Tag Archives: Bill Tharpe (Mexico IN)

2015/11/13 (F) Road Trip

I set my alarm for 5:30 AM and got up when it went off.  I got dressed quietly, fed the cats, refilled their water fountain, and took my allergy pill and B-12 vitamin.  I used a plastic bag to pack a change of underwear and socks, a basic oral hygiene kit, my iPad, my checkbook, and my phone charger cable.  I loaded my travel bag and walnut pieces into the car and then checked the mousetraps in the pantry.  One of them had two mice in it.  It was still pitch dark outside so I drove to the end of the new driveway, parked with my headlights pointing across the road, took the trap to other side of the road, and released them.  They went scurrying off into the thick undergrowth of the woods and I drove back to the house.  I left the trap on the front porch and went inside to wash my hands.

I finally left on my road trip to Indiana at 6:20 AM.  I needed fuel so I headed south on Hacker Road and stopped at the Shell Station on Grand River Avenue at I-96.  There is a Dunkin Donuts co-located with the station so I got an extra-large coffee and was on my way.  I decided to head east a couple of miles on I-96 and then south on US-23 to Ann Arbor where I picked up I-94 west.  I took I-94 as far as I-69 and then headed south.  Somewhere along this segment I realized I had forgotten the box with the two swivel ring bearings.  That meant I would not be stopping at Coach Supply Direct in Edwardsburg, Michigan to return them, which would save me time but necessitate getting them back to Josh another time and/or another way.

The change in plans would loosen up my schedule a bit but I still had four stops to make and was anxious to make time.  I stayed on I-69 south into Indiana and then took the Indiana Toll Road (I-80/90) west.  Traveling west there is one travel plaza between I-69 and the SR-19 exit.  I stopped there to use the restroom and get another cup of coffee.  Back in my car I called Josh to let him know I would not be stopping by his shop today in Edwardsburg.  I then called Linda to update her on my whereabouts and change in plans.  She said she would take care of getting the box with the swivel ring bearings ready to mail.

The weather was overcast, drizzly, cool, and windy when I left this morning.  The winds were out of the west so I had a crosswind or a headwind for the entire trip down.  By the time I reached Indiana I had driven out from under the cloud cover.  The temperature remained very cool but the sunshine was refreshing.

My first stop was A-1 Upholstery in Elkhart, Indiana.  Much to my surprise Terry had used the exact same fabric for the filler cushion that we had her use for all of the other ones, so it was a perfect match!  I got a call from Josh while I was there and called him back as soon as I left, but got his voice mail.

My next stop was at Pat and Vickie Lintners’ house, about three miles from A-1 Upholstery, to pick up a critical accessory piece for the built-in Nutone multi-function kitchen appliance.  We have a functional power base built in to our kitchen counter in the bus but only had the blender attachment.  Vickie gave us a number of other attachments at a rally back in September but many of them required a right angle tower adapter.  She had found the adapter a few weeks after the rally.

From Pat and Vickie’s I backtracked to the main north-south road, went south back over the St. Joseph River, and headed west on Old US-33 (Lincolnway).  I got a call back from Josh and he said to stay on my current road all the way to the Mishawaka bypass and then head south to US-20.  From there I was on familiar road as I headed west to US-31 south.  Michele Henry from Phoenix Paint had called while I was at Pat and Vickie’s and I let it go to voice mail.  I called her back when I was done talking to Josh.  They had both called me with some recent scuttlebutt about a service facility in Elkhart where friends of ours had some major remodeling work done on their vintage bus, but it was also a chance to catch up on things in general and helped pass the time as I drove.

I stopped in Argos for fuel and called Bill Tharpe with an ETA of 12:30 PM.  I then called Jarel to let him know I would be there by 1:30 PM.  Butch had driven me past Bill’s place once some time ago so I had a fairly good understanding of where it was and what it looked like; not that I needed it.  Given the address my Garmin 465T GPS unit took me right to Bill’s place on Mexico Road south of Mexico and north of Peru.  Sounds like I was in Central America.

Bill was outside waiting for me and we unloaded the antique SUN Electric Distributor Tester from my car and into Butch’s truck, which Bill had for the winter.  He was headed to his building in Wabash, where he has a paint booth, to repaint the truck so we did not chat for very long.  Besides, I still had one more stop and it would take at least a couple of hours.

A couple of miles on down Mexico Road I headed west on US-24 towards Logansport and arrived at Jarel Beatty’s cabinet shop at 1 PM.  Jarel was not expecting me until 1:30 so he was in the middle of cutting dados in side panels for a tall cabinet.  When he finished that task he switched to a regular blade in his table saw to work on my pieces.

We selected the most suitable pieces of walnut from among the ones I brought.  He ripped two pieces, one 2″ wide and the other 2-1/16″ wide, and crosscut them to 19-11/16″ long.  He then ran them through his shaper to round off the edges.  He changed the blade on his table saw, reset the depth of cut, and set the fence to cut off the amount of material I had marked with blue painter’s tape on the bump out for the passenger side HVAC duct cover.  With the sawing done he sanded the two new pieces and then sprayed them with a Sherwin-Williams pre-catalyzed lacquer.  He let the first coat dry for 15 minutes and then lightly sanded it with 220 grit paper to knock down tiny bubbles and splatters.  He then applied a second coat.  It was remarkable to see how it changed the appearance of the wood.  Jarel described it as being like “putting water on a rock” and I thought that was an apt description.

After another 15 minutes the pieces were dry enough to be transported without damaging them.  I wrapped things up with Jarel, including finally remembering to get all of my drawings back, and was ready to leave at 3 PM.  The GPS said I would be home by 7 PM, quite a bit earlier than I expected when I left this morning.

I had smooth sailing until I encountered a major traffic jam on I-96 eastbound just east of US-127 on the southeast corner of Lansing, Michigan.  It took 45 minutes to go three miles and I was sitting at about 1/8 tank of fuel.  Ugh.  There turned out to be multi-car accidents in two separate locations about a mile apart plus a car stopped in the right lane that appeared to have run out of fuel.  What a mess.

Once I was clear of the accident area it was clear sailing once again.  I stopped at the Marathon station at the Fowlerville exit (#127) for fuel and checked out the truck pumps.  Although there were lots of semi’s parked there for the night I was disappointed to find that the back lot was in as bad a shape as the Mobil Truck Stop at exit 117.  Still, the round trip from our house would be 20 minutes shorter and it was an alternative place to get fuel.  The closest place to our house where we can fuel the bus is actually the Marathon station on Grand River Avenue at I-96 in Brighton, which has truck pumps around back, but we have some low branches in the southbound lane of Hacker Road just before we get to Grand River Avenue, so we tend to avoid that route and that stretch of Grand River Avenue is often very busy and not someplace I want to be with the bus unless it is later at night.

I checked the mousetrap in the pantry when I got home and we had caught yet another mouse.  I unloaded the car and then took the mouse trap to the end of the new driveway and released it across the road as I had done with the previous four.  As I walked down the driveway it was obvious that Phil had been here with his bulldozer, which Linda confirmed over dinner.

The “parking pad” area is now presumably level but it was definitely not flat as it had deep marks from the bulldozer treads and ridges where the gravel had not been completely smoothed out.  The top inch or so also seemed very loose.  I don’t think Phil is done working on the project as he still needs to spread straw over all of the topsoil that he placed, graded, and seeded the other day.  I suspect that he still needs to compact the gravel one last time with his track loader but I won’t know for sure until I can talk to him.

Dinner was chili and crackers; simple but delicious.  It had been a long day but I had taken care of four things in one trip, three of which were directly related to the bus and two of those of a somewhat critical nature.  We were both off to bed not long after dinner.  Tomorrow was our weekly ham radio breakfast so we would have to be up early to get there on time.

 

2015/11/10 (T) A Rainy Day

I checked the TV weather station before I turned off the lights last night.  Rain covered most of Indiana and Ohio and was moving northeast.  We were going to get clipped by the western edge of the moisture but the heaviest rain was forecast to pass to our south and east.

Linda planned to go into the bakery today and had her alarm set for 5:45 AM.  It went off and I woke her up enough to shut it off and go back to sleep.  Around 6 AM we both received e-mails on our iPads and phones, a sure sign that we had lost power to the house.  I was awake at this point but stayed in bed until 6:45.  I was not falling back asleep, so I put on my robe and made coffee.  I finished up the Kenya AA, which is not decaffeinated, figuring we could both use the boost this morning.

While the coffee was brewing I cleaned the cats’ litter tray and checked my e-mail.  I had a reply from Bill Tharpe which decided for me that I would be going to Indiana on Friday.  I also had replies from the two Mitch’s who had contacted me as about articles I wrote in Bus Conversion Magazine and replied to both of those.  I edited the e-mail with the minutes of Sunday’s SLAARC meeting and forwarded it on to the club officers.  An e-mail from Gary at BCM indicated that they still needed a photo of Byron and Betty Pigg for the December featured bus article, so I replied and cc:d Byron.  Writing for BCM is sometimes a lot of work, but it’s a hobby for and I enjoy it so I do not mind.

It was wet outside and still raining lightly, a perfect day to sit by the fireplace in a robe and drink hot coffee.  Phil was hoping to return today with a load of screened topsoil and get it placed and graded along the edges of the driveway but said it would depend on the weather.  Once the topsoil is taken care of he will grade the driveway with his bulldozer and make sure the 40 foot long parking area is as flat and level as possible.

Linda finally got up at 8:30 and was starting to get dressed to go to the bakery when I suggested she stay home, rest, and get well.  She was immediately OK with that idea, put on her robe, and took her iPad to the living room to enjoy the warmth of the fireplace and some hot coffee.  I finished up my draft blog post for yesterday, e-mailed it to myself, and started this one.  I really cannot afford to lose a whole day of work on the bus but this is the kind of day where we like to just sit and do quiet things, or even nothing at all.  We finally finished our coffee, got dressed, and had a light breakfast at 10 AM.

Taking care of Madeline for three days and nights took a lot of Linda’s mental and physical energy and her cold took what was left.  She headed back to bed and I got my thoughts organized relative to working in the bus.  I talked to Jarel yesterday and found out that it would cost $50 to have a sheet of 1/4″ Baltic Birch plywood delivered to his shop because he did not have a regular delivery scheduled and the $50 cost of the 60″x 60″ sheet would not meet the minimum cost for free delivery.  I did not need the piece of plywood badly enough to pay a 100% surcharge to get it so that idea was off the table until next year.

My goal for today was to get a piece of SurePly underlayment cut and installed on the passenger seat platform.  Before I even started on the piece I had to resolve what to do about the four carriage bolts that are used to mount the base.  One of the four bolts has some messed up threads but I have a tap and die set and might be able to clean them up.  However, I am adding the thickness of the underlayment and floor tile plus a washer to what was there before so I wanted to use a longer bolt.  I already knew that Lowe’s and O’Reilly’s did not have what I needed and I presumed that The Home Depot did not either.

I finally went to Howell Hardware and had a good QSO with Steve (N8AR) on the drive there.  As I had been told they had a very good selection of hardware, by the piece, but they did not have fine thread carriage bolts in the 1/2″ size I needed.  I bought four of the 2″ long coarse thread bolts, four flat washers, four lock washers, and four nuts.  I also picked up a large washer to match the other three I already had for securing the central mounting stud along with two nylon washers.  That trip took over an hour out of my day before I even got started on my main task.

It took me several hours and many trips back and forth between the bus and the shop (in the garage) to get the piece of underlayment to fit just right.  I made one small mistake but the piece was large enough and complicated enough that I did not want to take the time or material to remake it.  Before I could install it I needed to get the outside end of the floor patch secured.  Yesterday I tried to screw that end to the material underneath it but the screw would not penetrate.  I scratched my head for quite a while until it occurred to me that I could use a small angle bracket attached to the vertical wood wiring chase in the forward outside corner.  I had limited access to that area, and it took me multiple attempts before I finally got the screw in, but I did.  Securing the bracket to the floor patch was a lot easier.

After securing the end of the patch I realized that the area between the front mounting channel and vertical front of the platform was slightly concave.  It was not a big dip but it was big enough that it needed to be patched.  Floor patching compound was the last thing I wanted to deal with today but it turned out to be just that, because once I applied it it had to dry for hours.  It was heavily overcast all day and my mood was correspondingly suppressed so I felt like I was doing everything in slow motion.  Based on the fact that I did not even get the piece of underlayment installed perhaps I was.

I try to keep an eye on the “house” batteries in the bus.  When I checked them this afternoon the reported voltage was higher than normal so I turned off the charger function on the Magnum 4024 to let the batteries rest and see where the voltage really was.  The DC draws on the battery bank were minimal.

I am finishing this post a couple of days later and no longer recall what Linda fixed for dinner but whatever it was I’m sure it was good.  After dinner we relaxed in the living room for a while, watched our Tuesday evening TV programs on the larger TV set in the basement recreation room, and then went to bed.

 

2015/11/06 (F) MEF3

Rain was forecast for overnight with the highest probability between 4 and 7 AM.  I think we had some light rain starting a little after midnight but around 6:45 AM a front moved through with intense thunderstorms.  The heavy rain lasted at most 15 minutes, but while it was coming down I could not see past the railing on our deck.  The winds were also very intense judging by the sound and movement of the Crimson King Maple Tree next to the deck.

When we finally got up Linda checked the weather.  The storm front had already pushed into Ontario, Canada and it looked like we were done with the rain.  Temperatures will drop during the day and we have some below freezing lows coming up the next few nights, but it’s November so we can’t claim to be surprised and have no basis to complain.

Linda left around 9:45 AM to go to the supermarket.  While she was gone I worked on my iPad finishing my posts from Wednesday and yesterday.  I made a few phone calls and sent several e-mails before getting to work on the bus.

One call was to SLOAN’s in Linden to see about having the lawn tractor repaired.  The service tech said the normal turnaround this time of year is about two weeks depending what is needed and whether they have the parts on hand.  He said that if I brought it in soon and they did not get it finished before Thanksgiving they would store it for us until spring.  Given the limited space in our garage and the need to get Linda’s car in there for the winter having them store it would be a real bonus but would require the better part of day to borrow Mike’s trailer, haul the lawn tractor up there, and return the trailer to Mike.

The second call was to A-1 Upholstery in Elkhart, Indiana.  Terry said the fabric was sewn for our spacer cushion and she was expecting the foam today or Monday.  Once the foam was stuffed into the fabric she would have to stitch the seam closed.  She figured it should be ready by Wednesday.

My last call was to Pat Lintner from our FMCA Great Lakes Converted Coaches (GLCC) chapter.  He and Vickie live just outside of Elkhart, Indiana and found several pieces for an old Nutone kitchen counter mounted multi-function appliance.  We have a Nutone power base in our bus that works and got a few accessories from Pat and Vickie at the GLCC Surplus and Salvage Rally back in September.  They subsequently found more, and were going to bring them to Florida, but I let them know I would very likely be passing through Elkhart late next week and could pick them up.  Pat offered me the use of the guest room, as he always does, and I may take him up on it this time.  Given the number of places I have to stop it will likely be a very long day.

One of my e-mails was to our cabinet maker, Jarel Beatty, to update him on when I might be coming to Logansport and to see if he could/would get a 60″x60″ sheet of Baltic Birch plywood and cut it into four 30″x 30″ pieces for me.  I then e-mailed Bill Tharpe to let him know I would be in his part of Indiana late next week and would drop off the antique SUN Distributor Tester at his place in Mexico, Indiana.

Bus floor under the driver’s seat.  Black tray to rear (upper left) has been sprayed with rubber undercoating.  Seat mounting rails (center) are visible.  Open area is the bay below the driver’s seat.

Bus floor under the driver’s seat. Black tray to rear (upper left) has been sprayed with rubber undercoating. Seat mounting rails (center) are visible. Open area is the bay below the driver’s seat.

Linda got back around 11 AM and we finally got to work on bus-related projects at 11:15.  The POR-15 and black spray-on rubberized undercoating paint seemed to have dried adequately overnight but the wood I treated with Thompson’s Water Seal was still tacky.  The directions said it took 48 hours to dry but we don’t have that kind of time to wait.

We removed all of the painter’s plastic and painter’s tape from the cockpit of the bus and put it in a trash bag.  I then drilled a 1/4″ drain hole in the bottom of each tray area where water had accumulated.  The one under the passenger seat opened into a dark space but I was fairly certain it was outside the body behind the plastic wheel well trim.  I could see the driveway gravel through the driver side hole so I knew it was outside the body.

The next task was putting spray foam insulation in a few critical spots.  We did not need much for the bus so I sealed two holes in the floor of the bedroom in our house (under a couple of the baseboard radiators) and then added some around the back door frame of the garage.  Once I start using a can of this spray foam insulation I find it best to use it up.

Cutting and fitting the new plywood to patch the area under the driver’s seat in the bus.

Cutting and fitting the new plywood to patch the area under the driver’s seat in the bus.

Patching the floor under the passenger seat involved three pieces of wood.  The tray area under the plywood floor between the seat mounting channels is slightly raised along the inside edges of the channels.  I had cut a piece of 3/16″ SurePly to fit between the raised edges and slide under the existing floor towards the center of the bus.  I set it in place and slid it under the old floor while Linda and I help it up slightly with pry bars.  Because of the geometry of the situation I had to cut about six inches off of the end of this piece towards the outside of the bus.  I had notched this piece to fit around the drain line for the front AC evaporator, so it slipped in behind the first piece just right.  The third part of the patch was a piece of recycled 3/4″ plywood that I had cut yesterday to just fit between the mounting channels.  With that in place I screwed through the old wood into SurePly and screwed through the 3/4″ plywood into the SurePly and pulled it up tight.

By this time it was 1:15 PM and I was ready for lunch.  Linda made hummus and onion sandwiches and served them with tangerine halves.  A simple but delicious mid-day meal.

After lunch we worked on the driver side floor patch.  The driver side was trickier because the patch has to rest on and span structural members.  As with the passenger side I am trying to replace 1″ thick plywood without having access to material of that thickness.  The plywood sold as 3/4″ actually measures from 0.707″ to 0.717 inches in thickness.  As it turned out the combination of so-called 3/4″ plywood with the SurePly underlayment plywood was just thick enough to match the old 1″ stuff.

Yet another layer of plywood to fill in and even up the floor under the driver’s seat in the bus.

Yet another layer of plywood to fill in and even up the floor under the driver’s seat in the bus.

I had to trim the piece of SurePly several times and drill holes for the seat mounting bolts.  The holes were not quite in the right place but I was able to trim it to my satisfaction and it was generally a good fit.  We then used it as a template for laying out the same shape on a piece of 3/4″ oak veneered plywood.

Hardwood veneered plywood is more expensive than regular fir plywood but it has more layers and is dimensionally more stable.  I had a piece that was flat and big enough to cut out the part we needed so I used it.  After some minor trimming it fit properly and lined up with the SurePly layer.  I turned them upside down, aligned them carefully, and screwed the SurePly to the underside of the 3/4″ piece.  I then installed them back into the open area.

We now needed another piece of SurePly, but it needed to be larger and a different shape.  It would be one of two pieces that would replace the 1/2″ thick top layer of plywood.  I removed the old piece from the bus after feeding two wires back through a hole.  We used the old piece as a template to outline the new piece and mark the four holes for the mounting bolts and the one for the wires.  I cut out the new piece and drilled the holes and then put it in place.  I was surprised by how much it was off.  It needed to be wider and longer and the holes were not as well aligned with the holes in the plywood below it as they needed to be.

All of the patch pieces in place in the driver’s compartment.  The four holes are for the mounting bolts for the seat pedestal base.

All of the patch pieces in place in the driver’s compartment. The four holes are for the mounting bolts for the seat pedestal base.

SurePly is not expensive but it’s not free either.  It is relatively easy to work with, however, so making a second piece was not a big deal.  What was a big deal was the cloud cover, dropping temperature, wind, and diminishing light, all of which were making outside work more difficult and less enjoyable with each passing minute.  But we took our time and got it cut, and after some minor trimming it fit very nicely.  I did not, however, secure it, or the 1″ plywood sandwich under it, as I needed the top piece to use as a template for the final piece.  This last piece will not only cover the area under the driver’s seat, it will extend out towards the door and cover the landing.  Once I have that cut correctly I will secure the bottom sandwich and then use floor leveling compound to fill in gaps.  I will then install the last two layers of SurePly.  At that point I will need to go to Lowe’s for another sheet of SurePly to finish the passenger seat platform and will probably get two sheets just to make sure I have enough.  As much as I like going to Lowe’s and The Home Depot, each trip takes time away from actually working on the bus.

We quit working at 4:30 PM to get the tools put away before Brendan and Madeline arrived.  They got here at 5:15 PM and she was very excited to see us and be at our house.  Linda and Brendan got all of Ms. M’s stuff from the car to the house and Brendan transferred the car seat to Linda’s car.  Brendan entertained Madeline while Linda got the inflatable toddler bed set up.  Madeline went immediately for the cabinet under the sink in the hall bathroom where we keep the bandages and found one to put on.  She likes cartoon character bandages.

Brendan hung around until 6 PM and left just as Linda put dinner on the table.  He and Shawna are headed to Ajo, Arizona this weekend for a wedding.  Their flight to Phoenix leaves tomorrow morning so Madeline will be with us until Monday afternoon when Linda takes her back to her house in Ann Arbor.  Her parents’ flight is due in at 7 PM so Linda won’t be home before 9 PM that evening.

For dinner Linda made roasted potatoes and mock chicken tenders.  She and Ms. M had broccoli and peas but she was kind enough to only serve me broccoli.  I don’t think I will ever develop a taste for green peas.

By the time we finished dinner Madeline was a little tired and had a brief crying episode when I told her she could not use our bed as a trampoline.  Linda offered to let her watch an episode of Daniel Stripped Tiger and that seemed to ease her distress at having been told ‘no’ which is a very traumatic experience for her at this age.  She wanted to put on her pajamas and brush her teeth first, so Linda helped her with that.  The two of them climbed into our bed and watched the video on Shawna’s iPad while I stayed in the living room and wrote this blog post.

When the video was over Madeline wished me ‘good night’ and went quietly off to bed.  Linda and I lingered in the living room and I texted Chuck to inquire about their travels yesterday and today.  I then went to my office for a while where I updated our WordPress site, off-loaded photos from today’s work, logged in to RVillage and checked the forums of various groups, and dealt with a few e-mails.  I came back upstairs at 9:45 PM and we were in bed by 10 PM where I finished the draft of this post.