Tag Archives: 1/4 sheet palm sander (Porter-Cable)

2015/10/07 (W) The Root Cause

Leave a reply

We had Linda’s homemade granola for breakfast with fresh blueberries.  Berry season is just about over for the year and they will become more expensive as they have to be transported from farther away.  I made a pot of Sweet Seattle Dreams, the half-caff blend that Jeff makes just for us, and we drank it in the living room.  Linda checked in on the world and pulled up the latest video from NutritionFacts.org while I researched hardwood veneers on Rockler.com.

After breakfast and coffee I called Metro Environmental Services to arrange to have the culvert under the road cleaned out.  They were able to schedule us for this afternoon so I accepted that appointment.  I then called Brighton Honda to check on my car and left a message for Rob, the service advisor who wrote up the repair for the driver side door lock.  I had no sooner left that message than I got a call from Karen at Bratcher Electric.

Mike had worked up the quote to install the 100 Amp disconnect, tie it into the output of the transfer switch, and run a 100 Amp 4-wire service entrance cable to the current sub-panel, making it into a main panel.  They would also disconnect and cap the current sub-panel feed from the basement as part of the work.  At just north of $1,300 it was a good $300 higher than I expected.  My expectation, however, was not based on anything specific other than my own sense of the cost of materials and the amount of labor that might be involved, plus a desire for it to not cost more than $1,000.  🙁

With the phone calls taken care of we worked in the bus for the rest of the morning.  Linda worked on stripping the remnants of wallpaper that remained after we removed the mirrors from the lower outside hallway wall yesterday.  I worked on re-routing the heater hoses for the fan-coil heat exchangers.  She got her job done before I got mine done.  That’s usually the way it is.

To start, I removed one of the old 4″ round plastic grates and used my inspection mirror and a flashlight to examine the inside of the HVAC duct.  What I discovered was that the two heater hoses were secured periodically with plastic cable clamps to the outer wall of the HVAC duct.  I also discovered that the metal part of the duct is just the inner wall and top.  The bottom is the plywood subfloor of the bus and the outer wall is the plywood wall.  As originally built the metal portion of the duct could be removed but when Royale Coach did the conversion they built cabinets around the ducts and put wood wiring chases on top of them in such a way that they can no longer be removed without partially disassembling the coach.

The location of the hoses and wires in the duct was such that I could safely use my 4″ bi-metal hole saw to cut access holes for the hoses.  I determined where the cable clamps were located by measuring inside the duct.  I then marked where the access slots in the bottom back of the bases would be located and determined where I needed the two hoses to emerge from the duct.

The manual sheet metal nibbler used to cut a line between the bottoms of the two holes in the HVAC duct.

The manual sheet metal nibbler used to cut a line between the bottoms of the two holes in the HVAC duct.

There was already a 4″ hole at one of my needed locations so I drilled a second one next to it with an inch in-between.  I used Chuck’s hand powered sheet metal nibbler to connect the holes together to make an opening that looked like the track around a football field.  We vacuumed up the metal chips and I then installed door edge molding all the way around the edge of the opening.  I was able to reach the screws holding the first pair of cable clamps with a #2SR screwdriver and remove them.  This large slot will be behind the left end of the center connecting cover of the desk and the hose for the heat exchanger that goes in the left base will come out of it.

 

Plastic U-channel door edge molding installed around the new heater hose opening.

Plastic U-channel door edge molding installed around the new heater hose opening.

The location of the next pair of cable clamps corresponded, roughly, to where I needed the hose for the right heat exchanger to emerge.  I drilled two 4″ holes, side-by-side, at that location and nibbled out the little bit of metal in-between them to make a second slot.  Again, I installed the door edge molding around the entire edge.  The molding was a tight fit, and I had to use a screwdriver to get it to go on the inner curves, but I got it on.  The U-channel is locked in mechanically and has adhesive in it so it should stay put once it has had a few days in place.  Once the hoses are re-routed I will put screen material, and perhaps some solid plates, over the openings to prevent critters from gaining access to the living area by way of the HVAC PCTS (Prevost Critter Tunnel System).

 

The access holes in the OTR HVAC duct in the area behind where the desk will be installed.

The access holes in the OTR HVAC duct in the area behind where the desk will be installed.

Linda had two medical appointments this afternoon, both routine diagnostic procedures, so she got cleaned up, changed her clothes, and left around 12:30 PM as I was finishing up the second slot.  I went inside and was thinking about making something for lunch when the doorbell rang.  It was our mail carrier, Michelle, with a package that was too big for the mailbox.  A few minutes later the doorbell rang again.  I figured it was Michelle again, but it was one of the guys from Metro Environmental Services.  They were supposed to call first but just showed up.

I put my shoes on and walked them down to the clogged culvert that goes under the road.  I was really hoping they could clean it out from the south side but when we went into the woods we could not see the end of the culvert.  They got a metal detector and located the end of the pipe.  It was almost completely buried and had a massive root running right in front of it from a very large nearby tree.  They got a shovel and dug out around the root, exposing much of it and the end of the pipe.

The tree was probably 30″ in diameter at the base and the root was at least 10″ in diameter.  I got my (new) 18″ chain saw but had trouble getting it started.  It turned out it was out of gasoline.  Once I got it started I tried to cut through the root on either side of the culvert.  I thought I was all the way through on one end (closest to the tree) and most of the way through on the other end, but the root would not budge.  I dulled the teeth on the chain to the point where the saw would no longer cut and did not want to take the time to put a new chain on just to ruin it quickly.  The guys finally agreed to hydrojet the culvert from the north side of the road.

The actual cleaning out of the culvert did not take that long.  The pump produces 2,000 PSI and they used about 300 gallons of water from the onboard tank on their truck.  The head on the end of the hose has one forward facing nozzle and many rear/side facing nozzles.  The forward facing nozzle loosens and cleans out the area directly in front of the head while the other nozzles force the head forward and blast whatever is in the pipe back out towards the entrance.

They started with a small head and ran it in until there was water coming out the other end of the culvert.  They then pulled the hose back and switched to a much larger head and ran that all the way through and back.  When they were done muddy water filled the culvert and the depressions on either end.  On the inlet end the water was only about 3″ deep in the bottom of the culvert but on the outlet end it was near the top.  They billed me for the minimum first hour amount even though I think they were here longer than that.

I called Phil to let him know what we had run into.  He was surprised, to say the least, as he thought he had checked the other end of the culvert.  Obviously not, but that’s water under the road, so to speak.  Besides the problems with the root and the discharge end of the culvert being below the surface, it looked to me like the discharge area was something of a low spot and it was not obvious to me where water would flow from there.  I have learned, however, that I am not very good at judging such things visually.

Cory, our neighbor across the street, had come over to see what was going on.  He offered that the discharge area does, in fact, drain to the south through his property and eventually to Golf Club Road.  Cory has been here for 30 years so I have no reason to doubt the truth of that.  The elevation where Golf Club ends at Hacker and where our street ends at Hacker appears to be about the same.  Our street is fairly level while Golf Club has a little bit of up and down, but it is subtle.  I suggested to Phil that we might have to clear a path into the woods for his small digger and do some trenching to give the water a way out.

While Cory and I were chatting I noticed that the trees along this part of the road were hanging out over the road on both sides and were rather lower than they should be.  This is the very thing I complain about with regards to the way most of our neighbor’s fail to maintain their properties along the road.  I decided I should do something about it so I got our pole saw and spent a couple of hours trimming the low overhanging branches.

Linda went to the Whole Foods Market in West Bloomfield following her medical appointments and got home just as I was finishing up the pruning.  She went for a walk while I called John Palmer of Palmer Energy Systems in Florida.  I bought our Magnum inverter/charger for the bus from John along with various accessories and batteries.  I needed a 4-wire terminal block for our Magnum Battery Monitor Kit (BMK) because I had messed up the one that came with it when I originally installed it.  John confirmed that Magnum Energy had recently been acquired by Sensata, and was in the process of relocating the plant to Minnesota, but that several of the old-timers were still on board.  John needed to talk to Tom anyway and asked me to call him back in a week to see if he was able to get the connector.

I checked with the service department at Brighton Honda again and Rob said he expected to get the new door lock mechanism back from the locksmith tomorrow morning and to have the car ready for me to pick up by the end of the day.  It will be nice to finally have it back.

The cloudy weather finally broke today and we saw some blue sky with brighter light levels than we have had recently.  The day was lovely but a little on the cool side by late afternoon so we both had a cup of hot tea.  Linda took advantage of the light to work on her counted cross-stitch project, a holiday stocking for grand-daughter Madeline, and I went back to the bus to sand off the last traces of the old wallpaper from the outside wall in the hallway.

I used our Porter-Cable 1/4 sheet palm sander with 80, 120, and finally 220 grit sandpaper.  The sander has an integral dust collection bag but it does not capture all of the dust.  I used the vacuum cleaner to pick up as much of the residual dust as I could and then used a tack cloth to wipe down the wall.

For dinner Linda made pan-grilled tofu with caramelized onions in sweet barbecue sauce.  She served it open-faced on rye bread, because that is what we had, and steamed some fresh green beans as a side dish.  Yum.

After dinner I drove to Lowe’s.  I needed something I could use to plug the two heater hoses to keep them from leaking as I pull them back through the HVAC duct and out through the new slots I made for them today.  I ended up buying two 3/4″ barbed plastic plugs.  While I was there I looked to see if they had any bleeder valves but they did not.  They do not sell parts designed specifically for hydronic heating systems and I will have to go to Northwest Plumbing and Supply for such items.

While I was in the plumbing isle I looked to see if I could figure out some combination of parts to make a fill valve for the system but did not see anything that inspired me.  I would love to have one or more high point expansion tanks on this system but I do not have any easily accessible places for them from which I could also run overflow drain lines.  There is a good sized volume of unused space behind the drawers on the passenger side of the bedroom but it would be a very difficult place to install anything.  Perhaps Northwest Plumbing and Supply will have something.

On the way home I stopped at the BP station and topped up the fuel tank in Linda’s car.  I drove home with greater consideration for fuel economy than usual and managed to get the average MPG up to 56.7 before it dropped back to 55.4 as I pulled in the driveway.  It will drop into the upper 40s as soon as Linda starts the engine tomorrow morning but it was fun to get it into the driveway with numbers above 55 MPG.

 

2015/10/05 (M) Pondering Wallpaper

Leave a reply

I woke up to stay at 7:20 AM, got up shortly thereafter, and got dressed to work.  Today was finally wallpapering day.  I fed the cats and refilled the reservoir on their recirculating water dish.  Linda was still sound asleep, and I suspected that she did not sleep well last night, so I closed the bedroom door while I ground the coffee beans so as not to disturb her.  She is still fighting off a cold and/or allergies and so am I.  I used the last of the Ethiopian Yirgacheffe beans plus a couple of scoops of the Kenya AA.  We are a day or two away from being out of coffee and will have to get some more when we go out this morning to buy wallpaper paste and tools.

Linda got up at 7:40.  Phil had not shown up yet nor called to update us on whether he would be here so we were left to guess that he was on his way to the other last minute job that he said he would probably have to take care of today and tomorrow.  The temperature at 8 AM was 55 degrees F with light fog.  It looked very wet outside but I could not tell if it had rained overnight or if it was just heavy dew.  The high was forecast to be 72, and we have the electric heaters on in the bus, so the walls should be warm enough for us to hang wallpaper today.

We left at 9:30 to go buy wallpaper paste and a few tools at Lowe’s in Howell.  We stopped at Teeko’s on the way and ordered three pounds of coffee beans.  We got one pound each of the following, roasted to order:  1) Sweet Seattle Dreams (1/2 Seattle Blend and 1/2 Sweet Dreams decaf blend); 2) Ethiopian Yirgacheffe half-caff; and 3) 1/2 Sumatra Manhelding with 1/2 Sumatra decaf.  At Lowe’s we bought a gallon jug of Roman GH-95 Wallpaper Paste for Kitchen and Bath.  It is supposed to be more suitable for high moisture environments and since we tend to use the bus with the windows open it can get humid inside.  We also got a smoothing tool, a 24″ paint shield to use for as a trimming guide, a 1/4″ nap 9″ long roller cover, and an inexpensive paint brush.  We stopped at Teeko’s on the way home and Roger had our coffee beans ready for pickup.

Back home I gathered up the tools we already had and took everything to the bus.  I got a scrap of underlayment to use as a small work surface for measuring and cutting off lengths of wallpaper.  We did not have room to set up a work surface in the bus that was big enough to roll out the wallpaper and apply paste to the back side so we decided to apply the paste to the walls using a roller and brush.

Before we got started installing the wallpaper Keith showed up around 10:45 AM to cut the grass.  I wasn’t sure he would come today due to the wet conditions, but he did not think it was wet enough to be a problem.  It’s been two weeks since the last grass cutting and it definitely needed to be mowed, at least in some places.  We also cut up and moved a couple of downed trees so he was finally able to mow the grass where they had been.

I had just finished chatting with Keith when Phil showed up around 11 AM to pick up his small excavator.  He had been at another job since 7 AM.  It was supposed to only involve “moving some stone around” so he only took his front loader to the site.  When he got there he was shown a much more extensive landscaping plan and a job site that included removing tree stumps and other digging operations.  Even with that his plan is to be back at our place on Wednesday.

My first task was to sand the primed walls.  I used the Porter-Cable palm sander, first with 120 grit sandpaper and then with 220 grit.  Linda then wiped down the walls with tack cloth while I put the sander away.  There is not a lot of room to work in the bus so we try to remove tools that we are not using.

We finished gathering our tools and materials, including two big buckets of water (one with mild soap) and spent an hour pondering the wallpaper installation.  Part of the pondering involved measuring the three wall areas that were ready for wallpaper and deciding where we would start and how we would proceed from there.  By the time we were ready to cut and paste wallpaper it was 12:30 PM so we took a break and had a sandwich and grapes for lunch.

When we unrolled the first double roll of wallpaper we noticed periodic faint horizontal “lines.”  These turned out to be slight impressions from the outside edge of the end of the roll which was very tightly wrapped in clear plastic.  We decided to cut four shorter pieces to go behind the desk and behind the sofa just in case the impressions did not smooth out and disappear.  We cut two more short pieces to continue forward under the windows on the passenger side.  We then cut longer pieces for the corner behind the desk and the wall at the kitchen end of the sofa.

The last time we hung wallpaper was 30 years ago.  It was all pre-pasted and required reverse rolling the piece to be hung, immersing it in a water tray to activate the glue, and then slowly pulling it out as it unrolled and drained.  We then slid it into position on the wall, smoothing it out and removing the air bubbles as we went, and finally trimming it.  The wallpapers we used were thinner than the stuff we have for the bus and we created seams by overlapping adjacent panels slightly and cutting through both pieces half way between the overlap.  The free edge pieces were both removed and we had perfect seams.

The wallpaper we bought for the coach is a heavier vinyl that is washable and scrubbable.  We got the paper from Delux Drapery & Shade Co. in Ann Arbor but it did not come with installation instructions other than to follow the adhesive manufacturer’s directions.  The associate at Lowe’s, however, was very helpful and told us specifically not to overlap and trim the seams the way we had years ago.  The appropriate technique for the heavier vinyl wallpapers is to butt the edges together and roll them flat.

You always reach a point in every project where there is nothing left to do but to do it.  We poured some of the paste into a paint tray (with a plastic liner for easier cleanup later).  I started on the passenger side of the bus in the corner behind the desk on the back side of the pantry.  I used the brush to cut in the corners where the wall met the adjacent woodwork and used the roller to fill in the field.  We butted the right edge of the panel into the corner along its full length and then smoothed it towards the left and top as best we could.  The wall curves in as it goes up but I got the top edge tucked and trimmed.  I made a relief cut at the bottom of the window surround on the left which allowed us to finish smoothing the bottom portion of the panel under the window and get the upper panel tucked in, where the wall meets the surround, and trim it.  I then trimmed around the window release mechanism and along the bottom of the panel.

Wallpaper tools in sofa (seat removed) and wallpaper on wall behind the sofa.

Wallpaper tools in sofa (seat removed) and wallpaper on wall behind the sofa.

The vinyl wallpaper did not trim easily even with a new, very sharp, break-off style blade.  It also did not want to stick to the wall and we ended up peeling it back in places and spreading more paste.  We had primed the walls with Zinser 1-2-3, a water-based acrylic primer, so they should not have been very absorbent.  We hung a total of eight pieces, five on the passenger side and three on the driver side, and stopped for the day.  The wall in the hallway was prepped for four additional pieces but we decided to defer those until to tomorrow.  We cleaned up all of the tools and then relaxed for a while in the living room.

Linda prepared dinner while I worked on this post.  I could not figure out from the odor what she was making but it sure smelled good.  It turned out to be a tofu scramble, a vegan interpretation of scrambled eggs, and she served it with toasted raisin bread.  Very tasty and very satisfying.  It’s the one breakfast dish that she makes that does equally well as a dinner meal.

I drove to O’Reilly’s Auto Parts to get some door edge trim/guard and stopped at the Meijer’s supermarket for tissues and laundry supplies.  The door edge trim is a plastic U-channel that I will use to cover the edge of a hole (or holes) I will cut in the passenger side HVAC duct for the Aqua-Hot heater hoses to base through into the desk bases without making any sharp turns.

We felt like being entertained and settled in to watch several TV shows.  In-between two of the shows I made popcorn, a rare treat for us but one we really enjoy.

 

2015/09/27 (N) Super-Harvest-Blood-Moon Eclipse

Leave a reply

We were up at 7:30 AM.  I got dressed to work and made coffee.  We had our usual breakfast and coffee and then got busy.  I worked in the bus while Linda picked up the house.  We had company coming in the early afternoon and wanted the house and the bus to be presentable.

I sanded the wall behind the sofa using the Porter-Cable 1/4 sheet palm sander we bought yesterday at Lowe’s in New Hudson.  I started with 80 grit paper, switched to 120 grit, and vacuumed up as much dust as I could see.  I then gathered up tools and materials and put them in the garage.  I wanted the steps to be safe so I removed the three rusted screws from the old step between the copilot floor level and the main floor level and temporarily reinstalled it.

With Linda’s assistance we put the sofa platform back in place and screwed it down.  We moved the desk pedestals out of the way and I brought the bases out from the garage.  We set the bases in place, put the pedestals on top, spread them apart, and inserted the connecting cover that goes between them.  We aligned the parts so they looked OK but did not screw them back together or to the wall and did not put the temporary plywood top back on.  We removed the painter’s plastic and towels from the chairs and disposed of them or stored them as appropriate.  Linda vacuumed thoroughly and then I took the vacuum into the house.

I showered, shaved, and dressed while Linda vacuumed in the house.  I was settling in to work on my iPad when she informed me that the display on the main thermostat was blank.  I assumed initially that it needed a new battery but it turned out that this thermostat does not have a battery, at least not one I could find ad replace.  This thermostat controls the heat for the living room, dining room, and kitchen and the air-conditioning (cooling) for the entire main floor.  It is also Wi-Fi enabled so we can monitor and control it via the web when we are away.  We are not running the furnace or the A-C at the moment so the loss of this unit was not a crisis but it was still troubling.

I did not want to get involved in diagnosing and fixing this problem at that exact moment but I checked the other three thermostats to see if their displays were working.  They were, and since all of the thermostats get their power from the same transformer it was clearly not a failed transformer or open circuit breaker.  Thus it appeared to be a power supply problem to this particular unit.  I tightened the wire connections on the solenoid valve for this zone but that did not fix the problem.

At least three possibilities occurred to me at that point: 1) the thermostat had failed, 2) The power is routed to the A-C air handler before going to the thermostat and a wire/connection got disturbed when Rebecca was in the attic, and 3) the solenoid had failed and was no longer passing power.  Although the system is simple enough I am not an expert on how it is wired so there might be other possible explanations and I did not have a way to determine the likelihood of each possibility.  Cooler weather is coming this week so I will have to get this resolved in the next few days.

I settled in to use my iPad to finish Friday’s blog post, write Saturday’s post, and start today’s post.  Bill, Karen, Mike, and Catherine showed up around 2 PM.  Bill and Karen are members of a couple of bus groups we belong to and Cathy is Bill’s sister.  They are from the greater Toronto area of Ontario, Canada and are staying at the Jellystone RV Park in Frankenmuth from mid-September through mid-October.  After greetings all around Bill and I went to the bus so he could see what we have doing while everyone else settled in.

When Bill and I came back in everyone else was sitting on the deck behind the house munching on grapes and pretzels while chatting and swatting hornets.  A week or so ago we left one of the hummingbird feeders on the table and the hornets had discovered it.  Even though we removed it and fogged the area this morning they kept returning.  Linda had me fetch the fly swatter from the bus so we could deal with them more effectively.  She brought out some of our ICE brand fruit flavored water.  Our guests had not seen this product before but seemed to enjoy it.  At least they each finished the bottle they had selected.

Linda started final dinner preparations with Karen’s assistance.  Dinner was cheese burgers, vegan potato salad, and collard greens Cole slaw.  Linda bought real beef patties and real cheddar cheese for our guests but everything else was vegan, including our burgers and cheese.  She cooked the burgers on the grill but we ate inside.  Linda made a frozen chocolate torte for dessert and served it with fresh strawberries.  We did not realize that Catherine does not eat chocolate or strawberries so we felt bad that she did not get dessert even though she said she was not hungry at that point.

We retired to the living room to sit more comfortably and continue chatting.  Jasper appeared from wherever he had been hiding (sleeping) and made friends with everyone.  Tonight was the rare conjunction of a Supermoon, Harvest Moon, and a full lunar eclipse that was also a blood moon.  It was cloudy at sunset/moonrise but gradually cleared off.  When Bill, Karen, Mike, and Catherine were leaving at 10 PM the eclipse was near full and fully visible we watched it for 15 minutes during which time the last wisps of clouds moved off to the north leaving a clear, star filled sky with a large, dark, reddish moon.  The next full eclipse of a Supermoon occurs in 2033.  I will be 81 then and fully intend to see it.

We relaxed for a while, reading and writing and checking on the moon, before going to bed.  By 11 PM the earth’s shadow was passing and the sun was once again illuminating the left edge of the moon.  I checked again at midnight and the eclipse was mostly passed.  It had been cloudy most of the day and we were fortunate that it cleared off in time for us to see this relative rare event right from our yard.  Relatively dark night skies is one of the advantages of living a little ways out in country.

 

2015/09/26 (S) A Step in the Right Direction

Leave a reply

We missed our ham radio club breakfast last week because we were at an RV rally and we plan to be at another rally three weekends from now so in spite of all the work we still have to do on the bus we went to breakfast in South Lyon.  After breakfast we went to the Lowe’s in New Hudson, which is close to South Lyon, and bought a Porter-Cable 1/4 sheet palm sander.  The sander is small enough to get into corners but has an integral dust collection bag.  The bag can be removed for sanding in really tight spots, but it cuts down on airborne dust while sanding and reduces the amount of cleanup afterwards.  We have several other Porter-Cable power tools and I am generally pleased with them.

Back at the house we took care of a few chores and then got to work on the bus.  Linda continued working on stripping the old wallpaper behind the sofa while I pondered for a while about what to do before deciding to concentrate on rebuilding the landing at the top of the entry stairs.  This landing is where the pneumatic entry stairwell slide cover was installed.  Without all of that “stuff” in place the last step up to the landing was now too short and the step up to the copilot level was too tall.  More importantly, the step heights were all different, and would be a built in trip hazard if not corrected.

I determined that the 2.5″ wide poplar boards installed on edge with a 3/4″ thick plywood floor and a top layer of 3/16″ SurePly underlayment would match the top surface of the plywood in the driver’s area.  That would (should), in turn, allow me to install the new vinyl floor tiles so they bridge that seam.  I will have to reuse the plywood in the driver’s area, but worst case that will require using adhesive remover followed by floor patching compound and sanding before installing the tiles.

The landing was not “square” (of course) so I made and rechecked measurements several times.  I then built a four-sided frame that fit snugly and had the front board aligned with the face of the plastic riser.  I am going to tile the steps and I am not going to use underlayment so I needed these surfaces as aligned and flat as possible.  I will probably use floor patching compound, however, to fill the gaps before installing the tile.  I used screws to secure the frame to the adjacent vertical wood that forms the riser to the copilot level and to the base of the landing with angle brackets.

I needed a piece of 3/4″ plywood approximately 31-1/8″ x 27-5/8″ for the new landing as the old piece I took out was not in good shape and I did not want to reuse it.  I did not have any other 3/4″ plywood pieces that were large enough so I went to Lowe’s.  They did not have 3/4″ half sheets (4′ x 4′) but I bought some more angle brackets while I was there.  I then went to The Home Depot.  They also did not have 3/4″ half sheets, but they had full sheets of 23/32″ sanded plywood that looked like it would work and a nice panel saw with an employee available to operate it.  I waited while he built a complete set of closet shelving for a couple and engaged in some domestic counseling.  He then cut the plywood sheet into two 4′ x 4′ pieces and helped me load them into a cart.  I was able to get them into my Honda Element by myself and close the back hatches.  I had a nice QSO with Steve (N8AR) on the drive home via the South Lyon 2m amateur radio repeater.

Linda had long since finished working on the wallpaper and busied herself in the kitchen preparing collard greens Cole slaw and vegan potato salad.  It was somewhere between late afternoon and early evening but I still had enough light to work outside.  Linda was still busy cooking so I decided to go ahead and try to cut the plywood for the new landing.  Again, it was not a rectangle, i.e., an equiangular quadrilateral (four right angles and four sides with opposing sides parallel and equal in length) so getting the shape exactly right was tricky.

I determined that the right front corner, as viewed from the entry steps, was a right angle, or close enough to one to provide a known starting point.  I put the plywood on 2″x4″s on the flat in the driveway to elevate them so I could clamp a saw guide in place and provide clearance for the saw blade.  I measured the lengths of all four edges as best I could and placed the right front corner at a factory corner of one of the 4′ x 4′ pieces.  I marked the length of the right side and the front on the two factory edges.  The left side was longer than the right side and the rear side was longer than the front side so I marked arcs for the left and rear lengths and found their point of intersection.  If the right front corner was, in fact, a right angle them this had to result in the correct shape.  The key word in that last sentence is “if.”

I tried to confirm my layout by measuring the lengths of the diagonals on the plywood and on the bus but I could not get accurate measurements in the bus.  I triple-checked my measurements and layout then marked the guide lines for the setback on my circular saw; 6-5/8″ to the inside edge of the teeth on the blade.  Truth be told I initially marked the guide lines on the wrong side of the cut.  I started to adjust my guide board to the outside of the blade and then thought better of the idea.  The guide needed to be set up so that if the blade wandered off course it would cut into waste material rather than the finished piece.  I re-measured and marked the guide lines in the proper place, checked their location with my small square, checked with the saw, made minor adjustments, and finally made the first of two cuts.  I then repeated all of that and made the second cut.  When I set the piece in place in the bus it was a perfect fit.  I was so pleased that I had Linda come out to see it.  Sometimes I amaze even myself.

I like to quit on a high note so that was the end of our bus work for today.  We did not make dramatic progress but we kept moving and got things done that needed doing.  My work today involved a certain amount of pondering and on-the-fly engineering combined with careful, repeated measuring and accurate cutting.  This kind of work is never fast.

A beautiful sunset had developed, which meant it was getting dark, so I put a few things away and closed up the bus while Linda prepared our dinner.  She made a nice salad and heated a couple of Amy’s vegan (non-dairy) lasagna entrées.  A glass of Moscato was a welcome accompaniment and we enjoyed a second glass as we relaxed in the living room.  We got a Rockler catalog in the mail today so I looked through that.  If you are into woodworking it’s the adult equivalent of the Sear’s Christmas catalogs of yesteryear.

I called Butch at 10 PM.  It was 7 PM in Bouse, Arizona and I figured they would be done working for the day and probably already had their dinner.  The daytime highs there have been reaching 110 degrees F so Butch and the other RV Park employees have been starting work between 6 and 7 AM and trying to finish up by 1 PM.  He did not elaborate but said the situation the first two weeks has not been exactly what they signed up for.  He had already responded to an e-mail from Linda with more details so we let it go at that and talked about other things.  We wrapped up our conversation at 10:30 and I went to bed.  I was going to play a couple of games and then go to sleep but there was an update available for the iPad OS so I installed it.  9.0.1 was a big update and took quite a while to install.  I was very sleepy by the time it finished and turned out the lights.