got up.  We left around 9 AM for the Howell Farmers Market so I did not make coffee and we did not have breakfast.  At the market Linda bought a nice assortment of fresh vegetables.  I bought a bag of Kenya AA coffee beans from Teeko’s and some apricot and raspberry Rohlicky from the Czech Bakery.  It turns out they are not vegan so I won’t buy them again.

We decided to see if John and Diane were available for dinner.  We had no sooner made these arrangements when I got a text message from Chuck indicating that the coast was clear at his shop in Novi and we were good to go on the refrigerator swap.  I talked to him shortly thereafter and indicated that we had assumed it would not be today so I had not yet cut the support 2x4s or found the additional help that we would need and, in light of that, had made other plans.  That was fine with him and we agreed to aim for next weekend.

Linda surveyed her inventory of ingredients and decided that the warm Farro with dried cranberries and nuts would be a good dish to have Diane help make.  Diane retired at the end of the school year in June and had asked Linda if she would show her some of the ingredients and prep/cooking methods she uses.  Linda likes working with friends in the kitchen, sharing what she has learned and learning new things herself in the process.  Diane is her longest term, non-family friend.  As an English teacher she had lessons to prepare and papers to grade almost every evening.  As a result John, who has worked most of his adult life as a framing carpenter, took care of preparing their evening meals.  Now that Diane is free of her teaching obligations she would like to learn more about cooking.

Linda wanted some non-dairy ice cream for dessert so I was sent to get it.  I went to the Home Depot in Brighton first where I bought some thin (1/8th inch thick) rubber sheet material, a small tool pouch, and 2-person forearm lift strap.  The rubber material will be for the edges of the plywood in the new built-in sofa, cushioning the seat when it is closed.  The tool pouch is for working on the tower (my carpenter’s tool belt is too big) and the lift strap is to help with the refrigerators and anything else heavy we might need to move.

The only place within a seven mile radius of our house that consistently has the non-diary “ice cream” we like is the Kroger on M-59 at Old US-23, so that’s where I headed next.  In addition to the Coconut Bliss they had a cashew milk based product so I bought some of each.  I bought vanilla and salted caramel in the CB brand and snickerdoodle in the cashew product.  By the time I got home I only had a couple of hours left before John and Diane were due to arrive so I worked in my office and uploaded blog posts for June 16 – 20.

John and Diane arrived right on time at 4 PM.  I opened our bottle of Viva La Roja from Heart of the Desert Winery in Alamogordo, New Mexico and we settled in to easy conversation.  I found this red table wine particularly to my liking; very smooth with a hint of sweetness and no tannin.

Linda and Diane eventually started preparing dinner.  John and took that as an opportunity to go look at the bus project.  The ladies made a mixed greens salad with dried cranberries and other add-ins and put out a choice of dressings and sliced a loaf of Italian bread that they brought, along with a bottle of Pinot Grigio that we opened to have with the meal. The main dish was Farro with dried cranberries, almonds, onions, garlic, and kale.  It was all very tasty and well received.

By the end of the meal it had cooled off enough to sit on the deck comfortably.  Linda served the cashew milk snickerdoodle non-dairy ice cream with fresh sliced strawberries and it was very good.  I showed them what we had done with antennas on the tower and the cable entrance box and then we went back inside.  John still works full-time so they left around 9 PM as it takes at least 30 minutes to get back to their house in Farmington Hills which is about a mile from our old house.

 

2015/08/01 (S) Refrigerator Swapping (NOT)

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We had a good crowd for our weekly SLAARC breakfast.  We sat across from Mike (W8XH) and had a chance to discuss what to do about the ‘extra’ user accounts on our computers.  We also discussed the release of Windows 10 that occurred on the 29th of July and all came to the conclusion that we would not be upgrading anytime soon.

When we got home I talked to Chuck on the phone.  He said the sun room company was still moving out of the building in front of his shop and that there was still too much stuff in the way to be able to move our buses around.  Given the circumstances we agreed that we would not do the refrigerator swap today and probably not tomorrow.

At breakfast Mike suggested that we look in the Users folder on our computers to see what files were associated with each of these previously unknown users and then delete the User accounts.  It turned out that these users did not exist, or at least had no folders or files associated with them that we could find.  Linda’s computer did, however, have a couple more folders in the Users folder that did not have User accounts associated with them.  When we deleted each of the phantom accounts we were given the option of saving any associated files in a folder on the desktop.  We selected that option each time but no such folders ever got created, confirming (I suppose) that there were no files associated with that account.

Bill, who takes care of the computers and software for the bakery, installed software on our machines when we first got them and Linda speculated as to whether these phantom accounts might have been inadvertently created at that time.  At this point we will probably never know.  We have strong security systems in place and are reasonably careful in how we interact with the online world, but it was a bit unnerving to find these accounts on our machines.

We were on tap for another warm, humid day and I elected not to do any work on the bus or in the garage.  With the phantom User accounts taken care of I transferred the photos that I received of the custom walnut desk from Jarel from my SG3 phone to my laptop computer and edited them for use on our blog.  I copied recent photos from my DSLR camera to my computer and then settled in to copy blog post drafts from e-mails into Word and edit them.

In the course of the day I did a couple of loads of laundry, worked on the sofa design/drawings, chatted on the ham radio, and took time out to have lunch and dinner, which was the left over Pad Thai.  Having sat for a day or two the dish had absorbed the liquid and, although Linda thought the broccoli was now too soft, I liked it better than when it was freshly made.  I also got to add a generous amount of peanuts, which is how I remember Pad Thai being served in restaurants.  After dinner I started reading “Number Theory and Its History” by Oystein Ore.

 

2015/07/28 (T) Mighty Dremel

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I got up at 8 AM.  I must have been sleeping soundly as I was unaware until then that had already gotten up.  She had gone for a walk and left me a note.  The high temperature today is forecast to hit 90 degrees F and she wanted to get her walk in early.  I fed the cats and checked the mouse trap in the pantry.  We caught another one overnight so I carried the trap back to the northeast corner of the yard and released it.

I made our morning coffee and had just settled in to work on my iPad while it brewed when Linda returned from her walk at 8:35 AM.  We enjoyed our first cup of coffee and then had breakfast.  She made a batch of her fabulous granola yesterday but we have to finish the previous batch first.

Today was the day to get back to work on the bus.  First I spray lubed the two overhead garage doors, both rollers and section hinges, and ran them up and down and back up.  I needed to open them anyway to get out the ladder and tools and sometimes it’s better to spend an extra minute while you are thinking about something and just take care of it.  Besides, I had no way of knowing if I would accomplish anything else today so at least the doors worked more smoothly.

This is where the "stop block" was located. The left screw came out but the right one did not. I had to grind it off.

This is where the “stop block” was located. The left screw came out but the right one did not. I had to grind it off.

In a very real sense our entire bus remodeling project hinges on getting the old refrigerator out and the new refrigerator in.  The refrigerator swap, in turn, hinges on being able to open the fixed window panel on the passenger side of the bus.  That panel is hinged at the top by a pair of rolled channels, one on the top back edge of the window frame and the other on the lower back side of a rail that runs almost the entire length of the bus.  Most of the upper body side panels are hung from these rails and secured at the bottom with latches or other fixed hardware.

The window frame in question has two latches that can be released allowing the frame to swing open and provide an emergency exit, except for the two “stop blocks” in the upper outside corners which are attached to the frame (with two screws) just below the rail.  As the name suggests, these blocks appear to stop the frame from opening more than about 10 inches. That would make emergency escape difficult but it makes it impossible to remove a refrigerator.  We know these frames will open farther as someone posted a photo of an H3 on one of the Prevost bus websites with this same frame open almost 90 degrees (horizontal).

As I have described here before I successfully removed the left block and the left screw from the right block a couple of weeks ago but have been unable to remove the right screw from the right block.  Early in my attempt to remove it I stripped the Philips head and things just got worse from there.  I borrowed an impact screwdriver from Chuck, which successfully extracted the left screw but the right screw would not budge.  I eventually bought and used three different screw extractor sets and broke two drill bits using one of them.

The Dremel with a cutoff wheel installed. The stop block was unusable by the time I got it of.

The Dremel with a cutoff wheel installed. The stop block was unusable by the time I got it of.

I borrowed a soldering gun and Dremel Kit from Chuck on Saturday and finally got around to using them today.  The idea of the soldering gun was to heat the screw causing it to expand and then contract when it cooled.  This will sometimes cause screw threads to separate from tapped holes.  In this case the block was already turning relative to the shaft of the screw but the screw was not turning so I hoped the heat might free it from the threaded hole in the frame.  To find out, however, I needed to create a slot in the shaft that would accept a flat blade screwdriver, in particular the large bit that is part of Chuck’s impact screwdriver kit.  Enter the Dremel.

In order to create a wide enough slot I put two cutoff wheels on the arbor.  The block is at the top of the window frame so standing at the highest safe step of our 8-foot step ladder I was at a comfortable height for holding the Dremel vertically and cutting a horizontal slot.  The cutoff wheels are about the size of a quarter so the slot extended well beyond the screw head, or what was left of it, into the block.  Using the Dremel was a last resort and I knew that once I made that decision the block was going to get destroyed.

The Dremel cutoff wheels cut through the block, which is aluminum, very easily and did not have any trouble with screw or the broken drill bits.  The drill bits eventually loosened to where I was able to extract them with pliers.  I tried several different screwdrivers in my newly created slot but to no avail.  I sprayed WD-40 around the block and screw using paper towels to catch the overspray and clean up any runs.  I kept cutting the block until I was able to pry it off of what remained of the screw.  With less than a quarter inch of the shaft left I cut a slot in the end and tried to unscrew it but the tangs just broke off.  I tried unscrewing it with pliers but it would not budge.  The protruding stub would interfere with opening the frame 90 degrees so I used the Dremel with a cutoff wheel to grind the shaft down flush with the frame.

All the "stuff" I used to attack 25 cents worth of aluminum because of corrosion.

Some of the “stuff” I used to attack 25 cents worth of aluminum because of corrosion.

Linda came out to help at this point.  I repositioned the ladder and then we unlatched the frame on the inside.  Linda pushed it out while I supported it from outside.  It opened farther than it had before but we did not try to raise it to a horizontal position.  The frame/glass is very heavy and we did not want to risk having it come loose at the hinge. We closed the frame and latched it.  I took a few pictures and then put all of the tools away.  The weather was very warm and humid and that was enough outside work for today.

We had hummus, pita chips, and black grapes for lunch.  After lunch I spent a few minutes in my office checking e-mail and then typed up the minutes from our July SLAARC meeting.  I then started working on the design/drawings for the built-in sofa.

I have a very long list of things to do but the furniture design remains a priority as I need to make sure Jarel has all the information he needs to keep moving forward on the custom cabinetry.  Although I will be assembling the sofa Jarel will be cutting all of the pieces.  I will be using a long rip of a full sheet of plywood and a long piece of 3/4 x 3/4 walnut hardwood as an edge band for the horizontal platform.  In order to give Jarel a cut sheet I needed to design the unit.  I also needed to design it so I knew it would fit when assembled.

I took an occasional break to chat with friends on the two local ham radio repeaters that we tend to use but otherwise stayed on task until late afternoon.  I had pulled a book on cryptology from our personal library and started reading it.  I took a nap before dinner and continued reading afterwards.  Fascinating stuff, cryptology.

 

2015/07/25 (S) Monitoring

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We started our day with our weekly ham radio breakfast in South Lyon.  As we were leaving breakfast I called Chuck to see if he was at his shop.  He wasn’t but said he could be there between 11 and 11:30 AM.  We drove home, loaded up my car with the accumulated recyclables, headed over to Recycle Livingston, and then headed to Chuck’s shop in Novi.  We arrived before he did and let ourselves in.  I got his Dremel tool kit and pistol style soldering gun and we chatted for a while.  He had a noon appointment with someone at a commercial building he owns in Livonia, and we had a long list of project tasks to take care of, so it was a shorter chat than usual.  We stopped at the Lowe’s in New Hudson and bought a can of garage door spray lube and then headed home, stopping for fuel at the Brighton Shell station on Grand River Avenue at I-96.

At our ham radio breakfast Linda had rye toast and I had an English muffin for breakfast (our usual meals) so we were hungry by the time we got home.  We had roll up sandwiches of hummus, Vidalia onions, and greens with a drizzle of olive in a whole wheat pita.  Very tasty.  We then got to work installing the wall-mounted track for the ZioTek monitor mounting system I bought from CyberGuys.

The north wall of the ham shack. Critical points for the mounting of the ZioTek track system are marked with green tape.

The north wall of the ham shack. Critical points for the mounting of the ZioTek track system are marked with green tape.

Conceptually the installation was simple but it took all afternoon.  There is a kind of alcove at the north end of my office that serves as our amateur radio (ham) shack.  The purpose of the ZioTek system is to support up to four monitors on the north wall above the two desks located there so that they are not attached to the desks or using up any of the desktop real estate.  The walls in the office are 7/16ths inch thick T-111 exterior plywood with 1/2″ grooves on 4″ centers running the length of the plywood sheets.  The sheets are installed vertically so the groves run vertically giving the appearance of vertically installed 4″ wide rough sawn boards.  We finished the photo studio/office at the old house with this material so we knew we liked the way it looks.  Being plywood it has once major advantage and one major disadvantage compared to drywall; you can screw relatively heavy things to it, but holes are essentially impossible to repair.  What that meant for us was that we only had one chance to get the track in the correct location.

In this case “correct” meant:  at the right height and horizontal location to be able to position the monitors exactly where we wanted them while making sure the track was level.  To accomplish this I bought a 1″x6″-8′ poplar board to use as a mounting plate for the two track sections.  (All of the trim in the ham shack/office is poplar.)  We used pieces of tape to mark the locations of the corners of the three monitors on the wall and marked the centers of the VESA 100×100 mounting plates.  When we knew where the horizontal centerline of the tracks needed to be we determined the horizontal location of the tracks relative to the right end of the poplar board, which would be installed flush to the vertical trim in the northeast corner of the alcove.

The ZioTek tracks will mount to the horizontal poplar board which will be mounted to the wall at the studs.

The ZioTek tracks will mount to the horizontal poplar board which will be mounted to the wall at the studs.

We set the poplar board in the utility hallway and positioned the two tracks on it.  I butted the tracks together and slid one of the mounting plates so it saddled both tracks and kept them aligned.  The tracks are 4.5″ wide and the board was 5.5″ wide so I very carefully positioned the tracks for a 1/2″ reveal along both edges.  I then marked the eight mounting holes (four in each track) and removed the tracks.  Using a brad point wood bit that was slightly smaller than the central shaft of a #14 wood screw I drilled holes that were as carefully centered as I could make them.

We held the board in position against the wall and used a 1.5″ #6 finishing nail through the right mounting hole to hold that end of the board.  We then used a 4-foot level on the top edge of the board and secured the left end with a second nail through one of the mounting holes.  We positioned the chair where it will be when in use and made sure we liked the height of the board.  It looked and felt right so we proceeded to secure it to the wall.

The ZioTek tracks mounted to the poplar board mounted to the wall. Linda is vacuuming up sawdust from drilling.

The ZioTek tracks mounted to the poplar board mounted to the wall. Linda is vacuuming up sawdust from drilling.

Using a small carpenter’s square I marked locations for mounting screws one inch in from each edge of the board in vertical alignment with the small heads of the nails that secure the T-111 to the studs.  The 8-foot long board spanned six studs so I had 12 holes to drill.  I used a standard drill bit that was slightly smaller than the shaft of a #14 wood screw and drilled through the poplar board, through the T-111, and into the studs.   I used a countersink bit to create recessed pockets for the flathead wood screws.  We then secured the board using 3″ long #14 flathead wood screws.  We applied a little soap to the screw threads to help them go in.

I pulled the two small nails out of the track mounting holes.  Using the same drill bit I finished drilling out the mounting holes all the way through the T-111.  We positioned and partially installed one track using 2″ long #14 flathead wood screws in the two end mounting holes.  We then did the same thing with the other track.  I slid one of the mounts so that half of it was in each track and partially installed the remaining four screws.  I gently snugged up all eight screws, checking the track alignment as I went, and then torqued them down.  The heads stick up above the inside surface of the track but the shuttle mounts are raised on the underside so they slide right over the screw heads without interference.

The first of three monitors to get mounted. This one is on the left end of the tracks.

The first of three monitors to get mounted. This one is on the left end of the tracks.

With the track mounted to the wall we turned our attention to installing the monitor mounting arms and monitors.  We used one of the long arms on the left, the short arm in the center, and the medium arm on the right.  The other long arm will eventually end up on the far right or get swapped for the medium arm, but for now I only wanted to mount three monitors.  We installed the nice Dell monitor that goes with my older Dell Precision laptop in the center and installed the two ASUS monitors to either side of it.

By the time we got the third monitor mounted the office was in more disarray than usual and we did not have time to clean up tools and put things back in order.  Linda did manage, however, to run the vacuum cleaner and get most of the sawdust and wood chips sucked up.  Our son had called during the afternoon with a last minute request for babysitting services from Linda and I decided to go too.

A view of the mounts for the left and center monitors. This is a substantial system.

A view of the mounts for the left and center monitors. This is a substantial system.

We left at 6 PM for Ann Arbor and stopped at the Whole Foods Market to pick up a few things for dinner.  We got two different vegan sushi rolls, a cold couscous salad, and some organic black grapes.  When we arrived at Brendan and Shawna’s house a little before 7 PM Madeline was surprised and excited to see us.  Brendan and Shawna left around 7:15 PM for an engagement party and Madeline was fine with the whole thing.  She was still eating her blueberries and strawberries and then wanted Linda to read several books to her.  We went upstairs to see how her crib had been converted to a toddler bed, allowing her to get up during the night to use the bathroom.  Such a big girl.  But not too big for pajamas that featured fairies.

After another couple of stories Madeline went to bed without a fuss.  We then had dinner.  The California rolls were OK but the couscous salad was outstanding and the grapes were very good.  We sat on the couch using our iPads but I could not stay awake so I laid down and drifted off to sleep.  I was awakened about 90 minutes later by the return of Madeline’s parents.  Linda gathered up our leftover food and the roses the kids had gotten her as a “thank you” for babysitting on such short notice which gave me time to fully wake up.  We were on our way by 10:30 PM and back home shortly after 11.

 

2015/07/22 (W) Chucking Junk

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After our usual breakfast and coffee we sat for a while in the living room.  This is part of our morning routine and I often use the time to finish up my blog post from the previous day but the last couple of weeks we have been busy and I have not always had time.  We enjoyed the time until about 9 AM and then got serious about loading our “junk” into the Chuck It Junk Removal dump trailer.

Our bus refrigerator with the doors off in preparation for removing it from the coach.

Our bus refrigerator with the doors off in preparation for removing it from the coach.

Mara checked with Cummins Bridgeway and they told her to bring her motorhome in at 11 AM so she broke camp at 10 AM and backed out of the driveway at 10:15 AM.  Cummins Bridgeway put several technicians and mechanics to work on her rig to re-install the genset, install new shock absorbers, and service the transmission (filter and fluid).  She was out in a few hours and stopped at General RV to return the Camco refrigerator vent cover which did not fit her base on the roof.

The Chuck It Junk Removal dumpster trailer with some of our stuff in it.

The Chuck It Junk Removal dumpster trailer with some of our stuff in it.

We took a break from chucking junk and extracted the old refrigerator from its alcove in the bus, which was a 2-person job.  I got some scraps of 1/2″ plywood to set in front of the elevated alcove base as I did not want to walk or slide the unit across the bus sub-floor, especially with the residual thinset mortar.  First we had to walk it out a few inches which was hard because it only had 3/8″ clearance on each side.  Once it was out far enough we were able to open the doors enough to remove all of the shelves and bins, which Linda took into the house and garage.  I then disconnected the water and electric that ran up into the left (freezer) door at the bottom hinge corner for the ice/water dispenser and light.  With those disconnected and pulled out of the bottom of the case we unscrewed the bottom and top hinges and removed the two doors.  Linda collected all of the small loose parts as we went and put them in a plastic container as we knew we would have to reassemble the unit at some point.

The doors had 1/4″ walnut veneer plywood face panels and we wanted to salvage those to use with the new pull-out pantry.  Normally you just remove the handle trim from the edge of the door and slide the panel out.  The fridge door panel would not budge so we removed the trim from all four edges of the door.  The panel had been stuck in place with strips of double-sided tape so we carefully peeled it loose.  The freezer door had two smaller panels, above and below the ice/water dispenser, and they slide out easily after removing the handle trim.  We carried the doors, trim, and panels to the garage and then walked the case completely out of the alcove.

The shelf I built for one of the storage bays on Mara's Fleetwood Bounder.

The shelf I built for one of the storage bays on Mara’s Fleetwood Bounder.

I spent some time pondering what would be required to disassemble the refrigerator enough to get it out through the door of the bus but decided not to do anything until I had talked to Butch.  Just before dinner I had a long chat with Chuck about the refrigerator swap and he reminded me that DTE Energy (the electric power utility for this region) will pick up old refrigerators and freezers and pay you $50 for them.  Linda checked this out online and learned that they have to be plugged in and operating or they won’t take them, so we have a double incentive for getting it out in one, operating piece.

Our revised plan is still to get the case out in one functioning piece through the side window frame but it won’t be this weekend.  The guy with the sunroom business in the building in front of Chuck’s shop is still in the process of moving to his new place and has trucks, cars, people, and junk all over the place making ingress/egress to Chuck’s shop difficult to impossible.  The business is supposed to be gone by the end of the month so we will wait another week and plan for Saturday August 1st assuming I can get the window frame open.  In the meantime I need to get back to work on the bus floor, so I will have to spend part of next week sanding and start installing the 1/4″ underlayment for the new vinyl tile.

Mara in our home kitchen with her wonderful pizza. This thing was truly good eats.

Mara in our home kitchen with her wonderful pizza. This thing was truly good eats.

Mara and Linda made another pizza for dinner and it was every bit as good as the first one.  Mara has been a wonderful house guest.  We have left the house open to her and she has made herself comfortable in the kitchen and using the hall bathroom and laundry.  It helps that Linda is not possessive about the kitchen.  Whenever we have visitors who want to help in the kitchen Linda welcomes their participation.  It’s been fun for both of them and they have each learned a few knew things and deepened their friendship.

 

 

2015/07/17 (F) A High Pressure Situation

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We closed up the house yesterday and turned on the air-conditioning as the forecast for today was upper 80’s with humidity to match and the forecast for tomorrow is a high of 90 with very high humidity.  Linda did not sleep well again last night but that had nothing to do with the air-conditioning.  The sites where the dermatologist had removed things itched, which did not help.  Nonetheless, we were both up by 8 AM and, as usual, I made coffee and we had granola.  I prepared a travel mug of coffee and left at 9 AM for Chuck’s bus garage in Novi.  Brendan, Shawna, and Madeline were due to arrive at 10 AM and I wanted to be back as close to that time as possible.

As I was working on the design for the pull-out pantry yesterday it became very clear that I needed more accurate measurements of various details of the new refrigerator in order to make sure the doors could open and the pantry could slide in and out.  It was a good thing that I checked as the measurements were not exactly as published and the specifications did not show exactly where the doors were hinged or how much clearance they needed to swing on the hinges.  Now I know, and it is a bit more than I originally allowed for, so it was a good thing that I checked.

I got home at 10:15 AM and the trio was already there.  Mara emerged from her rig a few minutes later and joined us.  Brendan and Shawna stuck around for a while but not long enough to get Madeline down for her 1 PM nap.  They had been talking to her all week about staying with Grandma Linda and Grandpa Bruce and she was prepared.  She was busy playing with Linda and did not seem concerned when her parents left for a music festival in Chicago.  They will retrieve her on Monday.

Our older grand-daughter (and Madeline’s cousin), Katie, arrived around noon so Madeline had one of her buddies here.  Madeline enjoyed her lunch and voluntarily laid down for her nap.  Katie signed up to sell Cutco cutlery and accessory products and asked if she could come practice her sales pitch on us.  We had agreed to let her do this, of course, and Mara joined us by her own choice.  The selling involved a lot of demonstration and use of a few of the knives in side-by-comparison with our existing knives, some of which were already Cutco brand.  Linda ordered a pair of kitchen shears and a santoku trimmer knife.  Mara also ordered a pair of shears and Katie was able to throw in a birdsbeak paring knife which Mara will get as Linda has one.  They agreed to just split the cost of the total order in half.

Mara was anxious to work on the roof of her Bounder and it needed to be cleaned before it was caulked.  It was a hot, humid afternoon and pressure washing the roof seemed like the perfect use of such an otherwise miserable day.  I got out the pressure washer and hose and got it hooked up.  Mara put on her bathing suit and we both climbed up on the roof of her motorhome.  I adjusted the spray nozzle to a fan pattern that would clean from 12″ away without damaging anything, showed her how I would approach the job, and left her to do the work.  Actually I sat in the shade on the porch, offered helpful advice, and occasionally moved the pressure washer.

Madeline finished her nap while we were working and came outside several times with Linda to see what we were doing.  She and Linda walked around the back yard and saw geese and a snake.  They also saw a young deer from our bedroom doorwall.  Our home in the country is a different and exciting place for her as it is for us.

When Mara was done spraying off the roof I sprayed off the sides of the rig to rinse off the dirty water that had run down the sides.  Mara then put out the patio awning and I sprayed off both sides of it as well.  When we were done we got the hose off of the grass and put the pressure washer back in the garage.  Mara was very pleased with what she accomplished.  Not only did she get something done that needed to be done but it was another thing she took care of herself instead of paying someone else to do it.  I get that.

I worked some more in my office and then came upstairs for dinner.  Mike (W8XH) had called and confirmed that Steve (N8AR) was expecting us at 8 PM.  I left at 7:30 PM and drove to Steve’s place southwest of Howell.  Mike and I arrived within a couple minutes of one another and were there for a little over an hour.

Steve is a PhD electrical engineer who worked for Bendix and was involved in communications projects for space programs.  He has a lot of test equipment that you will not find in most ham shacks and he knows how to use it.  In this particular case he used his Hewlett-Packard Network Analyzer to do two-port radio frequency through-measurements of my two Morgan Manufacturing lightning arrestors.

The first thing Steve noticed was that the center contact on one of the N-female connectors was spread open a bit.  Unfortunately any spread is “a bit” too much.  At radio frequencies these contacts need to be tight.  We crimped the contacts back together as best we could so we could proceed with the testing, but Steve strongly suggested that I replace them with high quality parts.  As expected, based on my operating experience, the M-302N V/U arrestor did not look good when tested.  Steve captured the resulting return loss graph and put it on a thumb drive for me.  I will e-mail it to Morgan with a cc: to KF7P Metalwerks and request a new one.  If the new one isn’t any better I will request a refund.  I should not have to rebuild stuff like this and the poor performance may be a design flaw rather than a manufacturing defect.

When I got home around 9:30 PM Linda and Mara were still up and chatting away in the living room.  I joined the conversation until they both decided to retire for the evening.  I spent a few minutes in my office after that taking care of e-mails and then went to bed.  I wrote for a while but was too tired to concentrate and went to sleep.

 

2015/06/23 (T) Grounded

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As I wrote in yesterday’s post we did not turn off the lights last night until almost 1 AM because we were keeping a close eye on the weather moving across the lower portion of Michigan’s Lower Peninsula.  Although strong to severe storms were still forecast from 1 AM to 5 AM they either did materialize at our exact location or we slept through them.  We had the house closed up and the air-conditioning on, so that cut down the sound level of outside noises.

A cold front had pushed through by sun up and we woke to a cool morning with blue skies and noticeably lower humidity.  We did not have any trees, or even big limbs, come down and there was no damage to our brand new roof.  The forecast yesterday was threatening enough, however, that in the morning we took the potted plants, and as much of our outside lawn furniture as we could find room for, inside including our sun umbrella and trash cans.  I planned to be gone most of the day, and Linda was leaving mid-afternoon to go to dinner and a movie with Diane Rauch, so our first chore was to put all the lawn furniture, plants, and other outdoor stuff back outdoors.

This week is mostly being devoted to ham radio with the ARRL Field Day as the crowning event this weekend.  My specific focus for most of the week, however, has been the “communications tower” adjacent to the east wall of our house.  As described in previous posts we installed a cable entry box (CEB), mounted the cellular booster in the basement, mounted the inside cellular antenna, and ran coax cables.  The antennas will (hopefully) be mounted on the existing 40 foot tower tomorrow, cabled into the CEB, and cables run from there to devices inside the house.  With any luck by the end of the day tomorrow we will have decent cellular service inside the whole house, the ability to watch OTA TV programs on two different TV sets, and finally be able to connect one of our radios in the ham shack to an antenna.  Today, however, was planned to mostly address other things.

I had an appointment with our dentist at 10:20 this morning and left at 9 AM.  I planned to stop at Chuck’s bus garage and check that the key he lent me worked, but I needed gas for my car.  I did not have time for both and did not really have a choice; I would have to check the key some other time.  I ordered two cables yesterday from Scott (AC8IL) at Adams Electronics.  Later in the evening I was unsure if I had specified the connectors correctly so I called and left a message.  I called again this morning to make sure the message got through.  It did, and my original connector specifications were correct.

I arrived at the dentist’s office about 10 minutes before my appointment time.  I called Rick Short at Isringhausen USA to make sure he was going to be in before I drove two hours to Galesburg, Michigan after my dentist appointment.  I got his voice mail a left a message.  “ISRI” makes very high tech air suspension driver’s seats that are used as original equipment in motorcoaches, semi-tractors, heavy equipment, and locomotives.  I would really like one for our bus, but it is not proving easy to get.

Dr. Steve and his assistant, Leslie, made molds of my upper and lower teeth and a bite impression.  The molds will be used to make a mouth guard that I can wear while I sleep.  Dr. Steve has a strong suspicion that I am clenching my teeth and the mouth guard will reduce or eliminate the irritation it causes.  I will have to ask if I can wear it during the day too as I am occasionally aware of clenching my teeth while I awake.

I had not heard back from Rick by the end of my appointment so I called the main number at ISRI and talked to the receptionist.  It turned out that Rick was not in today and she transferred me to Jeff Woodworth.  Jeff was willing to meet with me but thought it would be a better use of my time to wait until Rick was available.  My next opportunity to drive to Galesburg will be Thursday and I will likely go as the ISRI seat is holding up our ordering of Flexsteel seats through Coach Supply Direct.

I stopped for coffee and then re-routed for Chuck’s bus garage in Novi.  The key to the garage worked perfectly.  I called Linda to let her know about the change in plans and headed for home.  There is too much to do at the moment to waste much time so I installed the #4 AWG bare copper ground wire I bought yesterday at Lowe’s.  I mounted an offset copper wire lug using the center support stud for the copper back plane in the CEB.  I replaced one of the plastic hole plugs with a rubber plug with a small hole in the center.  The hole I chose in the bottom of the CEB allowed the ground wire to come straight up into the lug.

Another view of the cable entry box on the east end of the house by the 40-foot tower.

Another view of the cable entry box on the east end of the house by the 40-foot tower showing the bare copper ground wire that runs to the ground rod and then to one of the tower legs.

Outside the CEB I routed the ground wire around to the existing ground rod and secured it using the new clamp I bought yesterday.  There was an old ground wire connected from a clamp on the tower to the ground rod.  I removed that wire along with some coax and control wires that I had clipped when we removed the old satellite dish.  I then attached the new ground wire to the clamp on the tower.  While we were at it Linda trimmed back a small bush that was growing between the tower legs and I pulled leaves, grass and other stuff out from around the Day Lilies that we transplanted last year around the tower base.

With the CEB grounded we looked at how we might get a video cable up to the TV/monitor in our bedroom.  The wall where the TV is mounted has a hot water baseboard radiator that comes almost to the trim on the door wall.  That end of the radiator has a copper pipe that goes through the floor into the basement and it was easy to locate the pipe in the basement.  I determined that there was enough space behind the pipe to safely drill a hole but I had to drill it from the top side at an angle.  A 5/8″ wood boring drill bit created a hole just big enough for the molded F-connector on the end of the cable to pass through.

We fed the video coax cable above the suspended ceiling in the ham shack area to the location of the hole.  I then fed the cable up from the basement as Linda pulled it up into the bedroom.  We adjusted the amount of cable in the bedroom to allow the wall mounted TV set to move through its entire range of motion.  The other end of the cable was then routed into the sump pump room.

By the time we finished pulling this cable it was 3:30 PM and time for Linda to leave to pick up Diane.  They were headed to Royal Oak for dinner and a movie as the movie they wanted to see was only showing at the Royal Oak Main Theater.

While I was out during the morning Lynch Carpet had called to let us know our Armstrong vinyl tile was available for pickup so after Linda left I closed up the house and went to get it.  The 12 boxes of tiles, container of vinyl adhesive, and container of vinyl grout were all neatly arranged on a small pallet and tightly wrapped in shipping plastic.  Rather than break this down and load each thing individually they used a fork lift to set the pallet in the back of my Honda Element.  The rear suspension settled at least two inches when they transferred the full weight of the pallet to the floor of my car.

When I got back to the house I backed the car up to the garage.  I cut the shipping plastic loose and unloaded the tubs and boxes of tiles.  I put the pallet on the garage floor and then neatly stacked the boxes of tiles on it to keep them off the floor.  Each box contained 14 tiles measuring 16″ by 16″ for a total area of 24.89 square feet.  The Armstrong Alterna tiles are a “luxury vinyl” product, and are about 1/8″ thick.  Even so, the boxes were heavier than I expected so I decided to weigh one.  It tipped the scale at just under 42 pounds.  That meant the entire pallet weighed close to 500 pounds, and, ignoring the weight of the cardboard box, that is about 3 pounds per tile.

When I drew out the design I determined that I would need 158 tiles, some of which would be partial.  Figuring conservatively at 150 full tiles equivalent, and ignoring the weight of the underlayment, adhesive, and grout, the floor tiles will weigh about 450 pounds.  I have no idea what the carpet and ceramic tile that I have removed weighed but the tiles were heavy.  I also have no idea what the furniture weighed that we have removed but also have no idea what the new furniture will weigh.  The intent was that the new floor and furniture would weigh less than old stuff but we will see.

I traded phone calls with my dad and we finally got to talk for a half hour starting at 4:30 PM.  He turned 90 this past Sunday.  Mike Fearer from Bid-Rite Concrete called at 6 PM and arrived about 10 minutes later to discuss the foundation for our 70 foot ham radio tower.  I had printed off a page from the Universal Tower website showing their tower base.  I also downloaded and printed their base and tower installation instructions.  I had a set of these to give to Mike so he would have some idea of what the project is about.  We looked at the proposed location for the tower and access for his dump cart.  We also talked about the base, a rebar cage, a form around the top of the hole to allow the concrete to be slightly above ground, and a jig to make sure the base is level and the tower is plumb.

He said he was interested in the job and would work with me and Phil Jarrell (the excavator) to get it done.  Rather than bid the job he would just do it for time and materials.  He also said the current price of concrete was about $100 per cubic yard.  We will need about six (6) cubic yards to fill the required 5′ x 5′ x 6′ (deep) hole.  He thought he might be available the middle of next week but I don’t think I could have everything pulled together that quickly.

After Mike left I went to Lowe’s and picked up five 40 pound bags of topsoil, a 1-in/2-out signal splitter (rated for 5 MHz to 2.4 GHz), and a plastic snap cover channel for hiding the video cable we ran up into the bedroom from the basement for the TV set.  I then went to the Meijer’s supermarket just across Grand River Avenue for soy creamer but they did not have what I was looking for.  As long as I was there I had a salad for dinner at the in-store Subway.

While I was sitting there I called Mike Sharpe (W8XH) to confirm that he was available tomorrow to help with the antenna installations on our 40 foot tower.  I mentioned that the only thing I lacked was a standoff with a pulley at the end of it for hoisting stuff up to me.  He suggested that something like that was essential and I agreed, so I headed back to Lowe’s to see what I could figure out.  What I ended up with was a three foot long 7/16-14 threaded rod, a pulley that had a closed eyelet on top (and was big enough for the 3/8ths rope I bought), some 7/16ths washers, and some 7/16-14 nuts.

When I got back to the house I unloaded the topsoil near the part of the east yard that needs to be filled in, took the other stuff inside, and then assembled the threaded rod pulley system.  I secured the pulley on one end of the rod using two of the nuts, one on either side of the eyelet.  I threaded a nut onto the other end, put on two washers, two nuts, two more washers, and another nut.  I ran the first two nuts, with two washers between them, part way down the rod.  I left the second pair of nuts, with washers between them, near the end of the rod.

I took the assembly out to the tower and adjusted the position and spacing of the two pairs of nuts and washers so they would bracket two of the horizontal tower members.  In use I will secure the rod to the tower at each pair of nuts/washers using plastic cable ties.  This arrangement will put the pulley at least 18″ from the tower which should be far enough out that we can hoist the DB8e OTA TV antenna to the top of the tower without it banging into the tower or hanging up on something.  This antenna is the largest thing we need to hoist up. The old TV antenna is considerably larger and heavier, but it is coming down via gravity.

There was a message on our answering machine from Linda’s sister, Sr. Marilyn, who lives in St. Louis.  She was listening to the news earlier today about the storms that went through our part of Michigan and wanted to make sure we were all OK.  By the time we finished talking it was dark and I was done working for the day.  Linda called shortly thereafter to let me know she was on her way home and I mentioned the call with Marilyn.

I finally opened the box with the vertical omnidirectional outside antenna for the cellular booster system and discovered that I should have opened it sooner.  The mounting bracket was designed to be mounted to a vertical surface, such as the side of a house, not a tube, such as a tower leg.  I did not want to postpone tomorrow’s tower work so I will have to get up early and figure out a way to adapt the existing bracket so I can mount the antenna to the top of the tower.

My initial thought was that an aluminum U-channel of the correct size might solve the problem very nicely.  I could drill two holes in the bottom of the “U” to match the two holes in the bracket.  I could then drill three pairs of holes through the sides of the channel.  The antenna would be bolted to the bottom of the channel.  With the open part of the channel held against a vertical tube I could secure it with three long plastic cable (zip) ties.  Conceptually it should work and be easy to fabricate, but will take time which I won’t have a lot of in the morning.  We have to get the two coax cables from Scotty (AC8IL), drop off my car at Brighton Honda for its 100,000 mile service, and be back in time to have the mount fabricated and all of the antennas and tools ready to go by 10:30 AM when Mike shows up.

Linda got home at 9:45 PM, earlier than she thought she would when she left.  She and Diane ate at Luigi’s and had a very nice meal.  They also enjoyed the movie.  We had a big day on tap for tomorrow and we asleep by 10:30 PM.

 

2015/06/18 (R) Chiseled Bikinis

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The light rain that started late yesterday afternoon continued off-and-on through the overnight hours.  We awoke to heavily overcast skies but a forecast that called for dry conditions until the early afternoon.  We were up at 7:15 AM and had our usual granola breakfast.  I took some more Ibuprofen in advance of working in the bus.  We were just getting ready to have our morning coffee when I noticed several cars in the driveway.  It was 7:45 AM and the roofers were arriving.  Pat Davidson was among them so I went outside to chat briefly with him.

We had our morning coffee and then got to work, Linda at her desk and me in the bus. I spent another two hours using the Makita 11 pound power chisel.  By 11 AM I had removed as much material from the floor as I felt was worth the effort.  Linda brought the camera out and took a few photographs of me at work after which I packed up the equipment, closed up the bus, and went to Home Depot in Howell to return it to their rental department.

I stopped at Lowe’s on the way home and ordered the new Frigidaire refrigerator for the bus, an FFHT1621QB (16.3 cu. ft., top freezer, black, no ice maker or water).  I scheduled delivery for Friday July 3rd to Chuck’s shop in Novi.  I will arrange with Chuck to take the bus their sometime after that when he is available to operate his fork lift and I can get Brendan or some friends to give us a hand.

Me using the Makita 11 lb power chisel to remove thinset and mastic from the floor of our H3-40. (Photo by Linda)

Me using the Makita 11 lb power chisel to remove thinset and mastic from the floor of our H3-40. (Photo by Linda)

Work continued on the roof through the morning and then the crew tarped off the roof and left in a few of their vehicles for a long lunch.  As forecast it started to sprinkle around 2 PM as they returned from their lunch break.  It never rained hard and they kept on working but always with the tarps at the ready in case they were suddenly needed.  One of the guys finished installing our two Velux Sun Tunnel skylights which required a tall step ladder in our living room.  They looked very nice when he was done.

I had a chat with Jarel Beatty in Logansport, Indiana about the custom desk he is going to build for the bus.  I sent him a follow-up e-mail describing the pullout pantry we also need him to build.  I then spent an hour working on drawings before I had to quit and change clothes.

Kate had secured tickets through her cousin, Michaela, for this evening’s performance of The Bikinis at the Meadow Brooke Theatre at Oakland University in Rochester Hills.  Kate suggested O’Conner’s Public House (Irish Pub) in Rochester for dinner.  The roofers had been working in the living room installing the Velux Sun Tunnel skylights but were done by 3:45 PM.  That allowed us to get cleaned up, dressed for the theatre, and out the door at 4:30 PM even though the roofers were still working up on the roof.

We got to the pub at 6 PM.  Kate got there shortly before us and had ordered a soft pretzel appetizer before the happy hour prices expired at 6 PM.  Conveniently there were three large sticks so we each got one.  Kate got the cheesy dipping sauce and we split the spicy horseradish mustard, which really had a kick to it.  Linda and Kate each had a Smithwicks ale and I had a pineapple ale.  To paraphrase “the world’s most interesting man”:  I don’t always drink beer, but when I do, I prefer a fruit beer.  Not as mysterious as Dos Equis, or as authentic as Guinness, but it’s what I like.  Kate had a regular (beef) burger and we both had black bean burgers on soft pretzel buns with fresh hand-cut French fries.  The burgers and fries were both really good and the pretzel buns, which had been toasted on a grill, did not get soggy.

The musical was a lot of fun with a wonderful performance by the cast of four women.  All four of them were on stage singing and dancing with a lot of energy for most of the performance.  Their singing was excellent, each voice having its own unique quality but blending well, and they carried 4-part harmonies in tune with one another and the small 4-pieces band.  Two of them, Bambi Jones and Jeanne Tinker, were also in the Meshuggah Nuns musical we saw a month or so ago at the Meadow Brooke Theatre.

The Bikinis is the last production that Kate’s cousin Michaela will work on at the MBT.  The production run ends on Sunday and one week later she leaves for a summer stock gig in New England.  Meadow Brooke Theatre is a wonderful venue but not convenient to where we live, even less convenient to where Kate works, and very inconvenient to where she lives.  All of which is to say, I doubt that the three of us will be going there very often now that Michaela is moving on.  That is too bad in a way as we have all enjoyed the shows we have seen.  The fact that Michaela, as a cast/crew member, was able to get us tickets did not hurt.

Michaela met us in the lobby where Kate gave her a nice assortment of flowers.  She then gave us a behind the scenes tour of the wardrobe area where she has spent the past year working on costuming.  We walked out to our cars and by the time we all drove off it was 11 PM.  Even with light traffic it took us almost an hour to get home but we arrived while it was still Thursday, albeit just barely.

 

2015/06/17 (W) Bakery Scraper

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Linda was up at 5:45 AM and out the door by 6:15 AM to beat the morning rush hour traffic headed into the northwest corner of the Detroit metroplex.  I got up about an hour later, tended to my morning cat chores, made coffee, had some granola for breakfast, gathered up the trash, and took the big trash can to the street.

The Apex roofing crew started showing up just before 8 AM.  After everything was squared away with Apex I went to The Home Depot in Howell to rent the small power floor scraper.  The scraper took some of the thinset off but was not as effective as I had hoped it would be.  The tool is designed for stripping linoleum floors, so I had no reason to complain that it did not do what I needed it to do.  I returned it within four hours and paid the 4-hour rental fee rather than the day (24-hour) fee.  The guy in the tool rental department suggested I try a different machine which they had not mentioned to me previously.  It was a Makita 11 pound power chisel.  I rented it with three chisels.

The roofers were at the point where they needed to install the two Velux Sun Tunnel skylights in the roof of the living room.  I showed them where I wanted them installed, if possible, and they tarped off the furniture and floor in the living room.  Apex is very good about protecting the yard from damage and capturing the mess that is associated with a roof project.  That same care and attention carried over to the inside work, which I appreciated.

Our bus looking forward from the the hallway by the refrigerator and pantry.

Our bus looking forward from the the hallway by the refrigerator and pantry.

After a break for lunch I spent most of the afternoon using the power chisel to strip the area of the floor in the bus where the ceramic tile was installed.  I was not able to strip it down to the plywood subfloor, but I was able to knock down most of the ridges of thinset and adhesive that remained after I chiseled out the tiles.

I had a brief chat with Chuck around lunchtime regarding the refrigerator.  Butch called mid-afternoon to fill me in on why he was not able to answer the phone last night.  Linda called around 2:30 PM to let me know she was leaving the bakery.  She pulled in the driveway an hour later and came in the bus to see what I was up to and let me know it was starting to rain.  I had made good progress but was not done and decided I would keep the power chisel until tomorrow and pay the 1-day (24-hour) rate.

The roofers were aware of the rain, which was very light though increasing steadily, but were in the middle of replacing plywood and installing the skylights.  Some of them finished that up as quickly as they could, cleaned up the roof, and spread out the tarps while the others picked up the debris from the yard and got it in the trash trailer.  The trailer was full so they took it with them when the left at 4:40 PM.

We had a snack of pretzels, green grapes and a small glass of Moscato wine.  My thumbs were both bothering me (arthritis) so I took some Ibuprofen and then went back to work in the bus.  I had to close the roof vents because of the rain so it was warmer inside and a bit stuffy as the humidity had come way up.  I worked as long as I could and quit for the day at 6 PM.

For dinner Linda made a simple green salad and then cooked some whole wheat capellini and tossed it with the homemade tomato-based Marinara sauce she made the other day.  After dinner I worked in my office for a while.  I thought I would upload some blog posts but I had an e-mail from Bus Conversion Magazine with the draft of the May 2015 issue.  I proofread part 2 of my 4-part article on the Exterior Makeover of our bus by Phoenix Paint.  I found one thing that needed to be corrected and e-mailed it to the editor.

Linda got a DVD of Wild from the Howell Library the other day but we were too tired to watch it and just went to bed.  I turned my light out at 9:58 PM, the first time since I can’t remember when that I have done that before 10 o’clock in the evening.

 

2015/06/09 (T) Cyclo 5

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I was up at 7 AM, fed the cats, and made coffee, which has become Linda’s wake up alarm.  Phil Jarrell showed up at 8 AM.  He set up his laser level and checked elevations for a gravel driveway that would connect our concrete driveway around to our third culvert.  Some of this driveway may eventually provide access to a barn, but it will also provide a second pad that is level and big enough to support a 45 foot bus conversion.

Phil moved the laser level to a different spot and checked the elevations of various points at the west end of the property relative to the culvert that runs under the road to the little triangle of our yard in the southwest corner.  Although it did not appear so to me, all of the property to the west and north is higher than the bottom of the culvert.  That means Phil should be able to construct a French drain that will help dry this area out and hopefully save the trees that are there.  He will also use the top soil he pulls out of the driveway to fill in the various low spots.

Phil was done and on his way by 9:30 AM.  I forgot to mention the hole for the ham radio tower base so I e-mailed him about that additional work.  While it will almost certainly be less expensive to have him dig the hole while he is already here working on other things it is a project that requires my involvement, parts that I do not yet have, and coordination with a concrete company who can pump or cart the concrete from the truck to the hole.

The old driver's chair in our bus is a Villa captain's chair.

The old driver’s chair in our bus is a Villa captain’s chair.

We had breakfast after which I sorted the laundry.  The warm white load was small so I stripped the bed in the bus and added those sheets to the load.  We cleaned off the twin mattress in the small bedroom with most of the stuff going down to my office.  The stuff on the double bed in the middle bedroom then went to the small bedroom, allowing us to strip the double bed so I could launder the sheets and pillow cases.

Based on the e-mail I got yesterday from Cory at Rupes/Cyclo I figured out that I wanted the Cyclo 5-Pro Mark II Dual Head Orbital Polisher with the ProGuard backing plates.  I also determined which foam pads and chemicals I wanted and placed the order directly with Rupes/Cyclo online.  I also updated our PayPal account and used it for this transaction.

 

I went to my office and spent several hours doing a second floor plan drawing for the bus, this one showing the tiles installed as diamonds rather than squares.  Over the course of the afternoon Linda heated up some Amy’s chili for lunch and I got two more loads of laundry done.

Late afternoon brought a call on our landline that turned out to be a recorded message claiming to be from the IRS and stating that this was their final attempt to reach us before filing a lawsuit.  Yeah, right.  The IRS does not make such calls, of course, nor do they send such e-mails.  They like paper trails and contact people by registered mail or show up unannounced at the door.  And they don’t sue people, they just seize assets.  A Google search quickly revealed that this was an IRS Impersonation Scam that has been around for a while but gets resurrected from time to time.

The swivel/slide 6-way power base under the driver's chair in our bus. We will reuse this if we get a Flexsteel replacement chair but not if we get an ISRI.

The swivel/slide 6-way power base under the driver’s chair in our bus. We will reuse this if we get a Flexsteel replacement chair but not if we get an ISRI.

We were annoyed enough by this particular scam that I filed a complaint with the U. S. Treasury Department and the Federal Trade Commission.  While I was on the FTC website I opted us out of receiving “Firm Offers” for insurance and pre-approved credit cards.  I also verified that our landline and cell phones (2) are on the Federal Do Not Call list, although it has not eliminated telemarketing calls. The fact that we are on the DNC list, however, allows us to file complaints with the FTC when we get such calls.

For dinner Linda made a nice salad with poppy seed dressing and heated up a couple of teriyaki noodle bowls.  It was yummy and a small glass of Moscato was very agreeable as well.  After dinner I was revisiting the EZ Connector website when a TXT message came through with a picture of his Chuck’s new VDO 0–15 PSI turbo boost gauge.  I was thinking about calling Chuck anyway so I rang him up and we had a long chat.

 

2015/06/08 (M) Home for a While

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It rained until well after midnight last night.  The rain was not steady but more in the form of heavy downpours associated with thunderstorms.  The gutter along the rear of our house was not able to handle the volume of water and it was spilling over onto our deck making a sound that we are not used to.  I noted that I should check the gutters for clogs at the downspouts today.  My phone chirped, which meant I had an e-mail, and I presumed it was from our whole house generator.  When I got up this morning the clocks on the microwave and range were flashing “2:06”, so my first thought was that we must have taken a power hit then, but the messages on my phone indicated that utility power had been lost and restored around 3:45 AM; at least that was the date/time stamp on the e-mails.  I got up just before 6 AM and finally figured out that the clocks probably reset to 00:00 when the power blipped (3:45 AM + 2:06 elapsed time = 5:51 AM).

I sat in the living room writing with my iPad and playing games until a little after 7 AM and then made coffee, which got Linda out of bed.  We had planned to empty out more of the bus today but the weather was gloomy and we were tired from the rally so we had a long, leisurely morning before busying ourselves with inside chores.  Linda worked at her desk and I wasn’t in the humor to work downstairs in my office so I set my computer up on the dining room table.  Other than an occasional trip to the bus or the garage I mostly sat in front of my computer and talked on the phone all day.

Linda called Alchin’s, our regular trash collection company, to see if they would pick up the old RV furniture.  They do not have a special truck they can send and could not take the steel furniture even if they could get it into their garbage truck.  Linda suggested we find a company like “Got Junk” and searched online for one in the area.  We decided to call “Chuck It Junk Removal” as they are located relatively close to our house.  Keith, from Kish Lawn Care, showed up around 11 AM to cut the grass and Brad, from Chuck It Junk Removal, showed up around 12:45 PM to look at the furniture and flooring we pulled out of the bus and give us a quote on the cost to haul it away.  As Keith was finishing mowing the grass dark clouds were rolling in from the west and not long after he left we had more rain, although nothing like last night.

My dentist thinks my current intermittent teeth issues are the result of clenching my teeth at night so I made an appointment to get fitted for a mouth guard to wear while sleeping.  I also got hold of Phil Jarrell and he decided that tomorrow morning at 8 AM would be a good time for him to stop by and take some elevation readings for the driveway extension and a French drain for the far west end of the property.  Besides the obvious economy of having him do both jobs while he is on site, we need a place to put the topsoil he will dig out for the driveway and we need topsoil to fill in low spots on the west end of the yard.

I managed to finally get some orders placed today.  The big one was for a SureCall Fusion5s multi-band cell phone booster (transceiver) system from Cellular Solutions in Mt. Pleasant, Michigan.  The other was for a window seal from Prevost.  This is not the seal that holds the glass in the frame but rather a large rubber part that seals the space between the window frame and the structure of the coach.  We may need to unlatch the large fixed window on the passenger side and use it to get the old refrigerator out and the new one in.  This window frame has not been opened since we bought the bus and may not have been opened for many years before that, possibly not ever since the bus was built.  I want the new seal on hand in case the current one gets damaged trying to open the window frame.

Besides these two purchases I talked to someone at A-1 Upholstery and described our home made sofa plans.  She suggested that we would need ~9 yards of 54″ wide material for the sofa seats and back cushions.  I sent an e-mail to Josh at Coach Supply Direct reminding him of some things we had discussed at the rally last week and Rick Short at Isringhausen with questions about their 6800 series bus driver seats.  I also finally got to talk to Mike at Suburban Seating in New Jersey.  As I suspected we cannot buy the seat directly from ISRI, but I may be able to order it through Suburban Seating and pick it up from ISRI USA in Galesburg, Michigan.  That would be much nicer than having it shipped to our house on a truck from New Jersey.

I called Rupes/Cyclo to try to get answers to a few questions about the Cyclo 5-Pro Mark II Dual Head Orbital Polisher and its various pads but could not figure out how to talk to a real person.  I submitted the online Contact Form with my questions and got a speedy reply from Cory as a result of which I now know what to order.  All I have to do is figure out how many of each thing I need.  The Cyclo 5 is available on Amazon Prime, by itself, but it did not appear to be the Mark II model.  Some of the major distributors claim to give you a set of “free” ProGuard Orbital Backing Plates, but the Rupes/Cyclo website clearly states that the polisher is not sold without one of the three head options.  I prefer not to patronize businesses that misrepresent their offerings and will probably order the polisher, pads, and chemicals directly from Cyclo even if I am paying MSRP.

I got a call from Gary Hatt at Bus Conversion Magazine.  I had not looked at or replied to e-mails in over a week and he wanted to make sure everything was OK.  While we were talking we got a call from Curtis Coleman of RVillage so Linda took that initially until my other call was concluded.  I had e-mailed Curtis earlier in the day and he was responding to that communique.

Somewhere in the middle of all that we had chickpea salad on a bed of greens for lunch.  Linda then went for a walk, met Chris (K8VJ) at Lowe’s to pick up some SLAARC mail, and roasted vegetables for our dinner when she got home.  I sent Chuck Spera a short e-mail inquiring about how to open the latches on our emergency escape window and then called it a night.

 

2015/05/13 (W) Dental Deconstruction

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We were both up at 7:30 AM.  I made tea instead of coffee and we had a light breakfast.  We both had 11 AM appointments with our dental hygienists and left a 9:35 AM to drive to Dearborn.  We had only gone a couple of miles when we realized we did not put the trash can at the curb so we went back and did that.

Traffic was light and we arrived at Gusfa Dental at 10:50 AM.  My hygienist, Michelle, took me in right away.  Linda’s hygienist, Margaret, took her in on time.  We both had good checkups with no new issues found or procedures required.  The tooth that has been bothering me occasionally all winter may be the one on my upper left, second from the back, that had the root canal last fall, followed by a crown.  Dr. Steve did not see any problem on the x-Rays or exam but said that my various complaints could all be associated with a small but persistent infection at the base of the root canal.  I am due for a 6-month follow-up visit with the endodontist anyway, and was putting off scheduling it until I had my regular checkup today.

It was 12:30 PM by the time we left the dental office and we were both hungry.  We wanted something other than fast food but considered going to Neehee’s Indian diner on Ford Road.  We decided not to go there as it was not very good the last time we went and they had changed the menu, eliminating some of our favorite dishes.  It is also several miles west of I-275 and that stretch of Ford Road is always congested and annoying to drive.  We stopped at the Macaroni Grill at 7 Mile Road and Haggerty Road instead.  We have always found the Macaroni Grill restaurants to be acceptable Italian food in a slightly quaint setting.  Today was no different.  Linda had rigatoni with arrabbiata sauce (spicy tomato), garlic, mushrooms, and spinach.  I had capellini with garlic olive oil and the same add-ins.  We had our fill of fresh baked bread to go with the pasta and were very full by the time we finished lunch.  We used to eat like this a lot more often which is part of the reason we both had a weight problem.

We thought about stopping at Brighton Ford to pick up some literature on the F-150 but decide to drive to Lowe’s at I-96 and Latson Road instead to look at refrigerators.  The smallest one they had on display was 14.3 cubic feet which gave us a chance to see the approximate size of the 13.5 cubic foot Fisher & Paykel.  The F&P is narrower and slightly taller than the one’s at the store, but has a bottom freezer drawer and fits our available space much better.  Lowe’s can order the F&P and it will take two weeks to get.  If I decide to do the fridge swap at Butch and Fonda’s place in Indiana we will have to pick up the F&P in Kokomo as that is the nearest Lowe’s.

Driver side sleeper sofa in our H3-40 with motorized drawer removed.

Driver side sleeper sofa in our H3-40 with motorized drawer removed.

When we got home I changed into my work clothes and worked in the bus.  After emptying the drawer under the jack-knife sofa and removing the APC UPS from under the foot rest area I removed the drawer, footrest cover, and front end panel.  I then removed the two HVAC duct transition boxes and then the two drawer slides.  With all of that out of the way I was finally able to remove the four 1/2″ lag screws from the four corners that secured the sofa to the floor.

Driver side sleeper-sofa with forward end panel and HVAC adapter box removed.

Driver side sleeper-sofa with forward end panel and HVAC adapter box removed.

Getting all of the furniture out will be much easier if we remove the front passenger seat so I worked on that next.  I had never looked carefully at how it was installed until now.  The chair has a 12″ wide x 15″ deep base plate that is bolted to the floor.  The bolts stick up from below and the nuts go over them.  I could not see the studs but I could feel the ends and eventually realized that Royale coach had installed the carpet OVER the base plate.  To remove the seat I would have to remove the carpet or at least cut it and fold it back.  The carpet had to come out eventually anyway and be replaced with vinyl tile so I removed it.  It was more work than it sounds, and took quite a while, as there was not a lot of room to work under, behind, or to the left of the seat, but I got that piece of carpet out.

Villa passenger seat in our H3-40 showing inside edge of mounting plate and studs with nus. (Front of coach to the left).

Villa passenger seat in our H3-40 showing inside edge of mounting plate and studs with nus. (Front of coach to the left).

Removing the seat will now be a simple matter of loosening four nuts and lifting it off the studs, except for the fact that it is heavy.  The studs are presumably the threaded ends of T-bolts with the “heads” in two channels, front and rear, that are installed across the floor.  There is an opening at one end of each channel that allows the T-bolts to be inserted/removed.  My presumption is that all of this is Prevost factory designed and built, not something Royale Coach did, but the driver’s seat does not appear to be installed the same way, so maybe not.

Power base for Villa passenger chair in our H3-40. This thing is complicated!

Power base for Villa passenger chair in our H3-40. This thing is complicated!

I finished working in the bus around 7 PM, put my tools away, and closed up the coach.  As a consequence of our big lunch we were not hungry and skipped dinner.  I called Butch to discuss the project and get some advice.  I then called Chuck and brought him up-to-date.  We finished the evening by watching Season 2, Episode 3 of Sherlock on DVD.