Tag Archives: AFC Industries

2015/07/16 (R) RV Work

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We were up at 6 AM and by 6:25 Mara had started the engine of her motorhome to pull in the slides.  She disconnected the electrical cord and we helped her back out of the driveway at 6:40.  She was pointed west so she had to drive to the end of our street and use the circle to turn around.  Her destination was Cummins Bridgeway in New Hudson.  When she made the appointment they said the closer to 7 AM she could arrive the better.  They estimated she would be there 3 to 4 hours.

Mara's Fleetwood Bounder parked in our pull-thru driveway.

Mara’s Fleetwood Bounder parked in our pull-thru driveway.  Linda in green jacket, Mara in red.

Linda did not sleep well last night, a common side effect of eating too much too late in the evening, and went back to bed once Mara was safely on her way.  I decided to stay up and clean the coffee maker before making coffee.

I wiped out the upper housing and cleaned the nooks and crannies with Q-tips.  The upper housing is undoubtedly designed the way it is to make it structurally adequate with a minimum of plastic but it was equally obviously not designed with any consideration for being able to clean it.  Like many things, it leaves me wondering if the designers ever use the products they design or what sort of functional specifications they work from and who develops those.  I think the Bauhaus had it right when they declared “form follows function.”  My guess is that commercial equipment, while less “stylish” than consumer goods, has cleanability and serviceability as primary design considerations.

I remembered that we had a one gallon jug of distilled white vinegar in the bus so I got that and ran eight cups of it through the coffee maker.  I added four cups of water to the used vinegar and ran it through again.  I then ran 12 cups of RO water through the coffee maker.  By the time I was done it was approaching 8 AM so I ground up some of the Sumatra Mandheling beans (not decaffeinated) and made seven cups of coffee.  I normally make 8 – 9 cups but this was full-strength stuff.  I’ve been making 11 cups while Mara is here but it turns out that she does not drink much coffee so I will be back to my usual 8 – 9 half-caff servings going forward.

I enjoyed my first cup of coffee while finishing yesterday’s blog post and starting this one.  I enjoyed my second cup while researching hardware for mounting a small table to a wall so that it is essentially cantilevered, which is the table arrangement we need for the bus.  I found a 2-piece aluminum extrusion that might be the solution for attaching the table to the wall.  It is 30″ long and can be cut to length but I do not think it will not be strong enough by itself to support the table.  I found an angle bracket on Rockler that might be the additional piece I need.  It is 12″ x 18″ with a notched corner, made of 1/8″ steel, and powder-coated black.  A pair of them will support 1,000 pounds so one in the center would be more than sufficient.  An alternative would be a wood strut angling back to the wall but we are not willing to have a vertical table leg.  I have not decided whether the table should be removable but I am leaning towards a more permanent installation.

Linda eventually got up but neither of us were hungry so we did not have breakfast.  I went to my office and ordered the ZioTek monitor mounting system from CyberGuys.  I then e-mailed Ewa at AFC Industries and thanked her for the second quote but let her know that the price was way out of my budget.  I finally settled in to work on the custom desk design for the bus and eventually finished it (I think).  Linda left around 12:30 PM for her dermatology appointment.

Now that we have base station antennas cabled to the ham shack I tend to have the new Yaesu FTM-400DR/DE dual band (VHF/UHF) radio on whenever I am working in my office.  It provides a pleasant diversion from my other tasks and is actually useful.  Somewhere mixed in with everything else were a couple of QSOs with ham buddies and an attempt to coordinate with Steve (N8AR) and Mike (W8XH) about testing my two Morgan lightning arrestors at Steve’s QTH.

This toad was sitting on a rock by our front porch.

This toad was sitting on a rock by our front porch.

Our bus had settled in the rear and was clearly out of level.  The reason it had settled was that I forgot to switch the suspension system to Level Low and shut off the air to the engine accessories.  It was of no consequence but it bugged me so I started it, let it air up, re-leveled it, shut it down, and switched off the batteries and engine air accessories.

Mara returned from Cummins Bridgeway around 1 PM and I guided her back into her parking spot.  They did the routine service on her motorhome engine and generator but found several things on the genset that needed to be repaired.  She agreed to have the work done so they removed the genset from her rig and will reinstall it next Wednesday.  They also inspected the motorhome and gave her a list of other things that needed to be fixed, some right away and some eventually.  She did not have them do any of that work as she wanted me to look at the list first.  The added service work means Mara will be visiting with us for at least another week, which pleased us greatly.

I went over the list with her and we discussed the relative importance and urgency of each repair.  One of the items involved the caulking on the roof so we both climbed up there to have a look.  I also wanted to scope out how we might install her weBoost Drive 4G-X cellular booster system.  While we were on the roof I was able to rock the rig side-to-side quite a bit just by shifting my weight.  One of the other items on the diagnostic list was shock absorbers and I indicated that I thought that sounded appropriate, especially given that the back ones reportedly had cracked/broken mounts.  They also noted that the transmission fluid was low and that the filter and fluid should be replaced.  I encouraged her to have these taken care before she left as Cummins Bridgeway is a very good service facility.

The other items were things that could wait but the caulking of the roof was something Mara could do herself.  She likes to take care of as much of her rig as possible and she will be here through at least Wednesday, so she has time.

Linda got back from her out-patient surgical appointment with bandages in seven different places.  We visited for a while and then I left the ladies and returned to my office.  I started on the design of the pull-out pantry for the bus and quickly realized that the very expensive Fulterer heavy-duty pull-out pantry slide I ordered from Rockler was too wide for the space we have available.  I came upstairs and groused about it for a while until Linda and Mara urged me to try canceling the order.  I called Rockler and spoke to someone in customer service.  I won’t know until tomorrow at the earliest, and probably not until Monday, if I was successful in intercepting the order before it shipped.  If not I will have to pay to ship it back and may have to pay a restocking fee.  Although I do not have anywhere else I can use it at the moment, between the restocking charge and the cost of shipping I may just keep it and find a use for it.

Linda made a large salad for dinner and we chatted during and after the meal.  It had been an early, long, hard day for all of us.  Mara returned to her rig before it was dark and Linda headed off to bed shortly thereafter with me not far behind.

 

2015/07/15 (W) Prime Wednesday

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It was brisk when we got up this morning, with the temperature in the upper 40’s (F), light breezes, lower humidity, and clear, blue skies.  When the weather in Michigan is at its best it is near perfect.

After our usual coffee and granola we spent a little time browsing Amazon.com looking at their “Prime Wednesday” sale.  Neither of us are compulsive shoppers or impulse buyers and scrolling through thousands of items on a slow Internet connection looking for something we can’t live without at a price we can’t pass up is not our idea of fun.  I have things I need to order, like the multiple monitor mounting system for the ham shack, but it quickly became obvious that I was not going to find those items for sale as part of Amazon’s special July 15 Prime Sale.

Mara was up and took her garbage to our trash to can and returned to her rig.  Linda then took our garbage out and moved the can to the street.  By 10:30 AM Mara had not yet emerged from her rig, so I went to my basement office and resumed work on the custom desk design for our bus.  I still need to design the pull-out pantry but I finally ordered the Fulterer top/bottom slide mount from Rockler and had it shipped directly to Jarel in Logansport, Indiana.  It is a serious piece of hardware that will support 450 pounds, so it should be more than adequate for the task.

Mara eventually emerged from her rig and the ladies left for 12 Oaks Mall and Mara’s first ever appointment with Renee in the J. C. Penney’s Salon.  They were gone quite a while, tacking on several stops at pet and food stores before returning home.

I received a second quote for a wall-mounted monitor mounting system from AFC Industries.  It included itemized pricing and an offer of a 15% discount but was still way too expensive.  Though more expensive than a desk-mounted pole system I decided I to order the ZioTek wall-mounted monitor mounting system from CyberGuys.  Being wall-mounted it will get my monitors completely off the desks, leaving room for ham radio equipment to slide underneath and all the way to the back edge of the desk (and beyond).  It will also isolate the monitors from the desk so they won’t move if the desks are bumped.  Another bonus is that I can move the desks to get to the cables at the back of the radios without having to move the monitors.

The monitor mounting system is a significant purchase so I wanted to make sure the components would work the way I need them to.  I measured the three monitors that will initially be mounted using the system and then made a scale drawing to see how they would fit.  I added all of the items to the shopping cart and was getting ready to complete the purchase when I noticed that a 5% discount was available if I joined their e-mail club.  I signed up, received an e-mail, and confirmed my intention to join but the 5% discount did not show up in my shopping cart.  I called the 800 number and was told it would take 24 hours for the discount to be available so I cleared all of the items out of the cart and will re-enter them tomorrow.

I finally settled in to my design work but took several breaks to talk to friends on the Novi and South Lyon repeaters.  The Morgan Manufacturing VHF/UHF lightning arrestor was once again degrading my signal to an unusable level/quality so I once again disconnected the antenna and radio coax and joined them together with an N-female to N-female barrel adapter.  Once I did that I was able to transmit and receive to/from both repeaters full-quieting.

I exchanged a couple of e-mail updates with Jarel Beatty, the cabinet maker in Logansport, and finally quit working around 5 PM.  I came upstairs and found that the weBoost cellular booster systems had arrived from Amazon so I unpacked the shipping box and opened them.  I had not realized when we ordered them that they were designed for use in a car with an inside antenna that requires the phone or other cellular device to be 18 – 36 inches away.  That is not very far and it is a fairly small range.  As the name implies, however, it is designed for use while in motion which is what both we and Mara need/want.  I decided to temporarily install one of them in Linda’s car to test it.

Sitting in the driveway in a relatively bad location my phone was in 3G mode with a weak, but usable, signal that hovered around -115 to -118 dBm.  With the booster turned on my phone switched to 4G-LTE and the signal strength improved to anywhere between -103 to -94 dBm.  (The less negative the signal strength in dBm the stronger the signal.)  That may not appear impressive on the surface, and it was certainly not the 50 dBm gain that is claimed for this device, but it was actually a significant improvement.

“dB” is the abbreviation for “decibels” which is a logarithmic scale.  Logarithmic scales are useful for representing quantities that vary over a large range, like cellular signal strengths.  A change of 3 dB represents a factor of two, i.e., a doubling or halving of the quantity.  Thus a change from -118 dBm to -115 dBm (decibels to a millivolt) represents a doubling of the received power.  It is still a weak signal, but it is twice as strong.  Going from -118 to -103 is a change of +15 dBm and is five doublings (-118 to -115 to -112 to -109 to -106 to -103) which is an increase of 2x2x2x2x2 = 32 times.  Continuing from -103 to -94 is another +9 dB change representing three more doublings (-103 to -100 to -97 to -94) for a total gain of 32x2x2x2 = 32×8 = 256 times.  Starting from a signal in the -118 to -127 dBm range that is potentially the difference between useable and not useable.  (BTW:  a change of 10 dB is a factor of 10, so going from -115 dBm to -105 dBm and then to -95 dBm represents an increase of 100 times.)

We had decided at dinner last night that we wanted to go to The Blue Nile restaurant while Mara was here.  The best time to go turned out to be this evening, so Linda made an online reservation for 7:30 PM at the Ann Arbor location (there is also one in Ferndale).  We tested the weBoost Drive 4G-X cellular booster on the drive to/from Ann Arbor and it definitely made a difference in the signal strength we saw on our phones.

It wasn’t until we got part way down Main Street that we realized that today was the opening day of the Ann Arbor Art Fair.  The last place I wanted to be driving, parking, or walking was at the Ann Arbor Art Fair, not because I dislike art (we love art), and not because I dislike art fairs, but because I dislike congested traffic and crowds, which the AAAF has in abundance.  Surprisingly, we were able to park in one of the parking structures a couple of blocks from the restaurant.  After fighting our way through the pedestrian traffic I was even more surprised to find the restaurant essentially empty.  The Blue Nile is slightly outside the portion of Main Street where the AAAF takes place and streets to either side that are closed off to vehicles during the AAAF.  All of the restaurants and the beer/burger joints in and around the AAAF venue were doing a brisk business, especially if they had outside seating (it was a very pleasant evening), but the restaurant was open and the host was very gracious.

The Blue Nile serves Ethiopian cuisine.  Some of the tables are upside down rope baskets with four chairs and two side tables.  We always ask to be seated at one of these because we always order the Vegetarian Feast which is, in fact, vegan.  The Feast comes on a large round tray covered with a layer of Ethiopian sponge bread (made from teff flour) with small piles of the seven different vegetable-based dishes on the menu surrounding a pile of (optional) salad in the center.  Beverages and platters of rolled up sponge bread are placed on the two side tables (we had water and Ethiopian spiced tea).  The meal is eaten by tearing off suitable sized pieces of sponge bread and picking up the eight different selections from the tray.  Before the food was brought to the table we were given hot, moist towels to wash our hands.  Nice touch.

The food was amazing and the experience somewhat more communal than sitting at a standard American table and eating with utensils.  The waitstaff was gracious and attentive and it was a wonderful experience for all three of us.  Mara asked one of the waitstaff to take a picture of the three of us, which they gladly did.  She then uploaded it to her Facebook page along with a brief description of her visit and meal.  One the drive home she already had 12 “likes.”  This is the side of Facebook, and other social media, that is fun.

It was getting dark by the time we got back to the house but we took the time to unload Mara’s kayak from its special mount on the rear of her motorhome that is installed in the tow receiver.  The kayak mounts diagonally from the lower driver side up past the roof on the passenger side and the tip is about 13′ 2″ above the ground.  She was leaving at 6:30 AM the next morning to drive to Cummins Bridgeway to have her main engine and genset serviced and would be traveling south on Hacker Road to Grand River Avenue.  The last time we did this we clipped a branch in the southbound lane on Hacker just north of Bendix Drive not far from Grand River Avenue.  I was concerned that she would catch the same branch and damage her kayak which is why we took it off the rig.

Once the kayak was off the back of her rig and sitting in our yard we said a quick “good night” and all trundled off to bed as 6 AM would come all too soon.  I wrote for a while in bed but was too tired, and full of food, to stay awake.

 

2015/07/10 (F) Eye of the Beholder

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I was up at 7 AM and made coffee.  This usually wakes Linda up, but not this morning.  After waiting a reasonable amount of time I went ahead and started drinking.  If someone tells you that 7:30 is too early in the morning to be drinking don’t believe it, and if someone tells you that you should never drink alone don’t believe that either.

Linda eventually got up but looked really tired.  Unbeknownst to me she had awoken in the middle of the night and not been able to get back to sleep.  Neither of us were hungry after the large meals we had last night for dinner so we just had a little juice to wash down our little pills (vitamins and an allergy pill for me).

I’ve been looking for a system to wall-mount multiple flat-panel LCD monitors above/behind the desks in the ham radio shack portion of the downstairs office.  Linda was helping search for products and found AFC Industries in New York.  Their website had a large variety of very serious looking products.  The ones that caught my eye were a 72″ wall mount track with four articulated monitor mounts and a 48″ track with three mounts.  They had an 800 number and the website said to call for pricing.  That’s usually a bad sign but they appeared to have exactly what I needed so I decided to call them later.

I had planned to work on the custom desk design all day but Linda had other ideas.  She had become frustrated with the clutter in the library and the inability to really clean that room and decided that today was the day to do something about it.  Point acknowledged.  Some of the clutter (but not all) is artwork and she thought the place for us to start was to get some of it hung on the walls.  Again, point well taken and agreed.  Doing this correctly is a slow process, however, so I knew my plans for the whole day had just changed.  Sometimes you have go along to get along.

We have artwork that is not currently displayed which ranges in size from 8″ x 10″ to 2′ x 5′.  Some of it is framed and ready for hanging and some of it is not.  It is mostly paintings but there is some photography, a few poster prints, and some textile pieces.  We went through every piece looking primarily for oil paintings that we liked and that would fit the spaces we had available to hang them.  Before we were finished with this project for the day we had hung eight paintings.  We also found four paintings that we liked but lacked frames, or ways to hang them, and set them aside for now.  Most of the paintings were done by Ann Metzger, my late great Aunt, but one was done by my late mother.  We had also moved a few items out of the library into the driveway to be donated to the Salvation Army.  I tend to use drywall screws with large fender washers as hangers as they are strong and very secure.  We ran out of stainless steel fender washers so that created a natural stopping point for our task.

For a change of pace I decided to climb the tower to measure the center sleeve inside diameter so I could determine what outside diameter mast to get.  I got out Mike’s climbing harness, set up the step ladder, put on the harness, climbed up onto the roof, connected the waist strap around the tower, and started climbing.  I alternately attached and detached the two safety cables and made good progress until I got to the DB8e OTA TV antenna.  To go higher I would have to move from the west face to the northeast face and then undo the waist strap and reconnect it above the mounting point for the OTA TV antenna.  I did not feel like doing that today.  I was, however, able to reach the bottom of the sleeve by extending my tape measure.  The tip of the tape fit inside the bottom of the sleeve with what appeared to be about a quarter inch to spare.  I then climbed down and got off the roof, got out of the climbing harness, and put it away.

Back in the house the tip of the tape measured approximately 1-1/8″ across thus it appears that the sleeve is sized for a 1-3/8″ outside diameter mast.  I checked Universal Towers website, since they are located in S. E. Michigan, but their selection of aluminum masts did not include this O.D.  OnlineMetals.com has 1-3/8″ O.D. 6061-T6 aluminum tube in five different wall thicknesses and a large variety of lengths so that may be the easiest way to get one.  But first I will check the usual ham radio places.

Next I called AFC Industries and was routed to Ewa who was very curious what I was going to use the multiple monitors for since I was not a company.  I tried to explain why I would need at least three monitors in an amateur (ham) radio shack but she had never heard of ham radio and I don’t think I did a very good job of explaining it.  She was paying attention to what I was describing, however, about where I wanted to position the monitors.  She could not give me pricing on the phone so I gave her my e-mail address to send a quote.  Ewa was prompt in the sending the quote but I did not see it until later as we had the leftover seitan stroganoff for lunch and then left to run errands.

Linda had loaded our donation items in the back of my car while I was on the phone.  I brought seven paintings to the car and we left.  Our first stop was the Salvation Army donation center between Brighton and Howell.  We then went to the Howell Art and Framing Center, a frame shop on the east end of downtown Howell.  The proprietor, Rick, worked with us quite a while as we selected frames for four of the seven pieces and played with his Jack Russell terrier, Rudy.  These four pieces will go in the library when they are done in about three weeks.  Our final stop was Meijer’s where we picked up fender washers, salad greens, and coffee filters.

Back at the house I went to my office to check e-mail and work on the desk design.  The quote was there from Ewa and she had already made a follow up phone call so I opened the e-mail and looked at the quote.  It was almost double what I expected which was already double what I wanted to spend.  I e-mailed her back and asked for a simpler configuration but politely explained that her numbers were way out of my price range.  The interesting thing about such experiences is that the Ziotek products I’ve been looking at on the CyberGuys website suddenly do not seem so expensive.  It’s funny how that works.

While I was working I got a TXT message from Chuck following up on the refrigerator installation.  I texted back that I had not yet checked whether we can open the fixed glass window frame but would do so immediately and call him back.  I moved the 7′ step ladder next to the bus and climbed up to inspect the stop blocks as Linda pushed the window open.  The two stop blocks on that frame were definitely contacting the drip rail immediately above them preventing the frame from opening more than about 8 to 10 inches at the bottom.  The good news was that the Zip Dee patio awning would not interfere with the opening of the window.  The bad news is that I was not able to remove the two Philips head screws that secured each block to the frame.

I called Butch to find out what the tool was that I used at his shop to work on my brakes.  He said it was a manual impact tool.  This nifty little device is a screwdriver that turns through a small angle when you strike the end of it with a hammer.  This has the unique benefit of driving the screwdriver bit into the screw head while turning.  Butch thought that any auto store would have these so I called the local O’Reilly’s but they did not have any in stock in the store.

While I was talking to Butch Linda was researching other places to buy such a tool.  It turned out that Sears would be a good choice but the closest one was at Twelve Oaks Mall over 20 miles away.  I was getting ready to drive there but called Chuck first.  It turned out that he has two of them so I will borrow one tomorrow after our ham radio club breakfast.  I spent the last couple hours of the evening working on the desk design.  I then went to bed and worked on this post.