Tag Archives: China Black tea (Stash)

2015/11/16 (M) Tiling the Cockpit, #3

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Linda planned to go to the bakery today but decided yesterday to stay home and help me instead.  Based on the 10-day forecast this looks like our last decent weather day to work on the bus and we wanted/needed to make the most of it.

We had breakfast at 8 AM (granola with blueberries and a banana) and had a cup of Stash China Black tea.  I had a text message from Kristine Gullen regarding getting together with her and Jim on Saturday and replied in the affirmative.  We finished our tea by 8:30 and got to work.

I really wanted to finish tiling the cockpit of the bus, or at least as much of it as we could.  That meant cutting and fitting tiles for the stair treads and risers and the two side walls of the entry steps, gluing them in place, and then grouting all of them.  We needed to mount the table if possible and I also needed to build a new step for the platform.  That was a lot to get done in one day and even before we started I doubted that we would get it all done.

When we opened the bus we were surprised to find that the tiles on the walls of the platform had slipped all the way down to the floor tiles.  Obviously I should not have removed the spacers right after installing the tiles and should have to left them in place for any horizontal grout spaces on vertical surfaces.  Oh well, not much to do about it now.

Keith called to see if he should come and mulch the leaves one last time.  The weather the last few days had been very nice, unseasonably warm and dry.  Today was also a beautiful day but the forecast going forward was for much cooler and wetter conditions, so this was an ideal day for our last lawn mowing of the 2015 season.

We measured and cut the tiles for the face of the platform and out to the door.  At that point I evaluated what I needed to do to complete the job.  Basically, I needed to cut all of the tiles for the entry steps and walls and then install them from the bottom up.  Every piece of tile was going to be smaller than a full 16″x 16″ tile and custom cut so even though the square footage was not that much there would be more pieces than usual and it was obviously going to take quite a bit of time to get all of the pieces ready to install.  I thought we could be ready for adhesive in two hours but Linda figured it would be at least three.  It also meant working with the door open which would make it difficult to keep the interior as warm as we needed.

Phil showed up with his excavator and a dozen bales of straw.  I knew the excavator was for a different job as he did not have anything left to do at our place that required it.  He was here to finish covering the topsoil and grass seed with the straw.  We took a break to go talk to him and confirmed that he was done with the driveway and French drain projects except for the straw.  He staged the bales where he needed them but said he had to leave to dig a perk test hole at 1:30 PM and would be back mid-afternoon to finish spreading the straw around.

Linda suggested that we go ahead a grout all of the tile we had already installed.  I was more emotionally invested in completing the tile work than Linda but had to agree that this was the prudent thing to do.  Until the tile was grouted we could not reinstall the accelerator, the steering column shroud, the seat bases, and the seats, so grouting the tile was clearly a critical path item and that is what we did.  It was after noon by the time we finished so we took a break for lunch.  Phil had taken off by this time to go dig the test pit.

Lunch was grilled vegan Italian sausage on a bun with mustard and relish and black grapes on the side.  Keith finished up mowing the yard while we were enjoying a cup of Rooibos tea.  We paid him and chatted about next year.  I gave him our approximate timeframe for returning home from Florida and asked him to go ahead and start mowing next spring whether or not we were here.  We have had Keith take care of our lawn since we bought our house in the country and he has been very good about doing that when we are away and allowing us to catch up with him when we get back.

By the time we got back to work on the bus it was after 1 PM and I had to concede that we were done working on the tile until next spring except for cleaning them, which had to wait until tomorrow as the grout has to cure for 24 hours before final cleaning.  With that decision made we considered what else needed to be done and in what order.

The first order of business was painting the two front seat bases black.  We spread out painter’s plastic on the driveway and taped it down.  We set the bases there and then masked off the top portion with the swivel bearings and mounting bolt.  We wire brushed the bases to remove rust and then went over them with a sanding sponge.  I used a cleaner/degreaser and water to clean them and then gave them a coat of black rubberized undercoating paint.

The next order of business was getting all of the tools and materials that we no longer needed out of the bus to give us room to work on other things.  On Saturday I re-installed the bump out on the walnut cover for the passenger side HVAC duct.  The duct needed to have two 4″ holes drilled in it to match the holes in the metal duct, so that was the next task.  I measured very carefully and transferred the measurements to the face of the cover with equal care.  Even so, I was off slightly and had to use the sheet metal nibbler to enlarge the bottom of each hole.  At least I had a relatively straightforward way to fix this problem; I am not always so lucky.

With the holes enlarged we put the cover in place.  The 4″ round plastic registers fit through the wood into the duct but not all the way due to two tabs.  I trimmed the tabs off using the Porter-Cable oscillating saw and trimmed a little bit off of one of the outer mounting flanges to make it fit flush.  I drilled holes through the two mounting holes on each register using the #5-6 self-centering drill bit and secured them with #6-5/8″ SR screws.  We then removed the two temporary black plastic registers from the front of the built in sofa.  I trimmed the tabs off of two new brown ones and installed them using the same procedure as the first two.

In the grand scheme of things getting the cover in place and the four registers installed was a small task but it needed to be done and stood in the way of other things.  The cover has been stored on top of the two front seats, which have been lying on their backs on the kitchen floor of the bus for weeks.  We plan to re-install the seats late tomorrow afternoon.

Two more small, but critical, tasks were securing the pull-out pantry and the refrigerator.  I have assumed for quite a while that we would secure the pantry for travel with some form of sliding latch but had not thought about it in any detail.  We also needed to secure the refrigerator but I had not thought about this in any detail either.  As we pondered the pantry latch it slowly became obvious that we did not have enough wood for a strike plate to receive a pin and we did not have two unobstructed surfaces that were in the same plane, which would be required for the kind of latch I had been thinking about.

As for the refrigerator, one of our bus nut friends secured their unit by running mounting bolts (machine screws) through the floor of the cabinet above the fridge and threading them into the unused tapped holes provided for the upper door hinge (if it was reversed) .  After looking at it for a while we realized that we could attach a section of small angle to the inside of the right alcove wall with the other side just against the face of the fridge case but not over so far as to interfere with the door gasket.  My measurements indicated that a 1/2″x3/4″ angle would be just right.  It looked to me like two 12″ pieces, one by the freezer door and one by the bottom of the fresh food compartment door, would be more than adequate to keep the refrigerator from rolling out as it cannot shift sideways or twist due to the aluminum angle on the left/hinge side at the floor.

About this time Phil returned in a red pickup truck.  He finished distributing the straw and loaded three unused bales into the back of his truck.  He pulled up in the main drive and we invited him into the bus to see what we had been working on all summer.    It is always a pleasure working with Phil.  If/when we build a barn we will have him do all of the site prep and finish grading.  He will figure out the final cost for the driveway extension and French drain and send us an invoice.

Linda prepared an easy but tasty dinner consisting of a nice green salad, mixed frozen vegetables (corn, peas, and carrots) suitably reheated, and mac-n-cheese that was both dairy-free and gluten-free.  After dinner we went to Lowe’s and The Home Depot.  At Lowe’s we bought a 1/16″ thick 1/2″x 3/4″ aluminum angle and three 8 foot lengths of brass colored nose edging but did not find a latch that we liked.  At The Home Depot we bought some screws for securing the handle on the front of the pull-out pantry and a solid brass door stop to keep the pantry in place.  The door stop folds up when not in use and should work to keep the pantry closed while traveling.

Although the new Panera on the southwest corner of Grand River Avenue and Latson Road was finally open for business we stopped at Teeko’s Coffee and Tea on the northeast corner of that intersection.  Jeff was there and took our order for eight pounds of coffee beans.  We got two pounds each of Ethiopian Yirgacheffe, regular and decaffeinated, the Seattle Blend (regular), and the Sweet Dreams blend (decaffeinated).  They will roast the beans and then let them outgas for a few days before vacuum sealing them in half-pound portions.  This allows us to take them with us in the bus and keep them very fresh until we are ready to use them and to change what we are drinking more often.

We got home just after 8 PM and took our iPads downstairs to use while we watched our Monday evening CBS TV programs.  We caught the weather forecast and then headed to bed.  It looks like we will have two more days with unseasonably high temperatures near 60 degrees F but with intermittent rain and then a serious cooling trend with highs this weekend barely above freezing.  Our time for working on the bus and being in Michigan is definitely running out.

 

2015/11/12 (R) Unforced Solutions

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When I got up at 7 AM Linda had already left for the bakery.  I had granola for breakfast and made a cup of Stash China Black hot tea.  I went to my office and processed the photo that Byron sent me of him and Betty and e-mailed it to Gary and Jorge at Bus Conversion Magazine.  I then replied to an e-mail from Nancy (& Big Bill).  We met them at Suncoast Designers in Hudson, Florida in April 2014.  They are from Ontario but have a place near Ocala, Florida where they spend at least part of the winter.  I also replied to an e-mail from the Mitch in Florida regarding good places for bus service and forwarded my reply to Chuck.  I cleaned the kitty litter tray and finally got to work on the bus.

A piece of scrap SurePly underlayment used as a spacer/guide for the Porter-Cable oscillating saw to undercut he bottom edge of the side wall panel so it can be removed above the floor tile.

A piece of scrap SurePly underlayment used as a spacer/guide for the Porter-Cable oscillating saw to undercut he bottom edge of the side wall panel so it can be removed above the floor tile.

First up was to finish screwing the down the SurePly underlayment on the floor of the passenger seat platform.  With that done I turned my attention to trimming the switch panel next to the passenger seat.  This panel is just 1/4″ walnut veneered plywood but has both AC and DC switches mounted in a row across the entire top portion.  The added thickness of the underlayment and tile on the floor and back wall of the platform required the bottom and back edges of the panel to be trimmed so it could be installed and removed in case I need to get to the wiring behind it.  I used pieces of underlayment as spacers/guides and trimmed off the edges using the Porter-Cable oscillating saw.  This was the perfect tool for this situation where I could not remove the panel and take it to the shop.

With the panel trimmed and the sawdust vacuumed up I turned my attention to the tile.  After test fitting some pieces to see where the edges would land I decided to tidy up the front of the bus so it would be easier to work.  While that was certainly true it was also a tactic of stepping away from the work and letting solutions float into consciousness rather than trying to force them out.  After several trips to bring things inside the house and garage it was noon and time for lunch, which meant more time to relax and let my subconscious work on the tile layout.  Hummus and sourdough pretzel nibblers made a quick, easy, tasty meal and a cup of Constant Comment decaffeinated tea helped wash it down and warm me up while I worked on this post.

Two scrap pieces of the Armstrong Alterna Luxury Vinyl tile used as feeler gauges to make sure the side wall switch panel will clear the floor and rear wall tiles.

Two scrap pieces of the Armstrong Alterna Luxury Vinyl tile used as feeler gauges to make sure the side wall switch panel will clear the floor and rear wall tiles.

As long as I was taking a break I called Pat/Vickie Lintner to let them know I would be coming through Elkhart tomorrow (Friday) and verify that they would be home in the morning.  That sounded fine to Pat.  I will be picking up an accessory for a Nutone power base unit from them.  We have one of the power bases installed in the kitchen counter of the bus but the blender was the only accessory that came with the bus when we bought it.  Pat and Vickie had a power base in their bus but it broke years ago.  They never replaced it, and don’t plan to, so they no longer needed the accessories and were willing to give them to us.  We got most of the pieces from them at the GLCC Surplus and Salvage Rally back in September but we were missing a critical piece which Vickie thought she still had and eventually found.

After my break I reinstalled the large front trim board on the driver side vertical wiring/plumbing chase that is located on the outside wall next to the back of the driver’s chair.  I don’t recall how I got it out but I could not get it back in.  I ended up trimming off a small protrusion on the lower end and then it went into position without any further difficulty.  It was a small thing, but it needed to be done and it was good to get it checked off my (mental) “to do” list.  When I cannot solve the problem I am trying to solve (tile layout) I try to keep moving and get other small tasks completed.

I took a few more minutes to carefully measure the adjustment needed to the bump out on the passenger side HVAC duct cover and the dimensions for the two new pieces of walnut that will go on either side of the sofa seat.  I brought the old pieces in the house and found the leftover walnut in the garage as I have to take some of it with me tomorrow to Jarel’s cabinet shop in Logansport, Indiana.  I think an hour of my day disappeared between these small, simple tasks.

I continued to ponder the tile layout for quite some time, taking and retaking measurements as I tried to figure out an arrangement that would allow the joints to fall in reasonable places while making sure I could notch around things that go through the floor and avoid having any small pieces.  That is a lot of constraints.  The arrangement I finally came up with had three full 16×16 tiles centered on the landing and into the driver area.  There will be pieces about six inches wide along the fore and aft edges, and the first full tile will also be about six inches back from the edge of the landing (by the entry stairs).  The joints (grout lines) resulting from this placement will continue up the front of the passenger seat platform and result in tile placements on the platform that should work out well.

Linda called at 4:15 PM to let me know she was on her way home from the bakery and was stopping at Kathi’s on the way.  I was done working in the bus for the day so I adjusted the thermostats on the heaters and checked the house battery bank status.  The battery bank voltage was at 25.0 VDC, just slightly down from the 25.2 V level of a fully charged and rested “24 V” lead acid battery (2.1 V per cell x 12 cells in series).  The State Of Charge (SOC) was at 84% and I decided to leave the charger off until Saturday morning after breakfast.  I did have the shorepower turned off for a few hours Wednesday so the refrigerator was running on the inverter for a while but there are no DC loads operating in the coach at the moment and the Magnum remote is showing zero current coming out of the battery bank.  There must be some loads, however, as the battery SOC wound not drop that much that quickly due to self-discharge.  I locked up the bus, went in the house for the evening, and turned on the outside lights for Linda.  Given when she left the office I knew it would be dark by the time she got home.

I took a few pictures throughout the day so I went to my office and off-loaded them onto my computer.  I had an e-mail from Gary at BCM with the latest markup of the PDF for the December 2015 issue.  I proofread my article and highlighted a half dozen things that needed to be changed, using the sticky note feature for the first time to indicate the corrections, and e-mailed it back to Gary and Jorge.

Linda got home about the time I clicked ‘send’ so I wrapped up my desk work and went upstairs.  She had not been grocery shopping this week and wasn’t sure what to fix for dinner so I suggested vegan pancakes.  Fifteen minutes later we were enjoying flapjacks with real maple syrup and cups of hot tea.  Breakfast for dinner is always a treat.  We spent a little time in the living room by the fireplace and then went to the rec room to watch a few TV programs while we doodled on our iPads.  We have been trying to break the habit of watching TV in bed but we finished watching the last show in bed and then turned out the lights.  In a reversal of our recent usual morning routine I have to be up early and Linda does not, but she still fell asleep before I did.

 

2015/11/05 (R) POR-15

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Linda was back at the bakery today, so she was up early and gone before I even thought about getting out of bed.  Having her homemade granola as our standard breakfast means I can feed myself under such circumstances with very little time spent on preparation and cleanup.  I made a cup of Stash China Black tea instead of coffee; it’s quicker and cleaner.  I like tea, and only started drinking coffee at age 50, but this morning the choice was motivated by ease and quickness of preparation and minimal cleanup as I was anxious to get busy working on the bus.

My focus today was getting the areas in the cockpit where I cut out the old water-damaged plywood ready for the installation of new wood.  That meant getting POR-15 applied to the areas of rusted metal in the cockpit and spray painting over it with black rubberized undercoating paint.  I also wanted to start cutting and fitting the wood pieces that I will use to patch the floor.  I finished building a pair of sawhorses and set them up in the driveway just outside the large garage door so I could measure, mark, and cut wood at waist height.  I was working on one of the pieces when the whole house generator came on at noon, ran its exercise cycle, and shut down 20 minutes later.  Shortly thereafter I heard the rumble of a big truck coming down the road and a few seconds after that Phil’s truck and trailer drove past.

Phil drove to the west end of the property, turned around, and parked down there.  He brought his Takeuchi front loader and used it to spread the large pile of topsoil around the part of our yard where the French drain starts.  He filled in low spots and graded everything off to blend in nicely.  He then worked his way up the drain line towards the culvert that goes under the road.  When Phil was done moving dirt around he spread grass seed and loosely distributed three bales of straw.  That gave him a good idea of how much more straw he would need.

I eventually took a break and walked down to chat with him in the middle of all that work.  He finished moving some dirt and also took a break for lunch.  He will have a load of screened topsoil delivered as soon as he can to use on both sides of the new gravel driveway.  He also clarified that the 40 foot parking pad portion of the driveway is probably not flat/level as it is not finished yet.  When he places and grades the topsoil his equipment will tear up the driveway a bit.  He will then use his bulldozer to finish the driveway, making sure the pad is flat and level.  That was a relief as I thought he was done and I was fairly certain the pad was not flat or level.

By 2:30 PM I finally had the areas of rusted metal prepared and masked off with painter’s plastic.  I applied the POR-15 with a foam brush.  In spite of being careful I got some on my hands and in retrospect should have worn disposable gloves.  The only way to get this product off of things, including skin, is with the POR-15 solvent, which I had failed to purchase.  Once dry it is permanent, so my right hand is going to look like I just changed the oil on the bus until the old skin gets replaced with new.  The drying time for the POR-15 is 2 to 6 hours.  The afternoon high temperature was 72 degrees F so I figured I would check at 4:30 PM.  The directions said I could paint it while it was still tacky as long as it set enough not to transfer.

Linda got home around 3:30 PM and changed into her work clothes.  Phil was still here working but we left him alone.  The weather forecast for overnight and into tomorrow was for rain, possibly heavy, so we did not want to cause any delay in Phil’s work.  I had cut and fit four pieces of wood earlier.  We put painter’s plastic over the sawhorses and laid them out bottom sides up.  Linda put 2×4 blocks under them to get the edges off of the plastic and I coated them with Thompson’s Water Seal.  I am doing what I can to protect this new wood from water damage.

I needed to finish masking off the cockpit with painter’s plastic before spraying the black rubberized undercoating paint so Linda helped me with that.  The plastic is very thin and much easier to handle with two people.  While we were doing that Phil drove past.  We took a break and walked down to west end of the property to see what Phil had accomplished today.  Back in the bus we had the area masked off to my satisfaction by 4:45 PM.

The base of my thumbs were bothering me (arthritis) so Linda shook the paint can for the required three minutes.  Although the light was fading due to the hour of the day and the cloud cover, I was still able to see well enough to spray the paint where needed.  That was the end of our work for the day, except for cleaning up, and I was satisfied with what we had accomplished.  We put some painter’s tape over three areas where we thought water might be getting in and then started putting everything away.

The wood pieces we treated with Thompson’s Water Seal were still wet so I picked them up from underneath and carried them into the back of the garage.  Linda brought the blocks in and set them on the floor and I put the pieces back on top of the blocks.  The directions said to allow at least 48 hours for drying but I plan to flip them over and coat the other side tomorrow if possible.  We are running out of time and I cannot wait two days to seal the other side and then another two days for it to dry.  We put the various tools away, removed the plastic from the sawhorses, and moved the 2×4 stringers and the sawhorses into the small garage bay.  It was 5:45 PM when we closed up the garage and it was getting dark, a clear reminder that summer was behind us and winter was approaching.

We relaxed for a while before dinner.  Linda made a nice salad and reheated the whole wheat linguini she made the other night.  We opened the bottle of Frey Natural White wine to try it.  I liked it even less than their Natural Red, if that’s possible.  It was very dry and since I do not care for dry wines I was not able to judge its other qualities.  Linda did not care for it either, and she tends to be OK with dry wines, so I suspect it is just not a very good wine.  I suggested she find a recipe that calls for white wine and use the rest of it in the dish.

One of our favorite TV shows is The Big Bang Theory.  It has moved to Thursday evenings this season, so we went downstairs to watch it.  The problem is that once we are in front of the TV set we tend to stay there.  I use the time to multi-task and work on my blog post for the day, so it’s not a complete waste of time.  Besides, we do not consider being entertained a waste of our time.  I am enjoying working on the bus, and although some aspects of the work appear humorous in retrospect, I am rarely laughing while in the middle of it.  I like things that make me laugh, and The Big Bang Theory is a very cleverly written show that is well acted and very funny.