Tag Archives: A-1 Upholstery (Elkhart IN)

2015/11/13 (F) Road Trip

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I set my alarm for 5:30 AM and got up when it went off.  I got dressed quietly, fed the cats, refilled their water fountain, and took my allergy pill and B-12 vitamin.  I used a plastic bag to pack a change of underwear and socks, a basic oral hygiene kit, my iPad, my checkbook, and my phone charger cable.  I loaded my travel bag and walnut pieces into the car and then checked the mousetraps in the pantry.  One of them had two mice in it.  It was still pitch dark outside so I drove to the end of the new driveway, parked with my headlights pointing across the road, took the trap to other side of the road, and released them.  They went scurrying off into the thick undergrowth of the woods and I drove back to the house.  I left the trap on the front porch and went inside to wash my hands.

I finally left on my road trip to Indiana at 6:20 AM.  I needed fuel so I headed south on Hacker Road and stopped at the Shell Station on Grand River Avenue at I-96.  There is a Dunkin Donuts co-located with the station so I got an extra-large coffee and was on my way.  I decided to head east a couple of miles on I-96 and then south on US-23 to Ann Arbor where I picked up I-94 west.  I took I-94 as far as I-69 and then headed south.  Somewhere along this segment I realized I had forgotten the box with the two swivel ring bearings.  That meant I would not be stopping at Coach Supply Direct in Edwardsburg, Michigan to return them, which would save me time but necessitate getting them back to Josh another time and/or another way.

The change in plans would loosen up my schedule a bit but I still had four stops to make and was anxious to make time.  I stayed on I-69 south into Indiana and then took the Indiana Toll Road (I-80/90) west.  Traveling west there is one travel plaza between I-69 and the SR-19 exit.  I stopped there to use the restroom and get another cup of coffee.  Back in my car I called Josh to let him know I would not be stopping by his shop today in Edwardsburg.  I then called Linda to update her on my whereabouts and change in plans.  She said she would take care of getting the box with the swivel ring bearings ready to mail.

The weather was overcast, drizzly, cool, and windy when I left this morning.  The winds were out of the west so I had a crosswind or a headwind for the entire trip down.  By the time I reached Indiana I had driven out from under the cloud cover.  The temperature remained very cool but the sunshine was refreshing.

My first stop was A-1 Upholstery in Elkhart, Indiana.  Much to my surprise Terry had used the exact same fabric for the filler cushion that we had her use for all of the other ones, so it was a perfect match!  I got a call from Josh while I was there and called him back as soon as I left, but got his voice mail.

My next stop was at Pat and Vickie Lintners’ house, about three miles from A-1 Upholstery, to pick up a critical accessory piece for the built-in Nutone multi-function kitchen appliance.  We have a functional power base built in to our kitchen counter in the bus but only had the blender attachment.  Vickie gave us a number of other attachments at a rally back in September but many of them required a right angle tower adapter.  She had found the adapter a few weeks after the rally.

From Pat and Vickie’s I backtracked to the main north-south road, went south back over the St. Joseph River, and headed west on Old US-33 (Lincolnway).  I got a call back from Josh and he said to stay on my current road all the way to the Mishawaka bypass and then head south to US-20.  From there I was on familiar road as I headed west to US-31 south.  Michele Henry from Phoenix Paint had called while I was at Pat and Vickie’s and I let it go to voice mail.  I called her back when I was done talking to Josh.  They had both called me with some recent scuttlebutt about a service facility in Elkhart where friends of ours had some major remodeling work done on their vintage bus, but it was also a chance to catch up on things in general and helped pass the time as I drove.

I stopped in Argos for fuel and called Bill Tharpe with an ETA of 12:30 PM.  I then called Jarel to let him know I would be there by 1:30 PM.  Butch had driven me past Bill’s place once some time ago so I had a fairly good understanding of where it was and what it looked like; not that I needed it.  Given the address my Garmin 465T GPS unit took me right to Bill’s place on Mexico Road south of Mexico and north of Peru.  Sounds like I was in Central America.

Bill was outside waiting for me and we unloaded the antique SUN Electric Distributor Tester from my car and into Butch’s truck, which Bill had for the winter.  He was headed to his building in Wabash, where he has a paint booth, to repaint the truck so we did not chat for very long.  Besides, I still had one more stop and it would take at least a couple of hours.

A couple of miles on down Mexico Road I headed west on US-24 towards Logansport and arrived at Jarel Beatty’s cabinet shop at 1 PM.  Jarel was not expecting me until 1:30 so he was in the middle of cutting dados in side panels for a tall cabinet.  When he finished that task he switched to a regular blade in his table saw to work on my pieces.

We selected the most suitable pieces of walnut from among the ones I brought.  He ripped two pieces, one 2″ wide and the other 2-1/16″ wide, and crosscut them to 19-11/16″ long.  He then ran them through his shaper to round off the edges.  He changed the blade on his table saw, reset the depth of cut, and set the fence to cut off the amount of material I had marked with blue painter’s tape on the bump out for the passenger side HVAC duct cover.  With the sawing done he sanded the two new pieces and then sprayed them with a Sherwin-Williams pre-catalyzed lacquer.  He let the first coat dry for 15 minutes and then lightly sanded it with 220 grit paper to knock down tiny bubbles and splatters.  He then applied a second coat.  It was remarkable to see how it changed the appearance of the wood.  Jarel described it as being like “putting water on a rock” and I thought that was an apt description.

After another 15 minutes the pieces were dry enough to be transported without damaging them.  I wrapped things up with Jarel, including finally remembering to get all of my drawings back, and was ready to leave at 3 PM.  The GPS said I would be home by 7 PM, quite a bit earlier than I expected when I left this morning.

I had smooth sailing until I encountered a major traffic jam on I-96 eastbound just east of US-127 on the southeast corner of Lansing, Michigan.  It took 45 minutes to go three miles and I was sitting at about 1/8 tank of fuel.  Ugh.  There turned out to be multi-car accidents in two separate locations about a mile apart plus a car stopped in the right lane that appeared to have run out of fuel.  What a mess.

Once I was clear of the accident area it was clear sailing once again.  I stopped at the Marathon station at the Fowlerville exit (#127) for fuel and checked out the truck pumps.  Although there were lots of semi’s parked there for the night I was disappointed to find that the back lot was in as bad a shape as the Mobil Truck Stop at exit 117.  Still, the round trip from our house would be 20 minutes shorter and it was an alternative place to get fuel.  The closest place to our house where we can fuel the bus is actually the Marathon station on Grand River Avenue at I-96 in Brighton, which has truck pumps around back, but we have some low branches in the southbound lane of Hacker Road just before we get to Grand River Avenue, so we tend to avoid that route and that stretch of Grand River Avenue is often very busy and not someplace I want to be with the bus unless it is later at night.

I checked the mousetrap in the pantry when I got home and we had caught yet another mouse.  I unloaded the car and then took the mouse trap to the end of the new driveway and released it across the road as I had done with the previous four.  As I walked down the driveway it was obvious that Phil had been here with his bulldozer, which Linda confirmed over dinner.

The “parking pad” area is now presumably level but it was definitely not flat as it had deep marks from the bulldozer treads and ridges where the gravel had not been completely smoothed out.  The top inch or so also seemed very loose.  I don’t think Phil is done working on the project as he still needs to spread straw over all of the topsoil that he placed, graded, and seeded the other day.  I suspect that he still needs to compact the gravel one last time with his track loader but I won’t know for sure until I can talk to him.

Dinner was chili and crackers; simple but delicious.  It had been a long day but I had taken care of four things in one trip, three of which were directly related to the bus and two of those of a somewhat critical nature.  We were both off to bed not long after dinner.  Tomorrow was our weekly ham radio breakfast so we would have to be up early to get there on time.

 

2015/10/19 (M) Flashless

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Linda was up at 5:45 AM and out the door by 6:15.  I woke up but went back to sleep and finally got up at 7:30 and got dressed.  I turned on the furnace in the garage and turned up the thermostats in the bus and then had breakfast.  Rather than grind up a small quantity of coffee beans and get the coffee maker dirty I had a cup of tea.  I retrieved Butch’s e-mail and called Clyde in Canton to arrange pickup of the antique Sun distributor tester that Butch bought from him last night on Ebay.  I will drive down Friday to pick it up.

Phil showed up around 8:30 AM, unloaded his front loader, and got to work on the French drain.  I went out around 10 AM and talked to him briefly.  I then walked through the southwest corner of our property looking for a corner marker.  I did not find one but I did discover some REALLY big trees with REALLY BIG vines woven through them.  The base of the vines was as big as one of the trees, about 30″ in diameter.  I had never seen a vine root that size.

Back at the house I called John Palmer, of Palmer Energy Systems in Florida, to update him on my recent call to Magnum Energy technical support.  He said he would talk to Tom in the next couple of days and try to get me the connector (terminal block) I need.  We agreed I will call him back on Friday.

Next I called A-1 Upholstery in Elkhart, Indiana and talked to Terry.  I ordered a bolster cushion to fill in the space behind the sofa seat cushions and below the sofa back cushions.  It will be 6″ high x 4-3/4″ deep x 78″ long and will be one density of firm foam rather than a firm center layer with softer outer layers on top and bottom (like the seat cushions).  She will use a plain beige fabric as it will not be visible and so it does not have to match the other sofa cushions.  She said it would be ready in early November, which is plenty of time for us to drive down and get it.  The price was $125, which sounded like a fair price to me.

I got out my old Sunpak DX-8R ring flash and connected it to one of my Quantum high voltage battery packs but the battery pack appeared to be dead.  The two battery packs I have are almost unused but have apparently self-discharged and are now dead.  This also happened to my original battery packs.  The only flash equipment I have is set up to run off these packs but I am not inclined to replace them again as I do not use them enough to keep them charged which makes it hard to justify the cost as they are expensive.  Unfortunately that leaves me, for the moment, without any flash capability for the new Sony SLT-A99V DSLT camera.  Buggers.

I sent a TXT message to Joe to let him know that I did not see any indication of axle/hub seal leaks on the inside of the bus wheels.  I then called Bill in Mexico, Indiana and left him a message regarding the antique Sun distributor tester.  I will drive it at least as far as Elkhart, Indiana when I pick up the bolster from A-1 Upholstery and transfer it to Bill if he can meet me there.  There is also the possibility that I will drive it all the way to Bill’s place in Mexico, Indiana and stop by Jarel Beatty’s cabinetry shop in Logansport to have him cut down the connector on the passenger side HVAC duct cover.  If I do I will also pick up the drawings for the desk, sofa, and pull-out pantry as long as I am there.

Phil checks the grade of the new driveway extension. The laser level is set up by the utility pole.

Phil checks the grade of the new driveway extension. The laser level is set up by the utility pole.

I went back outside and walked through the layout of the driveway extension with Phil.  He then set up his laser level, took elevation measurements at various points, and made an annotated sketch.  He needed to think about the data and figure out what we could actually do given the change in grade from the existing concrete driveway to the road at the third culvert and the need to flatten out before reaching the culvert to tie in with where the barn will (might) eventually go.

Keith, from Kish Lawn Care, showed up around 11 AM to mow the grass.  I got out our leaf blower and let Phil know that I would be occupied for a little while with yard work.  I blew the leaves off of the rear decks, out from under/around various bushes, and off of the two boulder retaining walls into the yard where Keith could mulch them with his riding lawn mower.

About the time I was done blowing leaves Phil had a plan to discuss.  The elevation drops 7-1/2 feet from the concrete driveway (that goes from the street to the garage) to the street at the third culvert some 200 feet away.  Phil thought that our best bet was to slope down from the driveway over a distance of 40 feet, level out for 40 feet, and then gently slope down for 70 feet to the area in front of the future barn location.  That would leave another 50 feet with a slight drop to get to the street.  Some of the area down there will be close to level, however, so another RV could park down there.

We also discussed running power and agreed that I would buy about 40 feet of plastic conduit to get under the level area and headed towards the southwest corner of the garage.  We would need the conduit first thing tomorrow morning so I decided I would go to Lowe’s this evening.

I finally got to work in the bus around 1:30 PM.  I positioned the sofa seat, secured the piano hinge to the stationary backboard with four screws and then drilled all of the other screw holes using my smallest VIX bit.  I installed all of the little screws, dialed back the thermostats, and closed up the bus.  My time-on-task was short but it was a big item to check off of my “list.”

The Sunpak DX-8R ring flash can operate on four AA batteries so I put a set in and connected it to the hot shoe on top of the camera.  The camera was able to trigger the flash (more than once) but the shots were seriously overexposed.  I did not take the time to try and figure out if the flash can be controlled by the camera based on light coming through the lens.  If not it won’t be usable in most situations.

It was a mild day with blue skies and white puffy clouds so I took the new camera outside to capture some images of the work Phil is doing.  I shot a few frames of the more colorful trees in our yard while I was at it.

Linda texted me at 3:40 PM to let me know she was leaving the bakery and stopping at the store on the way home.  Phil continued to find rock, concrete, and brick debris as he dug out the driveway extension.  He used the 30″ toothed bucket on his excavator to sift out the larger pieces and pull them into a pile and then used his front loader to put all of it into his dump truck.  I got a metal tine rake and raked out some of the smaller stuff, not because it needed to be removed but because I needed to do something physical and wanted to smooth it out to get a better idea of how it will look when finished.

Phil started securing his equipment at 5 PM and we were wrapping up our last discussion of the project for the day when Linda got home at 5:30.  After unloading a few groceries she started fixing dinner.  Phil took off and I continued raking for another half hour until dinner was ready.  Linda served the rest of the polenta with puttanesca sauce and steamed sliced parsnips.  I thought we finished the Cupcake Black Forest wine last night but I was pleasantly surprised to find out that we still had enough for our meal this evening.

After dinner I went to The Home Depot looking for a fuel filter for our Cub Cadet lawn tractor.  THD sells Cub Cadet equipment but only had generic fuel filters so I did not buy one.  I went to Lowe’s, where we get a 5% discount on everything we buy! and bought the following:  four 10-foot pieces of 2″ PVC non-conductive conduit, a 90 degree elbow, a coupler, two end caps, 1″ and 1-1/4″ self-drilling screws, an 8′ long pressure treated 4×4′, and a clamp on saw guide.  The saw guide was an impulse purchase but I had a $10 Off card for a total purchase of $50 of more.  We have struggled with makeshift saw guides all summer and fall and I still have more careful cutting to do.  I already have a saw guide but could not find it and should have bought a new one at the beginning of the bus remodeling project.

Phil called the house while I was out so I called him back.  He had figured out that extending the driveway to within 10 feet of the front of the proposed bus barn would add 25% to the cost of the project.  That was more than I was prepared to spend at this time so we will defer that work until we build the barn, probably in summer 2017.  We watched Scorpion and NCIS Los Angeles and then went to bed.

 

2015/09/16 (W) CSD to GLCC

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I spent the night in the coach at Coach Supply Direct, in the fenced in parking lot, next to the train tracks that run parallel to M-62 through Edwardsburg, Michigan.  I was up late and went to bed tired.  The trains did not bother me (they run at every hour of the day and night) but aching knees and joints in my hands, especially the base of my thumbs, made for a less than sound sleep.  I had also not leveled the coach when I arrived yesterday but it was slightly low to the front passenger side so it did not bother me as me head was higher than my feet, the head of the bed being on the driver’s side of the bedroom.

I had granola for breakfast, checked my e-mail, and was just settling in to start today’s post using my iPad when Josh showed up at 7:30 AM.  He opened the building and retrieved a small desk/cabinet and loaded it into his car to take back to the cabinet maker.  A portion of the back needed to be finished as it will be exposed when installed.  Having just been through the process of designing built-in RV furniture and interacting with a cabinet maker I understood how a detail like this could easily be missed.  We were fortunate in our choice of Jarel Beatty, as recommended by our friend Butch Williams, to build our pieces.  Jarel’s meticulous attention to the details of how something would be constructed, installed, viewed, and used, resulted in our not having any post-construction issues.

After Josh left I checked the status of the house batteries.  They were at 81% SOC (State Of Charge). Not bad after 11 hours of use.  Extrapolating, it appears that given some reasonable energy management we could go 24 hours without recharging before hitting the 50% SOC level.  I did not, for instance, use the microwave oven.  That is much better than before we replaced the refrigerator so it appears that the new one is clearly more energy efficient than the old one.

I also checked the coolant levels in the Aqua-Hot and generator expansion tanks.  The Aqua-Hot tank was still above max cold but the unit was also still a bit warm to the touch.  The level in the generator tank yesterday was very low with the engine fully warmed up and operating under load so I added antifreeze up to the “hot” mark.  If was slightly above that level this morning although I expected it to be lower as the system cooled off and drew the coolant back in.

Tyler showed up at 8:15 AM and knocked on the door.  He had stopped at McDonald’s and bought me a large coffee, half regular half decaf.  He had asked about this before leaving yesterday and remembered it this morning.  I was impressed with both his memory and thoughtfulness.  He got right to work on the cockpit seats, starting with the driver’s seat.  Before installing it, however, I had him repair the swivel plate.

That plate has always wobbled which was an uncomfortable and annoying sensation while driving.  Now that I had a clear view of the top of the plate it was “obvious” that there was once a washer under the retaining nut but it was no longer there.  Tyler removed the retaining nut, found a large washer with the correct hole size, put it on the threaded shaft, replaced the retaining nut, and tightened it.  No more wobble.

I am always trying to deconstruct the details of how this coach was built or serviced.  My best guess is that old seat was removed when CMI installed the tile floor in the cockpit area right after we bought the bus.  The installer probably removed the seat from the swivel plate in order to have better access to the pedestal and the area around it to lay the tile and either did not replace the washer or failed to recognize that it was missing and needed to be replaced.  I will never know for sure, but that’s my best guess.

Tyler bolts the new Flexsteel driver’s seat to the existing pedestal swivel base. There is not a lot of room to work around the base of this seat.

Tyler bolts the new Flexsteel driver’s seat to the existing pedestal swivel base. There is not a lot of room to work around the base of this seat.

I connected the chassis batteries so Tyler could connect the 12V DC power to the seat and reposition it.  The outside rear mounting bolt was particularly difficult to reach but with the power on he was able to slide the seat forward and swivel the front to the left creating better access to the left rear.  Once it was bolted down he had me sit in it and make sure all of the adjustments worked.  They did!  The seat is comfortable, fits better in the available space, and has a range of adjustment that should allow either of us to position it comfortably.  It is still a little tight on the left side, but not like the old chair, and the only control there is a manual level for adjusting the back tilt that I can reach it without difficulty and generally do not change once I have it adjusted.

When Josh returned at 10 AM with the parts for the living room slider bases he and Tyler got busy prepping them.  Linda texted me around 10:20 for a status update and I suggested that she not leave before 1 PM.  There was more custom work required to get the chairs assembled and mounted than I thought there would be, but as I was able to watch every step of the process, and talk to Josh and Tyler as they worked, I could clearly see what the problems were and what they were doing to solve them.  They were on task and focused on getting it done correctly.

One of the new Flexsteel 529 captain’ chairs with the new swivel/slide pedestal base attached. Note the handle for the swivel release.

One of the new Flexsteel 529 captain’ chairs with the new swivel/slide pedestal base attached. Note the handle for the swivel release.

The problem this morning was getting the swivel release cables on the cockpit seats to stay in place when the swivel tang was released from the detent in the base.  The reason for the problem is that we are reusing the old swivel bases because they have base plates that match the mounting bolt locations in the floor.  The way the swivel release cable is retained on these bases, however, is different from the attachments on the ends of the new cables.  Tyler was able to figure out a solution but it took a little time.  I don’t mind paying for that kind of experience and problem-solving.

I texted Jarel to give him a status update and indicated that we could come down Thursday, Friday, or Saturday to pick stuff up.  He texted back that any of those days would work.  I checked the Magnum remote and the SOC status had gone back to “Think’n”.  Nuts.  This has happened before with the Battery Monitor Kit and I think it has to do with the 4-pin connector that plugs into the bottom of it.  Whatever the case I need to investigate and fix it if I can.

The two class C captain’s chairs installed on the passenger side of the living room.

The two class C captain’s chairs installed on the passenger side of the living room.

With the driver’s seat installed I sat and tested its various adjustments and found a position that I liked.  Next came the two class C captain’s chairs for the passenger side of the living room.  Tyler and I worked for quite a while using a base with no chair on it to determine the correct location for the bases.  The seats needed to be far enough from the passenger side wall, the desk, and the co-pilot seat to swivel without interference but no farther as we did not want them to encroach into the center isle one inch more than necessary.  We also ran them through their full range of slide and swivel motions to make sure we could pull them up to the table.

We ended up with the edge of the front seat 16″ from the front edge of the main floor and 16″ from the HVAC duct.  We checked it for square and marked the holes.  Tyler drilled pilot holes using nuts to limit the depth.  We set the chair in position and secured it with four lag screws.  We measured 36.5″ to the front edge of the second base and positioned the base 16″ from the HVAC duct.  We made sure it looked right and then Tyler marked the hole locations and we removed the temporary base.  He drilled the pilot holes, we set the chair in place, and lag screwed them into floor.

The new navigator (L) and pilot (R) seats installed in the cockpit. The navigator seat has a powered footrest. We reused the old 6-way power bases for both seats.

The new navigator (L) and pilot (R) seats installed in the cockpit. The navigator seat has a powered footrest. We reused the old 6-way power bases for both seats.

With the captain’s chairs installed in the living room Tyler installed the co-pilot seat.  Once that was done the job was finished except for the cleanup and paperwork.  Josh and I chatted some more about the Corian desk top.  He had inquiries out to three suppliers but was having trouble getting replies from them.  We needed a temporary desk surface, so Tyler cleaned off the 4’x8′ piece of 1/2″ plywood that had served as the workbench for integrating the seating components. He marked and cut a 72″ long x 24.5″ deep piece.  I notched the center of the back edge 18″ wide by 3″ deep.  Tyler and I installed it while Josh totaled up the bill.  I wrote him a check for the balance due, prepared the coach for departure, and left a little after 2 PM.

I could have titled this post “Edwardsburg to Elkhart” but I like to keep my titles short.  The trip from Coach Supply Direct in Edwardsburg, Michigan to Elkhart Campground in Elkhart, Indiana was a short trip of approximately 15 miles that took about 25 minutes.  Upon arrival I parked the coach to the side of the entrance road and went in to the office to register.

We have been to this campground many times before but I managed to miss the turn for the row with our assigned site so I had to go all the way around a second time.  Once I had the bus in the site I leveled it and then shut it down.  I texted Linda our site number and then chatted with other GLCC chapter members who were already there and parked.

While I helped set up tables in the meeting room Linda arrived and got the cats, litter tray, etc. on board our coach.  After settling in for a few minutes I called Terry at A-1 Upholstery.  She was there so we drove over to pick up the sofa cushions, wrote her a check for the balance, and drove back to camp.  We were unloading the cushions when Dan stopped by.  He had retired at the end of July and bought a converted GM4104 a couple of weeks later.  His wife Kathy and son James had made the trip up from Huntsville, Alabama just for this rally.  They planned to join FMCA and GLCC but wanted to check us out first.

Linda had cleared the sofa earlier and put stuff away under the bed.  By the time I came in she had the new sofa cushions in place.  They were a tight fit but they looked nice.  We might make a small adjustment to the depth of the plywood seat but I think they are going to work out OK.

Linda went to the meeting room to help prep dinner and heat our vegan chili.  I took a short nap and joined her at 6 PM to eat.  We went back to the coach and gave Ed Roelle the tour and chatted for a while.  We then went back to the club house, met up with Vickie, and went for a walk.  When we got back to our coach I opened the box of Franzia Moscato and poured two glasses of wine.  We took two lawn chairs over to Scott and Tami’s bus to sit and chat.  Scott Crosby of www.busgreasemonkey.com was also there.  He arrived after I did in his 1948 GM 3751 “Silverside” bus.  It eventually got chilly so we went inside and went to bed where I worked on blog posts for a while on my iPad.

 

2015/09/10 (R) Illuminating

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Linda had to go to the bakery today so she was up at 5:45 AM and out the door by 6:15.  I was vaguely aware of the activity but fell back asleep and finally woke up a little before 8 AM.  I skipped breakfast save for a glass of juice to wash down my vitamin and allergy pill.  I spent time finishing yesterday’s blog post and thinking about what I absolutely had to get done in next four days.

I was working at the dining room table instead of in the living room so I got to watch a Red squirrel dart back and forth across the deck all morning.  It was gathering walnuts from the tree northeast of our house and taking them somewhere west of our upper deck.  It would run (hop) across the deck with a giant walnut in its mouth and then return by way of the deck railing.  While it was gathering another walnut I moved to our library where I had a good view of our lower deck.  It came down the stairs from the upper deck and disappeared behind the grill.  It may be storing them under the deck or under the cover on the grill, in which case we will have to move them.

The main pieces of the desk set in place but not yet assembled or secured, and without the temporary plywood top or permanent Corian countertop.

The main pieces of the desk set in place but not yet assembled or secured, and without the temporary plywood top or permanent Corian countertop.

Once I was in the bus I continued pondering how to get the desk installed so that everything would line up.  Built-in furniture is just that, and I had not spent a lot of time in advance figuring out how I was going to fasten pieces together and secure them to the coach.  I retrieved the piece of 1/4″ Baltic birch plywood from the garage to use as a spacer at the right end and just slid it in place temporarily.  I decided I would use mending plates attached to the back and underside of the left and right bases and pedestals to align the center cover.  I also decided to use a length of angle against the wall to support and align the pedestals and cover.  Along the same lines I decided to use smaller angle brackets to attach the vertical front panel of the built-in sofa to the two plenum/support boxes and the air return shelf, and to attach the plenum boxes and shelf to the HVAC/wiring chase.

One of the original living room AC light fixtures. These were no doubt high-end fixtures but no longer worked in our remodeled interior.

One of the original living room AC light fixtures. These were no doubt high-end fixtures but no longer worked in our remodeled interior.

Feeling like I should get something tangible accomplished I decided to re-install the AC light fixture and the three DC reading lights under the overhead cabinets above the desk.  Linda and I agreed last night that we needed to replace the three 120V AC light fixtures in the front of the coach so I turned my attention to that issue.  I removed the fixture on the driver’s side by the kitchen end of the sofa alcove and removed the mounting ring.  I also measured the size of the base and the overall size of the fixture and wrote them down.  Ideally I will find a fixture that has a similar size base but with most of the light fixture above the center point.  One of the problems with the current fixtures is that they hang down far enough that a person sitting on the sofa would bump them with their head and probably break them as they are made of glass rods.

I headed towards The Home Depot in Howell and stopped at McDonald’s first for French fries and a soda beverage.  I looked at all of their wall sconce light fixtures.  They had two different ones that I thought might work but deferred a purchase until I had checked at Lowe’s.  THD had 72″ piano (continuous) hinges, however, so I bought one.  I also looked at PEX plumbing parts as Butch mentioned last night that I could use them to plumb the fan-coil heat exchangers.

Lowe’s had a wall sconce that was a little more to my liking.  I needed three but they only had one in stock, which I bought.  The Associate checked inventory at other stores and indicated that there were two more in stock in New Hudson.  He wrote down the Model number and the phone number for the store and said I could call and they would hold the items for me.  I picked up a couple of 75W GE Reveal light bulbs, the mending plates, angle brackets, and two different pieces of aluminum angle while I was there.  I looked for pieces of felt but all they had were very thick furniture pads which was not what I needed.

The new living room light fixture. The color, style, and fit are a better match to the remodeled interior.

The new living room light fixture. The color, style, and fit are a better match to the remodeled interior.

I was going to stop at O’Reilly’s Auto Parts to check on heater hose, fittings, and band clamps but decided to skip that stop in favor of getting home and installing the new wall sconce light fixture.  It installed without too much difficulty and I liked the look.  The fixture, however, was rated for a maximum 60W bulb.

I closed up the house and bus and drove to the Lowe’s in New Hudson.  They did indeed have two more of the wall sconce light fixtures that I needed so I bought them.  I also picked up three 60W (equivalent, 8.5W actual) 800 lumens dimmable LED warm white light bulbs.  Linda texted me while I was at the store to let me know she was leaving the bakery and heading home.

I stopped at Michael’s Arts and Crafts in Brighton and bought a 36″ x 36″ piece of walnut brown felt.  I plan to use the felt underneath all of the pieces of the desk and sofa that contact the floor, and possibly in some other areas as well, to keep the wood from marring the tile.

When I got home I called Elkhart Campground to make a reservation for the GLCC rally next week.  I also called A-1 Upholstery in Elkhart, Indiana to check on our sofa cushions.  Terry said they were almost done and we could pick them up on Monday.  I then sent several text messages to Jarel with photos attached of the desk and sofa in place on the bus and indicated I had some questions and would call him later.

I was getting ready to install the other two light fixtures when Linda got home.  The timing was good as she got to see the first one and approve it before I installed the other two.  We discussed the covering up of the mirror strips in the corner and decided we would leave them for now.  We can cover them up later if desired.  Linda went in the house to fix dinner.  I got the second sconce installed and went inside.

I had a few minutes until dinner was ready and used it to send an e-mail to Jarel.  Dinner was couscous on power greens and small slices of bread from a baguette Linda bought the other day.  I also had the leftover corn on the cob.

After dinner I called Jarel.  We had a long chat and it was 8 PM by the time we finished.  Linda headed to bed and I went back to the bus to install the third/final light fixture.  I also installed four small frosted bulbs in the light fixture under the overhead cabinets above the desk, replacing the clear bulbs that were there.  This light fixture is part of the same collection as the ones I removed from the living room walls but its design and location do interfere with anything.  We might replace it someday, if we find something we like better for use over the desk that is the right size and shape, but for now it will remain in place.  I locked up the bus, closed up the garage, and headed to my office.

I dealt with some BCM-related e-mail and then off-loaded today’s photos from the Sony a-100 DSLR.  I went through all of the photos from September, selected about a dozen, and processed them into 300×200 pixel size images so I could share them with friends and family via e-mail.  I have written extensive blog posts everyday but last posted to the website in mid-July.  I don’t like being that far behind but getting the posts uploaded is just not as important as other things I have to do at this time.

I was heading to bed when I decided to replace the two light bulbs in our home kitchen that were burned out.  I had the two 75W GE Reveal bulbs that I could not use in the bus, so I installed them in the kitchen downlights, and that really brightened things up.

I got to bed just before midnight.  It had been a beautiful day, weather wise, and a cool night was in store portending good sleep.  But first I had to capture the details of today’s work for this post.

 

2015/08/12 (W) Back to Indiana (Again)

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Today was early arrival day for the annual Back-to-the-Bricks converted bus rally in Clio, Michigan.  This joint rally of the Converted Coach Owners (CCO) and the FMCA Great Lakes Converted Coaches (GLCC) chapter has become an annual event that typically draws 20 to 30 rigs.  Most of them are converted highway buses and many of those were converted or re-modeled by the owners.  Many of them are works in progress but such is the nature of the bus conversion hobby and the true bus nut.  But that is not where we were headed today.  Our bus is unusable at the moment as the toilet is disconnected, the bed platform has been removed, and all of the cabinet drawers have been taken out.  But the main reason was that we had multiple commitments in Indiana today.

Our first appointment was with Josh Leach of Coach Supply Direct.  Although CSD is located in Edwardsburg, Michigan we had arranged to meet him in the parking lot of the Martin’s Supermarket at SR-19 (IN) and CR-4 on the north side of Elkhart, Indiana at 9:30 AM to take delivery of 15 yards of upholstery fabric.  We picked that location, rather than his shop in Edwardsburg, for several reasons.  He had to be at the Forest River Owners Group (FROG) rally at the Elkhart County 4-H Fairgrounds at 10 AM so that location got him half way to his destination at a good time of day.  For us, Elkhart is a 3-1/2 hour drive.  That meant we had to be up at 5:00 AM and on the road not later than 5:45 AM to be there on time, allowing for coffee, fuel, and bathroom stops.  Had we met him at his shop we would have had to be there by 9 AM requiring us to get up even earlier.  You have to draw a line somewhere.

I took the wheel for the start of the trip.  It was still dark but the faint glow of the impending sunrise was visible as we pulled out onto Hacker Road facing a rising crescent moon.  At M-59 we headed west to I-96.  I reset one of the trip odometers before we left and verified that it was 13 miles from our driveway to the end of the entrance ramp from M-59 onto I-96W.  We skirted the southern edge of Lansing on I-96 and took Lansing Road to I-69 south.

Nineteen miles south of Lansing, and about an hour into our trip, we stopped at the Biggby’s Coffee in Charlotte for coffee and bagels.  Biggby’s is not my favorite coffee but this particular store is in just the right location.  Linda checked the M-DOT website and it appeared that the bridge work on M-60 in Mendon was completed, so we exited I-69S and headed west on M-60.  Unfortunately the bridge was still closed so we had to follow the detour to the south toward Sturgis.  Unlike our previous trip in early July, when we continued on to Sturgis, we followed the complete detour through Nottawa and Centreville and back to M-60 in Three Rivers.  We had never driven through Nottawa or Centreville before so that provided some new scenery for the trip.

As we have done many times before we continued our trip on M-60 as far as Jones where we stopped at the Shell station for fuel.  We then took M-40 south to US-12.  This seven mile stretch of M-40 traverses steeply rolling hills and is both beautiful and fun to drive.  We took US-12, running west just north of the Michigan-Indiana border, and eventually exited onto Old 205 (M-205?) which turns 90 degrees to the left a mile later and drops straight south into Indiana where it becomes SR-19.  A few miles later we arrived at the Martin’s Supermarket at CR-4 just after 9 AM.

Josh was not there yet so we went inside to use the restrooms and get some coffee.  This particular Martin’s has a nice salad bar with a beverage station, a Starbucks Coffee outlet, and a seating area with Wi-Fi.  Josh showed up right on time and parked next to us.  I met him outside and we transferred the roll of upholstery fabric from his car to ours and then went inside to visit for a few minutes before he had to leave for Goshen.

When we left Linda took over the driving.  Our next planned stop was A1-Upholstery in Elkhart to order the cushions for our built-in sofa.  Continuing south on SR-19 we stopped at Factory RV Surplus to look for battery cable end covers but the ones they had were too expensive.  I think they now sell more retail-packaged merchandise than they do true surplus material, and even less salvaged parts.

Lou (mom) and Terry (daughter) own and operate A-1 Upholstery and were recommended to us by Josh.  We discussed the project with Terry, who I had previously spoken to on the phone.  We reviewed my dimensioned scale drawings, which were on one sheet of 11″x17″ 1/4″ grid-square paper, and agreed on how the cushions would be made.  Terry thought she would have them done by the end of the month but noted on the order form that we needed them by September 14th.  We noticed that she had a lot of sample books from which we could have selected a fabric but we like the Lambright Notion Linen, and Terry thought it was a very good fabric that should look good and wear well in our application.  We left the fabric and drawing with her and wrote a check for the deposit.

All of our stops were important today, but our primary reason for the trip was to pick up the pieces of the custom desk and built-in sofa for our bus from Jarel Beatty Cabinetry in Logansport, Indiana.  We continued our trip south on SR-19 to US-20, took that west to US-31, and went south, exiting at Rochester onto IN-25 for the final 22 miles to Logansport.  This is a route I have driven many times but Linda had the wheel this time so I provided some occasional guidance.  I called Jarel to let him know we were making better time than we had anticipated and would be there between noon and 12:25 PM.  I then called Butch to give him a status update.

This was the first time Linda and Jarel had met and so it was also the first time Linda had met Mya, Jarel and Georgette’s sweet little dog.  Mya came up to me, sat, stared up at me like we were long lost friends, and waited patiently for me to give her the attention she was seeking.  I was happy to oblige.

Jarel Beatty Cabinetry, Logansport, IN

Jarel Beatty Cabinetry, Logansport, IN.  Panorama taken from the entrance door.

Jarel Beatty Cabinetry, Logansport, IN.

Jarel Beatty Cabinetry, Logansport, IN.  Panorama from the center of the shop.  Entrance door is far left.

As I have previously described in this blog, the desk consists of nine pieces (if you count the four drawers as separate parts):  two pedestals with separate bases, a cover that goes between them, and four drawers.  The left pedestal has a fold up work surface with two support wings, and a fold down fake drawer front, so technically those are four more pieces, but they are attached to the pedestal with hinges so I am not counting them as separate parts.  The bottoms of each pedestal have been cut out to provide access to the fan-coil heat exchangers that will be installed in the bases, so those are really two separate pieces now, put I am not counting them as such.  I am also ignoring screws, drawer slides, blocking, and other assembly items in my parts count as they are all “installed components.”  With the drawers installed we only had five major pieces to load plus the two access plates.  Jarel also had the pieces ready for the built-in sofa so we loaded those as well.  I took pictures of his shop and the pull-out pantry, which was mostly assembled but not quite finished.

The installed desk will have more pieces than just described but these are the pieces that Jarel made.  The finished desk will have five grills that we have to cut and install, at least four drawer pulls that we have to install, a plywood top that will span the two pedestals and leg space, and a Sandstone Corian countertop that will go on top of the plywood.  While not actually part of the desk there will also be a large cover for the passenger-side living room HVAC duct and wiring chase and a small hose cover at the desk end both of which align with the left end of the desk and will look like they are part of it.  Jarel will make the chase cover later after the desk is installed and we can get a final, accurate measurement for its length.

As long as we were in the neighborhood we naturally stopped to visit with our friends, Butch and Fonda, in Twelve Mile, Indiana.  While we were at their house we loaded a dozen 4-foot army surplus fiberglass mast sections in the car.  Butch had bought these at a swap for me some time ago.  We will use them for ham radio antenna projects.  Butch gave me his old, non-functioning, Vanner battery equalizer to see if I can figure out how it does what it does.  He also lent me his air-powered brad nailer which can also drive 1/4″ crown staples and gave me a box of 5,000 staples to go with it.  Fonda found a scrap piece of resilient underlayment designed for free-floating wood floors.  Butch though it might work well under the 1/4″ plywood underlayment to fill in the gaps and irregularities so we took it with us.

When we were done loading stuff into our car we went to see their new property on SR-25.  They have already had a new roof put on the barn and new doors put in the house.  They have bought themselves a BIG project, but it will be a much more appropriate and manageable place for them going forward than the building complex in Twelve Mile that has housed their business operations for the last 20 years.  It’s an old GM dealership from the 1940s and they have approximately 11,000 feet under roof including a 2-bay service garage with a functioning in-ground lift.

We drove to Rochester and had dinner at Pizza Hut.  Linda and I split a medium specialty veggie pizza and had the salad bar with it.  We might have had a few more restaurant choices in Logansport, but Rochester was 22 miles closer to home.  With the 19 hours we were gone today, and over 525 miles we had to travel, 22 miles and 30 minutes was significant for us.

We got back on the road at 6:30 PM with Linda at the wheel and headed back up US-31N to US-20 and headed east.  We decided to stay on US-20 all the way to I-69, stopping in Lagrange to use the restroom at the Marathon complex.  We stopped again at the Shell station on M-60 in Michigan for fuel.  It was getting dark and I had been able to rest while Linda drove, so I took over the driving duties.  From this point on we were just reversing our route from this morning.  We got home at 10:30 PM, unloaded everything from the car, and then went straight to bed.

 

2015/08/06 (R) Three Quarters Framed

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As usual, we started the day with breakfast and then enjoyed our coffee while reading and writing.  Best Pest Control showed up mid-morning to apply the second treatment for hornets, wasps, etc. so we closed up all of the windows and doorwalls while they sprayed.

We located a Wayne-Dalton facility in Livonia so I called them.  As I suspected they were the factory distribution center and would not sell to us directly.  They did, however, give me the name of one of their customers, a business in Milford named The Door Doctor that had a retail store front.  I called them and they had a 12 foot length of the required D-channel bottom weather seal for our small (8′) garage door.  It turned out that they were not actually in downtown Milford but were more conveniently located near the Milford Road exit of I-96.  When the pest control guys were done and gone I drove over and bought the seal.

Back home Linda made quesadillas for lunch and set out some yummy black grapes.  We then made an errand run to Howell.  Our first stop was at Teeko’s Coffee and Tea where we ordered a pound each of fresh roasted Ethiopian Yirgacheffe half-caff and Costa Rican half-caff beans.  The Yirgacheffe is one of our favorites.  The Costa Rican is something new for us.

Our next stop was The Home Depot for a half sheet (4′ x 4′) of 3/4″ plywood.  They only had one type in a 4′ x 4′ size and I did not like it so we did not buy it.  They had nicer plywood in full sheets (4′ x 8′) but I did not need that much and did not want to fuss with something that size.  We did, however, find a drawer/cabinet pull that we liked and bought one to try out with our bus cabinets.  It’s a Rockefeller style from Liberty in an antique brass finish for a 3″ center-to-center hole spacing.  They also had a matching single screw knob in case we need it.

Our next stop was the Howell Art and Frame shop in downtown Howell to pick up three of our four pieces of artwork.  The owner, Rick, had ordered the fourth frame the wrong size and had to reorder it.  The three that were finished looked very nice and I would like to think that the artist, Ann Metzger, would have been pleased with our choices.  Ann was married to my mother’s cousin and took up painting as rehabilitation therapy for breast cancer surgery in her early 40’s.  She turned out to be quite good and was active in the St. Louis artist’s guild for many years.  We have collected many of her works over the last 44 years.

We stopped at Lowe’s to look at their drawer pulls but they did not have anything similar to the one we got at The Home Depot.  We stopped back at Teeko’s to pick up our coffee order and then headed home.

Back home we moved the paintings to the library and turned our attention to installing the seal on the 8 foot wide garage door.  With the door all the way up we were able to slide the old seal out towards the larger door.  I thought we could install the new one with the door in the same position without removing the track from the bottom of the door.  That was, indeed, the case but it did not go in easily.  I trimmed the ends and ran the door up and down a few times and made minor adjustments on each end until it worked properly.  We still need to redo the side and top seals for both doors.

I tried programming the garage door remote control in my car the day we installed the new opener on the small garage door but wasn’t able to.  At the suggestion of the woman at The Door Doctor, I Googled the model numbers of our various remotes and found the manuals.  I had forgotten that the four 3-button remotes we bought a couple of years ago had to be configured before they could be paired with the openers.  Once I knew how to do that I was able to program mine and Linda’s to work with both doors.  Each of our children also have one and I will have to re-program those the next time they are here.

I exchanged e-mails with Josh at Coach Supply Direct about picking up the extra fabric we ordered, perhaps next Tuesday.  I also e-mailed and texted with Jarel about picking up the desk pieces next Tuesday and possibly the pieces for the built-in sofa.  He did not, however, receive the mailing tube with the drawings and cut sheet today, so we will see if that works out.  I suggested he defer work on the pull-out pantry in favor of the sofa pieces as that will allow me to keep working while he is on vacation at the end of this month.  He still owes us a price estimate for the pantry but at this point it almost doesn’t matter as he will be the one building it regardless of the number.

I talked to Terry at A-1 Upholstery in Elkhart regarding the sofa cushions.  She and her mom, Lou, run the business.  I last talked to Terry in early June and she remembered the conversation.  I described once again what we were looking for and she gave me a rough estimate of the cost.  She said we could stop by Tuesday morning to drop off the fabric and discuss the job and thought they could have it finished by the end of August.  That would be great timing for us.  We are starting to feel like this whole project will come together nicely once we get the refrigerators swapped and can finely get back to work on the floor of the bus.

I installed the new Morgan M-302N I.C.E. style lightning arrestor and connected the radio and antenna cables.  I had a short QSO with Mike (W8XH) via the South Lyon 2m repeater and had no issues on transmit or receive.  I started working on a gallery post of 45 photos from the ARRL Field Day event at the end of June but only got half of it done before dinner.

Linda made a delicious zoodles dish for dinner.  Zoodles are zucchini noodles that she cuts with her SpiraLife slicer and uses in place of grain or rice pasta.  The dish had the usual garlic, onion, olive oil base but also had shallots, mushrooms, kale, and sun-dried tomatoes.  We had fresh watermelon later for dessert.

After dinner I finished the gallery post while monitoring the Novi and South Lyon repeaters.  I then had a long QSO with Mike (W8XH) and Steve (N8AR) that gave me a chance to test the M-302N lightning arrestor on both VHF and UHF at three different power levels.  We continued to have the minor problem with quick, apparently random, audio dropouts on our Yaesu FTM-400 dual band radios.  The apparent randomness has made it difficult to puzzle out what might be causing this and we all agreed that we need to set aside time to plan and execute a systematic test and record the results for analysis.

Butch called to chat about house (bus) battery cabling and other things.  I mentioned that we would be coming down on Tuesday and would try to arrange our timing so we can stop and visit over dinner.  We then watched The Princess Bride on DVD.  It’s our all-time favorite movie and I long ago lost count of how many times we have seen it.

 

2015/08/03 (M) Happy 37

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Today is our son’s 37th birthday anniversary.  Happy birthday Brendan.  Linda sent him a happy birthday text and his reply confirmed that they are at Tahquamenon Falls in Michigan’s Upper Peninsula.

My main task today was to finish the design of the built-in sofa for the bus and get the drawings in the mail to Jarel Beatty, the cabinet maker in Logansport, Indiana.  I dovetailed that work with breakfast, lunch, and a long chat with Pat Lintner from our FMCA Great Lakes Converted Coaches (GLCC) chapter, but by 2 PM the two 17″ x 22″ sheets were ready.

I was not satisfied with the quality of the copies I got from The FedEx Office store in Brighton so I drove to the store in Novi where their large sheet scanner/printer does a really nice job.  Copies in hand I drove to the post office in Brighton, bought a Ready Post mailing tube, addressed it, put the copies inside, and sent it on its way.  Back home I sent Jarel an e-mail letting him know the sofa drawings were on their way and explaining them a bit.  I then settled in to continue uploading blog posts to our website.

Later in the evening I got a text message from Jarel with three more photos of the custom walnut desk.  He had sprayed all of the pieces and was letting them dry.  He planned to work on something else tomorrow but thought he would have the drawer slides and drawers installed by the end of the week.  He will probably start on the pull-out pantry but wasn’t sure he would get it done before he leaves for a vacation trip on the 21st.  It is unlikely that the built-in sofa pieces will be done by then and the HVAC chase cover needs to wait until after the desk is installed in order to get a final, accurate measurement for its length.

I will probably drive down and get the various desk pieces from him before he goes on vacation so I can install them as soon as the new floor is installed.  I have to install the two fan-coil heat exchangers in the bases and redo the hoses before I can put the pedestals in place so it will be easier for me to do this at home.  As part of the same trip I will stop at Coach Supply Direct in Edwardsburg, Michigan and pick up the fabric we ordered for sofa cushions.  If we decide to use A-1 Upholstery in Elkhart I will drop the fabric off there along with drawings of the cushions we need made.

For my evening relaxation I read a little more of “Number Theory and Its History” by Oystein Ore and then went to bed.

 

2015/06/08 (M) Home for a While

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It rained until well after midnight last night.  The rain was not steady but more in the form of heavy downpours associated with thunderstorms.  The gutter along the rear of our house was not able to handle the volume of water and it was spilling over onto our deck making a sound that we are not used to.  I noted that I should check the gutters for clogs at the downspouts today.  My phone chirped, which meant I had an e-mail, and I presumed it was from our whole house generator.  When I got up this morning the clocks on the microwave and range were flashing “2:06”, so my first thought was that we must have taken a power hit then, but the messages on my phone indicated that utility power had been lost and restored around 3:45 AM; at least that was the date/time stamp on the e-mails.  I got up just before 6 AM and finally figured out that the clocks probably reset to 00:00 when the power blipped (3:45 AM + 2:06 elapsed time = 5:51 AM).

I sat in the living room writing with my iPad and playing games until a little after 7 AM and then made coffee, which got Linda out of bed.  We had planned to empty out more of the bus today but the weather was gloomy and we were tired from the rally so we had a long, leisurely morning before busying ourselves with inside chores.  Linda worked at her desk and I wasn’t in the humor to work downstairs in my office so I set my computer up on the dining room table.  Other than an occasional trip to the bus or the garage I mostly sat in front of my computer and talked on the phone all day.

Linda called Alchin’s, our regular trash collection company, to see if they would pick up the old RV furniture.  They do not have a special truck they can send and could not take the steel furniture even if they could get it into their garbage truck.  Linda suggested we find a company like “Got Junk” and searched online for one in the area.  We decided to call “Chuck It Junk Removal” as they are located relatively close to our house.  Keith, from Kish Lawn Care, showed up around 11 AM to cut the grass and Brad, from Chuck It Junk Removal, showed up around 12:45 PM to look at the furniture and flooring we pulled out of the bus and give us a quote on the cost to haul it away.  As Keith was finishing mowing the grass dark clouds were rolling in from the west and not long after he left we had more rain, although nothing like last night.

My dentist thinks my current intermittent teeth issues are the result of clenching my teeth at night so I made an appointment to get fitted for a mouth guard to wear while sleeping.  I also got hold of Phil Jarrell and he decided that tomorrow morning at 8 AM would be a good time for him to stop by and take some elevation readings for the driveway extension and a French drain for the far west end of the property.  Besides the obvious economy of having him do both jobs while he is on site, we need a place to put the topsoil he will dig out for the driveway and we need topsoil to fill in low spots on the west end of the yard.

I managed to finally get some orders placed today.  The big one was for a SureCall Fusion5s multi-band cell phone booster (transceiver) system from Cellular Solutions in Mt. Pleasant, Michigan.  The other was for a window seal from Prevost.  This is not the seal that holds the glass in the frame but rather a large rubber part that seals the space between the window frame and the structure of the coach.  We may need to unlatch the large fixed window on the passenger side and use it to get the old refrigerator out and the new one in.  This window frame has not been opened since we bought the bus and may not have been opened for many years before that, possibly not ever since the bus was built.  I want the new seal on hand in case the current one gets damaged trying to open the window frame.

Besides these two purchases I talked to someone at A-1 Upholstery and described our home made sofa plans.  She suggested that we would need ~9 yards of 54″ wide material for the sofa seats and back cushions.  I sent an e-mail to Josh at Coach Supply Direct reminding him of some things we had discussed at the rally last week and Rick Short at Isringhausen with questions about their 6800 series bus driver seats.  I also finally got to talk to Mike at Suburban Seating in New Jersey.  As I suspected we cannot buy the seat directly from ISRI, but I may be able to order it through Suburban Seating and pick it up from ISRI USA in Galesburg, Michigan.  That would be much nicer than having it shipped to our house on a truck from New Jersey.

I called Rupes/Cyclo to try to get answers to a few questions about the Cyclo 5-Pro Mark II Dual Head Orbital Polisher and its various pads but could not figure out how to talk to a real person.  I submitted the online Contact Form with my questions and got a speedy reply from Cory as a result of which I now know what to order.  All I have to do is figure out how many of each thing I need.  The Cyclo 5 is available on Amazon Prime, by itself, but it did not appear to be the Mark II model.  Some of the major distributors claim to give you a set of “free” ProGuard Orbital Backing Plates, but the Rupes/Cyclo website clearly states that the polisher is not sold without one of the three head options.  I prefer not to patronize businesses that misrepresent their offerings and will probably order the polisher, pads, and chemicals directly from Cyclo even if I am paying MSRP.

I got a call from Gary Hatt at Bus Conversion Magazine.  I had not looked at or replied to e-mails in over a week and he wanted to make sure everything was OK.  While we were talking we got a call from Curtis Coleman of RVillage so Linda took that initially until my other call was concluded.  I had e-mailed Curtis earlier in the day and he was responding to that communique.

Somewhere in the middle of all that we had chickpea salad on a bed of greens for lunch.  Linda then went for a walk, met Chris (K8VJ) at Lowe’s to pick up some SLAARC mail, and roasted vegetables for our dinner when she got home.  I sent Chuck Spera a short e-mail inquiring about how to open the latches on our emergency escape window and then called it a night.

 

2015/06/06 (S) GLAMARAMA 2015 (Day 4)

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Today was the last day of the 2015 GLAMARAMA rally.  It started at 7 AM with a pancake breakfast that ran until 9 AM.  For the third year the rally organizers hired Chris’s Cakes to provide the pancakes.  They had three long propane fueled griddles with sliding depositors.  The operator stopped the depositors and used a lever to release the batter for six pancakes at a time and then moved it to the next position and did the same thing until the griddle was full.  All of the pancakes had to be flipped by hand but the operators (cooks) were fast and generally accurate.  They would occasionally flip three of them into the air at once and someone would try to catch them on their plate.

Linda and both had coffee.  She had to work registration from 8 – 10 AM and left to go do that.  I was hungry so I had three pancakes even though they probably contained eggs and/or milk products.  I should have saved the calories; neither the pancakes nor the syrup had any flavor.  Zero, zip, nada, nothing; no taste.  I cannot remember the last time I had food that was that bland.  But Scott, Mark, and I settled into an in-depth bus conversation that lasted until after 9 AM and the coffee was OK.

Linda and I met up back at the coach a little after 10 AM.  I got a call from Gaye a Young letting me know we had a meeting with FMCA Executive Director Jerry Yeatts at 2:30 PM.  Linda and I went back to the Coach Supply Direct booth and talked to Josh some more about fabrics.  He confirmed that the Flexsteel 529 captain’s chair had a skirt around the base and that we could do a 2-tone fabric on the Flexsteel 591 captain’s chairs.  We got the set of Lambright fabric samples from him along with the MCD shade material samples, and took them back to our coach to study in situ.

Although we liked the Bonkers Havana fabric we had previously selected, we ultimately selected two different ones.  The Lone Wolf Brass was similar to the Bonkers Havana but lighter and much less green.  Until we saw them together we did not realize the Bonkers Havana was green at all.  The Legacy Borpeaux was a deep maroon, a color that appears in the Lone Wolf Brass and Bonkers Havana weaves.  We will use the Lone Wolf Brass as the main fabric for the 591 chairs with the Borpeaux as the inset for the lower back and center aft seat panels.  The 529 chairs will be all Borpeaux as the design of the chair does not lend itself to a 2-tone approach and we wanted some variety in the fabrics as long as they coordinated well.

The selection of materials for the MCD night shade was limited to six choices with one of them being black and another one white.  Of the other four there was one we liked (B33).  It was a bone (bisque, biscuit, etc.) color with a subtle but nice pattern.  We wanted this opaque material to be light, but not “white,” so it would reflect artificial interior light when it was pulled down.  The day shade is only available as a black fine-mesh screen.  It is designed to block sunlight during the day but allow you to see out without anyone outside being able to see in.

With our selections made we went back to see Josh and return his sample materials.  We keep feeling like we are close to placing an order but Josh needs to work up his pricing and get us the line drawings of the chairs.  For our part we need to determine the dimensions of the cushions for the sofa and talk to A–1 Upholstery and get their estimate of how many yards of material we need so Josh can order all of the fabric at one time.

We went for our first walk around the Fairgrounds for this rally, although Linda has been walking every evening with Vicki Lintner.  We were back at Building A at 12:30 PM.  Linda had signed up for the Ladies Tea, which started at 1 PM so she headed over to the Home and Arts Building and I went back to our coach.

Frank Griswold drove down and bought a day pass.  He and Sandy had planned to come to the rally in their Prevost H3-45 Vantare conversion but were unable to attend due to family issues.  Jim and Lydia Marin decided to leave and go visit their children and Tim Olsen decided to depart right behind them and get home before the rain got his newly acquired, and freshly washed, Royale Coach Prevost XL dirty.  When you have inside storage for your bus you have the option of being concerned about such things.

I was eating a sandwich for lunch, had Jasper on my lap, and was working on this blog post when Pat Lintner knocked on the door around 2 PM.  He had purchased 18″ LED replacement lights for one of the ceiling fixtures in their Prevost bus conversion and wanted help wiring it.  I took my voltmeter over to his coach to check the wiring.  All we needed to do was identify the +12VDC and DC ground wires and while it seemed obvious how the fixture should be wired I was getting some odd readings on my meter.  I did not want to rush and clip any wires until I was confident that I understood how the fixture was wired, and I had a meeting at 2:30 PM, so I told Pat I would be back before diner to finish the job.

I met with Gaye Young (FMCA national education committee chair) and Jerry Yeatts (FMCA executive director) for about 30 minutes to discuss the current status of the national education committee and its work.  I then participated in a roundtable discussion with FMCA national secretary Vicki Ferrari and six other chapter secretaries.  It was a very informative session that lasted for 90 minutes.

I had a chance to think about the fixture wiring while walking to and from my meetings, so after the chapter secretaries roundtable ended I went back to Pat’s coach, identified the +12VDC and DC ground wires, verified the voltage, clipped the supply wires, and got the LED bulbs installed in the ceiling fixture.  I was done in time to walk back to my coach, which was not far from Pat’s, drop off my volt meter and iPad, and walk over to Building A for the Volunteer Dinner where Linda was waiting for me at the front door.

We went in and were greeted by Charlie Adcock, FMCA National President, who addressed Linda as Mrs. Bruce, and then by Jane Roush, who addressed Linda as Fay, all of which she found slightly amusing.  I suggested that she had an identity crisis but she assured me she liked it that way.  Dinner was green beans in butter with bacon, mashed potatoes (milk and butter), beef tips in gravy, and dinner rolls.  There was no salad so we had dinner rolls with margarine for dinner.  Mostly we go to these events to sociable and visible but it would be nice if a bit more consideration was given to having food available for people who have gluten issues or do not eat meat, eggs, or dairy for whatever reason.  Green beans, properly prepared, are actually very tasty without butter and bacon.

We returned to our coach for a while and finished the leftover seitan stroganoff so we at least had something other than bread for dinner.  We walked back to Building A, which we are parked behind one end of, for the evening entertainment.  Sarah Ghetto performed at the first GLAMARAMA in September 2013 and was popular with the crowd so they invited her back.  She was born blind and with a cleft pallet.  The pallet was corrected surgically and she is an attractive and talented 31 year old woman with a college degree in music education and a voice that does justice to the Ann Murray covers and other songs she performs.  She owns her own motorhome and travels with her parents from her home base in Norman, Oklahoma about five months of the year.  Her dad sets up the lights and sound, MC’s the show, and plays guitar and/or sings on a few numbers, but dad makes it clear that Sarah is the star and keeps the spotlight on her.

FMCA is an International organization with members from Canada and Mexico in addition to the U.S.A. and yet they insist on hiring performers who pay tribute to the branches of the U.S. Armed Forces and sing God Bless America and other nationalist songs.  The Great Lakes Area (GLAMA) in particular includes all of Ontario and our Great Lakes Converted Coaches chapter includes members from the entire area (IN, MI, OH, and Ontario).  Our Canadian friends seem to take all of the religious-patriot nonsense in stride, but we find it inconsiderate at best and offensive at worst.  Still, we enjoyed Sarah’s concert, most of which was not this kind of stuff.  The Marlin’s also did some of this kind of music but most of their show was just great renditions of oldies.

We all walked the short distance back to our coaches after the concert and stood around in conversational groupings.  To our surprise Mark Lovegreen had pulled out.  He was headed to a relative’s farm outside Topeka, Kansas and wanted to get started with the trip.  Linda and Vicki went for a walk, as they have every evening, and returned as the daylight was fading.  They took down the American and Canadian Flags for the last time and folded them properly.

As darkness fell so did the temperature and once again it was just Scott and I having a conversation.  This time it was mostly about holding tanks.  By 10 PM we were getting a bit chilled and finally returned to our respective coaches for the night.  I had some fresh fruit for desert and then went to bed and wrote for a little while before turning off the lights.  At rallies our days usually start early, are filled with things to do, and run well into the evening.  By the end of four or five days of that everyone is tired, but it’s a good kind of tired.

 

2015/06/05 (F) GLAMARAMA 2015 (Day 3)

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Today was day 3 of the FMCA GLAMARAMA 2015 rally.  We were up at 7 AM after a poor night’s sleep in which the trains seemed to be almost continuous and the engineers seemed to leave their horns on for prolonged periods of time rather than just tooting them.  We were at breakfast before 7:30 AM and had coffee while conversing at length with our friends from GLCC.  Unlike the full breakfast that was included as part of the rally yesterday, today’s breakfast was simply coffee and donuts.  The day’s rally activities got started at 9 AM so everyone went their own separate way at that time.

Linda and I went back to our coach for a while.  We got word from our daughter that our step grand-daughter, Katie, woke up very ill this morning with a temperature of 103 degree F and unable to keep food down.  When Linda headed to the 9:45 AM presentation on the FMCAssist program I stopped in one of the vendor buildings to pick up a receipt from Daryl Lawrence and chat with Josh Leach from Coach Supply Direct about our interior remodeling project.  I then returned our GLCC sign to the office and went back to our coach.

The luncheon was at 11:15 AM, which seemed a bit early, but we walked over with our Canadian friends from our GLCC chapter and got in line.  As usual we could not eat most of the food (by our choice) but we were able to make tomato and onion sandwiches using hamburger buns.  Our daughter contacted Linda during lunch to let us know that Katie’s mom was taking her to the emergency room and we did not need to travel home in the car as Katie would probably not be attending her high school graduation this evening or the family dinner planned for afterwards.  Although that greatly simplified our day we were disappointed for Katie and concerned that she get better very soon.

After lunch we went back to talk to Josh some more.  Darin Hathaway was still out on Aqua-Hot service calls but things were so slow in the vendor area that Josh was willing to step away from his booth for a little while and bring his Corian samples box to our coach.  It turned out that the Sandstone color/pattern was a perfect match to our existing kitchen counter.  We do not always have that kind of good fortune when working on our 24 year old bus conversion.

We talked about chairs and Josh suggested that a Flexsteel Class C captain’s chair (model 529) might be a better choice for our dining/work table grouping than the barrel chairs we thought we wanted.  The 529 is only 24 inches wide (to the outside of the arms) and can be mounted on a bolt down swivel/slide base with a seatbelt bar.  It has a higher back than the barrel chairs but appears to be better proportioned for our space.  The higher back would also be more supportive and the back does recline, so it would be adjustable the extent we have room.

We also talked about the Flexsteel 591 captain’s chair, with and without a footrest, for the passenger and driver seats respectively.  Josh looked at the motorized bases for both chairs and thought they could be reused.  That would be nice if true as it would save us cost and potentially simplify the installation.  We still like the Lambright Havana Bonkers cloth fabric but are wondering if it might be too dark to use on all of the furniture.  He gave us the name and phone number of A-1 Upholstery in Elkhart and said that they could make our custom sofa cushions and were the best upholsterers he has worked with.  We will not have time to call them until Monday.

Last, but not least, Josh took measurements of all of our windows (except the windshields and cockpit windows) for MCD duo-shades.  While potentially not as attractive as the Specialty Window Coverings (SWC) pleated day-night shades we currently have they would probably work better mechanically and be more effective in blocking light while affording us a view.  We will almost certainly replace the shades in the bedroom as one of them is already broken.  Whether we do the others will depend, at least partially, on cost but the quality of the design and manufacturing is very low and many of the metal pieces are actually bowed and have been since the day they were installed.  In retrospect we should never have accepted them.

We spent the afternoon in/near our coach reading, writing, and paying attention to our cats.  The Chapter Officers and Vendor’s Reception started at 4:15 PM.  We walked over with Bill and Karen Gerrie who are officers in the Ontario Overlanders chapter.  We had a sampling of items from the fresh fruit and relish trays.  Linda had the Franzia Moscato and I had the Franzia Refreshingly Red wine.  While waiting in line we finally made the acquaintance of Gaye Young, the chairperson of the national education committee, and her husband Jerry.  Gaye is a candidate for FMCA national secretary.  The election will be held at the national convention in Madison, Wisconsin at the end of July.

We went back to our motorcoach for a while and then returned to Building A to hear The Marlins.  A group of four brothers, The Marlins gave a high energy 90 minute performance of an eclectic mix of popular music from the last 75 years.  Back at our coach several of us stood outside talking until it got cool and dark.  Vicki and Linda took down the American and Canadian flags and folded them.  Linda then went in for the evening while I remained outside talking to Mark Lovegreen, who owns the highly modified MCI MC-8 parked next to us with the Laughing Raven Touring Co. markings.  Mark is from Alaska and we continued our conversation for quite a while talking about buses and travel.  It finally got chilly enough that we both retired to our respective coaches, although Mark was probably just hitting his comfort zone.  I worked for a while on this post and then went to bed.