Category Archives: Bus Projects

Posts related to maintenance, repair, and remodeling projects on our 1990/92 Prevost H3-40 VIP Royale Coach (Monaco) converted motorcoach .

2015/05/04 (M) Moving Things Along

I had a list of things I wanted to accomplish today but did not get most of them completed.  I am trying to make purchasing decisions and get products and materials ordered so I can get some projects done and checked off my list.  It wasn’t a wasted day, as I gathered additional information, but it was frustrating to not get orders placed for things that I thought we settled items.

Based on a recommendation from bus buddy Butch I had decided to order a Cyclo 5 dual head orbital polisher.  I had looked at them before on Amazon but on closer inspection discovered that there is a Cyclo 5-Pro and now a Cyclo 5 Mark II and Cyclo 5-Pro Mark II.  The Mark II models are the current ones but much of what is for sale on Amazon are the previous generation.  Not only that, any one of them comes in three different configurations, two of which appear to duplicate one another.  I finally figured out that the Pro version has a variable speed motor.  The configurations have to do with the style of buffing pads and how they attach to the tool.  It turns out that whatever I get I can order the other parts if needed, so which one to order comes down to which pad attachment method I think best suits my needs.  That means more research before I place an order somewhere.

I have also decided to finally install a cellular booster system at the house and identified the TopSignal 5-band system as the one I probably wanted.  I have always been partial to Wilson Electronics, but the company has changed ownership in the last year and rebranded everything for the consumer market as WeBoost.  The redesigned “consumer” website is less informative than the old one and the company has been slower than other companies to bring products to market.  The model I would want is listed as “available soon.”

I called Cellular Solutions and talked to Paul.  They sell the WeBoost and TopSignal products but he steered me towards the SureCall Fusion5s, which is similarly priced to the TopSignal and more expensive than the WeBoost.  It is also a 5-band/multi-mode (3G/4G/LTE, etc.) transceiver so it will cover almost all cellular carriers including Verizon, without locking us into any specific carrier.  I was also going to call PowerfulSignal, who sells most of the same products, but there was no price difference based on the information I had and Cellular Solutions is a Michigan-based company.

We also need an Over-The-Air TV antenna so I started revisiting the website for AntennasDirect.com.  I spent some time looking at their website while we were in Quartzsite, Arizona but never ordered one.  One of the links on their website is to AntennaPoint.com.  This website shows the direction and distance to OTA TV towers based on your ZIP code.  It turns out that we have broadcast antennas in all directions but most of them are at ~104 degrees (Detroit) and ~270 degrees, plus or minus (East Lansing, Kalamazoo, and Battle Creek).  The ground rises to the west from our house so the Detroit metro stations will still be our primary ones.  Even so, the closest tower in any direction is 27 miles away and the farthest is 58, so we will need a serious antenna to pull these in.  (Antenna point.com only display towers up to 60 miles away but that covers everything we would care about.)

I have been trying to catch up and dispatch these kinds of lingering projects so I can work on plans for the bus barn and get started on our bus projects.  At this point I am no longer confident, however, that we will ever build a barn.  No matter what approach we take it is just going to cost more than we want to spend and it looks like dealing with the permitting process may be a hassle.  Added into this mix are several major projects on the bus, the need for a new roof on the house, and the need (desire) for a new car.  Ugh.

One of the bus projects is the remodeling of the seating in the front half of the coach.  As part of that project we want to remove the old carpet from the front and the bedroom and the black ceramic tile from the kitchen and hall, and probably the bathroom.  We did some online research and liked the look and quality of Armstrong Alterna Luxury Vinyl Tiles.  These tiles come in a 16″x16″ and a 12″x12″ size and a few of them come in 8″x8″.  From the website I determined there was a dealer, Lynch Carpet, close to us with an excellent selection of Alterna samples.

We made an errand run, stopping at the Howell Library to return a DVD, do some car research in Consumer Reports, and check out a few children’s books for Madeline’s visit tomorrow.  We stopped at the Howell branch of First Merit Bank to make a SLAARC deposit, and then drove to Lynch Carpet.  Clint worked with us and we took four samples to look at in the bus.  Once we saw them with our cabinetry the one we liked best was the La Plata Crème Fresh.  It has a faux stone, low luster, textured surface that is mostly off-white but has distinct milk chocolate brown veining.  I was thinking we would install the tile diagonally (as diamonds instead of squares) but that would probably result in more cutting of tiles, so more work, more time, more waste, and more cost.  The more I thought about that the more I liked the idea of a simpler layout, but that decision is far from made.

The rest of the day was filled with the usual things; a load of laundry, working at our desks, fixing/eating dinner, reading, games, and online research, the last three typically done on our iPads while curled up on the living room couches.

 

2015/05/03 (N) Markets and Meetings

We cleaned up the dishes from last night, started the dishwasher, and then had coffee on the deck but did not have breakfast.  At 10 AM we drove down to the Howell Farmers Market for the opening day of the outdoor season.  We walked the market and then bought a bar of soap from Marjorie and a loaf of bread from Great Harvest.  Marjorie is our favorite vendor at the Howell Farmers Market.  She has liberal bumper stickers all over her van, grows her own herbs, raises honey bees, and makes her own soaps and other wonderful products.  She went missing from the Farmers Market last season and as soon as we saw her this year we knew why; she was wearing a “cancer cap.”  She is now cancer free and back at the Market, and it was really good to see her there.

On the way home we stopped at Home Depot to look at vinyl floor tile.  Their selection was different that Lowe’s but no better.  We spent most of our time looking at various wood flooring products and brought home four samples plus a small vinyl tile sample.  When we got home we had toast for lunch using the bread we had just bought.  I started a load of laundry and then settled in to review my Exterior Makeover article.  I made final corrections, uploaded it to the READY folder in my Dropbox, and e-mailed the editor and publisher of Bus Conversion Magazine to let them know it was ready.

We both took breaks from what we were doing to look at the floor samples in the bus.  We did not like any of the woods.  The vinyl tile sample was OK, but not quite right.  At the store most of the lighter shades of faux stone style vinyl tiles had a lot of grey in them.  I did not think grey would look good in our bus but it turns out that the Corian surfaces have grey flecks, the wallpaper has a lot of grey, and the leather furniture may have more grey in it than I realized.  And yet when I visualize the interior of the coach what I “see” is walnut and brass.  We need to look somewhere other than the big box stores for vinyl tiles.

The DVD of Sherlock, season 1, episode 2, would not play correctly on the DVD player in our bedroom last night so I put it in the DVD player in the basement to see if it would play correctly.  Linda did not stay awake to try and watch it last night, which was just as well, so I suggested that she watch it and see if it played OK.  It took a long time for the player to decide to play the disc but once it did it played all the way through.  That told me that there is a problem with the old Sony VHS/DVD player in the bedroom.

While Linda was watching Sherlock I moved the laundry to the dryer and then started compiling my posts for April 26 through 30, 2015 into a single post.  I got that done, uploaded it to our blog, created the tags, and published it.  I made it back upstairs just as Linda was putting dinner on the table.  Much of life is timing, good or bad.  We had leftovers from last night, including salad, veggie-fruit kabobs, and potatoes.

We left a little after 6 PM for the May meeting of the South Lyon Area Amateur Radio Club.  We normally meet on the second Sunday of the month but always move that up to the first Sunday in May to avoid Mother’s Day.  We arrived right at 6:30 PM and there was already a good crowd there but the club president was not among them.  At 6:40 PM I was getting ready to convene the meeting when someone pointed out that the start time had been changed to 7 PM two meetings ago.  I guess we should read the minutes, especially of meetings that we miss (like December through April).  Our business meetings are usually short followed by a program.  Tonight, however, we had a presentation from our field day committee followed by a discussion and a motion to approve a budget for the activity which was unanimously approved.

After we got home I brought the DVD player up from the basement and we watched episode 3 of season 1 of Sherlock.  The disc and player worked fine, so I will be looking for a replacement for the old Sony player sometime soon.

 

2015/02/24-28 (T-S) Bus Projects

2015/02/24 (T) Little Bus Projects

I went to bed early (for me) last night but slept in until almost 8 AM.  It was cool in the coach and I had cats snuggled up with me enjoying the warmth of the electric heating pad.  When I finally got up I tended to their needs—food, water, and litter—and then tended to mine; fruit juice, granola, coffee, and grapefruit.  It is Tuesday, which is trash collection day, so I gathered up the trash from the kitchen and took it to the refuse container by the curb.  We will only have one more trash collection while we are here and that will likely occur after we have pulled out on Tuesday March 3rd.

I finished up yesterday’s blog post, got dressed, and got to work on my bus projects.  I started by wiping off the spotting on the windows and body from the recent rains.  I thought the reason I spent 40 hours cleaning and waxing the body was so water would run off if it but apparently I was mistaken.  I had also noticed that the wax on the passenger side of the bus had not been fully rubbed down.  I started working on this but without using additional water it just made it look worse so I quit somewhat disgusted with the whole situation and got to work on other stuff.

First up was the dashboard instrument lighting.  For the turbo boost gauge I made a 5 inch extension lead with red #14 wire and insulated female spade connectors on each end to connect to the +24VDC supply wire for the old gauge.  I made a similar lead with black wire for the ground but only put a connector on one end to attach to the new gauge bulb holder.  I used a crimp style speed connector to splice the free end into the existing ground wire which had a fork connector on the end that I did not want to cut off.  I put one of the 24VDC wedge base bulbs in the holder and snapped it into the gauge.

I undid the retaining ring on the speedometer and pulled the instrument out the front of the dashboard.  I thought I had wired the two light bulbs in series to use 12VDC bulbs on a 24VDC circuit but discovered that they were already wired in parallel.  I pulled the two bulb holders out and the bulbs were discolored as if they had been too hot.  I could not determine the voltage rating on the bulbs so I replaced them with 24V ones.  I reinstalled the speedo into the dashboard and put the dashboard cover back on.  I will test the lights the next time I connect the chassis batteries.

I next considered replacing the MAC valve that controls the air shutters for the two A-C compressor/condenser units in front.  I looked at the existing valve and decided to hold off until I could talk to Butch.  He and Fonda had taken off for the day, so that would have to wait.  The valve has a diagram on it that indicates how it operates but I was not completely clear on how to read it.  When I built the new air panel I used identical replacement valves and plumbed them the same as the old ones.  I searched online for “pneumatic valve symbols” and got all kinds of sites.  One of them had a 25 slide presentation on ANSI standard symbols and schematics so I downloaded and studied it.  With my new knowledge I was able to verify that the valve was, in fact, installed correctly.  I figured it was since it seemed to work correctly (until it failed) but it was nice to know for sure.  I am not certain that the three control switches are wired correctly, however, but that is a different project for a different day.

I really did not want to change the entire valve.    I bought the replacement valve from Hei/Tek in Phoenix so I called them for technical support.  They confirmed what Butch suspected; the operator (solenoid) can be changed without replacing the entire valve.  They had a defective valve and offered to take the solenoid off and mail it to me for no charge.  Deal.  I should have it tomorrow so I deferred any further work on this project until the part arrives.

By now it was time for lunch so I made a nice sandwich with toasted sourdough bread, vegan deli slices, Daiya havarti style vegan cheese with jalapeños, lettuce, onions, pickles, veganaise, and honey mustard.

Next up was mounting the turbo boost sensor.  It was a beautiful, sunny day but rather cool so I put on one of my long-sleeve flannel work shirts.  Hey, who said the desert in the winter was paradise?  Oh yeah, I did.  I knew this was going to be an annoying little project and it was.

The turbo boost (intake manifold pressure) sensor is a small rectangular part about 1″ wide by 2″ long by 1/2″ thick.  It has a weatherproof 3-wire electrical connector and a 1/2″ long tube that the pressure hose from the intake manifold slips over.  The sensor is mounted to a somewhat larger flat bracket with a slight bend in it.  The bracket has an angled slot and is supposed to be secured to the back side (towards the front of the bus) of the engine computer mounting bracket by a single bolt that the slot slips over.

No doubt there is an easy (correct) way to mount the bracket, but it probably requires disassembling other stuff to create access.  That was not going to happen, at least not today.  One problem was that there was not a lot of space to get my hands in there to work.  Another problem was that I was working “blind.”  Even though I had a telescoping mirror I could not position it correctly in the available space and I needed both hands to install the bracket.  But the real problem was that the retaining bolt had long ago disappeared and I had no idea what bolt was supposed to be used or if it threaded into a hole or required a nut.

I had looked this up in my engine manual some time ago so I knew where and how the bracket was supposed to mount, but the manual did not call out the diameter, thread pitch, or length of the mounting bolt.  I tried several bolts that I had but none of them where right.  I asked Barb to keep an eye on my tools and bus while I made a quick run to Herb’s Hardware where I bought an assortment of bolts.  None of them fit.

One of my original bolts was “close” but a little loose.  I decided to wrap it generously with Teflon tape to see if I could fatten it up enough to hold.  I reattached the electrical harness, shortened the pressure hose, and reattached it as I would not be able to make these connections after the bracket was mounted.  I finally managed to get the bracket installed and I think my taped bolt will hold it until we get home and I can figure out the correct bolt.  Even if/when I do, there is no good way to get in there and tighten it.  I ended up using a 7/16″ short socket with a swivel adapter and 6″ long drive extension that I turned by hand.  At least it was mid-late afternoon on a beautiful day with abundant sunshine illuminating the west-facing engine bay.

I still have a half dozen projects to take care off over the next four days but it was good to have the dashboard and turbo boost sensor completed.  During the course of the afternoon I discussed with Barb and Jim what I had found about the use of potassium bromide (KBr) to control seizures in dogs and cats.  I really hope they will discuss this with their vet.

I made popcorn for a late afternoon snack and then checked my e-mail to see if Stacy had proofread my Quartzsite 2015 article and deal with any other correspondence from publisher Gary Hatt.  She had called in sick again, so the proofreading was delayed yet another day.  Linda had called while driving home but caught me in the middle of working on the turbo boost sensor mounting.  I called her back around 6:30 PM my time (8:30 PM EST).  She was really tired so we did not talk very long.

At 7:30 PM (MST) I called David Lambert.  David currently lives in a group home in Olympia, Washington (PST).  He has long been the adult best friend of J.C. Armbruster, my best friend from high school (besides Linda, of course).  I met David on a visit to Washington State many, many years ago and we also became friends.  I learned then that David had struggled with bi-polar affective disorder all of his life and it has not gotten better for him with time.  He does not have much contact with people outside of the group home other than J.C., who has really come to his rescue over the last couple of years.  David does not usually have much to say, but I try to let him know that I know he exists.  Tonight, however, he was a bit more talkative and told me about recent visits with his sister Mary Kay from Everitt, Washington and his half-sister Soliel, who is moving to Sacramento, California.  He also like to watch the TV program “Axe Men.”  He is at least a 3rd generation native northwesterner and logging is part of his family heritage.

For dinner I heated up the “Soyrizo” we bought at Albertson’s supermarket.  I diced garlic, shallot, sweet onion, carrot, green and jalapeño peppers and sautéed them is a little olive oil before adding the soy Chorizo and heating it thoroughly on high heat.  It was a filling but tasty dish.  After dinner I resumed working on the photos of Larry and Carol Hall’s GM bus conversion.  By the time I got to bed and turned the lights out it was midnight.

2015/02/25 (W) Another “Little” Bus Project

I was up at 7:30 AM, which seems to be my norm when I’m in bed by midnight.  The local Farmers Market operates on Wednesdays and this would be my last opportunity to buy a loaf of Barry’s Basic Bread.  I skipped coffee and breakfast, got dressed, and counted out enough dimes and nickels from the cup where we store our change to cover the $3 cost of a loaf.

Once I got back to the coach I made coffee and had breakfast and then settled in to finish yesterday’s blog post, which needed a lot of work, and start on today’s post.  Jasper sat on my lap purring and enjoying my attention for quite a long time before moving to the dinette.  Juniper ate breakfast and then stretched out on the passenger seat as she does most mornings.  The cockpit is the part of the bus that gets coldest at night but since we are parked facing east it is the first place to warm up in the morning.  The sun is not coming up due east yet, of course; that doesn’t happen until March 21st, but it is rising more directly in front than it did in late December and much of January.

I still had a list of bus projects to work on, but first I checked my e-mail.  I did not have a communique from Stacy or Gary so I logged in to our WordPress website/blog and replied to a comment Kate had recently posted.  While I was logged in I updated three plug-ins, deleted 80 spam comments, and initiated a Wordfence scan.  I repeated the update process for the FMCA Freethinker and Great Lakes Converted Coaches websites and the South Lyon Area Amateur Radio Club website.  “In for dime, in for a dollar,” and “no time like the present” are phrases that came to mind.

I don’t seem to get started on bus projects much before noon, but that’s OK; nowhere is it written that I have be working on the bus at sun up.  The bus projects still to be done include:

  • Replacing the solenoid operator on the air-conditioning shutters.
  • Replacing the solenoid on the pilot valve that controls the level low front axle.
  • Securing the wheel well body panel just forward of the PS drive axle.
  • Starting the generator and making sure it works by turning on all three A-C units + Starting the bus and making sure everything works, including repositioning the bus and re-leveling it to make sure the Level Low system is working.

Butch and Fonda were gone all morning so I did not know if my operator solenoid had arrived yet via the USPS.  I don’t have time at the moment to sit in a holding pattern so I decided to work on the body panel.  It was being held on by only two screws and a bolt without a nut, so I was able to remove it without too much difficulty.  (When someone says “without too much” it means “with some.”).  Once the body panel was off I could see clearly that it was supposed to be attached at six points plus the bolt that connected it to the next piece of wheel well trim.  Two more things also became obvious:

  1. that the missing screw I had set out to replace could not be reached without removing the splash guard panel in front of drive tires, and
  2. I was going to have to slide under the bus in order to reach some of the screws.

Given that reality, I slid one of my stands under the chassis just aft of the passenger side rag axle.  The chassis was about 1″ above the stand but I was reasonably confident it would keep the bus from falling on me if the passenger side air springs failed suddenly.  I also pulled out one of my large sheets of plastic that make it a lot easier and more comfortable to slide under the bus, especially on gravel.

I had removed and replaced the two splash guards at Butch and Fonda’s house this past fall when we replaced the ride height linkages.  Fonda helped me with that project so we both knew how obnoxious a job it was even with the bus sitting on four chassis stands so I could get under it easily and work safely and comfortably.  But there was no way around it, so the splash panel came off.  We put the body panel back in place but had trouble lining it up with the holes in the chassis.  Where the front top corner attached we could see that an old fastener had rusted into the hole and sheared off, probably when someone tried to remove it.

Someone showed up to talk the Butch and Fonda about their work-camping job for next winter so I continued working alone.  I eventually got the panel secured at all six points plus the bolt and got a nut on the bolt.  I also got the splash guard back in place with the three retaining screws installed.  The fourth mounting point, however, used a bolt with a spacer tube and a locknut and was in a location that made it impossible to install by myself without getting completely under the bus and sitting up by the transmission or pulling both drive wheels off, neither of which was going to happen.  That meant I needed Fonda’s assistance again.

I started putting my tools away and cleaning up my worksite while I waited for Butch and Fonda’s visitor to leave.  He eventually did and Fonda came over to help me with the last attachment point on the slash guard.  Once that was done, again with some difficulty, I put my tool boxes away and locked up the bays and the car.  It took a whole afternoon for what started out as a job to replace one missing screw.  That’s often how it goes with buses.

I washed up (buses can be dirty work) and then worked on this post for a while.  I called Linda a little after 5:45 PM my time (MST) figuring she would be close to being done working for the day.  I figured correctly and we talked for about 15 minutes.  The issue with the generator required a new pressure regulator and some new hoses.  Natural gas operates at 1/2 to 1/3 the pressure of propane and, even though the generator engine is supposed to work on either just by changing an electrical connection, Bratcher Electric said they have seen this delayed failure quite a few times when switching from propane to natural gas.  It is still programmed to self-test on Thursdays at 11AM EST, so we will see if it auto-starts tomorrow like it should.

For dinner I made a mixed greens salad with onion, carrot, green pepper, dried cranberries, honey roasted peanuts, Daiya pepper jack vegan cheese, and Tofurkey brand deli slices cut into thin strips, dressed with Newman’s Own Creamy Balsamic dressing, and a couple of grinds of fresh black pepper.

I was starting to run low on the lightly flavored/carbonated water that I enjoy and we were almost out of raisins which I use on my salads.  I was also out of hummus and Snyder’s Sourdough Pretzel Nibblers both of which are unacceptable things to be without.  I had checked the Road Runner Market here in town a couple of days ago but they did not have any of these products.  Our supply of small paper bowls and plates was also getting low.  The forty mile round trip to Albertson’s in Blythe, California would take 75 to 90 minutes and two gallons of gasoline, costing $5 to $6, but I decided to make the trip after sunset rather than work at my computer.  The left side of my neck and left upper back were bothering me more than usual as a result both of long hours at the computer and working under the bus on the body panel today.

As long as I was at the store I picked up a few things that were not on my list including:  Ken’s Steak House salad dressings, several different fruit preserves, another bottle of honey mustard (with real honey), another pack of Tofurkey peppered mock deli slices, some black grapes, extra chips, and two bottles of Goslings Ginger Beer.  It was an easy run over and back, a nice drive over the small mountain range that separates this part of Arizona from California.  We have not driven around much at night since we have been in the southwest and I discovered that both Blythe and Quartzsite sparkle like gems at night.  On the drive from Blythe back to Q I could easily see all the way to the other side of the valley once I was clear of the pass.  Not only were the lights of the city spread out before me, I-10 was a ribbon of white and red light snaking up the KOFA Mountains until it disappeared over the next pass.  It was quite a sight.

Back at the coach I got all of the groceries moved from the car to the kitchen and put away.  The plastic bags often end up with holes in the bottom because they are so thin so I sorted them according to whether they had holes or not and ended up with five of each.  How convenient.  I put one holy bag inside each unholy bag creating five ready-to-use double bags.  Sometimes I amaze myself.  But I can only bask in the glory of my accomplishments for so long and then I have to get back to the processes of daily life. Tonight that meant cleaning up the dishes from dinner and checking e-mail.  I lose track of time when I am working and it was well after midnight by the time I turned off the lights.

2015/02/26 (R) LiveStream

For some reason I was awake at 7 AM.  I can function on only six hours sleep but I do better on seven.  By eight hours I am uncomfortable and need to get up whether I am rested or not.  Even before I got up I heard engine noses and voices outside and looked to see what was going on.  It took me a moment to recognize Larry and Sandy’s motorhome and then remember that they were taking it to Yuma for a long weekend.  Larry had told me yesterday they were going to do that so they would be in a good position to watch an air show at Marine Corps Air Station Yuma.

It has been getting cool overnight, dropping into the upper 40’s, so I put on my sweat pants and shirt.  We bought these not long after we got to Quartzsite so we would have something easy and comfortable to wear on mornings when it was cool in the coach.

I fed the cats, refreshed their water, cleaned their litter tray, bundled up the trash, ground up some Sweet Seattle Dreams coffee beans, and brewed a pot of coffee.  I got out the two blue blankets and put one on the dinette seat and one on the passenger seat.  Jasper immediately curled up on the dinette blanket and Juniper curled up on my lap while I sat on the coach working on my blog posts for yesterday and today and enjoyed my first cup of coffee.

I like the start of the day; it is one of my favorite times.  I am usually rested and generally relaxed and have the comfort of my small morning routine.  The whole day is in front of me and it is still possible to accomplish something, anything really, but not everything, and sometimes not much.  The end of the day is always more variable.

I only have a few repair tasks left to do on the bus plus one or two on the car.  Bus-wise, I need to:

  • Replace the solenoid operator on the air-conditioning shutters.
  • Replace the solenoid operator on the pilot valve that controls the level low front axle.
  • Replace one of the driver side headlights (it has a small hole in it).

Car-wise, I need to:

  • Replace the two auxiliary tail lights in the car.
  • Wash and wax the car.

Although I have most of the parts I need I was expecting another solenoid operator for the shutters to arrive in yesterday’s mail.  It did not, so I hope it arrives today as I really do not want to replace the whole valve nor do I want to disassemble the new one, even though I’ve been told that it is OK to do so.  I think the headlight can wait until I get home, but I need to see if I have one with me.

The other things I have to do are not maintenance/repairs, just routine checks to make sure that we, the car, and the bus are ready to roll on Tuesday.  These include:

  • Starting the generator and making sure it works by turning on all three A-C units + some additional load(s).  That will also verify that the air-conditioners work.
  • Starting the bus and making sure everything works, including repositioning the bus and re-leveling it to make sure the Level Low system is working.

The things that will wait until Monday include checking/setting all of the tire pressures, which I will do on Monday morning, and making sure the hitch and tie bar are ready to go.

While I was working on this post I got a call from Joe Cannarozzi, the mobile mechanic who has maintained our bus chassis, generator, and some aspects of our main engine for the last four years.  He is still in Mississippi but starting to arrange his spring service calls enroute to his summer job in upstate New York.  Unfortunately it looks like he will be in Michigan in early April and we will miss him this time around.

By the time I finished breakfast it had warmed up enough in the coach to take a shower.  I then started a load of laundry and settled in to upload some blog posts from early January.  I decided to keep doing consolidated posts and started pulling together the ones for January 1st through 7th.  I selected nine photos from these dates and processed them.  My work was frequently interrupted by the three loads of laundry I was doing and some necessary housekeeping.

The water level in our fresh water tank was indicating below 1/3rd so I checked it visually.  It was at 1/4 so I filled it, which took about 90 gallons.  I tested the water coming out of the softener for total hardness (TH) using a test strip from each bottle as I wanted to make sure the strips gave me the same reading.  They did, and it was somewhere above 0.0 and below 1.5.

As the tank was nearly full I noticed water on the floor of the bay and determined that it was coming from the fresh water tank drain valve.  I soaked up the water that was there and tried moving the valve quickly open and then closed to see if that might clear a small piece of debris or somehow “seat” the valve.  The leak was not coming out the drain pipe onto the ground.  It was seeping around the top of the valve housing but I could not determine if it was coming from a seam or around the metal rod that comes out the top and attaches to the knife blade inside.  This is a 1-1/2″ diameter valve of the type used on smaller RV waste tanks, especially grey water tanks.  I will check in the morning to see if it leaked overnight and probably make a trip to several of the RV stores here in town to see if I can locate a spare valve.  I won’t be able to attempt a repair, however, until the tank is almost empty so I only have to dump (waste) a small amount of softened fresh water.

Interspersed with my blog work I had some pretzel nibblers and sun-dried tomato hummus and eventually ate a grapefruit.  I did not feel like fixing anything fancier so that constituted lunch.  Butch and Fonda left at 1:45 PM to check the P. O. Box and then go to a meeting of the Quartzsite Gem and Mineral Club.  They stopped at the post office on the way hone but there was no package for me.

Linda called at 2:45 PM my time.  She had wrapped up her year-end work at the bakery and was back at the house making a cup of tea before settling in for one more evening of tax return work.  She was fairly confident that she would have everything wrapped up tonight or tomorrow morning.  There was a tentative plan in place for her to babysit Madeline Friday evening so Brendan and Shawna could go out.  Plans were also in the works to attend a women’s gymnastics competition at the University of Michigan on Saturday and then go to dinner.  She did not mention whether Meghan would be joining them.

Sometime during the afternoon I got the last load of laundry out of the dryer and put away.  I took a break from working at my computer around 6 PM to sit and chat with Butch and watch yet another gorgeous Quartzsite sunset.  In spite of a cooler air mass the sun was very hot today, but once it started to set the air temperatures asserted their presence and we eventually retreated to our coaches for the evening.

I continued working on my blog post, checking e-mails as they popped up.  I had one from Gary with my Quartzsite 2015 article attached.  Although Stacy had not made it into work she was feeling well enough to edit it at home.  I had planned to view a live Technomadia chat on “Making Connections on the Road” at 7 PM but forgot to tune in.  I realized my oversight around 7:30 PM and joined the event in progress, but first I had to create an account with the LiveStream service which involved the usual e-mail verification process.  But it was quick and I got to see/hear the last 20 minutes of the event which was mostly Q&A.  The whole thing was archived, however, so after it ended I nuked a vegan hot dog for dinner and then replayed the part I had missed.

I had not yet made the bed so I took care of that and then resumed working on my blog post.  I finally uploaded the post sometime around 10:30 PM and by the time I uploaded and captioned the photos, created all of the tags, and clicked the “publish” button it was after midnight.  Rather than wait until tomorrow, I went through Stacy’s edits of my article, accepted most of them, and rewrote a couple of awkward sentences.  I uploaded it to the BCM folder in my Dropbox and then e-mailed Mike (editor) and Gary (publisher) that it was there along with all of the photos.  I also e-mailed it back to Stacy and Gary so she could compare it to the one she sent me.  I got to bed at 1:30 AM, later than I like but with some things accomplished.

2015/02/27 (F) Granola Express

In spite of going to bed so late last night (early this morning, actually) I was up at 7:45 AM.  That was mostly because the cats do not care what time I went to bed.  They have their routines and by 8 PM they figure breakfast and fresh water are way overdue.

Linda called around 9:15 AM my time to ask me about a bucket full of water in the furnace room. The double wall stainless steel flue pipe for the furnace runs horizontally under the floor joists through the furnace room and then through my office above a suspended ceiling and finally out the east side of the house.  Moisture tends to condense inside the pipe and drip out of it at the joints between sections if they are not sealed.  The bucket is there to catch the drips and it was full.  It used to drip on the furnace but Tom from TOMTEK HVAC sealed that gap so now it drips somewhere else.

Linda checked the status of the UPS delivery of the “care” package Linda shipped to me.  It was in Blythe, California at 5:15 AM this morning and scheduled for delivery by the end of the day.  It will be nice to finally have my pillow and once again be able to enjoy Linda’s homemade granola.

After breakfast I checked my e-mail, updated my water usage spreadsheet, and finalized my FMCA Freethinkers 2014 financial statements.  The statements are now ready for Linda to audit, which will take her all of 10 minutes (at most).  I then took stock of my BCM articles that are “in-process” and decided to finish the one on the Turbo Boost Repair and move it to the proofreading stage.  With that done, I started pulling together the next consolidated blog post for January 8 – 14, 2015.

For lunch I made a sandwich with sourdough bread, salad greens, vegan deli slices, vegan cheese, pickles, veganaise, and honey mustard.

The solenoid operator from Hei/Tek in Phoenix was not in today’s mail so something obviously went wrong.  I called Hei/Tek and talked to Brie.  She checked with her shipping department and called me back to let me know it got sent UPS ground to our P. O. Box.  UPS does not deliver to P. O. Boxes so it was sitting in Blythe, California in an undeliverable status.  I gave them our P. O. Box number because she told me on Tuesday they were going to mail it (USPS).  Brie gave me the number for UPS, but it was a national 800 number.  I looked up the local Blythe UPS center but it had the same national number listed.  It also indicated their Will Call hours were M – F, 9 – 10 AM.  I called the 800 number and Jose fielded my call.  He changed the status to “hold for pickup” and we will have to drive to Blythe on Monday to get it.

Somewhat ironically I had a UPS delivery scheduled for today and it arrived around 4 PM.  My part could have been on the truck had I done something about this on Wednesday or Thursday.  The box contained an envelope for Butch and Fonda and a small envelope for me.  My envelope contained license plate tabs and registration cards for both vehicles, and dues check for our FMCA Freethinkers Chapter.  The box also contained my pillow, which I have missed, and four bags of Linda’s homemade granola, which I have really missed.

Since I could not get my part until Monday I decided to take the operator solenoid off of the new valve and put it on the old valve.  This was certainly a faster, easier job than replacing the entire old value/operator with the new valve/operator.  I put air to the shutters and used the low voltage control circuits to test the new operator solenoid and it worked as designed and built.

I settled in at my computer to work on the next consolidated blog post, stringing seven separate posts together and selecting/processing photographs.  I worked on a detailed e-mail reply to Gary at BCM and then worked for a while on another article that has been “in-process” since January.

I was finally hungry around 9:30 PM and heated up an Amy’s frozen Sweet and Sour gluten free noodle dish.  Much to my surprise it was not very good, which is unusual for Amy’s products.  I needed to get up and adjust tire pressures first thing in the morning so I made sure I was in bed with the lights off by midnight.

2015/02/28 (S) Out With A Roar

I got up at 7 AM and debated whether to go ahead and adjust the tire pressures or make coffee and eat breakfast first.  I was a short debate and I won.  It was 8 AM by the time I finished my granola and my first cup of coffee.  The sun was well above the horizon but partially obscured by clouds and the temperature was 57 degrees F.  I put on my zip front work hoodie (sweatshirt jacket) and went out to take care of business.

I turned on the TireTraker Monitor and stuck it in my pocket.  As I removed each sensor it triggered a brief alarm on the monitor.  Most of the bus and car tires were close to correct according to my air pressure gauge, with some slightly over-inflated and some slightly under inflated, except the driver side steer tire on the bus which was four pounds low.  When I put a sensor back on the valve stem it reestablished communication with the monitor.  This is supposed to trigger a new/current reading on the monitor but it appeared to me that all of the displayed pressure values were off, reading high in most cases by 3 – 4 pounds.  I am not convinced yet that this system works the way I was told it does.

With the tires taken care of I disconnected the air hose from the air-compressor and stored it in the tray over the driver side drive wheels along with the air pressure gauge and air chuck.  I disconnected the power cord and rolled it back up on its reel and then put the air-compressor back in its travel compartment in the car.  I then went back inside to have my second cup of coffee.

A wind advisory was in effect for today and through the overnight hours.  Winds were forecast at 25-30 MPH with gusts over 40 MPH and that is what we got.  The temperature barely reached 70 degrees F while the sun played peek-boo with partly cloudy skies all day.  The combination made for a brisk day.  The forecast for Sunday morning through Tuesday noon is for rain, with possibly an inch along and north of I-10, and a flash flood watch from 5 PM Sunday until 5 PM Monday.  February was definitely going out with a roar.

I spent the central part of the day cleaning out the front bay of the bus and re-packing it.  We acquired a few things while we here, most notably supplies for cleaning and waxing the bus, and they had to be stored someplace for travel.  We had kept several cardboard boxes from UPS shipments and I used those to organize the new cleaning supplies and stow them in the back seat of the car.

Butch and Fonda put their mats away yesterday and I should have done the same but was busy with other things.  Jim L. stopped by to use Joe and Connie’s WiFi DSL gateway.  I gave him about 30 pounds of solar salt for his water softener and he helped me fold up our large patio mat.  As I have written here, the solar salt is simply not effective in recharging our portable water softener.  We could use it at home in our residential water softener but it is a heavy, bulky, and inexpensive commodity so it made more sense to leave it here with someone who could use it than to transport it over 2,200 miles.

Jim L. suggested that I pull out by pulling forward, cutting my front tires hard to the right, and angle out between a concrete pad and the Palo Verde tree (bush) by the light pole.  The Palo Verde was hanging out far enough that I decided to trim a few branches so as to avoid any possibility of scratching the passenger side of the coach.

My one little repair project today was to try building a “retaining pond” on the floor of the water bay underneath the leaking fresh water tank drain.  I used self-stick weather seal formed to circles, one inside the other.  I had noticed that there is a small gap where the discharge pipe turns and goes through the floor.  My solution was to contain the water that is seeping from the drain valve in the little retaining pond and give it a chance to flow down through the gap.  We are going to pick up some inexpensive bath towels on Monday to soak up the water.  We can ring them out, line dry them in the dry Arizona air and brilliant sun, and re-use them.

The only outside chores I have left to do to get us ready to leave are to:

  • dump the waste tanks.
  • clean and stow the dump hoses and fittings.
  • top up the fresh water tank.
  • recharge the water softener (maybe).
  • check the engine oil and top it up if needed.
  • check the hitch, tow bar, and cables.

Mid-afternoon I called J. C. and left a message.  He called me back a short time later and we talked for almost two hours.  J. C. was my best friend in high school (Linda had her own special status) and is one of the only people from that period in my life with whom I am still in contact.  J. C. works at Boeing Aircraft as an inspector in the 737 production facility.  He is only a few months younger than me but is looking at age 66 as his earliest possible retirement point.

I also had a call from Pat Lintner.  Pat is the National Director for our FMCA GLCC chapter and is also the Senior VP of the FMCA GLAMA.  He wanted to give me a heads up that Jane Roush, the GLAMA President, would be sending an e-mail later today to all of the GLAMA chapter presidents and national directors regarding a recommendation that the Midwest and Great Lakes areas be merged.  The Great Lakes Area consists of Indiana, Michigan, Ohio, and Ontario and has 21 chapters, the smallest number of any FMCAA area.  The Midwest Area is made up of Illinois, Wisconsin, Iowa, Minnesota, South Dakota, North Dakota, Manitoba, and Saskatchewan and has 24 chapters.  All of the other nine areas have more chapters.  I did, in fact, receive Jane’s e-mail a few hours later and forwarded it to all of the GLCC members for whom I have valid e-mail addresses along with a few additional comments.

The rest of the day was spent doing this and that.  Linda called and brought me up to date on her day.  She went with Brendan, Shawna, and Madeline to Crisler Arena at the University of Michigan Ann Arbor to watch part of a women’s gymnastics competition.  Meghan and Chris met them back at the Fay-Lee house for dinner.  I cleaned up the dishes, mostly silverware that had accumulated over the last few days.  I checked and replied to e-mails, mostly from Gary at BCM.  I worked on my consolidated blog post for the second week of January and had it ready to upload by 11 PM but was too tired to start the process at that hour.

 

2015/02/19-23 (R-M) Solo in Q

2015/02/19 (R) Over-Cranked

I have been busy cleaning/waxing the outside of the bus and writing articles so I have not been able to spend much time writing my blog posts or uploading them to our website.  A couple of weeks ago I uploaded the posts through the end of December 2014 but then we got busy and I have not uploaded anything since then.

Here is how my day went.  I Got up at 7:30 AM and had granola with fresh blueberries for breakfast.  It was cloudy and cool most of the morning, so I tried to focus on the bus cleaning/waxing and was able to clean and wax the passenger side of the bus from the front to the back edge of the dinette fixed window.

Another dramatic sunset reflected off the recently waxed driver's side of our coach.

Another dramatic sunset reflected off the recently waxed driver’s side of our coach.

The whole house generator at home runs a self-test every Thursday at 11 AM (EST) and e-mails its status to us.  Instead of getting a message at 9 AM I got one at 9:10 AM (MST).  The message was an Over Crank fault indicating that the Genset had failed to start, had dropped out of Auto mode, and would not attempt to restart until the controller was reset to clear the fault.  I did not assume that Linda had paid any attention to the details of the message so I called her.  She called Bratcher Electric and they told her how to reset the controller.  They also said they had received similar notifications/calls from other customers.  Sure, the temperatures have been below negative 10 degrees F, but the whole reason we have the generator is to protect us against power loss which usually occurs under the worst weather conditions.  The service technician is coming out on Wednesday to check the unit, which is still under warranty.

I took a lunch break at 2PM and had a jumbo tofu hot dog and some hummus with a few Fritos corn chips.  For most of the rest of the day I worked at my laptop selecting and editing photos for my Quartzsite 2015 BCM article.  I made a quick trip to the Road Runner market for some 26 ounce containers of salt and stopped at Herb’s Hardware store looking for a clear filter housing, but they did not have any.

I made a nice, large salad for dinner and finished up the box of Franzia Refreshing White wine.  I continued to process photos for my article late into the evening, taking an occasional break to check e-mail and check out the SteelMasters website.  They sell steel Quonset hut style building kits and this might be a more economical way to build our bus barn, and easier as a do-it-ourselves project.

2015/02/20 (F) Touch of Oranges

I was up late last night so I slept in until 8 AM this morning.  I awoke to cloudy skies and cool temperatures so I skipped breakfast and got right to work cleaning/waxing the passenger side of the bus, which faces south and gets a lot of sun.  I have been working front to back but decided to reverse direction.  The reason was to do as much of the side aft of the patio awning as possible while it was cloudy.  The area under the patio awning is shaded (by the awning) so I can work there anytime I feel like it.

Butch was working on their new VDO electronic speedometer and needed to borrow my air-over-hydraulic bottle jack so I dug it out of the front bay for him.  Mid-morning Lou and Donna Rice stopped by to say “hi.”  They were in town looking for newspapers that Lou could use to mask off their motorhome so he could spray some paint.  It just so happened that there was a large box of newspapers over by the trash container and they were able to get all that they needed at our campsite.

The sunset in Q backlights Saguaro cactus, a palm, and a Palo Verde tree.

The sunset in Q backlights Saguaro cactus, a palm, and a Palo Verde tree.

I quit cleaning/waxing around 11:45 AM and turned my attention to the water softener.  I have regenerated it twice this week, first with solar salt and then with non-iodized table salt, but the water coming out of it is still testing in the 3 – 7 gpg range.  A reading of 7 is considered ‘hard’ so at this point I am not very happy with our water softener.

I filled the filter housing with yet another 26 ounces of finely ground non-iodized table salt and started the regen process for the third time this week.  This time I ran the water more vigorously for a short time and then slowly (two minutes per gallon) and checked for salty water from the outlet of the softener.  When I got very salty water I shut off the flow and let it sit for an hour.  I repeated this a couple more times.  When I took the filter housing off there was very little salt left in the bottom.  I rinsed it out, reinstalled it, and ran water through the unit at the rate of four minutes per gallon for one hour, figuring 15 gallons of filtered water should be enough to flush the saltiness out of the softener.  I tested the discharge water from the softener and it measured somewhere between zero and 1.5 gpg TH.  It should have been zero, but I do not know if the test strips are sensitive to residual salinity.  This process took all afternoon, intermixed with my computer and bus waxing work.

I had granola with fresh blueberries for lunch and then finished yesterday’s post and started this one.  I settled in to work on photographs for my article with periodic breaks to check the water softener.  It was more sunny than cloudy from noon to 2 PM at which point the clouds thickened and filled in.  The air was warm but not hot and the conditions were ideal for cleaning/waxing the “sunny” side of the bus.  That is what I did until 5:45 PM, with a short break to talk to Linda on the phone.  I should be able to finish the waxing tomorrow, put a second coat of Carnu-B Coconut Creme on the passenger side tires, and put a first coat on the driver side tires.

I cleaned up all of my supplies and materials, washed up, and had a few corn chips and hummus as an appetizer.  I washed some red grapes for later and got out an orange.  I have a lot of grapefruit and oranges on board at the moment and try to at least one of each every day.

This was a very dramatic sunset.

This was a very dramatic sunset.

Speaking of oranges, Barb has been using a pair of products from Touch of Oranges; Touch of Oranges Wood Cleaner & Re-conditioner, and Touch of Beeswax Wood Preserver; http://www.TouchOfOranges.com.  I went to their motorhome yesterday to see how it works and the results were quite impressive.  I thought about ordering some but decided not to for several reasons.  For one, we already have Murphy’s Oil Soap Wood Cleaner on board.  It has orange oil in it and I would like to do a side-by-side test.  For another, we are getting too close to our departure date to risk a delayed delivery.  Finally, we don’t have time to use it before we get home anyway.  I might order some in May if I like the way it works better than the Murphy’s product.

I made a fancy salad for dinner.  We bought a large container of mixed salad greens on Monday and I need to have salad every day in order to use it up before it goes bad.  I found carrots and mushrooms in the fridge that needed to be used, so those went on the salad along with dried fruits, peanuts, Daiya pepper jack “cheese” and other yummies.

I continued processing photos after dinner.  By 10:30 PM I was too tired to concentrate and went to bed.

2015/02/21 (S) Facetime with Madeline

I was awake off and on starting at 6 AM and finally got up at 7:15 AM.  The Yuma Hamfest started yesterday and runs through tomorrow but I have too much to do here to spend three hours driving just to window shop.  Besides, Butch had to leave early this morning for a rock and mineral swap meet to try selling some of the equipment they have purchased and decided not to keep.

I did not have coffee yesterday so that was my second task this morning.  My first task was getting the cats their food and water and cleaning their litter tray.  I had granola with raisins and fresh blueberries for breakfast and then sat and enjoyed my coffee while Jasper sat beside me on the couch and groomed himself.

The sunsets in Q were usually good but this one was better than usual.

The sunsets in Q were usually good but this one was better than usual.

It was cool again this morning with a thin cloud layer so as soon as I finished my coffee and checked my e-mail I got to work on the outside of the bus.  That was at 9:15 AM.  It took me until 11:45 AM to finish the passenger side of the bus and apply a coat of Carnu-B Coconut Creme to the driver side tires.

I finished the hummus for lunch with the help of a few Fritos corn chips.  Afterwards I called Jeff to check on our coffee order.  He said it was in the mail but went out a few days later than expected.  He said he expedited the shipping because of that and was supposed to e-mail the USPS tracking number to me.  I then went over to Jim and Barb’s rig and asked if I could test their Touch of Oranges products.  Barb lent me both the wood cleaner/restorer and the beeswax wood preserver along with pieces of terry cloth for each and a piece of 0000 steel wool.  I set those aside and worked on my Quartzsite 2015 article for a while.

I took a break from working at my computer to test the cleaning products.  Following the directions, I sprayed the left side of the kitchen base cabinets with the cleaner/restorer, waited two minutes, rubbed it with steel wool (with the grain), and wiped it off.  I then applied the beeswax preserver with a piece of terry cloth and let it sit for one hour.  While the beeswax product was soaking in I went over and visited with Butch and Fonda.  While I was doing that I got a TXT message from Linda asking if I wanted to Facetime. That meant she was back at the house and had grand-daughter Madeline with her.  I indicated that a little bit later would be better.

My one hour wait was up so I excused myself, went back to my coach, and wiped down the left side of the cabinet.  I then used the Murphy’s Oil Soap Wood Cleaner (with orange oil) on the right side of the cabinet.  The results did not compare favorably with the Touch of Oranges products which definitely improved the appearance of the wood.

I turned on our Verizon MiFi, switched my iPad to it, and then called Linda to set up the Facetime session.  Either I never configured the Facetime app or failed to reconfigure it but it would not let me log in.  Once I got the correct e-mail address and password set up it worked fine.  I called Linda’s iPad and when she answered I got to see Madeline.  When Linda picked her up earlier today Madeline said she was going to grandma and grandpa’s house to see grandma and grandpa.  Linda explained that I wasn’t at the house but Madeline could still see me in the bus using the iPad.  It is a fabulous technology, and fascinating to see how completely natural it is for a 2-year old.

I have enjoyed creating panorama images this winter using MS-ICE.

I have enjoyed creating panorama images this winter using MS-ICE.

Bill Stewart from our FMCA Freethinkers Chapter had requested to see some photos from the recent gathering at the Peg Leg boondocking area near Borrego Springs, California.  Last night I selected seven images, re-sized and processed them, uploaded them to the Freethinkers folder in my Dropbox, generated the “share” link, and e-mailed it to our open forum e-mail reflector.  While I was working on that it occurred to me that Lou Petkus is always looking for images for the SKP Photographers BOF newsletter and member album and I had not sent him anything in a while.  I was too tired by then to do the work so I put that on my “to do” list for today.

I spent most of the rest of the afternoon and evening working on my article and the photos that go with it except for a break to photograph a beautiful sunset.  Linda called around 6 PM (8 PM at home) to chat.  She suggested that we wait to see if someone at Escapade is selling the Touch of Oranges products.  She also suggested that I check to see if Carnu-B is going to be at any car shows near us as they sell the product for a lot less at shows than they do online.

I took a break for dinner and microwaved a jumbo tofu hotdog and a potato.  The potato had started sprouting so I figured I needed to eat it or plant it.  I had been accumulating dishes and utensils for the last few days so I washed, rinsed, and dried all of them.  By the time I finished my chores, played a few games on my iPad, and finished this post it was midnight.  Completing the waxing of the bus was an important milestone, and although I have a lot more to get done on the bus this coming week I plan to take it easy tomorrow and try to wrap up my Quartzsite 2015 article and perhaps some other writing.  The most I may do to the bus is apply some more Carnu-B Coconut Creme to the tires.

2015/02/22 (N) Q 2015

I did not use up the second package of blueberries fast enough and they started to go bad.  I picked out the bad ones, rinsed off the rest, and had some granola with my blueberries for breakfast.  I worked for a little while finishing up yesterday’s blog post and then got to work at my computer.  It was cloudy and windy when I got up and the winds continued to strengthen during the day.  I had closed the vent fan domes last night so I would not have to listen to them rattle.  The patio awning was flapping more than I liked so I got Butch to hold the strap while I released the rafters and then rolled it up and latched it.  I was able to retract the small passenger side bedroom awning by myself.  In the light of day I discovered that I had not wiped the Carnu-B wax off of the body as completely as I thought.  That, however, will be a task for another day.

I wanted to make a sandwich for lunch but I was out of onion so I went to the Road Runner Market to get one.  I also wanted pretzels and hummus.  They did not have any hummus and they did not have the kind of pretzels I like but I was able to get two large sweet onions.  Sourdough bread with Tofurkey brand mock deli slices, Daiya cheddar “cheese” slices, veganaise, honey mustard, fresh onion, and salad greens made a tasty treat.

I finally finished my Quartzsite 2015 article for Bus Conversion Magazine, including the 95 photos and captions, and uploaded it to my Dropbox for proofreading.  I had an e-mail back from Gary indicating that they would probably use it for the February issue, so very late this evening I uploaded all of the photo files.

A panorama created using MS-ICE from handheld images.

A panorama created using MS-ICE from handheld images.

About the time I needed to take a break Fonda left for church and I saw Butch sitting outside with his camera.  Another beautiful Quartzsite sunset was taking form so I grabbed my camera and shirt jacket and went out to join him.  It had been cloudy and windy all day and was rather brisk.  We both worked the sunset until it was played out and got some nice photos considering that they were all handheld in low-light conditions.

For dinner I made a Thai Kitchen Noodle Bowl and added some honey roasted peanuts.  I closed all of the bus windows to a crack and made some hot tea.  Tea is still my beverage of choice with any type of Asian cuisine and was very satisfying on a chilly evening.

With the Quartzsite 2015 article done (except for corrections) I started pulling together the “featured bus” article on Byron Pigg’s 1985 Model 15 Eagle bus conversion.  I went through the photos I took last month of his coach at the Eagles International Bus Rally and was pleased that I had a good variety with good technical quality to choose from.  I made my selections, post-processed all of them, and inserted the small versions into the Word doc.  The article narrative itself was less than one page in length as I do not know very much about Byron and his wife Betty or their bus.  The Word doc template I use for featured bus articles includes two “Specifications” pages, one for the bus and one for the conversion, so the article was three pages.  I e-mailed the Word doc (with embedded photos) to Byron and cc:d Gary at BCM.  In order to complete the article I need Byron to fill in a lot of the details about his bus and conversion.

2015/02/23 (M) Seizure

Toast with apricot preserves is as close as I get anymore to the Danish pastries that were once one of my favorite treats, but I am OK with that.  I am absolutely enjoying retirement more as a result of being much healthier and more active, both of which are a direct consequence of eating better, weighing less, and not having to take a cocktail of drugs every day.  Toast, coffee, and a little fruit juice makes a very agreeable breakfast.

I finished up yesterday’s blog post after breakfast and then got into my computer-based work.  I had planned to work on the photos of Larry and Carol Hall’s GM PD4106 bus conversion and write a brief narrative, similar to the one I did on Byron and Betty’s Eagle bus, but other things kept interfering with the work.  Except for lunch and dinner breaks, and brief chats with Barb, Butch, and Fonda, I sat on my butt most of the day working away at my computer on a template for featured bus articles but had very little to show for it at the end of the day.

I have learned over the years to stick with sunsets until it is dark.

I have learned over the years to stick with sunsets until it is dark.  Panorama stitched together with MS-ICE.

For lunch I had the last jumbo vegan hotdog in the open pack.  They microwave nicely, so they are quick and easy to fix, and are so yummy with honey mustard, pickle relish, and chopped sweet onion.

I had not yet seen the e-mail from Jeff at Teeko’s Coffee and Tea in Howell, Michigan with the USPS tracking number for my coffee order so I call them at noon (2 PM EST) and Mary gave the number to me over the phone.  It only occurred to me much later that the e-mail may have gotten trapped by our spam filter.  I direct all of the notifications from the spam filter to a special inbox and I have not made a habit of checking that inbox or going into the filter to release or delete the e-mails that are being held.

Butch and Fonda drove over to Bouse this morning to talk with the General Manager and park managers of an RV Park about working there next season.  They stopped at our shared P. O. Box on their way back and then went to the main office downtown.  When they got back to camp they had my coffee shipment and an envelope from Dan Fregin, the treasurer of our FMCA Freethinkers chapter.

At one point in the afternoon I looked out the picture window by the dinette, where I sit and work at my computer, and Roho was lying on the ground with Jim and Barb and Jim L. gathered around him.  He appeared to be twitching and Barb confirmed that he was having a seizure and typically has one once a month like clockwork.  We had a dog with Epilepsy (Scout) and it did not turn out well.  The standard treatment at the time (18 years ago?) was phenobarbital, the same drug used to control the condition in humans.  Scout did not respond to small doses and the amount we had to give him eventually destroyed his liver.  But we had no choice; he went into a grand mall seizure one night and would not come out of it.  We had to take him to an emergency veterinary clinic at 2 AM and they had to inject him with phenobarbital and something else to get the seizure to stop.

We had just started him on an experimental treatment using potassium bromide (KBr) dissolved in flavored pancake syrup when his liver failed and he died.  I told Barb about this but I did not know if the KBr treatment had become standard practice or not.  The apparent effect of the KBr was to mediate the uptake of the phenobarbital, allowing much smaller doses to be much more effective.  I searched online later and found that KBr has, indeed, become part of the standard treatment arsenal for canine and feline seizures.

For dinner I made a big green salad.  While pulling ingredients out of the refrigerator I found a bunch of asparagus that was spoiled so I threw it out.  That was too bad because I really like asparagus and this bunch probably came from the farmers market where we have bought very good produce.  I also had to throw away some blueberries and carrots this week but managed to salvage some of each.  I did, however, finish up the mushrooms in my salad.

Atmospheric conditions make all the difference in sunrise and sunset photography.  Panorama stitched with MS-ICE.

Atmospheric conditions make all the difference in sunrise and sunset photography. Panorama stitched with MS-ICE.

Linda called around 7 PM (my time) and we brought each other up to date on how our days went.  Around 8 PM I prepped the remaining strawberries for later and then heated an Amy’s vegan tamale with Mexican rice.

I finally put aside the featured bus article template I worked on much of the day and started selecting and processing the photos for the article on the Hall’s bus.  By that point, however, I was tired and frustrated and making mistakes so I went to bed.  The southerly winds that brought the rain had shifted to the northwest bringing cool, clear air with them.  It had cooled off enough in the bus that I turned on the electric heating pad for the first time in quite a while.

 

2015/02/14-18 (S-W) Busy Times in Q

20150214 (S) The Lights of the City

Note:  There are no photos for this post.

We stuck around Q today.  While driving through Borrego Springs yesterday afternoon we came upon the Sea View roadside fruit stand.  It was on the northeast corner of an intersection north of town surrounded by citrus and palm orchards.  The stand had 5 pound bags of tangelo oranges and 10 pound bags of jumbo grapefruit for $3 per bag; self-serve.  We stuffed $6 in the collection box and took one of each.  We had grapefruit for breakfast this morning and several oranges throughout the day.  After breakfast Linda went for a morning walk and I settled in to work at my computer on Bus Conversion Magazine articles.

We had planned to drive to Sara Park in Lake Havasu City mid-afternoon for the Western Pyrotechnic Association fireworks show but decided we would go tomorrow instead.  We were tired after our whirlwind 2-day visit to California and did not feel like making the 150 mile round trip.  Larry and Sandy drove up to see the show on Friday evening and said it was spectacular.

For dinner Linda made pan-roasted Brussels sprouts with balsamic vinegar and honey, quinoa, and mashed Romanesco brocciflower with salt and pepper.  A small glass of white wine completed the meal, which we ate outside, and it was all delicious.

We had just finished eating when Butch and Fonda brought their chairs and their dogs over.  They have gotten deeply involved in the Quartzsite Road Runners Gem and Mineral Club and we have been busy with travels so we have not had as much opportunity to chat as when we first got here.  We sat and talked until long after the sun set.  It still cools off here when the sun goes down but not as quickly or as much as it did in December and January.  With proper clothing or a light blanket we can now sit outside well into the evening.  Even with the lights of the city the stars are bright and numerous.  Once we came inside we did our usual evening things for a while and then went to bed.

2015/02/15 (N) Winterfest 2015

We had a quiet morning at home that included the last of our Ethiopian Yirgacheffe coffee beans and some of the grapefruit we bought on Friday.  One of the couples we were visiting with on Friday, Steve and Liz Willey, started, owned, and operated Backwoods Solar in Idaho for many years.  They sold the business a few years ago but they still carry copies of the Backwoods Solar Planning Guide and Catalog when they travel.  Much of the information in the planning guide section was written by Steve and he gave me a copy of the 2014 edition.  We had exchanged several e-mails about a solar system for our bus so he knew I was interested in the subject.

I spent the entire morning reading through the Backwoods Solar book while Linda checked up on the state of the world, the weather back home, and, finding no good news, went for a walk.  I checked my e-mail at 1 PM and then started getting ready to leave for Lake Havasu City at 1:30 PM.  Today was the final day of the Western Pyrotechnics Association 26th annual conference which was also billed as Winterfest 2015.  The gates opened at 3 PM and we wanted to be there by then so we could get a good spot for our chairs.

The ground displays were set up in the infield of the small Havasu 95 Speedway.  Like most race tracks it had a high, curved fence surrounding the track.  We entered from the east and by bleachers that were there facing west towards the mountains and, way off in the distance, the Colorado River.  To either side of the bleachers were large areas where spectators could set their own chairs.  We put ours to the left up against a border fence designed to keep spectators about eight feet back from the track fence.  The aerial displays were launched from beyond the other side of the track.  That area sloped downhill away from track so that the firing stations were not visible.

The sky was clear, the air temperature was warm but not uncomfortable, and the sun was hot.  We brought a lightweight blanket to protect us from the chilly night air that would inevitably occur after sunset but we hung it on the fence as a sunscreen which kept the sun off of our legs.  Although our Tilley hats could shade our heads and faces, we also had two small umbrellas that we brought just for this purpose.  With all of our sun paraphernalia in place we relaxed, snoozed, and waited which was actually a very pleasant way to spend the afternoon.

We eventually got hungry.  Given that the venue had food vendors and bathrooms we did not have a reason not to eat.  Our choices were popcorn, soft pretzels, and veggie burgers with lemonade to drink.  Unlike a lot of closed venues, the food was not overpriced and all of the workers looked to be high school age.

Just after 6 PM the sun slipped behind the small mountain range nearest to the track and we put our umbrellas away and took down our blanket.  Although it was still daylight the crews started shooting off small aerials sporadically.  By 7 PM the sun had set and there was a beautiful glow along the distant mountains.  By 7:30 PM it was dark and the fireworks got started in earnest around 7:40 PM.

A local radio personality served as MC.  Being a Western Pyrotechnics Association event it was different from other fireworks displays we have seen over the years.  Before the main (commercial) display began they shot off shells and ground displays that had been made by WPA members in workshops during the four days of the Association convention.  They were shot off (or lit) one at a time and the MC announced the name of the builder and type of firework.  Most of us just watch a fireworks display and say “ooh” and “ahh” at the appropriate times, and maybe clap for a particularly impressive burst.  Not surprisingly, however, the things we are watching all have names.  Indeed, pyrotechnics has its own specialized vocabulary but most of us are never exposed to it.  It made for an interesting as well as entertaining evening.

As the evening went on the air temperature cooled off and the fireworks heated up.  We put on our shirt jackets and threw our blanket over our legs.  The two professional displays were done by the Not Yet Ready For Prime Time Players and AM Pyrotechnics.  The NYRFPTP show was all done from the infield and was very interesting.  The AMP show was all large aerials that were shot one at a time.  The main reason for this was so the buyers in attendance could see each shell by itself, but it had the same benefit for the other spectators and had the added benefit of extending the show without overloading the senses.

When the main show was finished around 8:30 PM most of the audience left, but WPA members were instructed to come to the launch areas and finish shooting off their products.  Some people sitting next to us had advised us to stick around, so we did.  By 8:45 PM more fireworks were being launched and lit and that was still going on when we finally packed up at 9:30 PM and headed back to the car, which was parked right by the entrance to the track.

There was a soundtrack but the fireworks were not synchronized to it.  Perhaps the best part of the evening was that we were much closer to the ground displays and launch sites than is usually the case at a major Fourth of July celebration.  One of the “effects” was a “wall of flame” that was set off on the far side of the track.  I do not know what they used for fuel but we felt the heat where we were sitting!  An interesting side note was that the larger aerial “bombs” (technically “salutes”) kept triggering car alarms.

We drove home in the dark but it was not our first time driving this route and traffic was light at that hour.  We got back at 11:15 PM, checked e-mail, and headed off to bed.  If we are back in this area again at this time of year we would likely position our coach closer to Lake Havasu City and attend the fireworks display all four nights.  As with many other things this winter it was a new and unique experience.

2015/02/16 (M) Travel Preparations

With the Western Pyrotechnics Association fireworks display last night at Sara Park in Lake Havasu City our sightseeing and tourist activities in and around Quartzsite came to an end.  Linda is flying home tomorrow for two weeks to deal with corporate accounting and both corporate and family tax returns.  That meant today was spent getting her ready to leave and me ready to have her gone.

After our usual coffee, juice, and granola breakfast we drove to the Albertson’s supermarket in Blythe, California to stock up on grocery items for me.  We bought lettuce so I can make salads, but we bought a lot of prepared/packaged vegan foods that do not require much cooking time or technique and have minimal cleanup.  While Linda has a lot to do back home I also gave an ambitious list of things I want to accomplish while she is away.  I also want eat well while she is away, but I do not want to spend a lot time cooking and cleaning up.

At the top of the list are six or seven small, but critical, bus projects.  Right behind those is to finish cleaning and waxing the passenger side of the bus.  We have acquired a certain amount of “stuff” since we got to Q and it needs to be organized and stowed for travel, after which the inside needs some deeper cleaning.  After that it’s continuing to catch up on blog posts and working on drafts of articles for Bus Conversion Magazine.

When we got back and had the groceries stored Linda started a load of laundry and began gathering up her stuff for the flight home tomorrow while I worked on programming our new TireTraker TT-400C monitor and re-installing all of the sensors on the tires.  Our original monitor had a charging problem and Daryl Lawrence mailed a replacement to us along with a charging cable.  It arrived on Friday and Butch picked it up at the Post Office and gave it to me on Saturday morning.  I tried all of the possible combinations and verified that the original charging cable was fine but the original monitor was not.  We will return the old monitor and cable to Daryl and Cheri at Escapade in a few weeks.  The driver side front tire was giving a low pressure alarm so I checked the pressure with my digital gauge.  It was 97 PSI (it is supposed to be 115 PSI).

The Dewalt air-compressor was already out of the car and secured to the fence along the north property line so I plugged it in, got the air hose out, and filled the tire back up to 115 PSI.  I was going to check/fill all of the driver side tires, since they were in the shade, but I really needed to do that in the morning when the temperature was near its overnight low and before the sun stared to warm up the passenger side of the bus.  I may do this Wednesday, just to get them close to right, and will do it again on Monday, March 2nd so we are ready to leave on the 3rd without too much to do other than pull out and hook up.

When I was done with the TPMS we trimmed our two cats’ claws, which were overdue.  This has been a “mañana” task for a while but finally became a “hoy” task when we ran out of days.

I called Buck Bolding to see if I could stop by his place tomorrow on the way back from dropping Linda at the Phoenix airport.  Buck and his wife, Pat, were at the Eagles International Rally last month in Quartzsite with their gorgeous Eagle Bus Conversion and we discussed having me photograph it for a Bus Conversion Magazine featured bus article.  Buck remembered the conversation but unfortunately this was not a good week for him for this project.  He and Pat hope to make it back to Quartzsite yet this month.  If so, they will probably stay at the Quail Run RV Park just north of us on Central Avenue (AZ-95) which would be very convenient for me.

Linda and I sat on the north-facing porch of Joe and Connie’s park model trailer to escape the sun and enjoy the light breeze that was blowing.  Barb stopped by for a while and then retired to her motorhome.  Fonda came over to show us the small opal she spent part of the day grinding and polishing.  She went back to her bus and Butch cane over followed by Larry and Sandy.  We discussed and compared the WPA fireworks display they saw on Friday to the one we saw last night.  They returned to their motorhome and Linda went over to talk to Fonda leaving Butch and me to sit on the porch and solve all of the world’s problems.  While we were doing that Linda and Fonda decided we should all go out to dinner at Crazy Jerry’s.

We had our usual 12″ pizza–thin crust, no cheese, with mushrooms and onions–and a side order of French fries.  Our waitress was Michele and we had a nice chat with her about the restaurant and the town of Quartzsite.  She and her husband own both the Main Street Eatery and Crazy Jerry’s.

When we got back to our coach Linda finished gathering up her stuff.  All she has to pack in the morning are her computer, power supply/charger, and iPad.  We were in bed by 10 PM and set the wake-up alarms for 6 AM.

2015/02/17 (T) Fly Away

We were awake before 6 AM but stayed in bed waiting for the wake-up alarms to go off.  Linda set one on her iPad or phone, I’m not sure which one, but it did not go off.  I set the alarm on the panel mounted click by my side of the bed and it did go off.  Linda prepared herself for traveling and packed up her iPad, computer, charging cables, and other electronic paraphernalia without which modern life would be unbearable at best and impossible at worst.  I did not make coffee and we did not have breakfast as the Phoenix Airport was a two hour drive with limited rest stops.

We had targeted a 7 AM departure but by 6:40 AM we were ready to go.  Linda’s “suitcase” was a zip top nylon bag that I got at a conference some years ago.  Everything she had with her, except her down coat, fit in that bag or in her computer bag.  We pulled out at 6:45 AM, made our way through town to Exit 17, and got on I-10 going east.

We made good time as the speed limit on I-10 away from major cities is 75 MPH, allowing me to travel comfortably at 68 MPH.  We got to watch night give way to dawn give way to the sunrise and then daylight.  Once the sun was up driving was more difficult until it rose high enough in the sky that our sun visors could do their job.  Traffic was light heading eastbound but there was a steady stream of trucks headed west.  We made good time, even as we entered the Phoenix metropolitan area, until we were about 12 miles from the airport where traffic came to a standstill across all six lanes.  The GPS indicated heavy traffic ahead and one hour to reach our destination.

We had planned to drop Linda at the terminal at 9 AM, two hours before her scheduled departure, so a one hour delay would be cutting it too close.  Linda grabbed the atlas (so glad we brought it along) while I moved to the right hand lane.  There were major surface streets paralleling I-10 to the south so I exited the Interstate, drove down to the first one, and turned left to continue our eastward travel.  It moved a long reasonably well and eventually put us on I-17 southbound, which almost immediately curved eastbound.  About five miles later we intersected I-10, headed north, and took the airport exit 1/2 mile later.  From that point we just followed the signs for Terminal 3 which is the one that Delta Airlines uses.

As we were driving through the airport I got a phone call.  I dug my phone out of its case and handed it to Linda.  She said it was identified as possible spam and declined the call.  She set my phone in the console between the front seats and we pulled up to the departure curb at Terminal 3.  She took off the light jacket she wore in the car, grabbed her two bags and her down coat, gave me a quick kiss, and trotted off into the terminal.  I pulled away and before I got to the turn-around to get back to I-10 reached for my phone only to discover it was not there.

A missing phone is a sickening feeling, on a par with a missing wallet.  I searched around as best I could while driving and could not locate it.  I thought that Linda might have inadvertently taken it with her.  If so, my hope was that she would discover the mistake when she went through security and head back to the curb to look for me, realizing that I would be looking for her.  I circled through the terminal road system for 20 minutes but she never appeared.  As inconvenient as it would have been for her to take it with her, she could have shipped it back to me overnight.  My worst fear was that it fell out on the ground at the airport, in which case the best (?) I could hope for was that someone ran over it and rendered it unusable.  I should have found one of the cell phone lots and done a more thorough search of the car, but if it wasn’t in the car there wasn’t anything I could do about short of finding a pay phone, and when/where was the last time/place you saw one of those?

I circled the terminal one last time and then followed the signs for I-10 west and headed for Quartzsite.  Phoenix has an extensive highway system, which always has its own complexity, but the traffic was ridiculous.  We avoided Phoenix on our way to Q, using I-8 and AZ-85 to bypass the “big city.”  We will be avoiding it again in a few weeks when we relocate to the Casa Grande area and then to Tucson.

I remembered seeing a QT (Quik Trip) filling station and convenience mart on the west edge of town when driving in this morning.  Their listed price for Regular gasoline was $2.099, cash or credit.  I could have made it back to Q on the fuel in tank but why risk running out, especially given the price?  I exited the Interstate, used the facilities, and bought a cup of coffee.  This QT had the fanciest coffee and tea self-serve area I have ever seen.  I topped off the tank with some inexpensive gasoline, cleaned the windshield, and continued on my way.  I also found my phone, which had not been placed in the center console like I thought, but just in front of it, allowing it to slip down in front of my seat where I could not see it while driving.  Whew.  I suddenly felt a lot better.

With the delay getting to the airport, the added time driving around the airport, and the stop for fuel I got back to our motorcoach around noon instead of 11 AM.  Butch and Fonda were outside contemplating what appeared to be all of their worldly possessions which were arrayed on and around their patio.  Butch was studying his new VDO electronic speedometer, a 437-152 just like mine.  All of the printed directions referred to using a 12VDC power source but the instrument case said “12/24V”.  Chuck Spera and I have both installed this exact same model gauge in our Prevost H3-40s and my recollection was that we had them wired to 24VDC ignition switched sources.

Butch put in a call to VDO technical support (Continental) and I called Chuck.  He did not recall even checking the voltage and just used whatever was there.  I was almost certain that I had checked the voltage and it was 24VDC, which is why I wired the two 12V light bulbs in series.  Butch got a call back from VDO verifying that the gauge would work on either voltage while I had a long chat with Chuck in which he brought me up-to-date on their winter at Pelican Lake Luxury Motorcoach Resort in Naples, Florida.

Chuck mentioned that Prevost Community is having a “non-rally” rally April 17-20 at the Bella Terra Luxury Motorcoach Resort near Gulf Shores, Alabama.  There is no rally fee and they negotiated a special group rate of $35/night.  That may be a bit late in April for us to be that far south, but maybe not.  We would like to be home by May 1st and we would like to visit family in St. Louis on the way.  I-55 starts at I-10 just northwest of New Orleans and Bella Terra is an easy day’s drive from there.  Chuck said there is an Indian Casino on Lake Charles that has an excellent RV park for $13 per night that might be a good stopping spot for just before/after the rally.  He also mentioned that there is a thread on the POG forum about bus barns.

I made a nice, large salad for dinner, had a small glass of wine, and turned in early.  I plan to start on cleaning and waxing the passenger side of the coach in the morning.

2015/02/18 (W) Wax On, Wax Off (Continued)

Today was my first full day without Linda here.  This how it went.

I set my alarm and got up at 6 AM.  I made coffee and had the raspberry pastry bites for breakfast.  Yeah, they’re vegan, but definitely not WFPB.  I got the trash and plastic bottles ready to take out and then worked on yesterday’s blog post.  It was still dark out so I spent a little time straightening up the inside of the coach.

Once it was daylight I started cleaning and waxing the passenger side of the coach.  I wiped the windshields off (again) and then did the side from the front corner back to the patio awning front support arm.  I worked from 8:30 to 10:30 AM which was a bit too long as the sun was very bright and the body panels were getting quite warm causing the wax to dry too quickly.

I put away my supplies and gathered up my microfiber towels.  I had enough clothing and towels to do a load of laundry and added the microfibers to the batch.  This was the first time I have used the laundry room since we arrived so Barb showed me how to set washer controls.

Whenever I was not doing something else I worked at my computer.  Other than a few e-mails my focus was BCM articles.  In particular I am trying to finish an article on “Quartzsite 2015.”  The article was basically written a couple of weeks ago, but we have done other things since then so I want to expand it a bit.  What I mostly spent the day and evening working on were the photos.

I got the trash and plastic bottles ready and took them to their respective containers.  I let Barb know that I needed to use the car port sometime in the next 10 days.  I want to wash and wax the car and will need to get it in the shade.  When I was done with the laundry I finally ate the grapefruit I got out for breakfast.  I was still hungry so I also had a sandwich for lunch.

I checked the total hardness of the water coming out of the water softener and it was still somewhere between 3 and 7 grains per gallon, indicating that more regeneration was still needed.  First I switched the hoses around and gently back-flushed the unit using filtered water.  I switched it back to the regular configuration and added a 26 ounce container of non-iodized table salt.  I ran the water through the unit until it was noticeably salty and then shut it off and let it sit for 20 minutes.  I repeated this, letting about 10 gallons of water go through the softener each time.  Late afternoon I removed the housing, rinsed out the little bit of remaining salt, reinstalled the housing, and gently ran about 15 gallons of filtered water through the unit to get the residual salinity out if it.  It was dark by then so testing the TH will be a task for tomorrow.

I had several text messages and calls from Linda throughout the day.  One was a photo indicating evidence of mice in the pantry.  Oh joy.  We were gone all last winter, which was bitter cold and snowy, and did not have a problem so we do not know what is different this year.  Linda though that perhaps all of the construction work (landscaping and natural gas) had disturbed the local mice.  Whatever the cause there wasn’t anything I could do about it from 2,200 miles away so I made a nice green salad for dinner and then continued working on photos for my article.

 

2015/01/27-31 (T-S) Q 2015 W5

2015/01/27 (T) Ahhh, Mexico

We packed quite a bit into today.  After having toast and coffee for breakfast we drove to Yuma through heavy cloud cover and fog.  It made for an interesting and beautiful drive, but we did not pull off the road to take pictures.  There is often a tension between the need to get somewhere and the desire to stop and take photographs.  Today the destination took precedence.

When we got to Yuma we drove around looking for the Main Street that led to the heart of downtown and Yuma Territorial Prison.  This was only the second time we had been in Yuma and the first time I had driven here and I did not quite remember how the streets ran, which is unusual for me.  Yuma is not that big of a town and I was able to get oriented fairly easily with the help of the GPS map.  I missed a turn, however, and we ended up driving over the single lane bridge on the Ocean to Ocean Highway.  We stopped at a Casino just short of the California border, turned around, and went back over the bridge.  Being single lane the traffic is controlled by stop lights on each end.

Main cell block, 1875 Yuma Territorial Prison.  Yuma, AZ.

Main cell block, 1875 Yuma Territorial Prison. Yuma, AZ.

I made the correct turns this time and got us to the parking lot for the 1875 Yuma Territorial Prison State Park.  Very little of the original prison remains, but there is enough of it to give a feeling for what it was like.  The small museum does a good job of telling the story, but a tour guide (from Canada) helped fill in details and answer questions.  Although part of the Arizona State Parks system, it is operated by a local organization staffed by volunteers.

The prison and the Quartermaster State Park are the two main tourist attractions in Yuma.  Beyond those two things it is the closest city to Quartzsite with a good selection of major retailers.  Yuma is also home to Marine Corps Air Station Yuma and the U. S. Army Yuma Proving Grounds are just 20 miles north of town.  But the thing that interested us is that Yuma is the wintertime lettuce bowl of North America.  The flat topography and rich soil, watered by an extensive irrigation system fed by the Colorado River and worked by Mexican laborers, spreads as far as the eye can see and supports a vast crop of a large variety of leafy green vegetables.

From the prison I drove west on I-8, almost immediately crossing the Colorado River into the extreme southeast corner of California.  Eight miles later we exited onto CA-186 and headed south through the Quechan Indian Reservation to the U.S./Mexican border crossing at Los Algodones.  We parked in the Indian owned/operated lot and walked across the border into Mexico; our first ever visit to our southern neighbor.  We found it interesting that no one checked us on entry.

Los Algodones is an interesting and unusual little town.  It exists because of tourists from north of the border and has been developed to serve some specific needs of those visitors.  It has the highest concentration (and number) of dentists and optical shops of any place on earth and quite a few pharmacies too.  Many American and Canadian RVers come to this area during the winter months not only for the warm, dry climate, but for annual dental work, eye exams, glasses, and both prescription and over-the-counter drugs.  The vast majority of them park on the U. S. side and walk across the border.

We walked the streets of Los Algodones for an hour or more and finally settled at the Pueblo Viejo restaurant for lunch.  Linda and Marilyn had bean burritos and bottled mineral water.  I made the riskier choice and had a green salad and deep fried peppers.  The peppers were thinly sliced jalapeños mixed with sliced onions.  Linda and Marilyn had some too, but between the three of us we did not finish them; too hot.  At least they were authentic!  Puerto Viejo was the #2 rated restaurant on Trip Advisor and everything we read said the town was safe, including the food.  (The #1 rated restaurant was a sushi bar.)

The restaurant was just across the street from the port of entry so we walked over there and got in line behind a couple of hundred other people.  It took 30 – 40 minutes to reach the customs agent, but the sidewalk was shaded by an overhanging sunscreen and lined with benches so it was comfortable enough.  When it was finally our turn we each cleared customs in less than a minute and were finally back the U.S.A.  We got to use our credit card size passport cards for the first time.

We drove back to Yuma and found the major outdoor shopping mall where I stopped at Best Buy to look for a lens hood and cap for my Sony alpha kit/zoom lens (DT 3.5-5.6/18-70mm) but they did not have any compatible products.

The drive home up US-95 was very different than the drive down.  The clouds and fog were gone and we had a clear view of the mountains to either side of the valley.  Once we were north of the U. S. Army Proving Grounds the land to the east of the highway was part of the KOFA a National Wildlife Refuge, one of the largest in the country at over 650,000 acres.  (KOFA stands for “King OF Arizona, a large mine that once operated in this area.)  Between the Proving Grounds and the BLM land south of Quartzsite there are four roads that lead east into the refuge.  Overnight camping is permitted within 100 feet of the roads unless otherwise posted, but we saw very little evidence of anyone out there.  It is, however, a large, remote, area without any services so it only appeals to a certain kind of boondocker, such as those seeking solitude and a semi-wilderness experience.  I say “semi-” because if you can drive there in a 40′ motor home, or a pickup truck pulling a 35′ 5th wheel trailer, it is not wilderness by definition.

About 20 miles south of Q we turned off onto the KOFA NWR road leading to the Palm Canyon trailhead.  The canyon is a huge crevice in the 5,000 foot tall mountain and is home to the only indigenous Palm trees in Arizona.  The trailhead was another seven (7) miles in from the highway and the trail into the canyon was a half mile hike from there, so we will come back another time earlier in the day and do that.  The sun was getting lower in the western sky and the top of the very large mountain to our east was obscured by clouds so the situation was setting up for the possibility of good photographs.  We drove in about 3 miles (at 10 – 15 MPH) and then pulled off the road at a good vantage point to take photos.  We were rewarded for our decision as the sun bathed the mountains in glorious, warm light.

Although the road was generally good gravel and clearly defined we wanted to leave the refuge and get back to the coach while it was still daylight.  As often happens the sunset lingered and the colors deepened as we drove.  One of the challenges with shooting sunsets is that if you hang in there until it is over, you have to pack up your gear and extract yourself from the location in the dark.  Unless, of course, you are backpacking and have already pitched your tent right there.  The same goes for sunrise photography, only in reverse.

Back at the coach we had various snacks for dinner.  Butch brought the mail over and we chatted for a few minutes.  I worked on several e-mails from Gary at BCM, and Bob from our FMCA Freethinkers chapter.  I transferred photos from my camera to my computer and backed them up to the NAS.  I then used MS-ICE to create a couple of panoramas from today’s trip and used FIV to post-process them along with a photo of the mountain at sunset.  By the time I was done it had been a very long, but interesting, productive, and satisfying day.

View looking north from the 1875 Yuma Terriorial Prison State Park, Yuma, AZ.

View looking north from the 1875 Yuma Terriorial Prison State Park, Yuma, AZ.

2014/01/28 (W) Boomerville

After a light breakfast Linda and Marilyn drove to the local Farmers Market and also spent a little time looking around Desert Gardens.  Linda bought some asparagus and a Romanesco brocciflower, which is a cross between broccoli and cauliflower.  It grows in a fractal manor based on a Fibonacci number sequence which makes it visually very interesting.

While they were gone I worked on survey items for the FMCA NEC member education survey and suggested a minor change to the seminar categorization spreadsheet that Jim A. had prepared.  I had planned to work on my blog posts for the third week of October (2014) but did not get to those before lunch.

After lunch Linda and I drove out to the BLM Scaddam 14-day area east of town and found the site where Boomerville was set up all last week.  Most of the rigs had pulled out.  Many of them were also geocachers and moved to the Roadrunner area south of town.  We were looking for Bill Stewart and Lynn Pearlmutter from our FMCA Freethinkers chapter and finally spotted their Tiffin Phaeton.  We sat and chatted for over an hour and then headed back to camp where Marilyn had been re-treating in our absence.  I think it has been a good visit for her.

I worked on consolidating seven blog posts from the third week of October while Linda started preparing dinner.  For Marilyn’s final dinner meal (dare I say ‘last supper’) Linda made her mock stroganoff.  No, she did make Marilyn mock her stroganoff, she made a vegan version of stroganoff and served it over white rice, the way I like it.   She also steamed the Romanesco brocciflower.  The taste and texture was mostly cauliflower-like so I seasoned my pieces with a little white vinegar, which is the way I like my cauliflower.

While the ladies played Scrabble online I worked on the blog post and got the pictures selected and edited.  I was up very late again but I got it posted before I went to bed.  I was also having trouble logging in to RVillage using the Google Chrome browser.  I tried Firefox and got in without difficulty and was able to navigate the site.  Remembering that Butch had a similar problem a couple of weeks ago with a different website, I cleared the browsing history (cache) for the last week and tried again.  That resolved the problem, at least for now.  RVillage support had indicated that they were having login issues with the site, so my browser may have cached a bad page.  I primarily use Chrome to browse, so the bad page had probably not been cached in Firefox.

I spent some time on e-mails dealing with an issue we have in our FMCA Freethinkers chapter.  I updated Piriform CCleaner on my computer and ran it.  I then opened Piriform Defraggler, checked for updates, and started it.  It said the remaining time was “> 1 day” so I let it run and went to bed.

Although it was late I worked on the draft of my blog post for yesterday as I had only had time to outline it on my iPad.  I then worked on this post.  Even though I am still way behind in uploading posts to our WordPress website I have to write them each day or I lose the details.  It also takes a fair amount of time, and if I get behind I risk not being able to catch up.  I don’t have to do this at all, of course, but it’s something I want to do and enjoy doing.  I just don’t like being so far behind.

One of the many covered sidewalk market areas in Los Algodones, Mexico.

One of the many covered sidewalk market areas in Los Algodones, Mexico.

2015/01/29 (R) The Flying Nun

We have had an excellent visit with Marilyn since she arrived on the 22nd with a nice mix of local activities, distant sight-seeing, and quiet time at home to visit and allow her to read, rest, and contemplate.  She flew back to St. Louis, Missouri this afternoon but before she left Linda made vegan blueberry pancakes for brunch.

Marilyn’s flight home was at 4 PM MST from the Phoenix airport, which is over 130 miles east of Quartzsite, so they left at noon to get her there in plenty of time.  I stayed home to work and decided to reconcile the financial statements for our FMCA Freethinkers chapter with the copies of the bank statements I received yesterday from the Treasurer, who lives in Chico, California.  While I was at it I updated my financial statements and dues analysis worksheets and the master roster.  Linda called at 2:30 PM to say she was starting back to Q but that traffic was very heavy and she might not be back until after 5 PM.  That proved to be a very accurate estimate.

We had an early dinner that that consisted of a large salad and an equally large glass of Sangria.  I continued to work after dinner dealing with e-mails and then editing together the blog posts for October 23 through 29 into a single post.  I got the post compiled but it was too late (I was too tired) to select and process photos, much less upload the whole thing to WordPress, so I went to bed.

2015/01/30 (F) Regen Aggravation

Rain was forecast for last night and into today and that forecast turned out to be accurate.  It started raining around 11 PM and rained through the night and into mid-late morning.  The precipitation rate was never very high but the rain was persistent.  Even after it quit raining heavy clouds filled the valley and obscured the mountain tops in all directions.  There was a lower chance of showers for this evening after which the system is then supposed to start clearing out.

Marilyn does care for breakfast cereals or things that look, taste, or feel like milk, so we tended to have toast for breakfast while she was here (except when we had vegan cinnamon rolls and vegan blueberry pancakes).  This morning we returned to our normal breakfast of granola, fruit juice, and coffee.  After breakfast we both had work to do and set both of our laptops up on the dinette table.

Linda got a package yesterday from the bakery via UPS with work papers related to the 12th accounting period of the 2014 fiscal year.  This was also the first accounting period in which the bakery was running only on the new software.  Linda did the software configuration and conversion in September, October, and November of 2014 and the 12th accounting period corresponds approximately to the month of November.

My “work” was completing my blog post for October 23 – 29, 2014.  I selected 10 photographs for the post that were representative of the work described in the narrative, visually interesting, and technically OK.  I uploaded the text to WordPress and then uploaded, captioned, and inserted each image.  I got finished about the same time Linda got tired of staring at numbers and made pocket pita sandwiches for lunch. She went for a long walk afterwards and I turned my attention to our fresh water system.

I knew we were below 1/3rd of a tank of fresh water based on the monitor in the house systems panel.  I checked after lunch and we were at ~1/6th of a tank (~20 gallons).  The last time I filled the tank I checked the hardness afterwards and it was higher (3.0 grains per gallon, or gpg) than it had been.  After the last regeneration (recharge) it measured 1.5 gpg and continued to give that reading after each of the next few fill ups.  (It should have measured 0 gpg but I was not able to get it recharged to that extent.)   We have been keeping a log of the dates, gallons, and hardness but I had not yet analyzed the data so I added 100 gallons to the tank.  Afterwards I checked the hardness of the water coming out of the softener and it measured 25 gpg, which is the low end of the very hard water range.  Oops.

Although Los Algodones, Mexico was crowded and bustling with tourists from north of the border there were many quiet places like this.

Although Los Algodones, Mexico was crowded and bustling with tourists from north of the border there were many quiet places like this.

I did not want to leave that water in the tank and run it through our plumbing and fixtures, but I had to regenerate the water softener before I could do anything else.  I removed the filter from the housing on the input of the water softener.  It was brown all the way through from the outer surface to the inside, so it needed to be replaced even though I had just installed it when I did the last regeneration.  Quartzsite city water is safe to drink but in addition to being very hard it has a lot of sediment in it.  Butch also thinks it is over-chlorinated and Jim L., who qualifies as a local, just doesn’t think it tastes good.  The water we drink and cook with in the coach goes through three filters and a softener before it reaches our lips so we do not have any issues with it.

I put the special recharge tube into the filter housing and filled the bottom half of the housing around the outside of the tube with solar salt.  I then poured half of a container of Morton table salt (non-iodized) on top of the solar salt.  I aligned the center tube with the center of the head and threaded the housing onto the head.  I ran water through the filter housing and then through the softener until I got a strong salty taste out of the softener.  The instructions that came with the unit say to run water through the filter housing and out the softener until the saltiness is gone, but it gives no indication of how strong or weak the flow should be or how long it should take.

[When salt (NaCl) dissolves in water (H2O) sodium ions become available.  The special media in a water softener has an affinity for dissolved ions.  Recharging the softener dislodges the calcium (Ca) and magnesium (Mg) ions from the media and replaces them with sodium (Na) ions as a result of the supersaturated saltwater brine.  During normal operation the sodium (Na) ions in the softener are exchanged for the calcium (Ca) and Magnesium (Mg) ions in the water.  “Soft” water is not demineralized water, but the sodium (Na) ions do not cause the scale and build up in plumbing systems that the harder calcium and magnesium ions do.]

This is where we ate lunch in Los Algodones, Mexico.

This is where we ate lunch in Los Algodones, Mexico.

When the water coming out of the softener was very salty I reduced the flow to a small amount and let run.  I lost track of exact time, but I eventually shut the flow off, shut off the incoming water, and unscrewed the housing.  It still had salt in it; not as much as when I started, but too much to be done.

[It takes a certain quantity of salt to produce enough sodium ions (Na) to completely recharge a softener of some given capacity.  Softeners do not treat a certain number of gallons of water before needing to be regenerated; they remove a certain number of grains of hardness based on the design.  The harder the water coming in the fewer gallons that can be processed.  Softer water in, more gallons processed.  When you understand the science involved, it is really quite simple.]

I stirred the salt in an attempt to dissolve it and put the housing and tube back on the head and ran more water through it.  One of the problems with this arrangement is that I am starting with very hard water while trying to regenerate a water softener, but there is no easy way around that.  The other problems is that I do not have a sediment filter ahead of the softener.  If particulates are allowed to enter the softener and accumulate they will reduce and eventually destroy the effectiveness of the ion exchange media.  This is a design flaw that is easily remedied by adding another filter housing between the sediment filter and the inlet of the softener.  I will probably rig up something like this when I redo the water bay and use a clear housing so I can see when the salt is gone.  Assuming, of course, that I do not replace the entire system with one like Butch’s.

After fooling around with this for a while I tested the water coming out of the softener and it was still up around 15 gpg.  It appeared that nothing I had done for the last two hours had made any difference.  I removed the housing yet again and added an entire 26 oz. container of Morton non-iodized table salt.  I ran the water until it came out of the softener very salty and then shut it off.

I set the timer on my phone for one hour and drove down to the Tyson Wells market area on Kuehn Street to buy a T40 GAC (granulated activated carbon) filter from the Water Filter guy.  While I was down there I stopped and bought a loaf of Barry’s Basic Bread.  When I got back to the coach I ran the water for 30 seconds, shut it off, and set my timer for 20 minutes. I repeated this cycle for another hour and then set an outlet valve on the softener to emit a slow stream and let it continue to run.  I periodically tasted the water coming out and eventually it did not have any saltiness.  I checked it with a test strip, my third of the day, and it finally tested at 1.5 gpg.  Evening was approaching and I once again found myself in the position of having to finish this process in the dark, so I abandoned any hope of getting it fully recharged to zero (0) gpg, if the unit is even capable of that.

I opened the drain valve on the fresh water tank part way and let the entire 120 gallons drain out.  I did not like wasting that water, but I did not want it in our system.  I also do not like the amount of time and water it seems to take to regenerate our softener, but it’s what we have for now.  At least we are parked on gravel so all of the salty water can just soak in without harming anything.  In an RV resort with landscaping we would have to be careful not to discharge the brine onto the grass or plants.  The salt water is also not great for septic systems, but in sticks-n-bricks homes it usually ends up in one of those two places.

I installed a new 5 micron melt-blown polypropylene sediment filter in the pre-softener housing and screwed it back on to the head.  I let filtered water run through the softener and onto the ground to flush any remaining brine out of the tank.  While that process was taking place I turned my attention to the post-softener filter.

We have a filter housing built into the water bay of the coach.  Water enters the coach through a garden hose connection then (presumably) passes through a check valve before going through the filter.  From there it runs throughout the coach to all of the fixtures and the Aqua-Hot.  One of the fixtures is the fill valve for the fresh water tank.  When the onboard 12VDC water pump is used it simply takes water out of the fresh water tank and pressurizes the entire system the same way the shore line does.  The pump has a check valve to prevent the pressure from an external connection from forcing water backwards through the pump.

The filter housing is hidden behind a beauty panel that makes it awkward to access and service but I managed to get the housing loose and to remove it without spilling too much water.  The installed filter was just a pleated sediment cartridge but it was basically clean so either sediment was not getting this far or was small enough to pass through.  I installed the T40 GAC cartridge and put the housing back on the head.  I then turned off the water coming into the softener and connected the output to the hose from the fresh water inlet on the coach.  The directions said to flush out the T40 with at least five gallons of tap water before using the water so I filled the kitchen sink half full while running off of the shore line.

I started this process at 1 PM.  It was now 6PM and I was finally ready to fill the fresh water tank.  The T40 filter cartridge does not have a micron rating but it was a rather snug fit in the housing and the design looks like it could constrain flow rates.  I opened the fill valve for the fresh water tank and set my phone timer to 40 minutes.

While the tank was filling I started putting the dump and fill data we have been logging into a spreadsheet.  Our softener tank is the same size as Butch and Fonda’s, which is labeled as having a 10,000 grain capacity.  Our data indicated that the last 100 gallons we added took our total from 515 to 615 gallons.  We knew we had obviously run too much water through the softener based on the first hardness test today, but this data was confirming that we had, at most, a 10,000 grain capacity tank.  Given the 25 gpg city water coming out of the tap we will need to regenerate the softener somewhere between 400 and 500 gallons.  Given the aggravation involved in trying to recharge our unit I doubt that it will be a long-term solution for us.  It simply should not take that much time to do something so simple, especially when it has to be done so often.

At the end of 40 minutes the fresh water tank was 3/4s full so I set the timer for another 10 minutes.  With the current filter setup the flow rate into the tank appears to be about 2.5 gallons per minute.  The Shur-Flo 4048 pump has a 4 GPM maximum flow rate, so that is another reason we run off the tank rather than the shore line.

By the time the tank was full it was too late to actually cook dinner so Linda heated up an Amy’s Barley Vegetable soup and put out some crackers and peanut butter; easy but delicious.

I worked on this blog post after dinner, spent a little more time with my water usage spreadsheet, dealt with some critical e-mail, and went to bed way too late.  But then, I did not have to be up by any certain time and I can take a nap tomorrow if needed.

Palm Canyon at sunset.  KOFA National Wildlife Refuge about 20 miles south of Quartzsite, AZ.

Palm Canyon at sunset. KOFA National Wildlife Refuge about 20 miles south of Quartzsite, AZ.

2015/01/31 (S) January LTT

The last day of January dawned under cloudy skies.  We are well past the midpoint of our first winter in Quartzsite and continuing to enjoy our time here.  The “Big Tent” RV Show has been over for a week and the BLM STVAs (free, 14-day limit) have thinned out as the visitors who were here for two weeks surrounding the ‘show’ have moved on.  There are still lots of RVs in the BLM LTVAs (fee-based, up to 180 days) but those are longer-term visitors who, like us, are here for ‘the season.’  The commercial RV Parks in town still have healthy occupancy, but the ‘vacancy’ signs are out once again.  There are still plenty of vendors set up in the various markets along Kuehn Street and the flea markets along west Main Street are still operating.  There is still traffic but not the parade of RVs and gridlock of the previous couple of weeks.  There is still lots of activity but the frenzy appears to be over.  Experienced visitors have told us that we will notice a gradual slow down as we move through February into March.  We will also notice a general warming of temperatures.

A small bird of prey has been active around our campsite for the last few weeks, probably longer, and was finally successful in catching something to eat this morning; at least this was the first time that were aware of it.  It took a small bird down by the seed block that attracts various birds and rabbits to our ‘front yard’ and sat where we could see it while it ate.  WE identified it as an American Kestrel (Sparrow Hawk) and the small bird it caught was indeed a sparrow.  The American Kestrel ranges from 4 to 10 ounces in weight and has a wingspan up to 24 inches with the larger birds being the mature females.  It is the only Kestrel native to North America and is the first one we have had a good look at in the wild.  It normally eats large insects, small mammals, and lizards, but will take smaller birds if it can, thus the name.  They also have the unusual ability to hover given a very slight amount of wind.

We planned to stick around camp this weekend and work on various tasks so after breakfast Linda started a load of laundry.  I like laundry day because I get to stay in my sweat clothes while my regular ones get laundered.  Between loads Linda continued working on accounting for Butch and Fonda and for the bakery.  I prepared a 4-day and a 7-day consolidated blog post and then worked on reformatting and expanding some more survey items for the FMCA national education committee.  I received a draft report/recommendation from Jim A. for the seminar classification work we have been doing so I went through it, made minor corrections, and added several comments for his consideration.

Linda can only sit for so long so around 2 PM she made mock deli meat sandwiches for lunch with vegan cheese slices, lettuce, vegan mayo, and honey mustard on Barry’s Basic Bread.  She then went for a long walk while I continued to work at computer-based tasks.  She made it to the market area at Kuehn Street and Central Avenue and bought another loaf of Barry’s Basic Bread as we worked our way through the one we bought yesterday fairly quickly.

Butch installed his new TireTraker TPMS sensors yesterday.  (I still need to install ours.)  In the process he discovered that his Chevy Suburban spare tire only had 14 PSI of air pressure in it.  Worse yet the valve stem on his bus spare was too damaged to get the sensor on.  But the real problem was that one of the two attachments for the front bus bumper broke off.  Four bolts had rusted through and snapped.  This morning he looked at what would be involved it drilling out the pieces that were stuck in the threaded holes and decided that was not a job he could do on the road.  He bought some metal strap and fashioned two loops around the front of the bumper and behind the mounting plate and bolted the ends of each to draw them in tight.  When he was done the bumper closed and opened just fine and aligned well with the body when closed.  I joked that this might be another “Long-Term Temporary” repair, or “LTT” for short, and suggested that we should coin the phrase.

Linda made a new dish for dinner, Savory Orange Roasted Tofu and Asparagus.  As the name indicates, it consisted of tofu cubes roasted in a mixture of miso, balsamic vinegar, and olive oil to which asparagus was added while roasting continued.  A sauce is made from miso, balsamic vinegar, orange juice, and orange zest and mixed in to the roasted ingredients just before serving.  She also made Farro with a little oil, salt, and pepper and served it as a side.  It may be the first time we have had Farro all by itself rather than as an ingredient in a dish.  It really is a wonderful grain.  Clementine orange sections and Franzia Fruity Red Sangria completed the meal.

A Romanesco Boccliflower.

A Romanesco Boccliflower.

Towards the end of dinner I had a call from Neal Sunderland wanting to know if we knew of anyplace in Q where he and Nora could get prime rib (of beef) for dinner.  An odd request to make of a vegan, perhaps, but we only just met during the Eagles International bus rally and he did not remember how we eat.  Linda got on an iPad and did her best to find out what was in town.  The problem with Q is that a lot of the restaurants close at 8 PM, or sooner if they run out of food.  They were already driving when Neal called and he spotted a sign at the Stagecoach Restaurant on Main Street (B-10) for a prime rib special so they pulled in to the parking lot.  I heard the hostess in the background tell Neal that they were out of the special.  They had 37 of them available for dinner and they were all sold.  Yeah, Q is like that.

I have been reading up on the WordPress.com Jetpack: Site Administration feature.  It sounds very cool as it would allow me to manage multiple WordPress websites via my WordPress.com account.  This includes self-hosted sites, which all four of mine are, plus WordPress.com hosted sites.  I have the Jetpack installed on all four Websites but I have never activated the Site Management feature, which must be done from within the admin panel.  I decided to activate it tonight on the FMCA Freethinkers website, hosted by iPower.com.  The activation failed and took down the /WP-admin/control panel.  The site is still there (structure/functionality/content) but I cannot get to the dashboard to do anything.  I sent a support request to iPower and cc:d Bob Pelc, the President of the FMCA Freethinkers, who is the owner of the clubs iPower account.  I also sent a support request to Jetpack and an e-mail to Larry (K8UT) seeking his thoughts on the situation.  This was not how I wanted to end my day but there was little more I could do late on a Saturday evening, so I went to bed.

 

2015/01/20 (T) Buses, A-C’s, and a Get-Together

Today was another day of variety.  After our usual coffee and granola I drove over to the Quartzsite Market Place dry-camping area where the Western GM Bus Rally was still taking place.  I met with Larry and Carol Hall and spent over an hour photographing their GM PD4106 bus conversion.  It was very nicely done and they had straightened it up so that there wasn’t anything extraneous lying around inside.  Larry was also kind enough to move the bus several times to allow me to get an angle of view with a good background and lighting.  An article on this bus conversion will appear in a future issue of Bus Conversion Magazine.

Larry & Carol Hall's GM PD4106 bus conversion at the Quarzsite Market Place.

Larry & Carol Hall’s GM PD4106 bus conversion at the Quarzsite Market Place.

When I was done with the photo shoot I returned to our coach to transfer the image files from my camera to my computer, organize them, and back up them up to our NAS device.  For lunch we had tofu hotdogs wrapped in tortillas with mustard, onions, and pickle relish.  I then talked to Butch briefly about the TPMS vendor Linda and I spoke to yesterday in the “Big Tent” and discovered that we had talked to different vendors about different products.  I also let him know that I was going to work on our air-conditioners.

The three house air-conditioners (A-C) in are bus are Cruise-air split units and are initially controlled by three 12 VDC switches on the lower right dashboard.  Those switches get their power from a single 2 Amp fuse in the low voltage distribution panel.  The A-C’s did not work the last time I tried to use them (at Martin Diesel) and I found that this fuse was blown (open) so that was the place to start.

I pulled the old 2 A blade style fuse out of the distribution block and checked for voltage on the supply side and no voltage on the load side, and that is what I found.  I then checked for resistance from the load side of the fuse holder to ground with all three switches off and with each switch turned on, one at a time.  The resistance was infinite (open circuit) with all three switches off (as expected), ~45 Ohms for A-C switches 1 and 3, and ~450 ohms for A-C switch number 2.  All three switches control relays in the DS rear corner of the bus that switch on AC power from the breakers in the AC distribution panel.  Two of the switches also control the solenoid air-valve that controls the air-powered shutters for the two condenser units in the front spare tire bay.  So it was reasonable that one of the switches might show a different resistance from the other two when closed, but at this point I did not know if any of these measured values were correct or even reasonable.

I borrowed a 6 Amp auto-resettable circuit breaker from Butch and inserted it into the fuse slot.  Our testing revealed that switches 1 and 3 caused the breaker to trip but switch 2 did not, and it did not matter whether the 120 VAC power for each unit was turned on at the circuit breaker.  The evaporator units and control panels in the house, however, did not come on unless the 120 VAC power was on along with the 12 VDC corresponding dashboard switch.  That confirmed that the dashboard switches are controlling AC power relays.  I knew from previous work that those relays were in the driver’s side rear corner of the bus/bedroom but our testing indicated that they were probably not the problem.

The common element for switches 1 and 3 was the MAC solenoid air valve on the air panel in the bay under the driver’s seat.  This valve controls air-powered shutters at the front of the spare tire bay where the living room and kitchen A-C condenser/compressor units are installed.  The shutters are held closed by air pressure and held open by a spring in the absence of air pressure.  I keep the air supply valved off when we are parked to minimize air leaks and reduce how often the auxiliary air-compressor runs, but when compressed air is applied to the valve, which is ‘normally open’ when the front A-C units are off, the air pressure closes the shutters.  If either front-located A-C unit is enabled at the dashboard the MAC valve closes off the air supply and vents the pressure on the shutter actuator, allowing the spring to pull them open.

I disconnected the wires from the solenoid and confirmed which wire was the +12 VDC supply to the terminal strip.  I checked the resistance of the solenoid coil and it appeared to be shorted, so I left it disconnected.  We rechecked the A-C units and the two located in the front bay would still not turn on.  Butch figured that there was probably a limit switch on the shutters to prevent power from being applied to those two A-C’s unless the shutters were open.  I loosened the fitting at the valve to relieve the pressure and the shutters opened up.

With the shutters open and the solenoid disconnected we finally got all three A-C’s working, so we have fixed the problem for now but not permanently as the system not does function as designed.  As a side note, it appears the three control switches are incorrectly wired.  Switch 1 is the front A-C, switch 2 is the center unit, and switch 3 is the bedroom.  Switches 1 and 3 are wired to control the shutters for the spare tire bay but the compressor/condenser units for the front and middle A-C’s (1 & 2) are located there.  My guess is that this has been miswired since the coach was built.  The wiring needs to be corrected and I added it to my project list.  Until then, the “fix” is to just make sure all three switches are ‘ON’ anytime we are going to use any of the air-conditioners, ensuring that the shutters are open and the units will operate.

Camp Lieberville in Quartzsite, AZ (our coach is not shown).

Camp Lieberville in Quartzsite, AZ (our coach is not shown).

We left around 3:40 PM and drove over to the Quartzsite Yacht Club for the 4 PM RVillage get-together that founder/CEO Curtis Coleman had scheduled.  Curtis was already there with Patti (the Village Tart) as were Chris Dunphy and Cherie Ve Ard (Technomadia), Jim and Chris Guld (Geeks On Tour), and our friends Butch and Fonda Williams (MCI MC-9 NJT and W9MCI and K9MCI respectively).  Lots of other folks showed up including Forrest and Mary Clark, the first two RVillage Ambassadors.

We left a little after 6 PM and drove out to the WINs area on Plomosa Road to deliver a birthday card to Mara.  Her sister and brother-in-law were there but left shortly after we arrived so we stayed until after 8 PM visiting with Mara.  When we got back to our coach Linda heated up the leftover root vegetables for dinner.  She read while I updated my BCM article status spreadsheet, checked e-mail and RVillage, and worked on this blog post.

 

2015/01/15 (R) Getting Our Bearings

It had cooled off in the coach by the time I went to bed late last night but I was surprised that it dropped to 58 degrees inside given that the outside temperature only fell to 48 degrees.  I was slightly cold much of the evening even though I had the electric heating pad turned up to ‘3’.  Linda is always telling me to just pull up the extra blanket at the foot of the bed but it usually has cats curled up on it so that often doesn’t really work.  Besides, she does not want it up on her side of the bed so that doesn’t really work either.  The ultimate cure was to get up, put on my sweats, turn up the thermostats, and make a pot of coffee.

I waited for an hour after breakfast to let the outside temperature warm up a bit and then got to work replacing the Aqua-Hot drive shaft bearings.  I borrowed three hose pinch clamps from Butch yesterday as I knew he and Fonda would be leaving first thing this morning.  As the name says, they are used to pinch hoses closed so nothing can flow through them.  I needed the clamps to pinch off the diesel fuel supply and return lines to the Webasto burner so I could remove it to work on it.

Hose pinch clamps.

Hose pinch clamps.

While I got started on the Webasto repair Linda gathered up a couple of loads of laundry and worked at her computer while the laundry washed and dried.  She hooked her laptop up to the TV/monitor in the bedroom and her screen returned to normal brightness.  Go figure.

The SKPs had another happy hour from 1 – 3 PM today but we did not go because I was still working on the Webasto burner.  As we were leaving yesterday we had a nice conversation with Dortha Hall about Bentsen Palm / Retama Village in Mission, Texas.  We have talked to representatives of BP/RV at several rallies and are on their e-mail marketing list.  BP/RV is a planned development with everything from RV pads to multi-bedroom homes with two-car garages and RV ports.  Online it looks like a nice place and Dortha confirmed that impression.  At least she and her husband, Mark, really like it there.

The Aqua-Hot bay with tools positioned to work.

The Aqua-Hot bay with tools positioned to work.

She and Mark have an RV pad with a coach house near the front of the park.  The coach house is 12’x20′ and is intended to be a guest house but can be lived in as it has a kitchen, bathroom, and laundry facilities in addition to more room than a typical RV interior.  They are also allowed to rent/lease their RV space when they are not there.  They can handle the rental themselves or put their lot in the rental pool and let the Village management handle it.

The service and repair manual for the Webasto DBW2010 is quite detailed and gives step-by-step instructions on how to disassemble, repair/replace, and reassemble every component in the system.  What it does not contain are the tips and tricks that experienced service technicians use when things do not work exactly as written.

By way of example, the plastic housing that covers the motor and blower assemblies is held on by four screws and is sealed with an O-ring on the end that mates with the nozzle and pump support plate.  The directions say to “… remove the four screws and pull the housing off.”  Yeah, right.  It took me an hour to figure how to get the cover off without breaking it.  And yes, that was after removing the four screws.

Cowling removed from Aqua-Hot revealing the burner and controller.

Cowling removed from Aqua-Hot revealing the burner and controller.

We knew the unit was running rich because of the visible black exhaust smoke when the burner was on.  And I knew that combustion byproducts we’re finding their way into the pump/burner compartment because there was a fine soot on lots of things in there.  Still, I was surprised by how much soot was inside the cover and inside the blower once I got it disassembled.

There were several things like this that did not just work as described, but my favorite was the one that said to disconnect the fuel lines, unplug the wiring harnesses, and remove the burner assembly.  No problem, except that the harness is hard-wired on one end to various thermostats inside the case and part of the other end disappears inside the cover (which I had not yet figured out how to remove).  I cut the four thermostat wires and later spliced in a mating pair of 4-flat trailer lighting connectors.  These connectors are keyed so as long as I wired them correctly I could not plug them in the wrong way.

Ten inch ratchet extension with 10mm socket.

Ten inch ratchet extension with 10mm socket.

I got all of these kinds of things figured out in the end but it took a lot of extra time.  Two runs to the tool store, one for an air nozzle and one for the trailer connectors, took more time away from actually working on the unit.  But I got the burner disassembled to where I could access the main shaft bearings and removed all of the old components.  As long as the burner was disassembled I cleaned everything I could using compressed air and Simple Green degreaser with paper towels and Q-tips, being careful not to degrease bearings, gears, or other parts that needed to remain lubricated.

The bearing kit had about 12 parts but the diagram and directions made it very clear exactly how they were to be installed and they went together as described without difficulty.  When we spoke to Lloyd DeGerald yesterday he shared a tip (trick) with us to “… tighten the nut until the (thing) just starts to bind and then back it off 1/4 turn.”  That sounded great yesterday but was a lot less clear today.  I eventually figured out that the nut he was talking about was the Nylok that was the last piece to go on the drive shaft as part of the bearing kit.  I also figured out that the “thing” that “just starts to bind” was probably the plastic blower and that what it binds with is the aluminum casting where the bearings are installed.

The burner assembly removed from the combustion chamber showing the fuel nozzle and spark ignition electrodes.

The burner assembly removed from the combustion chamber showing the fuel nozzle and spark ignition electrodes.

The instructions tell you to tighten the Nylok using a feeler gauge to set the gap between the blower and the case casting and that the gap is critical.  A little too tight and the blower will rub on the casting, dramatically reducing its rotational speed.  Too loose and the blower will leak.  In both cases it will not supply sufficient air to the combustion chamber, resulting in a rich mixture.  (Worn bearings will also slow the rotational speed of the blower and anything that slows the rotational speed of the main shaft also slows the fuel pump RPM and pressure.)  Lloyd apparently does not bother with the feeler gauge and has learned that backing the nut off 1/4 turn sets the correct gap.  Yeah, but only if you have the experience to know what “just starts to bind” feels like.  I set the gap visually, tightening the Nylok as much as I was comfortable, backing it off slightly, and then spinning the blower while observing the gap all the way around the casting.  The blower spun freely so I presumed it was not binding, and the gap seemed fairly small.

With the bearings replaced I reassembled the blower housing, mounted the motor, positioned the wiring harness, put some Syl-glide on the new O-ring and slipped it over everything and positioned it in its groove.  I applied a little more Syl-glide all the way around the O-ring and on the four mounting ribs that support the cover.  I then routed the two wires for the ignition coil out through the small hole towards the rear of the cover and tried to slide it into place.  Yeah, right.

 

The four mounting ribs are serrated (for added grip) and the cover gets tighter the farther it is pushed on.  It had to be oriented correctly so the ignition coil ended up on top and aligned so the holes for the retaining screws ended up directly over the threaded holes in the ribs.  I got the cover oriented and aligned quite well but when it got to the O-ring I was shy by 1/2 screw hole and could not get it all the way on.  I tried setting the burner on the end of the cover and using a 1/2″ socket extension to tap on the nozzle/pump casting.  I also tried holding the unit and tapping on the end of the plastic housing with a rubber mallet.  Patience and persistence paid off and eventually I got the holes aligned and the retaining screws in, but it did not just “slip on.”

The disconnects for the two wires to the flame detector photocell.

The disconnects for the two wires to the flame detector photocell.

I changed the nozzle, slipped a new photocell mounting plate over it, and then positioned the spark electrode gapping tool on the nozzle.  I positioned the electrodes and tightened the retaining bracket.  I routed the ignition wires, connected the two supply wires for the ignition coil, and mounted the coil on the outside of the cover.  We were “on the base leg turning final” (airplane talk) when the first real glitch of the day occurred.  I went to re-install the photocell and discovered that it only had one wire but the harness had two connectors.  I checked my disassembly notes and it definitely had two wires when I removed it.  Bummer, but not to worry; I will just use the photocell from the other (spare, not currently functioning) burner.

I pulled the other burner out of its storage bucket and removed the mounting screw that holds the photocell in place behind an opening in the mounting plate.  When I tried to unplug the two banana connectors I discovered that the technician who worked on the burner in Elkhart, Indiana last June had used butt crimp connectors.  The photocell was essentially hard-wired.  Double bummer.  I called Lloyd to see if he had any photocells and what they cost.  He was fairly certain that he had some as they do occasionally fail and have to be replaced.  He thought the list price was $190 and did not suggest that I could buy it for less than that.  Linda got on her iPad and checked Sure Marine Service, where I just got the bearing kit and other Webasto repair parts, and they had them in stock for $124.  Big difference, but then Lloyd had them in Quartzsite and SMS would probably take seven days to get them to me.

The burner assembly with the outer housing partially off (or on).

The burner assembly with the outer housing partially off (or on).

It was about this time that Butch and Fonda got back from a day at the Quartzsite Rock and Mineral Club.  Butch ended up working on the photocell problem, cutting the wires on the spare and improvising two banana plugs from spade connectors.  While he did that I spliced one of the 4-flat connectors to the thermostat wires and the mating connector to the burner harness using butt crimp connectors and being careful to match the wire colors on both ends.  I installed the photocell and was finally ready to re-install the burner into the combustion chamber.

By this point the sun had set, it was getting dark and chilly, and Linda, Fonda, and Barb were getting ready to leave to go to a free concert put on by Barry (of Barry’s Breads) and Chas (who works with/for Barry).  I had planned to go to the concert put I was close enough to finishing the job that I wanted to stay on task and get it done.  I got out my twin-tube fluorescent work light and set it up above the Aqua-Hot.

The burner assembly with the outer housing removed.

The burner assembly with the outer housing removed.  The motor is to the left and the fuel nozzle is to the right.

I positioned the burner assembly vertically, cover down and nozzle up, and attached the supply and return fuel lines.  Keeping the wiring harnesses out of the way I carefully positioned the burner assembly on the combustion chamber, swung the retaining bolts into position, and gently tightened the retaining nuts by hand.  When I was absolutely sure I had the burner assembly seated correctly I gently tightened the retaining nuts by hand without a ratchet.  I plugged the two 4-flat connectors together, re-installed the Webasto controller, plugged the two controller harnesses into the controller, and connected the red wire to the burner assembly (which I had cut back in October and spliced in mating spade lug connectors).  It was ready to fire it up, or so I thought.

I turned on the burner switch by the dashboard and the motor immediately spun up, the blower whirred, and about 15 seconds later we heard the sweet roar of combustion.  The unit had a higher pitch, indicating that it was rotating faster than it was previously.  I grabbed a flashlight and went around to the other side of the bus to check the exhaust.  I was not able to see any visible exhaust, but I will check again tomorrow.  The exhaust had a different, more robust, sound like a jet engine and more like what I was used too before we started having problems with the system.

The burner assembly wiring harness.

The burner assembly wiring harness.

I had noticed a small coolant leak earlier when working in the Aqua-Hot bay.  The leak was from the rubber hose coming out of the top of the check valve on top of the middle zone pump.  Bummer, and duly noted, but nothing to be done about it tonight.  I put the three-sided stainless steel cover back on the end of the Aqua-Hot as it helps reduce the audible noise level up in the house.  As I was re-installing the cover I noticed that there was some liquid around the pressure/filler cap for the “boiler” heat exchanger.

Closer inspection revealed that the clear flexible tubing which connects the filler neck to the expansion reservoir was broken right at the fitting on the filler neck.  Bummer, but at least that explained why the level of the fluid in the expansion tank had not dropped all day even though the electric heating element got turned off right after I started working this morning.  I had noticed the persistently high fluid level hours earlier, and noted that it did not seem right, but I did not take the time to investigate it then.  I removed the spring clamp that was retaining a small stub of hose on the filler neck fitting and removed it, re-routed the hose, slid the spring clamp over it, pushed the end of the hose over the barbed fitting, and slid the spring clamp over it.

The work was done, except for cleaning up the work site and putting tools and parts away, and the Aqua-Hot appeared to be running correctly for the first time in a long time.  I gathered up my tools, returning each one to its correct tool box, put the tool boxes away, and stowed the work light and air hose in their designated places.  I closed and locked the bays and there was no trace of the long day’s work that had just concluded.  I washed my hands as best I could and Butch and I headed over to Crazy Jerry’s for dinner.  I had a side order of fries and iced tea.  By our request, Donna was our waitress again.  She is delightful.

While we were at dinner I got a call from Gary Hatt.  He thought perhaps I was going to stop by his coach today, but I reminded him that I had indicated in an e-mail that I was going to rebuild my Webasto burner today, and had only finished less than an hour ago.  We will go over and meet him tomorrow.  I spent the rest of the evening writing this post and as a result did not get to work on the FMCA NEC seminar categories project, so I will have to make time for that tomorrow.  It was a long but satisfying day.

 

2015/01/01-07 (R-W) Q 2015 W1

2015/01/01 (R) Hola 2015

The salt restraining tube for the water filter housing.  The slotted end (R) goes down and the o-rings sit in the other end.

The salt restraining tube for the water filter housing. The slotted end (R) goes down and the o-rings sit in the other end.

Having stayed up later than usual last night to see the old year out and welcome the new year in we were in no hurry to get up this morning, especially given that the temperature outside was in the upper 20s.  But Linda said she would make her yummy vegan cinnamon rolls for breakfast so I felt obligated to get up and eat them.  Besides, it’s my job to make the coffee.  The rolls took quite a while to make and we ended up having them for brunch, but they were worth the wait.

I spent much of the morning looking for new games in the iStore.  I downloaded a dozen free ones and then started trying them in turn.  Most of them immediately tried to sell me a full version or ran a full-screen advertisement each time I tried to start a new round of play.  If they did that I immediately deleted the app.  I cannot imagine what makes a game developer think someone with tolerate that more than once.  At some point I realized that my AppleID was still associated with an old e-mail address so I initiated the process of changing it.  The process was not as seamless as I thought it could/would/should be, but I eventually got it sorted out.  Or as they say or Doc Martin, “sorted.”  As it turned out my credit card information was also out of date so I updated that as well.  Obviously I do not make iStore purchases very often.

I needed to regenerate our portable water softener even though it was 48 degrees F outside in the shade.  It was, however, comfortable enough in the sun to be able to work.  I started at noon cutting the plastic drain pipe that I bought at Herb’s Hardware the other day to a length of 10″ which is the length of a standard water filter.  I cut eight 3/8″ slots in the bottom end of the tube and got an O-ring from Butch to fit in the swaged upper end.  The purpose of the tube is to hold salt so that incoming water is required to pass through it to get to the softener but the salt crystals cannot actually wash into the softener.

Linda helped me transfer the contents of a 40 pound bag of solar salt to several two-gallon zip lock bags.  I then put a small quantity of salt in a one-quart zip lock bag and gently smashed it with a two-pound sledgehammer, although as I write that it seems to be something of an oxymoron.  I inserted the tube into the removable filter housing, slotted side down, and poured the salt around the outside of the tube.  I smashed a second bag of salt and added it to the housing.  I put the housing back on the filter head and slowly ran water through the softener for almost two hours.  I got a water hardness test strip from Butch and tested the output of the softener.  It was still showing 7 grains of hardness, exactly the same as two days ago.  It appeared that the regeneration process had not had any effect.  Bummer.

I discussed the situation with Butch and he suggested I back flush the softener.  To do that I needed a hose with female hose fittings on each end.  This is the kind of hose used to hook up a washing machine but neither one of us had one with us.  Butch, however, had a female-female adapter which allowed me to connect a male hose end to a male fitting on the outlet of the water softener.  (Backflushing literally means running water through the softener in the reverse direction to flush out any debris that may after gotten in through the normal inlet.)

The salt retaining tube in the filter housing with salt around the bottom outside and the o-ring visible at the top.

The salt retaining tube in the filter housing with salt around the bottom outside and the o-ring visible at the top.

After backflushing the softener I tried regenerating it again.  This time I used a 26 ounces of fine grain non-iodized table salt.  With my homemade diverter tube still in place I added the salt around the outside and screwed the housing back on.  I let the salt sit in the housing for 20 minutes to start to make a brine and then ran water through the softener until I got a very salty taste at the output.  I then shut the outlet valve and let it sit for 20 minutes.  When the time elapsed I ran water through the softener for another 15 seconds, checked it for saltiness, and shut the outlet valve.  At the end of another 20 minutes I ran water through it at a very slow rate for 20 minutes and then checked it again for salty taste.  It was still slightly salty and as it was getting close to sunset I decided to let it sit overnight.  I will finish flushing it tomorrow and check the hardness again.

While I was fussing with our water softener Butch recharged theirs in about 30 minutes.  When he tested the water at the end it indicated zero (0) grains of hardness; completely softened.  Their softener is different from ours and the regeneration procedure is very straightforward and apparently works.  For now I need to figure out a guaranteed procedure for regenerating ours, but long-term I need to figure out some other arrangement of just get a different softener.

The arrangement I am considering would be in conjunction with redoing the water bay. With a different arrangement of tanks I could create space in the bay for the softener, multiple filter housings, and associated plumbing.  I could set up an arrangement that would divert the incoming water (after the first/sediment filter) through a clear filter housing into which I could put the salt.  That clear housing/head would be permanently modified to force water through the salt and allow me to see when the salt was gone.  It would also eliminate the need to remove and reinstall the filter the way I have to now.  Alternatively I could put a tank between the filter housing and the softener (instead of the clear housing) and use it as a brine tank.  If the tank was big enough to hold a 40 pound bag of solar salt it would work just like a home softening system.  Water would sit in the tank with the salt for days so that the brine was ready to use when it was time to regenerate the softener.  I could even rig up a separate pump just for pumping the brine into the softener.  I’m going to give this a lot of thought before I start changing things around, but last winter in Florida and this winter in Quartzsite have made it very clear that hard water is a problem and we need a very effective and efficient way to deal with it.

While I worked with the water softener Linda began preparing a Tex-Mex bean soup for dinner and then went for a long walk.  She finished making the soup when she got back while I took a short nap.  It cooled off quickly as the sun set and nothing is quite as satisfying on a cool evening as hearty, hot soup.  It also had a bit of red pepper heat which was a nice bonus.  It was really good soup.

I had a few e-mails from Gary at BCM and a nice follow-up e-mail from Kathy at the Michigan Assessment Consortium.  She attached a copy of their holiday letter so I attached a copy of ours in reply.  I spent a little time browsing websites for OTA TV antennas and turbo boost gauges and finally went to bed without resolving what to do about either thing.  I have a lot of nights that end like that.

2015/01/02 (F) Crazy Days In Q

Contact is established with our cat, Jasper.

Contact is established with our cat, Jasper.

The “show” at Desert Gardens officially opened yesterday and runs through the end of February, so Quartzsite is quickly be transformed into a crazy place.  We were chatting with Butch, Fonda, Jim, and Barb after breakfast and Barb reminded us that starting now driving and parking “downtown”, and especially along Kuehn Street south of I-10, during the day will be difficult to impossible.  She offered to drive us down in the golf cart and come pick us up if we did not want to walk.  She also told us that many vendors will hold purchases for pickup at the end of the day.  We exchanged cell phone numbers, which we had not yet done since they arrived.  She suggested that if we wanted to eat out we should go early or right before closing as we might not be able to get seated/served otherwise.  There’s no doubt that we have lucked out on our arrangements this winter, and the situation just keeps getting better.

Linda was browsing on her iPad and discovered an all vegan grocery store in Rancho Cucamonga, California; the largest all-vegan grocery store in the world.  I looked up Rancho Cucamonga on Google Maps and it is located about half way between Los Angeles and San Bernardino.  Based on the speeds I like to drive (often just below the speed limit or 68 MPH, whichever is less) it looks like a four hour drive one-way from Q.  That’s obviously too far for a regular grocery run, but we might make a day trip in that direction sometime this winter and find the store while we are over there.

One of the things I did after climbing in bed last night was spend a little time looking at the Sure Marine Service website.  SMS is a major supplier of repair parts for Webasto diesel-fired hydronic systems headquartered in Seattle, Washington.  After studying their parts diagrams I became unclear (and concerned) as to whether the burner we removed from Butch’s old unit was a DBW2010 or a DBW2020.  They are very similar but not identical.  I am almost certain that our original burner is a DBW2010, but our AHU-xxx Aqua-Hot is so old that the model number is no longer referenced on the website and model specific documentation, like a service manual, is not available for download.

The reason I was looking at the parts diagrams was to identify the bearing kit for the blower as I wanted to order two of them today.  What I could tell from the website was that the 2020 is a higher BTU output burner and so one of the differences is that the 2010 uses a 0.35 GPH nozzle while the 2020 uses a 0.60 GPH nozzle.  That alone might account for why we seem to have poor combustion, although even money is still on bad bearings.  The unresolved issues and the inability to investigate at midnight did not make for a good night’s sleep.

I have the Aqua-Hot service/repair manual for the unit I bought from Butch, both on paper and on my iPad, so I spent some time this morning looking at the iPad version.  I could not tell if they used the same bearing parts so I did not order anything today and won’t until I can determine model numbers.  I asked Butch if he knew which burner was in the Aqua-Hot I bought from him, but he did not.  The service manual shows a Webasto label that identifies the burner model, but does not show where the label is located.  More investigation was needed.

After I got dressed I e-mailed Bill Gerrie (RetiredBusNut) in Ontario, Canada with questions about gauges and sending units for our bus engine and transmission.  I then started dealing with the water softener.  Linda returned from her walk and started preparing lunch, so I emptied the filter housing of the little bit of salt that was still in the bottom, rinsed it clean, re-installed the filter, and let it run for 20 minutes to fully flush out any residual salt water.

Linda made a warm garbanzo bean and kale salad for lunch with lemon juice and garlic.  It was the first time she had tried this recipe and we both agreed it was a keeper. After lunch I tested the hardness of the water coming out of the softener and it registered on the test strip between zero (completely soft) and 1.5 (definitely soft) so I dumped the remaining (hard) water in the fresh water tank and refilled it with 120 gallons of nice, soft water.  After the tank was full I retested the water coming out of the softener and got the same reading as before.  Finally, some good news on the water softener front.

With water softening taken care of (for now) I did an online search for a panoramic camera tripod head.  I really like shooting panoramas and the Microsoft Image Composite Editor (MS-ICE) does a remarkable job stitching images together.  Most of my panoramas have been handheld, which makes the performance of MS-ICE all the more impressive.  I have shot a few panoramas using a tripod but without a nodal point (spherical) pan head, so that is what I was searching for online.  B&H Photo had a Manfrotto on sale for $280, marked down from $600, but their order desk was closing for the day and I did not want to be rushed making this decision so I did not order it.  They will reopen tomorrow, so I will think about it overnight and do some more research.

I got our old Webasto burner out of the front bay and found the label.  It is, indeed, a DBW2010, specifically a DBW2010.75 with a 0.35 GPH nozzle rated at 45,000 BTU.  Linda recorded the details, including the serial number, and then helped me rewrap it in bubble wrap so I could put back in its storage pail.

Linda then went to Parker, Arizona with Butch and Fonda to check out the Safeway grocery store and look for some things at Walmart.  The Parker Safeway was supposed to carry Daiya vegan cheese products but they were nowhere to be found.  It appears that our closest source will be Whole Foods.  There are five of them in the greater Phoenix area but that is a two hour drive one way.

While the three amigos were gone I removed the cover from the Aqua-Hot in our coach and found its label.  Much to my relief it is also a Webasto DBW2010.75, 45,000 BTU.  It should also have a 0.35 GPH nozzle, and probably does, but I did not pull the burner out to check.  I noticed some soot on the final fuel filter inside the housing and in other places so that gave me something new to be concerned about.  I was pondering the situation when Jim and Barb and Roho came over to visit and we had a good long chat.  When they went back to their motorhome I put the cover back on the Aqua-Hot and put all of my tools away.

My plan for tomorrow is to turn the Aqua-Hot off, let it cool down, and pull the burner to check the nozzle.  It’s possible, though not likely, that I do not have the burner seated quite right and there’s a chance, though very small, that reinstalling it will fix, or least improve the performance.  My money (literally) is still on the blower bearings.  Hopefully it does not also need a new motor as everything on a Webasto is more expensive than seems reasonable. It’s another fine example of precision German engineering and manufacturing.

Even though I have quite a few e-mail addresses that I use to segregate electronic correspondence into manageable categories my inboxes still end up flooded with e-mails.  Very few of them are spam—we have good spam filtering on all of the accounts—but some of the highest volume inbound traffic is notifications of things like failed login attempts on WordPress websites.  Those e-mails do not get replies and often do not require any specific action on my part, but they sometimes obscure the presence of other e-mails that do require my attention.

Microsoft Outlook is able to deal with incoming (and outgoing) e-mails based on user-defined “rules” but I had never played with that feature until today.  I used the online help system to read about the whys and wherefores of e-mail rules and then tried creating some.  Once I understood what I was trying to accomplish it was mostly point and click to get it done, with a little typing thrown in.  What I ended up doing was creating sender/subject subfolders under the inbox of certain accounts and then creating a rule for each subfolder that directs incoming e-mails matching the criteria to the correct folder.  By keeping the sub folders under the inbox folder it will be clear to me that these are e-mails that I have received but not yet dealt with.

For dinner Linda made a cooked shredded Brussels’ Sprouts dish with tomatoes, dried cranberries, and pistachios and served it alongside the leftover Mexican rice with a glass of sangria.  Ole!  We agreed that both of these dishes were keepers and went well with the fruity wine.  The rest of the evening was quiet.  Linda read and played her online games while I finished up working on this post.  I finally went to bed and started reading the service and repair manuals for the Aqua-Hot system and the Webasto burner.  According to the long-term weather forecast tonight should be our last night with an overnight low temperature below freezing.

 

A few of the vendors at Desert Gardens, Quartzsite, AZ.

A few of the vendors at Desert Gardens, Quartzsite, AZ.

2015/01/03 (S) Hammer Stahl

I got up at 6:30 AM today.  I had been awake for a while before that and had some things I needed/wanted to do on my computer.  These were quiet tasks that I could do in the front of the coach, with the heat turned up, without disturbing Linda.

I always check my e-mail first.  There was a group message from Hillary at RVillage to all of the Ambassadors regarding a new feature they will be rolling out soon and seeking our assistance.  I mentioned this to Linda when she got up and we watched the two YouTube videos.  We did not have time today but will work on it tomorrow in advance of a 5 PM (4 PM PST) web meeting.

My first project today was updating the spreadsheet I maintain for our FMCA Freethinkers Chapter, which I started working on last night.  The chapter treasurer maintains our checking account but as the secretary I maintain the records including the roster and who has paid their dues for what years.  Because I have all of those details I also generate the quarterly and annual financial statements.  I entered the information for dues payments that had been received between November 1 and December 31.  I then added the five worksheets for 2015 (four quarters and year), which tie together and link back to the 2014 statement, and updated the cumulative financial statement.

Linda got up so I put my work aside to make coffee while she made breakfast.  We had a few bananas that were ripe so she made green smoothies for breakfast.  We happen to like kale but if we didn’t, green smoothies would be an excellent way to get our daily dose along with several other healthy ingredients.

We talked about visiting the market area today and decided to go later when it was a bit warmer.  The temperature a 9AM was still only 40 degrees F so Linda bundled up and went for her morning walk while I continued to work on my spreadsheet.

Once I finished the spreadsheet I worked outside for a bit.  I removed the cover from the burner end of the Aqua-Hot while it was running to check for an exhaust leak (sight, smell, touch) but I could not detect one.  When the cycle finished I turned the burner off.  My plan was to let the unit cool off and then remove the burner to check the nozzle size and do a general inspection of the combustion chamber and visible parts, but that did not happen today.

What I did instead was return to my computer and start putting Webasto repair parts in my shopping cart on the Sure Marine Service website.  The bearings on the installed burner are definitely whining and need to be replaced.  They are supposed to be replaced regularly anyway, so I put two sets in the cart.  It is very likely that they are causing the motor to run slow which means insufficient combustion air, and possibly lower fuel pressure, leading to the dark smoky exhaust.  I also put a fuel solenoid valve in the cart.  There is a good chance that the valve and/or the solenoid are not working on the other burner.  There’s also a chance that the ignition coil has failed, but the solenoid valve costs 1/2 as much as the coil, so I’m hoping it’s the valve.  I got the order submitted with UPS ground shipping and used PayPal to make the payment.

Once I completed the SMS order I loaded the B&H Photo app onto my iPad and spent quite a bit of time going between their website and the Sony online store trying to figure out if I should order a panoramic tripod head and/or new camera, possibly with a lens and flash unit.  Sony has the Alpha 99 FF body marked down from $2,800 to $1,900 with the vertical grip and an extra battery thrown into the deal, an additional $500+ value.  They will also bundle in the SAM 28-75mm f/2.8 lens for $400.  The lens by itself is normally $900, so that’s another $500 savings.

So for $2,500 I could get $4,200 worth of Sony’s top-of-the-line “flagship” DSLR (DSLT, actually) equipment, except for one thing; it was all on back order with an ESTIMATED ship date of February 4, 2015.  That’s my birthday, so if it actually shipped on that date it would be quite the birthday present, but if it was delayed very much there would be the very real possibility of it arriving at our location in Q after we had left.  Not good.

So what about B&H Photo?  It turns out that they (claim to) have all of these pieces in stock and they are selling the body with the added pieces for the same price as Sony, but they are not offering the lens at the bundled price.  That was the deal breaker that saved me spending a lot of money today.  Besides, I have been waiting a long time for Sony to officially announce and the ship the new (rumored) flagship alpha a99-II with its 36MP FF 35mm sensor and long list of awesome features.  To decide now to by prior generation technology it would have to be a very attractive deal, much better than what I was seeing online.

I ended up ordering a Manfrotto Nodal Point Pro panoramic tripod mount from B&H.  It should be here by the end of the week.  When it arrives I think we will hike up to the top of “Q Mountain” and try to capture the true essence of Quartzsite in the winter, which is RVs from horizon to horizon.

We headed down to the market area on Kuehn Street with Butch and Fonda and walked around for a couple of hours in the Tyson Wells Show grounds north of Kuehn Street and west of Central Avenue (US-95).  This particular market area had really filled up with vendors in the last few days.  Linda bought a nice white apron and really nice Hammer Stahl 5.5″ Santoku knife.  She checked online when we got back and she paid about 55% of the MSRP on the HS website.  She bought it from Cutlery by LeClaire, which also has a website, and has it on sale for $20 more than the price on the HS website, marked down $20 from their “regular” price.  The point is, she got it for what appears to be a good price of $59 and it came in a nice box with a ceramic sharpener thrown into the deal.

We drove farther west on Kuehn Street and pulled into the Desert Gardens show grounds.  It was getting near sunset, so we did not stay long, but Linda and I walked enough of it to get a feeling for the place.  It was a “rougher” setup than Tyson Wells and many of the booths were selling large, rough rocks and gemstones.  The vendors also had a lot more equipment set up and were using it to process materials.  We’ll be back, probably more than once, and earlier in the day so we can spend more time.

When we got back to our motorcoaches Fonda came over and worked with Linda for a little while on their business records.  We then had a nice salad and some of the spicy bean and pasta soup (that Linda made the other day) with crackers and sangria.  I spent more time after dinner researching stuff on my iPad and working on this post.

We appear to be in one of the few places in the country that is not getting clobbered by bad weather. The temperature is not even supposed to drop below freezing overnight. It will still be cool tomorrow, however, and we did make specific plans before going to bed.

 

A view of "Q" Mountain from the Desert Gardens Show area.

A view of “Q” Mountain from the Desert Gardens Show area.

2015/01/04 (N) Our Village

We had vegan pancakes for breakfast which prompted me to suggest that Linda invent some recipes, even if they are interesting and successful variations on existing ones, and feed them to our grand-daughter.  Linda could put them on our website using the WP Ultimate Recipe plug-in and, if they met with her approval, name they after “Bitty” (youngest grand-daughter’s latest nickname, although I think I will always prefer “Schmoo”).  Perhaps Pancakes Madeline; Sautéed greens a la Madeline; Pasta Madeline; or Madeline’s vegan mac and cheese.  Being retired gives me a lot of time to think.

Joe’s brother, Jim L., finally returned from Nevada today and was able to get the park model trailer unlocked.  Barb has been wanting to get in and clean it since she and Jim (different Jim) arrived.  Barb is a keep busy kind of gal.  She is responsible for maintaining the apartment and laundry room while she is here and told Connie she would also do some deep cleaning on their house trailer, so it’s been bugging her that she could not get in to do it.  As for my part, all I did was lock the door on the trailer the way Connie asked me to.  Barb and Jim (husband) had lots of keys but could not get any of them to work.

 

Today was shower day.  This is always more of a production than we would like because we keep the cats’ litter tray in the shower.  Most of the time that works really well—it is out of the way and contains any mess they might make—but it is inconvenient when we want to use the shower for its intended purpose.  Besides pulling the tray out into the hall by the bathroom door we have to clean up any stray litter in the shower to make sure it does not end up in the gray water waste tank.  Litter tray or not we still have to spray the shower walls when we are done, squeegee off the glass door, let everything dry, and then reassemble it as a giant cat litter box.  But it works and it’s one of the compromises we willingly make to live with our cats in so few square feet.

 

Once I was dressed I went outside to chat with Jim L. (Joe’s brother) and we discussed the possibility of upgrading the electrical service at our site to “50 Amp” (240VAC, 50A, 4-wire, the equivalent of a 120VAC, 100A residential service).  It’s not an issue for us right now as the cool weather has us burning diesel fuel to make space heat, but once the weather turns warm we may need our air-conditioners.  We have three but can only run one on a “30A” service and still have enough power to run other things.  A 30A service is just what it says; 30A of current at 120VAC.  A “50A” RV service is slightly more than three times that amount of power.

 

The electrical hookups here are very interesting.  Perhaps all RV park power pedestals work the same way, but I have never looked inside one so I don’t know.  The meter is at the top and the area below it has a top-hinged cover.  Under the cover are three panels about 3″ wide and 15″ tall.  The panels have an outlet towards the bottom and a circuit breaker near the midpoint.  Behind the panels are busses for the hot, neutral and ground with male blade connectors.  The panels have female blade connectors that engage their male counterparts when the panel is slipped and then hinged into place.  It is secured with a single screw.  If Jim L. can find a 50A panel all we will have to do is unscrew and remove the 30A panel and plug in the new one, once we verify that 240 VAC (L1& L2) are present in the box and wired to the distribution busses.

 

Instead of her usual morning walk Linda setup her laptop on the dinette table and worked on accounting and tax issues for Butch and Fonda.  I set my laptop there as well to work on the roster for our FMCA Freethinkers Chapter and Jasper got in between us, so we had a nice, cozy computing session.  When I placed my order with B&H Photo yesterday I checked a box to receive shipping status information via TXT message.  I got one this morning letting me know that my package had shipped from NYC.  Cool.

 

With accounting chores done for now Linda prepared vegan hot dogs with mustard, onion, and relish for lunch.  She then went for a long walk while I stayed at the coach and worked with a new feature on the RVillage website.  I was posting a lot of suggestions to the topic thread on the Ambassador forum and got a phone call from Curtis, the founder/CEO of RVillage.   We had a long chat and I was still on the phone with him when Linda got back.  I worked with the website some more and at 5:00 PM we connected to an Ambassador meeting using GoToMeeting on my computer.  This is a very exciting new feature and I think RVillagers and RV-related businesses are really going to like it once they know about it and see how it works.

 

Linda made mock (vegan) stroganoff for dinner.  She normally uses Basmati but the only rice she had enough of was Texmati so she used that.  Although I did not care for the texture of the Texmati in this dish (a bit crunchy), the taste was still very good.  This dish requires real cooking, which means it makes a real mess.  By the time everything was cleaned up and put away it was 8 PM and we were both tired.  I continued to research engine and transmission gauges while Linda read and played word games.  I also revisited the SonyAlphaRumors website but there was absolutely NO new information on the a99-II.  I went to bed wondering if this camera will ever actually exist.  Based on the comments I see online I am not the only one wondering if this camera will ever be a reality.

One of the hundreds of vendors at the Tyson Wells market area in Q.

One of the hundreds of vendors at the Tyson Wells market area in Q.

 

2015/01/05 (M) VSWR 1.0

Yesterday we finished up the coffees we have been using since we left Michigan at the end of November so this morning I had to open new bags and transfer the contents from their vacuum sealed bags to our metal storage canisters.  I had Teeko’s roast Ethiopian Yirgacheffe regular and decaffeinated separately, so I opened 1/2 pound bags of each.  I also opened a 1/2 pound bag of our special Sweet Seattle Dreams, which is 1/2 Sweet Dreams (decaf) and 1/2 Seattle Blend (regular).  I then made a pot of Ethiopian Yirgacheffe 1/2-n-1/2 while Linda prepared our granola with fresh bananas and fresh blueberries.

 

Linda went for her morning walk while I continued to do online research regarding the enigma known as the Sony a99-II DSLT camera and the supposedly discontinued, but apparently still very much available, Sony alpha a99.  If I did not already have a nice assortment of compatible Minolta A-mount lenses and flash equipment I think I would stop wasting my time with Sony cameras.  But I do, and so I continue to wait and be frustrated along with thousands of other “enthusiast” (sub-professional) photographers.  Because Sony builds the image stabilization (anti-shake) feature into the alpha bodies instead of the A-mount lenses the feature is available even with older Minolta lenses and the new lenses are slightly less complicated and less expensive than the Nikon and Canon lenses, which have the image stabilization built into each lens.  I think this was one of Sony’s best innovations.

 

I also continued to look at automotive gauges and sending units and decided to call Bill Gerrie (in Ontario, Canada) to follow up on his reply to an e-mail I sent a few days ago.  We had a great chat and he was able to clarify some things and add quite a bit of specificity to his written reply.  As a result I have a pretty good idea of what I am looking for; now it’s just a matter of finding it and deciding to place the order.

 

I was starting to work at my computer when Linda returned from her walk.  She eventually fixed a couple of vegan hot dogs wrapped up in tortillas with mustard, onions, and relish.   As I was finishing my meal I got a call from Gary Hatt at BCM.  He recently acquired an Eagle bus conversion and had some questions about the air-conditioners and the Aqua-Hot.  He plans to be in Quartzsite next to week and we are looking forward to finally meeting in person since I have been writing articles for the magazine for almost two years.

 

Linda has been having a problem with the brightness (or lack thereof) of the touch screen on her 19 month old Windows 8.1 Samsung laptop.  It will go very dim for no apparent reason and cannot be adjusted.  There was a driver update available for the Intel HD Graphics processor so we downloaded it, installed it, and re-started her computer.  The screen was now bright, which was more useful than dim, but still not adjustable.  That could be a coincidence or a fix, we will have to wait and see.  Even though it was working (for now) I drove to the local Family Dollar and bought an HDMI cable and some lightly carbonated water.  (The water had nothing to do with Linda’s laptop computer display, we were just low on sparkling water.)  The cable will allow us to connect her computer to one of our two flat panel LCD (LED) TV/monitors if needed.  (We did that after dinner and it worked, mirroring the built-in display to the monitor and setting the resolution to match the monitor’s 1900x1080p native mode.  But it also caused the built-in monitor to dim, although not as much as before.  When we turned off the monitor and unplugged it the built-in display did not return to full brightness.)

 

Mid-afternoon I saw Butch working on his Tarheel screwdriver antenna so I inquired as to what he was doing.  He had connected his MFJ VSWR meter to it through a six foot length of coax.  He had also unplugged the control harness for the tuning motor and rigged up a temporary switch to extend and retract the antenna.  He had done this because he was getting meter readings when connected through the installed coax that indicated the antenna was not resonant at any frequency or that the meter was not working correctly.  I climbed up on his ladder to have a look and saw VSWRs that were often greater than 31:1, and never fell below 10:1, with complex impedances that were rarely 50 ohms and with both resistance and reactance values that were all over the place.  Clearly something was not right.  It was not his installed coax and I was fairly certain I was not his meter, which I had used back at their house to check the VSWR on his CB and 2m ham antennas.

 

I climbed onto the roof of their bus so it would be easier to reach things and I could work sitting down.  We tried adding a ground strap as a counterpoise but it didn’t help.  Butch then grounded the strap to the chassis at the motor but that did not help either.  Our concern was that the antenna was not sufficiently bonded (grounded) to the roof but nothing we tried made any difference.  I decided to set the antenna to its shortest length (highest operating frequency), set the meter to a lower frequency, and then slowly lengthen the antenna, thereby lowering the operating frequency, while looking for some sort of response on the meter.

 

I got no change on the meter and finally realized that the antenna (via the meter) was behaving as though it was not grounded.  I noticed what looked like a thick washer between the SO-239 antenna connector and the base mounting plate of the antenna.  The mounting plate is the ground reference for the antenna and is connected to the base of the antenna through a coil of insulated wire (an inductor) known as a base loading coil.  The spacer was a plastic insulator that was, indeed, preventing the case of the SO-239 antenna socket from making contact with the mounting plate.  As a result the antenna was not grounded through the coax cable shield, preventing the meter from obtaining meaningful readings.

 

We removed the antenna connector, removed the insulated spacer, reassembled the connector to the antenna, reattached the coax and meter, and took additional measurements.  This time we got excellent readings that made very good sense.  We checked the upper bound, lower bound, and the midpoint of most of the high frequency (HF) ham bands and were always able to obtain VSWRs of 1.3:1 or less, which was excellent.  Butch had been considering redoing the mounting of the large motorized fold-over base so it was a good thing we figured this out as it saved him a lot of unnecessary work.  If I can solve one problem without creating others I figure it’s a good day.  BTW:  VSWR stands for Voltage Standing Wave Ratio and 1.0 is not a beta version, it is shorthand for a ratio of one-to-one (1:1), which is the best SWR you can have.  Anything below 1.5:1 is considered excellent, below 2.0:1 good, and below 3.0:1 usable if that’s the best you can do.

 

Chayote is a fruit that is a member of the squash family and is related to other gourds such as melons and cucumbers.  Linda bought one last week when we went to Albertson’s grocery store in Blythe, California and decided to prepare it for dinner tonight.  She sliced it into long thin broad strips and sautéed them with onions, oregano, salt, and pepper.  She served it alongside the leftover mock (vegan) stroganoff with a glass of sangria.  Our wine friends can cringe all they want; we find the Vella and Franzia boxed wines generally agreeable and the sangrias go surprisingly well with a variety of dishes.  And it has me drinking red wine, so it’s healthy too!

 

We lost our WiFi connection this evening.  Not sure why.  The wireless gateway still shows up in the WFR list but won’t associate with the WFR.  Butch had the same problem at the same time so something obviously changed.  We will ask Barb to open the trailer tomorrow, or get Jim to do it if she is not comfortable, so we can reset the gateway.  Hopefully that will do the trick.

The sunsets in Quartzsite are amazing almost every night.  This shot was taken from our campsite in Q.

The sunsets in Quartzsite are amazing almost every night. This shot was taken from our campsite in Q.

 

2015/01/06 (T) You’ve Got Mail (Maybe)

 

Our mail situation here is interesting.  Remember that, per our Jamaican tour guide, we do not have problems, only situations, and situations are easier to deal with if I regard them as interesting rather than annoying.  With regards to receiving mail, the “situation” is as follows.  Although every structure in town has a street address—necessary for police, fire, EMS, trash collection, and other municipal services—the Quartzsite post office does not deliver mail to said locations.  They have an annex building on the northeast side of town that is nothing but P. O. boxes and all of the locals, and a lot of seasonal residents (including Joe and Connie, who own the property where we are staying) have a P. O. Box.

 

Where things get interesting is that the main post office and the street addresses are associated with one ZIP code but the P. O. boxes have a different ZIP code.  If something is coming to us via UPS or FEDEX we have to use the street address and associated ZIP code, but if it is being mailed to us USPS we have to use the P. O. Box number and associated ZIP code, or have it sent c/o General Delivery using the main ZIP code.  To confuse matters further, Joe and Connie had to return to Nevada because of Joe’s health and are having their Quartzsite mail forwarded back to their home, so we cannot have mail sent to us “care of” them as we originally planned as it just gets forwarded to Nevada.  Outbound mail does not appear to be a problem, but then why would it be?

 

The other situation that developed yesterday was that our WiFiRanger Mobile Ti disconnected from Joe and Connie’s WiFi (DSL) gateway and would not reconnect.  The WFR is telling us that the WPA password may be incorrect, but that is unlikely as we have been using it since we arrived last month, as have Butch and Fonda who also lost their connection yesterday and could not reestablish it.  The evidence suggests that the gateway needs to be reset.  Why?  Who knows?  DSL gremlins perhaps.  Or mischievous Internet fairies.  Or a problem with the local DSL service?  Or perhaps Butch keyed up his 600 Watt linear HF ham radio amplifier and blew out every wireless DSL router within a quarter mile?  Whatever the cause, once we can get Barb or (brother) Jim to open the trailer we will power cycle the gateway and see if that restores our ability to connect to it.

 

In the meantime, in order to get online last night and again this morning, we turned on our Verizon MiFi.  The Verizon signal here is strong and steady, and the data rate is much faster than the DSL/WiFi connection, but we only have a 4 GB data plan so we tend to use WiFi when available.  It is not always available, of course, especially while traveling (and especially if we are boondocking at Wally World or other such locations) and when it is available it is not always reliable or is so slow as to be useless.  This can be the situation, for instance, at larger RV rallies and even some RV parks.

 

So we logged into our Verizon Wireless account, looked at our current plan, and saw that for a mere $10 more per month we could increase our data plan from 4 GB to 10 GB.  The cost for exceeding your monthly data plan limit is $15/GB, so the extra $10/month was a no-brainer.  And VZW made it soooo easy to change our plan (once we were logged in); just click the data plan we want, review changes to our account, and click “Apply Changes.”  Done; they have our money and we have more data allocation.  Interestingly, they upped our data allocation immediately for the current billing cycle, which is Dec 20 – Jan 19, and added the $10 to the bill we will receive for that cycle.  No pro-rating going on here, but then we can use the whole 10 GB if we want/need to.

 

Interestingly the cost to go from 10 GB to 15 GB was an additional $20/month, so the 10 GB plan seems to be a sweet spot after which you pay a premium for additional access.  On the one hand Verizon wants to sell you data bandwidth but on the other hand there is a finite amount of data they can move through their network, so if you want to use a larger chunk of their capacity it figures that it would come with premium pricing.

 

Until a few months ago Millenicom was reselling 20 GB MiFi plans (on Verizon’s network) for $70.  It was the best deal around; a sufficient amount of data for the same price we were paying Verizon for only 4 GB.  Kind of unfair, when I think about it.  Well, Verizon decided to stop selling bulk capacity to Millenicom (and other MVNAs?), took all of the accounts in-house, and Millenicom went out of business.  Not really a big surprise when you think about it.  Verizon also notified those customers (as I understand the situation) of their “options” which were not, apparently, as attractive as the deal they had with Millenicom.  Not really a big surprise when you think about it.

 

Anyway, we will see how we do with 10 GB/month while we are on the road.  We can change back to our 4GB plan when we get home, but I doubt that we will, and we can increase it to 15, 20, or even more GB per billing cycle if we need to, but that is unlikely.  We have an AT&T landline at home with DSL service that provides an “always on” Internet connection (when it works).  It has a 150 GB/month data allowance and allows us to monitor and control our whole house generator and WiFi thermostat.  We have discussed adding a security system and a personal weather station linked in to Weather Underground’s Wundermap when we get home.  I don’t think our DSL connection is fast enough, however, that we could use 150 GB in a month if we tried.

 

Linda went for her morning walk and I made a quick run to Barry’s Breads.  Barry is a really nice older gentleman who has a small bakery stand on the north side of Kuehn Street east of Central Avenue.  Just behind the stand, however, is a larger trailer in which he bakes all of his products.  Those products include breads, rolls, savory items, and sweet goods.  Most of his products use butter, cream cheese, cheddar cheese, or ranch dressing, but his Basic Bread is just that, flour, water, sugar, salt, and yeast.  I have had some difficulty figuring out what time of day to stop by but this morning he finally had loaves of bread, and some hamburger buns made from the same recipe, so I bought a loaf and a pack of four buns.

 

When I got back I started working on another article for Bus Conversion Magazine.  A little over a year ago I installed an RV-Critter Guard to seal around the shorepower cord and water hose where they enter the utility bay through the floor.  I took a few pictures during the installation and have had the article on my “future” list ever since.  By the time Linda got back from her walk I had the article mostly finished and was starting to look at the photographs.

 

She had stopped at the Salvation Army store, which was open, to use their facilities and ended up buying a grocery bag full of clothes for $1.  Not $1/item, $1 for the entire bag.  Most of the items were tagged with color codes indicating prices of one or more dollars each but they had too much inventory and needed to move some product.  They told Linda that when that happens they have their $1 bag sale.  Deal.  She called Butch and Fonda to let them know and I think they headed there before going to check the post office box and then stop at the post office if needed.

 

Linda cooked a couple of our Boca vegan mock hamburger patties and served them with fresh sliced onion, lettuce, and pickles on two of the buns I had just purchased.  Not an entirely WFPB meal, but very few of our meals are.  Still, we try to get as much plant-based whole foods as we can every day.

 

Linda went for a second walk after lunch and headed down Central Avenue towards the Kuehn Street markets.  She is so fond of her 5.5″ Hammer Stahl Santoku knife that she wanted to buy the 3.5″ paring knife if Cutlery by LeClaire had it for sale as an individual item.

 

While Linda was gone I finished working on the photos for my RV-Critter Guard article.  When she returned from her walk she had both the Hammer Stahl 3.5″ Paring Knife AND the 3.0″ Birdsbeak Paring Knife.  As we learned the other day from an Alton Brown video paring is actually a technique in which food is held in one hand and a knife in the other; no cutting board is involved.  Paring knives are generally smaller with a shorter blade and most of the weight is in the handle, allowing very fine control of the cutting edge and tip.

 

The Birdsbeak is a particularly interesting and unusual knife.  The bottom/cutting edge is slightly concave rather than convex like the classic chef knife.  The bottom edge joins the top edge in a point with a shape that resembles certain types of curved bird beaks.  In use, the knife is often held stationary and the food is pressed or turned into it, such as decorative peeling, pitting of fruit, or slicing strawberries.  Linda is often reluctant to spend money on herself so I think it’s nice that she found something she wanted and made the decision to buy it.  Like any high quality tool it will make the work it is designed to do easier and more enjoyable.

 

While I was uploading my article to our Dropbox Linda went outside to sit.  Barb wandered over and I mentioned that the DSL wireless Internet gateway had quit working.  She let me in the trailer where I found it sitting on the dining room table.  I powered it off, waited 60 seconds, and powered it back on.  All of the status lights came back on in the expected sequence and I was once again able to connect our WiFiRanger Mobile Ti to it.  We ended up standing by their Country Coach Intrigue motorhome and having a long chat.

 

Butch and Fonda were gone for most of the afternoon so we only got to chat for a little while when they returned before the sun dropped behind the southwestern mountains and the temperature dropped along with it.  Linda and I talked about going out to dinner, which we have only done once since we got here, but she remembered that we had a FedEx package scheduled for delivery today and that it might arrive as late as 8 PM.  So we had leftover soup with crackers and sangria.  This was the third and final meal we got out of this pot of soup and it was good to the last drop.  It was a packaged mix but Linda thinks she can recreate it; getting the spices right will be the tricky part.

 

After dinner I read DSLR reviews on the Digital Photography Reviews website and continued to look at gauges and sending units for the bus.  Around 8:30 PM I was having trouble staying awake but by 9 PM I had gotten my second wind and decided to write another short article for BCM.  This one was on the failure of Butch and Fonda’s main engine air-compressor on the drive down, how he dealt with it on the road, and eventually ended up installing a rebuilt one here at our campsite in Quartzsite.  I had the article written by 11 PM and decided to work on the photos tomorrow.

Sunset envelopes our coach as Linda prepares dinner.

Sunset envelopes our coach as Linda prepares dinner.

 

2015/01/07 (W) Catch 22

 

My main pair of reading glasses broke yesterday; not the lenses or the frame, but one of the nose pads.  Well, not the actual pad, but the small plate and mounting loop, specifically the mounting loop.  I was cleaning them and the whole assembly fell out.  The loop was split and had opened up.  The loop was a very small and delicate piece of ductile metal so I squeezed it back into a circle.  I removed the very tiny retaining screw, reinserted the mounting loop, and put the screw back in.  I was able to do this using only the tools available on my Leatherman.  The repair did not hold and it fell out again last night.  This time a piece of the loop broke off so the only repair will be a new mounting pad if I can find one.  There is a Wal-Mart in Parker that probably has an optical shop but I don’t know how universal this mounting system is.

 

I checked the level of the floor and counter in the kitchen last night and the coach appears to have settled slightly on the driver side.  Not a lot, but enough that I can feel it and it registers on the level.  I generally have to start the main engine and build up full air pressure in order to level the coach but I thought today would be a good day to finally pull the portable air compressor out of the car and see if the leveling system will work without the main engine running.  As it turned out that did not happen today because we ended up driving to Parker, Arizona.

 

Our destination in Parker was the Wal-Mart.  The store did not have an optical department but we found an eyeglass repair kit in the pharmacy area with a pair of screw-in pads and a pair of snap-in pads.  They also had a repair kit with a tiny screwdriver, spare screws, and other parts.  Between the two kits I was able to install a new pad in the car to replace the broken one.  That saved us a trip the optical shop in town.

 

Parker sits on the Arizona side of the Colorado River which is the boundary with California.  We decided to drive across and then take CA-62 over to US-95, follow it south along the River back down to Blythe, and then take I-10 back to Quartzsite.  Butch called while we were in Parker to let us know that there was a Farmer’s market at Desert Gardens.  It operates on Wednesdays from 8 AM to noon so we did not make it back in time but resolved to go in future weeks.

 

I worked on my “roadside repair” article for BCM while Linda went for a walk.  Jim and Barb had gone to Blythe to buy a new faucet and Jim L. stopped by and helped Jim B. install it.  They borrowed a caulk gun from us (we carry two in the bay) but had to go buy caulk.  UPS showed up with yet another package for us, after which we had a long conversation about the inadequacies (incompetence) of the U. S. Post Office in Quartzsite.  (The UPS driver told me that both UPS and FedEx have extra drivers and trucks delivering into Quartzsite during the peak season.  What a novel idea.)

 

Back to the post office.  We are waiting for a shipment of two bottles of water hardness test strips that we ordered through Amazon but were shipped via USPS by a swimming pool supply company in Elkhart, Indiana.  I gave them the P. O. Box here in Q since the post office does not deliver mail to street addresses and it appears that they will likely get returned to the sender rather than delivered to us.  The root cause of the problem (and it is a problem) is that Joe and Connie are having their mail forwarded to their home in Nevada.  If their names are not on the mail the post office won’t put it in the box, but if their names are on the mail it still does not get put in the box, it gets sent to Nevada.  So as of now the box is sitting there but cannot be used; a genuine “catch 22.”

 

Fine, we will just use General Delivery.  The problem with that (and it is a problem) is that you can only pick up the GD Mail at the Quartzsite post office between 11AM and 1 PM, and there are untold numbers of people trying to do the same thing.  That means ridiculously long lines and ridiculously long waits.  Considering that the influx of seasonal “residents” to Quartzsite has been going on for over 30 years the postal “service” has had ample time to figure out how to handle the situation.  I mean, Amazon practically runs its holiday operations with seasonal employees, many of whom are RVers.  Gee, I wonder if there are any RVers around Quartzsite this time of year.  While the post office is trying to figure out how to not deliver our mail we have two more UPS shipments scheduled to arrive on Friday.

 

Linda made a zoodle dish for dinner.  She used her SpiraLife to turn a zucchini into long thin strips which she cut into 6″ lengths and then used like spaghetti in the dish.  The other ingredients were onions, garlic, mushrooms, asparagus, and green beans.  Everything got sautéed in a pan with a little olive oil, salt, and pepper.  We had a glass of Lamb’s Valley Organic Sweet White wine and it was a lovely meal.

 

After dinner I put the finishing touches on my BCM air-compressor repair article and e-mailed it to Butch to proof-read.  The only thing worse than writing an article that makes me look stupid is writing one that makes someone else look stupid, especially a friend.

 

I had an e-mail from Gary, the publisher of BCM, letting me know that the December 2014 issue was finally available online.  I downloaded both the SD and the HD versions.  I then clipped the cover from the SD version, pasted it into MS Paint, and saved it as a JPEG file.  I opened it in Faststone Image Viewer, resized it to a thumbnail, and sharpened it.  I then edited the BCM page on our website, adding the thumbnail image, the title of my article, and a brief description.  I have a similar entry on that page for every issue in which I gave had an article, starting with the February 2013 issue. The December 2014 article was my 14th in 23 months.

The last glow of this sunset reflects off the passenger side of our motorcoach in Quartzsite, AZ.

The last glow of this sunset reflects off the passenger side of our motorcoach in Quartzsite, AZ.

 

2014/12/21-25 (N-R) The Holidays Arrive

2014/12/21 (N) Winter Solstice

Linda was reading an interesting tidbit online this morning about the winter solstice, which occurs today in the northern hemisphere.  It usually occurs on the 21st, like today, but occasionally slips into the 22nd.  While it is the day of the year with the least hours of sunlight (between sun up to sun down) it is not the day with the latest sunrise (which occurred a couple of weeks ago) or the earliest sunset (which does not occur for a couple of more weeks).  Why is that?  Axial tilt, elliptical orbits, and a “day” that is not exactly 24 hours.  Science is fun.

Today was a stay-at-home / stay-in-town day for us.  Linda vacuumed the coach and mopped the floor tiles.  She says she likes to do this once a week to keep the cat hair under control.  By “likes” I think she means “needs.”  She also decided to do the laundry.  When we are at our house the laundry is usually my chore but for some reason, to which I am not privy, she takes over this chore when we are living in the RV, at least initially.  The same thing happened last year at Williston Crossings RV Resort, although we eventually both did laundry until I was able to win back my rightful chore.  So far again this year it has been her self-selected task here at Quartzsite and I have not gone out of my way to reclaim my rightful place as master of the laundry.

What I did instead of laundry was spend the morning finishing our 2014 Year-in-Review holiday letter.  Linda proof read it and then I converted it to PDF and did a final check of the layout to make sure the text and photos had not shifted or been clipped.  I copied it to a flash drive so we can take it someplace in Blythe tomorrow and have it printed.

The other day I noticed that the manifold pressure sensor (turbo boost) on Butch and Fonda’s 6v92 was mounted vertically on the front passenger side of the ECM.  I could not see exactly how it was mounted, however, so today I finally looked it up in the DD 92 Series manual.  I did not attempt to reattach our sensor module today but I was curious to see what would be involved.  I also continued to interact with other Prevost owners on the Prevost Community forum regarding the turbo boost issues and the dashboard gauge, which does not have the correct scale for our engine.  That thread has led to a dialogue about the SilverLeaf systems, including the VMSpc that we have, and an alternative system from RV Tech Tools that uses an iPad app named “RV Dash” and a wireless (WiFi) interface named “CANpod” from Cubix Labs.

With our various chores done we had a light lunch of chickpea salad on a bed of mixed greens and then went for a long walk.  The walk took us down Washington Ave. and then over to Kitsap Ave. to see a gorgeous Adobe house that Linda had discovered on a previous walk.  That led us to the backside of the west-central “vendor” (flea market) area on the north side of Main St.  We are not collectors, and we are not into antiques, guns, rocks, jewelry, or junk, so we saw very little that interested us.  We did see a few pieces of Pyrex, which our daughter and son-in-law were collecting at one time, and I am always on the lookout for a good deal on a tool I can’t live without, but mostly we saw endless quantities of stuff that we could not fathom anyone buying.

We crossed Main Street and visited the Tyson’s Well Stagecoach Stop Museum.  The grounds and building were open, admission was free, and it was unattended.  There were items for sale and if we had wanted something we would have put the money in the collection box.  That’s small town.

We headed east on Main Street and crossed back to the north side using the crosswalk at AZ-95 (Central Ave.).  We then continued east and stopped at the Road Runner Market.  We were pleased to find that they had a small but good selection of fresh produce.  On our way out the door the florist gave Linda a red and white carnation.  We will definitely be doing some of our local grocery shopping there.  We knew there was a restaurant/bakery on the far east end of Main Street so we kept on walking.  Sweet Darlene’s looked like a nice local place for a home-cooked style meal, but did not have anything on the menu we could eat.  The bakery turned out to be a small display case with pies and sweet rolls, but they did not make their own bread, so we won’t have any reason to come back.

By this time it was getting to be late afternoon, the cloud layer had thickened, and it was getting a bit chilly so we headed back towards Central Avenue.  We counted laundromats along the way, and passed at least four before getting back to our coach.  Not that we need a laundromat—we have a laundry where we are staying—but with all of the boondockers in and around Q it is a matter of some curiosity to us how/where they take care of things like this.  By the time we got back to our coach we had walked just over five miles.

Sunset over the Dome Rock Mountains due west of our encampment.

Sunset over the Dome Rock Mountains due west of our encampment.

By 5:15 PM the sun had slipped just below the mountains to our southwest and the sky started to glow pink for 360 degrees around us.  The sunset went on for over 30 minutes, the pinks deepening to reds.  And then, just like that, the color was gone and darkness enveloped the valley.

For dinner Linda made a simple green salad with raisins and peanuts.  She then heated up some vegan re-fried beans, pan-grilled a package of fajita vegetables she got from Connie before they left, and then heated two tortillas.  We each made a tasty roll up, adding some salsa and vegan sour cream.  She washed some black seedless grapes and set them out for desert.  They were very refreshing after the somewhat heavier and spicy main course.

2024/12/22 (M) Compressed

We had planned on driving to Blythe, California today but those plans changed fairly early in the morning.  Butch got an update that his air-compressor was on a UPS truck in Blythe and scheduled for delivery today.  I had promised to help him with the installation and provide a few tools he did not have with him so we decided to stick around camp.  We were also waiting for Connie’s realtor, Carolyn, to come by and pick up two yellow Post Office slips.

Linda took her morning walk after breakfast while I downloaded the October and November issues of Bus Conversion Magazine in both standard- and high-definition.  I was really glad to finally see these issues.  The October issue included my article on our T. F. Hudgins Spinner II Centrifugal By-pass Oil Cleaner project.  That was my one remaining article waiting to be published.  I have at least a half dozen in process, at least that many more for which I have taken photos (and written blog posts), and a very long list of future projects, so it’s time to get the next batch of articles ready to submit.

When Linda got back I drove to the print/copy/fax/pack/ship/etc. store on east Main Street to see if they could print our holiday letter.  They had plain 8.5×14 white paper, and the photos looked OK, but it was going to cost $4 per letter ($2/side) so I paid for the one copy and left.  They suggested that I try Weeks Printing in Blythe (20 miles west) or Staples in Lake Havasu City (70+ miles north).  Since we will likely head to Blythe tomorrow we will check out Weeks first.

As long as I was out I stopped at Barry’s Breads and bought a couple of fresh “rolls” which were really small loaves of bread.  Barry runs a little seasonal bakery out of a temporary vendor stand on the northeast corner of Central Avenue (US-95) and Kuehn Street.  Most of his products have butter or cream cheese as ingredients—his Danish pastries are as big around as a dinner plate—but he does make just plain bread and everything is made fresh daily.  Back in camp Linda called Weeks Printing and they quoted $1.25 for each 2-sided letter.  Much better.  We will check them out when we make it to Blythe; probably tomorrow.

For lunch Linda made a batch of her scrumptious chickpea salad/spread and served it on one of the rolls I bought at Barry’s.  After a week of cloudy skies, cool temperatures, and a little rain we finally had a day with clear, sunny skies and the high temperature up into the 70s.  Butch decided to remove his defective air-compressor and there wasn’t anything we could do to help (or stop him) so we decided to clean some more of our coach exterior.  I wanted to work from the top down, which meant starting with the roof.  That, in turn, meant getting out the Little Giant convertible extension/step ladder and setting it up as a 14 foot extension ladder.  In this configuration it extends beyond the top edge of the roof at the front, making it safer for me to get up on the lower roof area from the driver’s side.

Rinsing down the roof of the coach (photo by Linda).

Rinsing down the roof of the coach (photo by Linda).

The roof was very dirty and it appeared that we might have more than just embedded dirt to deal with.  The roof has a sprayed-on ceramic-infused white coating with a surface akin to medium grit sandpaper.  It reflects sunlight and provides a nice nap for walking on, but also traps dirt.  The last time the roof was cleaned was in early April, just before we left Williston Crossings RV Resort.  I had been on the roof subsequent to that, in our pull-through driveway at home, using it as a platform for trimming tree limbs.  I do not recall it being unusually dirty at that time, but I was focused on other things.  If it had been, I probably would have washed it, but maybe not; I was focused on other things.

I used a little bit of Dawn dish soap in several gallons of water and our soft, long handle, brush to try and scrub it clean and then rinsed it with softened water.  It was better by the time I was done but far from 100% clean.  I also scrubbed all of the metal awning covers and then hosed them off and rinsed the awning fabric.  When I was done on the roof I sprayed off all four sides of the bus, but even with the softened water it left spots and streaks.  Another unfortunate side effect of this work is that it frightened our male cat, Jasper, who ended up hiding behind the steering column in an attempt to escape the sights and sounds of a ‘monster’ on the roof.

We would like to get the body clean but there’s no point doing anything until I get the roof finished (Linda does not climb ladders and she does not get on the roof of the bus.)  At a minimum I am going to have to use a stiff scrub brush and a stronger solution of Dawn dish soap, or perhaps a commercial cleaner that can treat mold/mildew along with just plain dirt.  We will then have to do the vertical surfaces in small sections, scrubbing, rinsing, and drying as we go.  We have a sprayer for our hose that has a small bottle for additives and one of the reasons I bought it was to try using a dishwasher rinse aid, like Jet Dry, to see if it would eliminate spotting.  To-date, however, I have not tried that.

The old Bendix Tu-Flo 700 air-compressor out of Butch & Fonda's MC-9.

The old Bendix Tu-Flo 700 air-compressor out of Butch & Fonda’s MC-9.  The governor is the silver thing on the left.  The open port on top is the air discharge where the unloader valves are located.

Once Butch had the old air-compressor out of their bus he turned the input shaft and noted that the pistons were not pumping air.  This confirmed that something had failed internally and ordering a replacement was the right thing to do.  There wasn’t much else to do so we all sat around in the warm sun and waited for the UPS truck to show up, which it finally did around 3:45 PM.  We (me, Linda, and Fonda) suggested that Butch wait until tomorrow to start installing it, but we knew that was not going to happen.  The compressor was a significant road failure that had bugged him since it happened and he was anxious to get it fixed.

 

The new (re-built) Bendix Tu-Flo 700 air-compressor with the old spline and new port plugs.

The new (re-built) Bendix Tu-Flo 700 air-compressor with the old spline and new port plugs.

The Bendix Tu-Flo 700 he received is designed specifically for mounting on Detroit Diesel 92 series 2-stroke engines but has more ports on it than are typically used in this application.  Making sure to match the configuration of the old compressor, Butch installed new plugs in the unneeded ports.  He then removed the fittings from the old unit one at a time and installed them in the new one, being careful to line them up exactly the same way.  I helped by holding the compressor on a work table while Butch tightened the pipe threads.  This was the easy part of the project as we were standing at a tall bench with plenty of room to work and good light.

 

The new air-compressor with fittings.  Note the alignment marks for orienting the fittings correctly.

The new air-compressor with fittings. Note the alignment marks for orienting the fittings correctly.  The spline is in the upper left of the photo.

The hard part was getting the air-compressor re-installed.  Butch eventually got it onto two of the four mounting studs, which then took the weight.  We discovered a clearance issue with one of the port plugs and he had to pull the compressor back out.  He removed a plug from the old compressor, which did not stick out as far, and reused it in the new compressor.  With the compressor back on the studs it now lined up better but the spline would not engage the drive gear on the end of the engine camshaft.  He put a wrench on the crankshaft pulley nut and turned the engine slightly by standing on the end of it while I jiggled the air-compressor.

The "governor" mounted on the new compressor.

The “governor” mounted on the new compressor.

The spline eventually engaged the engine gear and the air-compressor gear enough that Butch was able to fully seat the flange and insert/tighten the four mounting studs, lock washers, and nuts.  Per the instructions, he reconnected all of the lines except for the air discharge and called it a night.  The coolant goes back in tomorrow and Butch will then start the main engine to make sure the compressor works, check for leaks, and let any contaminants get blown out the discharge fitting.  If everything looks good he will attach the discharge line, which connects the outlet port of the air-compressor to the coach air system, and air up the bus.

The new air-compressor (blue) mounted on the rear of the engine block (towards the front of the bus).

The new air-compressor (blue) mounted on the rear of the DD6V92TA engine block (towards the front of the bus) in Butch and Fonda’s MCI MC-9B NJT.

At least we were successful in convincing Butch to wait until tomorrow to put the coolant back in the engine.  By the time we finished working, put our tools away, and got cleaned up it was 7:30 PM and had been dark for two hours.  Linda reheated the leftover fajita fixings and we had open-faced tortillas with Fritos corn chips, salsa, black grapes, and Sangria.  We were both tired so we relaxed for a while after dinner and then went to bed.

2024/12/23 (T) Blythe, CA

We got a call from Connie right after breakfast letting us know that the two packages Carolyn picked up yesterday were for us and Butch.  We needed to pick them up before 11AM as Carolyn had an appointment at that time.  Linda was headed out for her morning walk anyway so she walked to Rock Reality, near the post office and uptown drugs, to get the packages from Carolyn.  (Carolyn is Joe and Connie’s realtor.)  She dropped off the two P. O. Box – Mail Pickup Notice cards at the post office while she was there.

Our package was from Madeline (Brendan and Shawna), to be opened on Christmas Day.  Butch’s package was the unloader valve kits for our Bendix Tu-Flo 700 air-compressors.  He ordered them while we were in Forest City, Arkansas for delivery to Amarillo, Texas but they did not arrive in time so his friend forwarded them to our Quartzsite location.

Butch and Fonda used most of the morning to put the coolant back into the engine.  Our buses, which still have their over-the-road heating systems, hold a lot of coolant.  Ours requires 34 gallons.  The buses are not identical, but I suspect theirs requires at least 30 gallons.  And it is very important that the cooling system is filled to capacity and has had all of the air purged out of it.  It’s a big, messy job.

They got as much in as they could by standing on a ladder and pouring it through a funnel into the filler tube for the surge tank.  The radiators on the MCI MC-9 are located above the engine, one on each side wall at the rear of the bus, and the surge tank is located above them, so the filler tube is approximately 9 feet from the ground.  Butch started the engine to warm it up enough for the thermostat to open and to circulate the coolant and opened a couple of bleeder valves to let air out.  He also checked the outlet fitting on the new air-compressor to verify that it was pumping air.  It was (hurray!), so he shut the engine off, attached the air line to the outlet fitting, and started it back up.  The chassis air system (suspension and brakes) came up to pressure and the air-dryer “sneezed” (momentarily opened its purge valve) so the system was fully operational.

We planned to go to Blythe, California today and Butch and Fonda wanted to go too, so he shut off the engine and they cleaned up their campsite.  We were sitting in our coach when the winds came up rather strong.  Linda checked the weather and the winds were out of the north at 20 MPH and forecast at 22-25 MPH until 6 PM.  That was strong enough for us to retract our awnings, close our roof vents, collapse our folding chairs, and stow our patio mat.  Butch and Fonda also retracted their patio awning and stored all of their outdoor equipment and furniture.  We had the old patio awning on our Itasca Sunrise torn off by strong (thunderstorm) winds while we were away from the motorhome and have been extra careful about awnings and wind ever since.

With all of that done we headed to Blythe in their Chevy Suburban.  From 879 feet ASL in Q we climbed to about 1200 feet ASL over the low mountain range that separates the two valleys, and then descended to 240 feet ASL as we crossed the Colorado River and entered California.  A few miles later we took the 7th Street exit and we were there.  The 20 mile drive was only five more miles than the trip we made from Williston Crossings RV Resort to the Publix grocery store (at the southwest corner of Gainesville, Florida) last winter, so it did not feel like a long way to go for groceries.  At home we have supermarkets about five miles away in three different directions.  Butch and Fonda typically drive into Logansport for their groceries, a distance of 12 miles, so we are all used to traveling some distance to purchase our food.

The Smart & Final Extra and the Albertson’s were on the NW and SE corners of 7th and Hobsonway, just north of I-10, making them especially convenient for us, so this is where we will likely shop every other week or so.  But our first destination was a few blocks farther west on S. Main St. where we found Weeks Printing.  They were eventually able to access our flash drive and open the PDF of our holiday letter.  They had a high quality paper in 8.5”x14” size, and were able to print our letter 2-sided on a good quality color laser printer for a very reasonable price of $1.25 per letter ($0.625 per side).  They did not take credit cards so we paid cash, but it saved us a 73 mile trip (one way) to Staples in Lake Havasu City.

Self-portrait of the blogger.  I am merely a reflection of my former self.

Self-portrait of the blogger. I am merely a reflection of my former self.

At the Smart & Final Extra we bought fresh produce, soy milk, and some bulk, canned, and packaged items.  They did not carry the Silk brand soy coffee creamer that I like, and there were a few items Butch and Fonda needed that the store did not have, so we drove across the street to Albertson’s and got those items.  I stayed in the car with the groceries, but I already knew that the Albertson’s would be a nice store based on our experience with the chain in Sheridan, Wyoming during summer 2013.  With our shopping done we returned to Quartzsite.

I carried the groceries from the car to the bus and Linda stored them, discovering that she had an empty tub available in the cabinet above the refrigerator.  By the time she was done it was approaching 4 PM so she prepared chickpea salad sandwiches as a quick, light lunch and then announced that we should go for a walk before it got dark.  She let me chose the route so we crossed Central Avenue (AZ-95) and walked to the city park, which has a very nice baseball field with lights and the only grass we have seen in Quartzsite.  There was also a skateboard facility, a football field, and two F4 Phantom jets (minus the engines and other equipment).  The Quartzsite Metal Detecting Club (QMDC) has a practice field adjacent to the park.  The park is located near the following municipal facilities:  Community Center and Library, County Court, Police Station, and Post Office Annex (where most of the P. O. Boxes are located).  The Fire Department is a little farther north on Tyson Wells Street just east of Central Avenue.

The sun was getting near the tops of the mountains to our southwest so we headed pack to our coach and settled in for the evening.  For dinner Linda made a barley risotto with garlic, shallots, mushrooms, sun-dried tomatoes, vegetable both, and seasonings.  While she was cooking I got a call from my dad and got him caught up on our whereabouts and activities.  The risotto was excellent and we each enjoyed a glass of sangria with our meal.

I don’t know if we are just relaxed, or really tired after a hard summer and fall, but we have both been going to bed earlier and waking up later than usual.  Or perhaps it is just the effect of fresh air and sunshine.  Whatever the reason, it’s nice to be able to just sleep when that is what we feel like doing and get up when we are read.

We have an excellent Verizon signal here in Q.  Linda often likes to pace up and down Lollipop Lane while talking on the phone.  If you lived on Lollipop Lane you would too.

We have an excellent Verizon signal here in Q. Linda often likes to pace up and down Lollipop Lane while talking on the phone. If you lived on Lollipop Lane you would too.

2014/12/24 (W) Christmas Eve

It’s Christmas Eve and we woke to a temperature of 37 degrees, clear skies, light winds, and no snow.  The forecast high for today was 66, with no snow.  Do I miss snow at the holidays?  Not really.  At one time (high school) I considered myself something of a “romantic” in the sense that I liked the classical music of the romantic era, but I am not particularly nostalgia.  If I was, we would own a restored 1957 Chevy; red, of course.  No, we had snow at home before we left and as a harbinger of things to come we took it as a sign that our departure was overdue.  Christmas in the desert will be a new experience for us, but so far it looks very agreeable.  We will miss being with family, of course, but we are not alone here and technology keeps all of us much more connected than it once did.

Having been to Blythe yesterday we did not have any last minute shopping to do today.  The desert was there yesterday and will be there tomorrow (I presume) so we did not have to see it today.  With the holidays upon us I did not feel like working on bus projects.  Linda started addressing the envelopes for our Year-In-Review Holiday Letter and then worked on food preparations for tomorrow’s dinner with Butch and Fonda.  It seemed like a good day for me to finally start catching up on some things that I have not had time for in a while.  For instance, I need to work on articles for Bus Conversions Magazine, update our bus project list/status, update our website, upload some blog posts (OK, a LOT of blog posts), and catch up on the blogs I follow using the Feedly app on my iPad.  I am way behind on all of these tasks and starting to feel some pressure about it, albeit self-imposed.  I do not have to do any of these things if I don’t want to, of course, but they are activities that I enjoy and want to do.  Still, being way behind takes some of the fun out of it and makes it a bit more like work.  I won’t get caught up in one day or one week or even one month; it will take many weeks of persistent effort.

After checking e-mail, I settled in to work on my article about the exterior renovation of our motorcoach.  Michele Henry of Phoenix Paint helped me finish the article in early October but I still needed to select and caption all of the photos.  While I worked on that Linda walked to the Road Runner Market and managed to snag the last 3-pack of yeast.  When she got back she made her orange cranberry relish for tomorrow’s dinner.

We took a break for lunch and then Linda headed out for her daily power walk.  When she got back she continued addressing envelopes for our holiday letter.  Just as I was feeling like I needed a break, Butch knocked on the door to let me know he was working on a small project that might interest me.  He had already burped the coolant lines that supply heat to the living area of their bus when driving and gotten the last of the coolant into the system.  His new project was getting an alternator driven tachometer connected and calibrated.

It turned out that he needed positive DC power to the tachometer in addition to the ground and RPM signal.  He was able to temporarily pick up 24VDC from the positive terminal of the starter, found a convenient ground point, and picked up the rotational speed from the stator terminal on the back of the alternator.  With the engine running at low idle he measured the RPM of the main crankshaft pulley using an optical sensor instrument.  It was just over 600 RPMs so he adjusted the tach via a set screw on the rear to match the reading.  He kicked it into high idle and measured the rotational speed as 950 RPM.  That is what the tach displayed within the precision of the markings.  He already has a signal wire run from the engine compartment to the cockpit but needs to mount the tachometer in a separate bullet housing, connect the wire on both ends, and provide positive and negative (ground) DC to the instrument.  He decided not to take on that project today.

(Note:  RPM is universally understood to be an abbreviation for “Revolutions Per Minute” but that is not necessarily correct.  An object such as the pulley on the end of an engine crankshaft rotates about its own axis, just as the earth does, and has angular velocity which is properly measured in rotations per some unit of time or angular displacement per some unit of time.  The abbreviation is, of course, still RPM.  In the case of the pulley, however, Butch put a small piece of white tape on the face of the pulley at the outside edge to act as a target for his optical sensor.  If we consider the piece of tape as a separate object then it does, indeed, revolve around the center axis of the pulley, just as the earth revolves around the sun.  Viewed thus way, revolutions per minute is technically correct.  As with many things in physics, it depends on your frame of reference.  So much for today’s physics lesson.)

This building houses (L-2-R) the laundry room, the apartment, and a small workshop.

This building houses (L-2-R) the laundry room, the apartment, and a small workshop at our compound.

As long as I was outside I borrowed Butch’s metal detector and went in search of a couple of tie downs that Joe told us were buried somewhere near the outer edge of our patio awning.  I knew they were lined up with a reference mark on one of the concrete patio slabs and it did not take long to locate and uncover them.  We put a couple of medium-sized rocks on top of them so we could relocate them easily.

We got several multimedia messages from our son today with pictures of our grand-daughter at our daughter’s house helping make cookies.  Brendan, Shawna, and Madeline are spending the night and Katie is joining them tomorrow.  Butch and Fonda will spend most of the day at the local church Fonda selected, including a carry-in (pot luck) luncheon, but will have dinner with us around 6:30 PM.

I finally returned to our coach and worked on my article about the Zena power generating system I installed to charge our house batteries while driving.  Again, the article was mostly finished a long time ago, but I could not submit it until I completed the installation, got the system operational, and took a few more photos.  All of that happened in October and November but I was too busy with other projects and preparations to pull it all together at that time.  I had a couple of e-mails today from Gary, the publisher of Bus Conversion Magazine, indicating that the December 2014 issue might not be out until early January 2015, and wondering if I might have a finished article they could use.

For dinner Linda made a salad of dark mixed greens with raisins, nuts, and pear slices drizzled with raspberry walnut vinaigrette dressing followed by pan-seared tofu slices with caramelized onions and bar-b-que sauce served open-faced on hamburger buns.  We split a Sam Adams Pumpkin Spice Ale.  I am not a big fan of ales or pumpkin but beer seemed like the right beverage for this dish.  It was OK, but I would have enjoyed a Yingling or Shiner Bock more.

I made good progress on both articles today.  I got an e-mail from Mike, the editor of BCM, wondering if I had a finished article.  The ZENA article was close enough that I decided to finish it and upload it to our Dropbox before going to bed.  I e-mailed Mike back to let him known it was there and offered to finish the other one by the end of the weekend.

Earlier in the day I updated our personal WordPress site to the just released version 4.1 and updated several plug-ins and themes.  My last task before turning in for the night was to replicate the update process on the other three sites I manage.  By the time I got to bed it was Christmas Day.

2014/12/25 (R) Christmas in Q

The wind came up strongly overnight and we were awakened by the rattling of the vent fan domes.  From our north facing bedroom window we could see flags and the tops of trees blowing briskly in the wind.  We could also hear and see the awnings on the south/passenger side of the coach flapping.  Linda checked the weather channel app on her iPad and it reported winds at 20 MPH.  We were not expecting winds that strong until the daytime and they were strong enough for us to be concerned about our awnings.  By that point we were wide awake so we put on our sweatpants and shirts, slipped on some shoes, found a set of keys, got the step-stool out of the front bay and the awning rod out of the folding chair bay, retracted the two awnings, returned the rod and step-stool to their respective storage compartments, and finally went back to bed.

Linda got up at 6:30 AM in order to start making cinnamon rolls from scratch.  I usually get up first and make a pot of coffee but I was up past midnight working, so I slept in for another hour.  The yeast she bought yesterday wasn’t cooperating so we turned on one of the Broan ceramic cube heaters to try and create a warmer and more consistent environment to get the dough to rise.

We borrowed Butch and Fonda’s Verizon MiFi (unlimited data plan) so we could Facetime with our children and their families, who were gathered at our daughter and son-in-law’s house.  We got to watch all of them open the presents we left for them when we were there on Thanksgiving and they got to watch us open the gifts they sent with us or shipped to us here in Quartzsite.

Brendan, Shawna, and Madeline (son, daughter-in-law, and grand-daughter) sent a 2015 Shutterfly Calendar with photographs of all the different family members placed on the dates for birthdays, anniversaries, and such.  We do not need much at this point in our lives, but a collection of photographs that also reminds us of the people and dates that are most important to us is something we appreciate and treasure.  Meghan and Chris (daughter and son-in-law) bought us each a genuine Tilley hat.  I have known about these hats for a while but never bought one.  Given our outdoor oriented RV lifestyle, these were excellent gifts.

After we were done with our Facetime session Linda took the cinnamon rolls over to the apartment to bake since it has a range with an oven.  She will finish cooking dinner there later and the four of us will eat there this evening as it has a table that will seat four people.

The apartment bedroom.

The apartment bedroom.

In spite of early indications to the contrary the cinnamon rolls rose and baked just fine. The dough used flour, salt, vegan butter, yeast, and flax meal with water (egg substitute) and a little sugar.  The filling was made with brown sugar, vegan butter, cinnamon, and maple syrup.  The topping was a glaze of sugar, water, and vanilla with raisins and chopped walnuts.  Linda took two of them over to Butch and Fonda and we had some for breakfast still warm from the oven.  It’s a good thing that these are as much work to make as they are or I might want them for breakfast every day.   🙂

Linda had a call and TXT message from her sister (Marilyn) and sent a reply.  She was on her way to her housemate’s family gathering and they agreed they would talk later today.  She also sent merry Christmas TXT messages to her sister-in-law, Mary, and good friend, Diane.  At noon our time (1 PM CST, UTC-6) I called my sister to wish her a happy holiday.  Her daughter, grand-daughter, and future son-in-law had already been there in the morning as Ryan had to work that afternoon.

I made a second pot of coffee, which is unusual for us, but we planned to spend the day lounging around the coach cooking (Linda) and working on the computer (me).  Linda cleaned up the breakfast cookware, poured another cup of coffee, and started working on the chocolate cake for tonight’s dessert.  With the cake prepared and in the apartment oven she turned her attention to making the candied yams.  Once those were done the only thing left to do was bake the Tofurkey, roast the asparagus, and heat the gravy.  It was a lot work for her but it was spread out over two days and she enjoyed, and did it, willingly.  We could have gone out for dinner if she wanted, even though we would not have found much we could eat, but I am glad she preferred to cook.

Once I wrapped up the conversation with my sister I got back to work on the Outside Makeover (Exterior Renovation) article.  Although I thought I was done writing I made a few more edits and selected additional photos.  By 5 PM I had 74 photos selected and placed in sequence to match the flow of the article.  I had also done as much of that work as I cared to for the day.

We were down to 1/4 tank of fresh water so I decided to refill it.  About that same time Linda decided it was chilly enough in the apartment that she wanted the propane space heater turned on so I shut off the water and took care of that.  The heater had a hose that went through the wall at floor level to the outside with a regulator and POL fitting on the end of it.  I found a couple of 20 lb. propane tanks in the workshop and connected one of them to the regulator.  It took a while but I eventually got the pilot flame to light and then got the heater to ignite.  I then went back and finished filling our water tank.

The little apartment is very cute with three rooms: a bathroom on the east end, a bedroom on the west end, and a kitchen/dining/living room in the middle.  It has a shower, a 4-burner electric range with an oven, a refrigerator/freezer, a small microwave oven, the aforementioned space heater, a small window air-conditioner, a small TV/monitor with a satellite receiver, two easy chairs, a small dining table with four chairs, and a queen sized bed.  Marilyn is seriously considering coming for a visit the last week of January and if she does she will stay in the apartment and get to experience Quartzsite.

Linda starting to set the table in the apartment for Christmas dinner.  No pictures of Butch & Fonda (they are camera shy).

Linda starting to set the table in the apartment for Christmas dinner. No pictures of Butch & Fonda (they are camera shy).

We bought a bottle of Sternthaler Nurnberger Christkindles Gluhwein spiced red holiday wine at Central Market in Fort Worth, Texas to serve with our Christmas dinner.  It is a mulled wine that is supposed to be gently heated before serving, but we found it quite agreeable straight from the refrigerator.  About 20 minutes before dinner time we set it out on the counter to warm up slightly, the space heater doing a very effective job heating the small apartment even on its lowest setting.

Linda and Fonda both contributed dishes to the meal and Fonda made a couple of things that we could eat.  They brought chicken and traditional mashed potatoes for themselves but also tried some of the Tofurkey roast.  Linda made a vegan chocolate cake for dessert and whipped refrigerated coconut milk solids to use as a whipped cream substitute.  Our daughter did this for the Thanksgiving meal and we really liked it.

We sat in the apartment for a long time after dinner and just talked until we were all tired.  Linda and Fonda had already cleaned the dishes so we turned off the propane space heater and carried all of our stuff back to our coaches.  Linda put the leftovers away while I did a final check of my e-mail for the night.  I then shut my computer off and we headed to bed.  Like so many things in our retirement RV lifestyle, this Christmas holiday was a new and good experience.

 

2014/12/17-20 (W-S) Second Winter Birthday

2014/12/17 (W) Clammy Q

The first rain came last night at 11 PM as forecast.  It then rained off and on through noon today and we had little pools of standing water in low-lying areas, an unusual site here in Quartzsite.  The cloud cover remained complete into the early afternoon, keeping the coach slightly chilly, but we just dressed accordingly.

Linda went for a morning walk and then spent part of the morning making broccoli, cauliflower, carrot soup.  She served some for lunch along with vegan grilled cheese and tomato sandwiches (on sourdough bread) and fresh grapes.  She went for another walk after lunch.  Butch and Fonda left around 9 AM for her women’s bible study group and did not return until 2:30 PM.

Kuehn Street market area looking west towards Central Avenue (US-95).  Quartzsite, AZ.

Kuehn Street market area looking west towards Central Avenue (US-95). Quartzsite, AZ.

I spent the morning and the early part of the afternoon researching products for testing water hardness, checking-in to a few social media websites, updating our calendar, and continuing to clean up my e-mail accounts.  Getting all of my accounts cleaned up is going to take weeks as I can only spend so many hours a day on this task before I need to do something else.  Mid-afternoon I got our sewer hose out and connected it.  I unscrewed the pressure gauge on our Valterra water pressure regulator, which has been stuck on 60 PSI for quite some time, and took it with me to Big Market to make sure the threads were the same before I bought a replacement.

When I got back I put a couple of wraps of Teflon tape around the threads, screwed it in by hand, and snugged it down with a pair of adjustable pliers.  I turned on the water supply and the gauge registered ~35 PSI with no leaks.  I adjusted the regulator pressure up to 45 PSI and called it good.  It is an inexpensive gauge, not liquid filled, but it will do for now.  I doubt that the old gauge can be repaired, but I will let Butch look at it before I throw it away.  When we eventually redo the water bay I plan to install better gauges as part of a coach-mounted plumbing system.  The reason to have one at the spigot, however, is to protect everything downstream from excessively high water pressure, including the hoses.

The name says it all.  Located in Tyson Wells near Prospectors Panorama and the "Big Tent".

The name says it all. Located in Tyson Wells near Prospectors Panorama and the “Big Tent”.

Linda was outside reading when I left to go to Big Market but thicker clouds moved in from the west and it got too chilly to sit outside comfortably.  We spent a quiet afternoon on the sofa with our cats and watched the skies darken as the afternoon advanced towards sunset.  By 4:30 PM it was raining lightly again and a beautiful mist hung over the mountains to the southwest and west.  Even though we are in the desert the humidity has been quite high on these cool, cloudy, rainy days.  The conditions have not been uncomfortable, just unexpected.

Connie returned home with Joe at 5:15 PM but we did get to meet him because of the rain.  He has been in a care facility in Blythe, California recovering from a scorpion sting so this was the first time he has been back in Q since we arrived.

Linda made a slightly fancier salad for dinner and served it along with the soup she made earlier in the day.  Both were delicious and the soup really hit the spot on a cool and unusually clammy day in Q.  Hot tea was also much appreciated.  After dinner we had a quiet evening at home.  Linda read while I worked at my computer.  The seating in the coach seems less comfortable this year compared to last winter, or at least we are more aware of it, and we finally went to bed when we could no longer sit comfortably.

Some of the vendor tents in the Tyson Wells market area on the south side of Kuehn Street.

Some of the vendor tents in the Tyson Wells market area on the south side of Kuehn Street.

2014/12/18 (R) Schmoo Is Two

Today was grand-daughter Madeline’s 2nd birthday.  It’s the first birthday where she is aware that it is a special day and the specialness has something to do with her.  Of course at her age every day is a special day and has something to do with her, but this one is more specialer.

I shut my computer off last night before I went to bed.  I don’t always do that, but I do occasionally.  It’s a habit leftover from my Windows XP Pro days when I’ll-behaved programs that did not conform to Microsoft’s programming rules would fail to release memory and eventually the machine would run out and stop working correctly.  The fix was to do a full power off shutdown and restart it.  When I started it this morning it installed updates, although it did not indicate last night that there were any to install.

One of the things I did yesterday morning was get us registered as staff for the Escapees RV Club Escapade rally in March.  After leaving messages on Monday and Tuesday for Kim, as instructed in an e-mail I received, Tamika (who answers the phone) indicated that she could handle the registration.  I then got online and placed our Escapade clothing order.  Hopefully it gets shipped to the rally venue, and not to our house in Michigan, as again the website did not match the instructions we received.  I was glad to have these taken care of and checked off of my list as I find it a bit frustrating (irritating?) when I decide to do something and then cannot get it done.  Just because we are retired does not mean we have nothing to do or all the time in the world to not do it.

View looking west of our coach and site in the late afternoon sun.

View looking west of our coach and site in the late afternoon sun.

Breakfast was homemade granola with fresh blueberries and bananas, spicy V8, and coffee.  Even though it was overcast and cool Linda went for her morning power walk.  Besides the exercise (10,000+ steps per day) she enjoys having the time to herself and it helps her get familiar with the layout of a new place.

We did not interact at all with Butch and Fonda yesterday.  Not that we needed to; by the time we pull out of Q in early March we will have been traveling/camping together for over three months.  Add to that the fact that I was living at their house for much of October and November working on our bus, and theirs, and I can understand why they might want some time to themselves.  They left early in the morning yesterday, so Fonda could attend a women’s bible study group, and did not return until mid-afternoon.  They looked at something in their engine bay, presumably the air-compressor, and then retreated to their coach and we did not see or hear them the rest of the day.

Joe was out this morning on his power chair picking up after their miniature schnauzer Otis so we went outside and introduced ourselves.  Butch came out soon after that, followed by Fonda and the dogs.  We all stood (or sat) around and had a nice long chat.  Connie eventually came out on her power chair with a basket of laundry.  I carried that over to the laundry room for her and after she loaded it in the washing machine she joined the conversation.

Joe wanted to run some errands and Butch offered to drive him around so we took our car and went on an ‘explore.’  We found the Post Office annex on Plymouth Avenue, which is just a couple of trailers with P. O. Boxes but no counter service.  I did not even notice a place to drop off outgoing mail.  Quartzsite has two ZIP codes and there is some confusion regarding which one to use when.  We do not expect to receive much mail while we are here, nor do we expect to receive a lot of UPS shipments, but we will probably need to receive a little bit of each and they need to be addressed correctly in order to get to us.  We may end up using General Delivery for mail, as the Quartzsite Post Office does not have rural delivery (they do not deliver mail to street addresses), whereas UPS does deliver to street addresses, but they have to be correct.  We plan to go to the main post office “downtown” tomorrow and clarify the situation.

Partial view of our winter compound looking north.  Our bus is to the left and Butch & Fonda's MC-9 is to the right.  Look carefully and you will see someone napping.  And why not.

Partial view of our winter compound looking north. Our bus is to the left and Butch & Fonda’s MC-9 is to the right. Look carefully and you will see someone napping. And why not.

We drove south on Riggles Avenue across I-10 at exit 19 to Kuehn Road and headed east in search of the location where the SKP gathering will be held.  Kuehn becomes Dome Rock Road (east and west) as you head out of town into the desert.  The 4-mile mark coincided with the end of the pavement and one of the BLM STVAs.  We turned south and drove another mile into the desert on a freshly graded dirt road before turning around.  The dirt road was actually better than the crumbling pavement, which is clearly not being maintained.  We then headed back to the area of Kuehn Street, to either side of AZ-95, where most of the seasonal vendors are (will be) located.

We had some Indian Fry Bread for lunch and it was both tasty and filling.  Linda had cinnamon and granulated sugar while I had honey and powdered sugar.  We walked the whole area and at least peaked in each tent while spending a bit more time with a few vendors.  We were going to walk past the Beef Jerky shop but the lady proprietor started chatting with us.  As it turned out she was a vegetarian and had a nice selection of non-animal products.  Which just goes to prove the old adage “you never know.”

Linda got a TXT message from our son letting us know that our grand-daughter was home from day care so we headed back to the coach.  We borrowed Butch and Fonda’s Verizon Jetpack MiFi and used it to Facetime with our son, daughter-in-law, and grand-daughter.  (Their MiFi has an unlimited data plan; ours does not.)  We got to wish Madeline a happy birthday and watch her open her present from us.

View looking south on Lollipop Ln from the entrance to our compound.

View looking south on Lollipop Ln from the entrance to our compound.

When Linda returned the MiFi device on her way to her second walk of the day Butch let her know that Joe and Connie wanted the six of us to go out to dinner, so she planned her walk to be back in plenty of time.  Joe suggested we try the Main Street Eatery as they have a garden burger on the menu that he likes.  It turned out to have cheese mixed in with the patty so we did not get one but Linda had a brown rice and veggies dish and I had French fries with ketchup and Tabasco sauce.

In a reversal of our normal routine, I was tired and went to bed early while Linda stayed up reading and playing her online spelling games.

2014/12/19 (F) Hasta La Vista

When we were at the Walmart in Parker last weekend we looked for holiday cards but all they had was a limited selection of Christmas cards.  The last few years we have done a “year in review” letter with captioned photos and short blurbs about each month.  We did not bring a printer with us so Linda searched for places that could print this for us and found one in Blythe, California.

Quartzsite is in the Sonoran Desert and many of the properties have Sugauro Cactus.  Palo Verde and Greasewood bushes are also common with some smaller cactus, but no lawn grass.

Quartzsite is in the Sonoran Desert and many of the properties have Sagauro Cactus. Palo Verde and Greasewood bushes are also common with some smaller cactus, but no lawn grass.

Breakfast was spicy V8 juice, cinnamon raisin toast, sourdough toast with orange marmalade, and coffee.  At dinner last night at the Main Street Eatery the waitress/owner, Michelle, mentioned that a Smart & Final (Extra) store had opened in Blythe and she was excited to have one so close to Quartzsite.  Blythe is only 20 miles away; about half the distance to Parker and a quarter of the distance to Yuma.  Although it is a non-membership warehouse store she said they also have a lot of good quality fresh produce.  We were prepared for Quartzsite to be challenging for us food wise, but so far it has been OK and is looking up.

Linda went for her morning walk and while she was out I strolled down to Herb’s Hardware in search of a piece of plastic pipe with an appropriate inside diameter for fabricating the insert I need for recharging our water softener.  Although Big Market is a good place for this kind of general purpose hardware I went to Herb’s because it is on Central Avenue (AZ-95) not far from where we are staying.  It was small but well-stocked.  I did not find exactly what I needed, of course, but I found something that might work.  It was worth $2.50 to find out.  The problem is that I am looking for a part that does not exist so I have to repurpose/fabricate something using whatever tools I have with me, can borrow from Butch, or buy in town.

When I got back to the coach I spent much of the rest of the day working on our holiday letter with breaks for food and a little socializing.  During an afternoon break Butch and I disassembled my old, non-functioning, water pressure gauge so I could see how it works.  For lunch Linda served the leftover fajita veggies and seitan over basmati rice, which was yummy.  For dinner she made a tomato, mushroom, onion ragu with a little broccoli thrown in and served it over half of a baked potato.  It was very satisfying on a cool evening.

'Q' is criss-crossed with "washes" (drainage ditches) that are usually dry and used by ATVs.  This is one of the smaller ones, but is big enough for a full-size SUV.  When the flash floods come (springtime) these washes fill and flow fast and a dangerous.

‘Q’ is criss-crossed with “washes” (drainage ditches) that are usually dry and used by ATVs. This is one of the smaller ones, but is big enough for a full-size SUV. When the flash floods come (springtime) these washes fill and flow fast and a dangerous.

Joe and Connie’s son, Dale, and other family members drove down from Nevada after work today and were expected to arrive sometime after midnight.  The plan was to pick up Joe and Connie, load their minivan into the “toter,” and head back; a nine hour trip each way.  Given that plan we did not get to meet Dale, et al, and said “farewell, see you later” to Joe and Connie before we all turned in for the evening.

2014/12/20 (S) Yuma, AZ

Yesterday Butch suggested we that we drive to Yuma today so that is what we did.  Quartzfest, the RV/ARO gathering, takes place the last full week of January at the BLM Road Runner STVA near mile marker 99 on US-95 south of Quartzsite.  We wanted to find that location and just see the desert south of town.  Joe had also suggested that we take the Old Yuma Road down to La Paz.  Linda had found the road on her iPad yesterday and what looked like a small community about four miles out, but the community was not named on the map.  From Kuehn and Central it looked to be a five mile hike, if we were inclined to walk it.

I tried logging in to the Prevost Community (PC) website last night but our login did not work.  I contacted the site administrators and had two e-mails waiting for me this morning with the info I needed.  I logged in and posted some information and a question about our turbo boost and dashboard gauge and searched the site for posts about the Level Low system.  I also checked the Prevost Owners Group (POG) website but there seemed to be more information on PC about older H3s and 92 series Detroit Diesel engines.

Map of the Yuma, AZ downtown / historic area.

Map of the Yuma, AZ downtown / historic area.

Connie called around 8:30 AM and asked me to take care of a couple of things at the site, which I did.  We left for Yuma at 10:15 AM and drove south on US-95 through 85 miles of mostly scrubby desert surrounded by mostly barren mountains until we got near Yuma.  Much of the drive was through BLM administered land and part of it was through the U. S. Army Yuma Proving Grounds.  The area around Yuma was unexpectedly green but we learned that the area grows more leafy greens during the winter months than anyplace else on the planet

By the time we got into town and got our bearings it was time for lunch.  We spotted a Golden Corral and Butch assured us they had a nice salad bar, and probably other things we could eat, so we went there.  We all ate too much, which is one of the reasons we rarely go to buffets of any kind, but the food was OK and we did have quite a variety to choose from.

Butch was feeling a bit sleepy after lunch so I drove us down to the Quartermasters Depot Historic Park on the Colorado River.  The other side of the river was California, the closest we have been on this trip, but we did not cross over the bridge.  We spent some time in the visitor information center reading about the depot and picking up literature for various area attractions and activities but did not pay the $4 per person admission and go in.  We then drove around to the parking lot for the Yuma Territorial Prison Historic Park but did not park the vehicle and get out.  Admission is $6 per person and we will come back another day (and leave earlier in the morning) so we have time to visit these and other sites.

Historic Quartermaster Depot State Park.  Note that the cover of the wagon says "AT" (Arizona Territory).

Historic Quartermaster Depot State Park. Note that the cover of the wagon says “AT” (Arizona Territory).

While we were driving back to Q we both got messages on our smartphones from our son with pictures and video of our grand-daughter Madeline’s birthday party.  All of her aunts and uncles and cousins were there and she was having a wonderful time.  While we would like to be present on such occasions there are choices to be made.  We have discussed celebrating Madeline’s “half birthday” each year on June 18th as we will likely be home at that time of year.

Scenic travels notwithstanding, chores still have to be done.  When we got back to camp I dumped the waste tanks, which were near full, and topped up the fresh water tank which was at approximately 40%.  The last time we dumped was a week ago Thursday at the SKP Dream Catcher RV Park in Deming, New Mexico so we went nine days without being conservative in our use of water.  We did top up the fresh water tank shortly after we arrived in Q with approximately 50 gallons of softened water and today I added approximately 75 gallons (60% of capacity).  Although it is not essential, I like to fill the fresh tank whenever I empty the waste tanks.  Our waste tank level gauges do not work but the fresh water tank gauge does, so it gives us an approximate idea of the state of the waste tanks.

As long as I was doing water chores I borrowed another Hach SofChek test strip from Butch and checked the hardness of the water coming out of the water softener.  It registered between 1.5 and 3 grains per gallon (gpg).  The water coming out of the spigot is testing at 25 gpg, the highest amount the test strips can register, so the softener now appears to be doing its job after having been recharged.  Linda recorded the details in the notepad we are using to log these things.

Butch did a minor upgrade on their ITR Oasis Combi hydronic heating system that should make a big difference in their comfort.  He cut out 15″ sections from the rigid metal supply and return fuel lines and replaced them with rubber fuel lines.  The rubber lines will isolate the unit, which is mounted to the floor of the bay, from the plywood ceiling of the bay to which the metal fuel lines are clamped coming back from the fuel tank.  The plywood ceiling is also the house subfloor and the pulsing of the fuel pump was being telegraphed throughout their coach.  The rubber lines greatly reduced the noise.

A view of the Quartermaster Depot SP.

A view of the Quartermaster Depot SP.

Linda called Brendan back and we got a chance to sing “happy birthday” to Madeline.  She also got to call her sister (Sister Marilyn) and chat for a bit.  Marilyn is considering flying down for a visit and staying in the guest apartment but we are unsure yet of the timing.  Speaking of flying, Linda booked her flight home and back yesterday.  She will fly home from Phoenix on February 17 to take care of various tax returns and bakery accounting details and fly back on March 1st.

We had a quiet evening at home.  Because we had such a big lunch we did not have dinner, as such, just a little hummus with some chips and a small glass of Leelanau Cellars Winter White wine.  Linda read and I worked on selecting/editing photos for our 2014 year in review holiday letter.

 

2014/12/13-16 (S-T) In Q

2014/12/13 (S) Ahhhh

Linda was very tired last night and was asleep by 10 PM.  Although I was up until almost midnight we were both wide awake by 5:30 AM, so I got up and made a full pot of coffee.  We enjoyed our brew while watching the slow but inevitable progression of night to day.  It was very quiet last night; the only sounds I was aware of were the noises the coach makes (refrigerator and auxiliary air-compressor).  The rain last night was gentle and a somewhat rare event for this area at this time of year, so Linda got online with her iPad to check historical weather data and forecasts.

The average rainfall for Quartzsite in December is 0.07 inches, the maximum is 0.7 inches (10 times as much) and the minimum is zero.  The average high is in the mid-60s and the average low is in the low-40s.  On any given day the forecast is sunny with gentle winds and no fog or rain.  January is slightly cooler on average and February warms back up a tad.  You can see why people spend the winter months here.  Sunrise was at 7:32 AM.  We are ~20 miles from the California border, as far west as we can go without moving into the Pacific Time Zone, so sunrise and sunset are later here relative to the local time.

Linda made fresh blueberry vegan pancakes for breakfast with real maple syrup and they were excellent.  After breakfast we got out the vacuum cleaner hose and attachments and vacuumed the coach.  This terrified the cats, who have limited places to hide, but it had to be done.  Linda then mopped the tile floor.  She wanted to dust but I suggested the all the cleaning did not have to be done the first morning we were here.  She bundled up the trash and took it to the large garbage can and stopped to chat with Fonda and Connie (our landlady) on the way.

Our motorcoach set up in its winter home in Quartzsite, Arizona.

Our motorcoach set up in its winter home in Quartzsite, Arizona.

By 8:30 the sun was climbing in the southeastern sky and the coach was warming up a bit.  We are parked facing east so we decided to deploy the passenger side awnings (patio and bedroom) which shaded approximately 65% of the upper half of the south-facing side of the coach.  Linda then decided we should wash the front of the coach.

I got the step stool and Little Giant ladder out of the front bay while Linda got the collapsible water bucket.  We started with the front of the bus using water directly from the tap but it dried too quickly in the sun and left spots.  We switched to softened water from our fresh water tank and took a team approach with me scrubbing using a Microfiber sponge and Linda following right behind drying with Microfiber cloths.  That seemed to work better.

After we finished the front we moved to the rear.  The sun had not yet pulled around to west of south so we did not have direct sunlight on the rear cap.  We hooked up our longest hose to the other water softener outlet and then wet the surface, scrubbed the cap with our soft brush, and rinsed it off without using the Microfiber drying clothes.  We will clean the two sides of the coach over the coming week, doing a little bit each day.  We also deployed the awnings on the driver (north) side of bus just to unwind them and let them air out and dry.  We then set out our patio mat and welcome mat and our two bag chairs, completing our cleaning work for the day.

Butch spent some time emptying out their Suburban so we could explore Quartzsite in one vehicle.  We all had lunch and then headed off to explore our winter home town.  Fonda wanted to locate a church where she could attend services on Sunday mornings so we found one that looked like it might suit her.  We drove down Main Street and Kuehn Street checking out the vendors and ended up at Big Market on west Main Street where we bought some grocery items and postcards.

Back at the ranch we settled in for a while before dinner.  I worked at my computer and started checking up on e-mail, which I had not done in several days.  I had a few from Gary, the publisher of Bus Conversion Magazine, and replied to those.  I also spent a little time in RVillage and updated our profile.  Jim Liebherr (Joe’s brother) came around to collect the first month’s rent and clarified access to the laundry room.

View of our motorcoach looking NE from Lollipop Ln.  There are mountains in the distance to right of the rig.

View of our motorcoach looking NE from Lollipop Ln. There are mountains in the distance to right of the rig.

For dinner Linda made a green salad using spinach, Mandarin oranges, and walnuts with a raspberry walnut vinaigrette dressing.  She then prepared a zoodle dish using a tool called a “SpiraLife” that spiral slices vegetables with or without cross-cutting them.  The cross-cut mode turns carrots, zucchini, etc. into long slender strips like flat pasta.  She spiral sliced a zucchini and used it instead of wheat pasta in an olive oil sauté with mushrooms, onions, garlic, spinach, and sun-dried tomatoes.  Some vegan “Parmesan” cheese on top, bread on the side, and a glass of Pinot Noir to wash it down made for a wonderful, healthy meal.

Linda found information online that suggested we should have anywhere from 11 to 21 over-the-air (OTA) TV channels.  The Huffington Post even had the complete programming schedule for Quartzsite by channel and time-of-day.  Our TV sets normally scan for standard OTA channels, both analog (very few left) and digital.  We used both the front and rear TV to repeatedly scan for signals, pointing our amplified directional antennas around an entire 360 degrees, but did not find a single station.

The TV sets can also scan for QAM (Quadrature Amplitude Modulation) signals.  We had to obtain an Access Code from the Westinghouse support website and enter it into the front TV to get it to scan for QAM signals, but it did not find any of those either.  I called Butch to see if they had tried tuning in any stations.  They had tried and got the same results as us.  It’s not a big deal, the only TV we watch at home is streamed over the Internet, but it was puzzling as we saw lots of TV antennas around town.  Most of them, however, where on top of tall poles.

The overnight low was forecast to be 41 degrees F and by 9 PM it had cooled off in the coach quite a bit.  I decided to shut my computer for the evening and head to bed where we have a dual control electric heating pad to keep each of us in our own comfort zone.  As sometimes happens, Microsoft decided that my computer needed to be updated.  This often turns out be a recursive experience and tonight was no exception.  Five updates were initially downloaded and installed, requiring a restart of the computer.  After it rebooted and finished starting up I tried to shut it off again and there were six more updates, requiring another restart.  I checked again after it rebooted and finished starting up and it appeared to be done, but I decided to leave it on overnight in case additional updates wanted to make their presence known.

I turned up the temperature on my side of the electric heating pad, got cozy under lots of covers, wrote for a while, and turned off the lights.  It was a good first full day in Q.

2014/12/14 (N) Parker, AZ

The temperature in our motorcoach dropped below 60 early in the morning and the Aqua-Hot bedroom zone pump and heat exchanger fans came on even though we did not have a heat source turned on.  That was because I had failed to turn the thermostat off before going to bed last night.  With a 50 Amp shorepower connection I would have turned the three electric toe-kick heaters on, but with our 30 Amp connection I turned on the diesel burner and the electric heating element.  Twenty minutes later the coach was warming up and I turned the electric element off so Linda could start cooking breakfast.

Linda made a tofu scramble using a different recipe that did not call for nutritional yeast as she forgot to pack any.  We had sourdough toast with strawberry jam to go with the scramble, grapefruit juice, and coffee.  Always coffee.  After breakfast Linda went for a walk while I stayed at the bus.  When she got back from her walk and Fonda got back from Church we discussed driving to the Wal-Mart in Parker, Arizona for groceries and sundry items.  Butch left seating for four people in their Suburban so after lunch, he drove all of us to Parker.

See the mountains?  Quartzsite is surrounded by mountains!

See the mountains? Quartzsite is surrounded by mountains!

What we saw of Parker looked like a nice little town.  The Wal-Mart had a reasonable variety and quantity of fresh produce and we got most of the items on our shopping list.  We noticed when pulling out that there was a Safeway supermarket across the street with a CVS Pharmacy next door.  Parker is located on the Arizona side of the Colorado River and is the county seat for La Paz County which includes Quartzsite.  It is also the location of the tribal headquarters for the Colorado River Indian Tribes, a consortium of tribes with reservations along both sides of the Colorado River for many miles north and south of Parker.  The Bluewater Resort and Casino is one of the attractions in town.

Back at our winter home base we unloaded our groceries and then sat outside to read, write, and surf the web.  It was cool in the shade and warm in sun.  We chatted with Connie for a while and then retreated to our coach as the outside air temperature dropped.  Linda had picked up a guide to the Lower Colorado River region while walking this morning so I settled in to read it.  As it got dark Linda assembled our dinner.  We had another nice salad, a bowl of the left-over curry, some bread, and finished the bottle of Pinot Noir.  We read for a while after dinner and then went to bed.

2014/12/15 (M) Hard Water

The outside temperature dropped to 38 degrees F overnight, colder than at our house back in Michigan, but the high there won’t make it past 50, which is above average for this time of year, while the high here will be in the low 60s, which is normal.  Add in the warmth of direct sunshine here and you typically have shirtsleeve weather.

I turned on the Aqua-Hot at 6:30 AM and went back to bed for half an hour while the coach warmed up.  When I got up I put on the new sweatshirt and sweatpants that we bought yesterday and made a pot of coffee.  We got the sweat clothing yesterday to wear in the coach while lounging around in the morning.  I only brought a lightweight robe from home, and Linda only brought a lightweight nightshirt, both of which proved to be inadequate against the morning chill.

After breakfast we took showers and then called the Escapees RV Club to register for the Escapade rally and clarify the process for ordering clothing.  I got transferred to Kim’s voice-mail and left my information.  Rather than hang around the coach waiting for a return phone call we walked to “downtown” Quartzsite.  Main Street is only 8/10ths of a mile straight south of our location and is only two miles long from Exit 19 to exit 17 of I-10.  The city is basically four square miles (2×2)—with most of it north of I-10—and is flat terrain, so it’s a compact, easy place to get around on foot or bicycle.

Our first stop was the post office so Linda could mail a few postcards.  There was quite a crowd there picking up and dropping off mail.  From what we understand mail does not get delivered to street addresses here so everyone has a P. O. Box.  UPS, however, does deliver to street addresses.  We went next door to the Chamber of Commerce trailer and picked up a couple more maps and some flyers and booklets on area attractions.  We also bought a pair of Quartzsite 2014-2015 Snowbird commemorative pins.  We then walked to the west end of Main Street and wandered through the Main Event warehouse building.  They sell all manner of inexpensive (cheap) Chinese tools but we did not buy anything on this visit.

Joe & Connie's park model trailer as viewed through the cactus garden by our coach.

Joe & Connie’s park model trailer as viewed through the cactus garden by our coach.

We crossed Main Street to the McDonalds, had some French fries, and used the restrooms.  We did not see any signs for “public” restrooms on our walk today, so the fast food places and truck stops were important pedestrian waypoints.  We headed back east on Main Street and stopped at Big Market to check out the hardware portion of the store.  Butch went through it the other day and said it was surprisingly good given its size.  Having now seen it for myself I have to agree with his assessment.

Most north-south roads in Q are Avenues while larger E-W roads are Streets.  Studying the map we got from the Chamber of Commerce it appears that Avenues and Streets connect to other roads at each end and/or at intermediate points.  Dead end roads are usually named Lanes, but a few are Roads, Drives, or Trails.   There are only four Avenues that run all the way from Main Street to the north end of town.  From east to west they are Plymouth Ave., Central Ave. (AZ-95), Moon Mtn. Ave., and Kofa Ave.  Tyson’s Wash runs north-south between Central Ave. and Moon Mtn. Ave.  Perhaps because of the wash, or perhaps for other reasons, there are only three streets that run all the way through from east to west.  Tyson St. is essentially the north edge of town while Main St. and Kuehn St. parallel I-10 on the north and south side respectively.

We got back to our coach a little after 1 PM.  Cool air temperatures and cloudy skies made it a less comfortable day to sit outside so we gathered up our soiled clothes and Linda took them over to the laundry room.  Because this is private property, not a large commercial RV park, the laundry room is just that, a room with a standard residential washer and dryer.  They are not coin operated so usage is on the honor system; $2 per load (washed and dried).  We are keeping a log of the loads we do and will add the corresponding cost to our rent or electrical bill next month.

Linda sliced an apple, got out the hummus, and put out some baby carrots, pieces of cauliflower, and broccoli along with pita chips.  As we finished our late lunch/snack I noticed that Butch was working in his engine bay.  That meant he was probably doing something with the air-compressor so I went over to find out exactly what he was up to and see if I could be of any assistance.  He was unbolting the compressor from the engine block so he could pull it away from the back of the engine and check the drive gears and spline.  It turned out that I had several socket wrench related tools with me that he needed, so that was my contribution to the process.

Once he had the compressor unbolted and pulled away from the block he was able to determine that there wasn’t anything wrong with the drive gear on the end of the camshaft or with the free-floating spline.  The Bakelite gear was also still intact and the compressor was not seized.  Based on a conversation he had with Bill at U. S. Coach the only thing that appeared to be amiss was a missing spring.  The purpose of the spring is to keep the Bakelite gear engaged with the spline.  Lots of grease packed behind the Bakelite gear can have the same effect as the spring, at least for a while.  Since Butch had already done some of the hardest work required to remove the compressor he was still leaning towards buying a rebuilt unit and installing it.  The “engine” in their bus was newly rebuilt when they bought it, but all of the accessories that attach to it, including the air-compressor, were not.

We did not fill our fresh water tank when we dumped our waste water at the Dream Catcher SKP RV Park on Thursday morning.  After five days of heavier use, including showers, it was nearing empty and needed to be refilled.  We try to fill it with softened water whenever possible and then use the water from the tank.  On the road it is via our portable water softener.  This approach keeps the water in the tank from going stale and also allows us to track how many times we have run a tank’s worth of water (100 – 125 gallons) through the softener.  The number of gallons we can soften depends on the hardness of the water.  We tested the city water in Q when we got here and it is very hard.  It probably comes from very deep wells.

I borrowed a test strip from Butch to check the hardness of the water coming out of our softener.  To my dismay, it was the same as the water going in.  In other words, the softener wasn’t doing anything.  That meant I had to recharge (regenerate) it before I could use it to fill the fresh water tank.  It was near sunset, which meant most this work was done the dark.  Bad planning on my part, but there it is.

I like our little portable softener but have never been satisfied with the recharge procedure.  I followed the directions but without much success and with what I thought was way too much wasted water.  After unscrewing the filter housing on the softener inlet and removing the filter I filled the housing ~3/4s full with non-iodized table salt.  I inserted the special plastic tube onto the outflow port inside the head and then worked the housing up and screwed it into place.  I tried using a trickle flow and also full inlet water pressure with a constricted outlet flow.  I checked every half hour for two hours, but most of the salt was still there.

The view to the SW from our patio.

The view to the SW from our patio.  Just over those mountains is California!

The problem was obvious to me.  When a filter is installed in the housing it is sealed at the top and bottom by a post (bottom) and the outlet port (top).  Water flows into the housing around the outside of the filter, through the filter media, and up the hollow center of the filter and out the port.  What I needed was a tube that was exactly the same inside diameter and length as a standard filter, so it would seal on both ends, but with holes near the bottom.  This would force water, under pressure, to flow down through the salt, through the holes, and up through the tube and into the softener where it could restore the ion exchange capability of the resin media.  I jury-rigged just such a solution by taking the old filter and drilling 1/4″ holes around the bottom.  Not my best piece of work, but it finally got the job done.  I plan to make a better, more permanent, version of this solution sometime soon.

When all of the salt had finally been dissolved and run through the softener I removed the modified filter from the housing, rinsed it out, and installed a new 5 micron filter cartridge.  The housing was leaking and I thought it was the plastic NPT nipple so I released any residual pressures and unscrewed the filter head from the threaded pipe.  I cleaned the old Teflon tape out of the threads, wrapped new tape around them, and screwed the filter housing head back on the nipple.  Fonda had wandered over by this time and was holding the flashlight which was a great help.  It turned out that the problem was a missing O-ring; it fell out of the housing when I dumped it out.  By chance I was walking around the back of the bus (with a flashlight), where I had dumped out the housing, and spotted it on the ground.  I cleaned it off, put it back in, re-installed the new 5 micron filter element into the housing, and screwed it back onto the head.  Valves open; pressure good; no leaks; good to go.

I opened the valve to fill the fresh water tank and went inside for a while.  It took about 30 minutes to fill the main tank because the 5 micron filter does not pass water as quickly as the 20 micron that was in there.  There is also a “whole house” filter housing installed in the water bay.  As best I can tell, all of the water entering the coach goes through that filter, whether directly to the plumbing or into the fresh water tank (which is filled by opening a valve plumbed into the main supply line to the house).  What I need to do now is replace that filter cartridge with a carbon element that removes chlorine and other such things.  We also have a 1 micron drinking/cooking water filter under the kitchen sink that removes five or six different things.  By the time I turned off the water, closed all of the supply valves, and went inside it was 9:45 PM so I grabbed my iPad and headed to bed.

2014/12/16 (T) Shopping In Q

Connie asked me last night if we would help her load her car today and of course we agreed.  Our “landlady” for the winter is a truly delightful person.  She has limited mobility but gets around without complaint.  She’s picking Joe up from the care facility on Wednesday afternoon and bringing him here so we will finally get to meet him in person.  Their sons are driving down from their homes in Nevada on Friday after work and taking the whole family back on Saturday.

Linda went for her morning power walk and I started working on cleaning up my e-mail inboxes.  While Linda was gone Connie indicated that she was ready to start loading her car so I took care of that task.  It was not a big or heavy job, but was more than Connie could do.  I was close to being done when Linda returned and Butch/Fonda emerged from their bus.  We all stood around chatting for a while and Connie invited us in to see the park model trailer she and Joe live in when they are here.  It was not large but was more spacious than either of our buses.

Butch and I headed into town while Fonda and Linda stayed in camp.  Linda wanted to work on her cross-stitch project and Fonda had things to do.  We stopped at the Tool Mart at the Main Event on the west end of Main Street and each picked up some odds and ends tools.  We then drove across to the south side of I-10 and headed west in search of the home where Fonda wants to attend a women’s bible study group on Wednesdays.  The house we were looking for was in a development on the other side of the first ridge of mountains that lie SW of Quartzite.  We found the development and the house without difficulty.  Both were nice but the location was a bit surreal; I mean this development was in the middle of nowhere surrounded by low mountains.  Butch captured the location in his GPS so that Fonda could find her way here and back tomorrow.

We drove back into Q, staying on the south side of I-10, and checked out the various vendors.  We spotted the M & T Enterprises RV water filter store and pulled in to park.  We spent some time there talking to the owner.  They were one of the vendors selling an OTA TV antenna and had one set up on top of a 20 foot pole.  The unit had a built-in rotator, and they claimed they were able to get 21 channels, but they said all of the signals were coming from the NNE to NE.  Other folks have told us that the only signals in town are from Yuma, 85 miles away in a S to SSW direction.  That seems unlikely given the terrain.

We walked down a few booths to the east to K & B Tool.  Among many other things they sell the aluminum tent poles that are being used to get the aforementioned TV antennas up in the air.  Our final stop was at Discount Solar at the NE corner of Main Street and Plymouth Ave.  Butch bought all of their solar equipment from Discount Solar some years ago and thinks highly of the owners and staff.  We were treated most cordially and they took time to talk to both of us.  Butch is considering buying some Full River AGM batteries from them and I was just curious about what they had.

We have two humingbird feeders in the cactus garden by our coach.  Look carefully to the right of the feeder.

We have two humingbird feeders in the cactus garden by our coach. Look carefully to the right of the feeder.

When we got back to camp I had some of the leftover curry for lunch with some hot tea to help me warm up.  Heavy clouds set in over the course of the afternoon and the air temperature was cool enough that I got slightly chilled.  In spite of the chill, Linda went outside to continue working on her cross-stitch project.  Butch set up their two-burner propane stove and made candy as he wanted to give some to Joe and Connie as a gift before they left on Saturday.  With all that work going on around me I decided to take a nap.

Linda made a black beans and rice dish for dinner along with a green salad, both of which were very tasty.  We bought a box of Franzia Sangria at Big Market the other day and finally tried it this evening.  As with most of the Franzia wines it was not outstanding but also not offensive.  Among inexpensive wines the Red Guitar Sangria is much fruitier and I like it better.  While I would prefer a better wine, the Franzia boxed wines are around $13 for 5 liters, fit nicely in the refrigerator, can be consumed over a long time (at least eight weeks), and minimize garbage and recycling.  All of those are positive attributes when living in the motorhome.  We had fresh strawberries later for dessert, which are always a treat.

Our son (Brendan) sent a TXT message with a picture of our grand-daughter (Madeline) and the ornaments she had hung on their Christmas tree.  She put five of them in a group at her eye level.  She will be two years old in two more days and is fully aware that special things are happening and that she is a full participant in them, if not the center of attention.  After dinner I resumed the task of cleaning up e-mails.  I always promise myself that I will do better at managing my e-mails, but I never do.

 

2014/12/01-04 (m-r) Westward Ho!

2014/12/01 (M) Back in Twelve Mile IN

As I indicated in yesterday’s post we are back in Twelve Mile, Indiana for a couple of days before heading on towards the southwest United States.  Butch and Fonda are scrambling to get ready and although there isn’t much we can do to help, we have made ourselves available.  If nothing else we can cheer them on.

We went to bed early last night, tired from our final departure preparations and 270 miles of travel yesterday, and slept in this morning.  Once we were up we had our usual granola with fresh fruit for breakfast and then walked over to Small Town Brew for coffee and conversation with owner Lisa Paul and whoever else happened in while we were there.

Well caffeinated, and pushing 9:30 AM, we checked in on Butch and Fonda.  There wasn’t anything we could help with so we both set up our computers and got online.  Linda paid bills while I updated the spreadsheet I use to track cross-purchase costs.  I hooked up their small Canon iP90 inkjet printer and printed out a copy for Butch and wrote him a check for the balance we owed them.  I showed Linda the MFJ-998 full legal limit antenna tuner that Butch wanted to sell and decided to buy it, resulting in a second check.  We plan to (eventually) use this in our base station, but it was a good enough deal that it was worth buying now and transporting to Arizona and back.  Buying it now also helped out our friends.  I logged in to RVillage and updated our location while Linda walked down to the Post Office two buildings to the west.  (Twelve Mile is a pretty small, compact town.)

Bill and Butch finished repairing Brittiny’s car this past week and she and Rock showed up mid-morning to pick it up.  We visited with them for a while and then Rock headed back while Brittiny visited with her mom.  While they were talking someone stopped across the street and off-loaded a camel.  They had three on the trailer but I’m not sure where they put the other two.  The three wise men, however, were nowhere to be seen.

Although the air temperature was in the upper 20’s it was sunny most of the day, which kept the front of the bus comfortable and well lit.  Given those conditions I decided to work on some projects in the center cockpit area.

First up was (finally) mounting the inclinometer, which turned out to be quite the little project.  I had to remove the mounting bracket from the case in order to attach it to my mounting blocks on the center windshield pillar.  That, in turn, required me to take the case apart and remove the mechanism so I could get to the ‘C’ clips that prevented the bracket retaining screws from coming all the way out of the body.  But I got it apart, mounted, and reassembled, minus the retaining clips.  Really, why would I put them back in?

Linda split the one remaining Tofurkey brand Italian sausage and served it on a couple of hotdog buns for lunch along with a couple of Clementine oranges.  A quick and simple but tasty lunch.

The inclinometer and the compass both have light bulbs in them and needed to be wired up to 12VDC accessory plugs.  The inclinometer already had a power cord but the compass did not, so I got some scrap wire from Butch and fashioned a 2-conductor power cable.  I only have four accessory outlets and three of them were already in use so I attached both power cables to a single plug using wire nuts.  I then dressed all of the wires to make for a neater looking installation that would keep them out of the way and prevent snagging and/or tripping problems.  All of this was a long-term temporary solution; I plan to eventually install a 12 VDC PowerPole distribution system for all of these accessories and hide the wiring to the extent possible or enclose it split cable loom.

I removed the four screws that hold the panel with the 12 VDC house system switches so I could get to the back side of them.  It took a while but I eventually puzzled out how the three air-conditioner switches were wired.  I removed the wire that feeds +12 VDC to the Rear A-C switch and checked for voltage at the loose end of the wire.  There wasn’t any, as expected, so I put a 2 Amp blade fuse in the 12 VDC distribution panel and checked again.  This time I had +13.2 VDC, so everything was good down to that point.  I removed the line and load wires from each switch in turn and checked to make sure the contacts opened and closed the way they should.  They did, so I checked each pin to ground to see if any of them were somehow shorted to ground.  They were not, so the problem was probably downstream from there.  I did not, however, specifically check the bulb circuit for each switch, so I don’t know if there’s a problem there or not.  The bulbs, however, get their power from the load side of each switch, so in the next paragraph the tests I did included the bulbs in parallel with whatever other loads existed.

I tested each load wire for continuity to ground and was surprised that they each appeared as a short.  I did this test with the DC- lead to ground and the DC+ lead to the wire.  When I reversed the leads each wire tested as open.  That suggested there was a diode, or something, acting as a one way current check valve.  I switched the VOM to measure resistance and rechecked each wire.  Where I had previously seen short circuits I saw 0 ohms; where I saw open circuits I now saw about 630 ohms.  Those readings might be a problem, but I don’t yet understand them well enough to know.

The bulbs are incandescent, so their resistance should measure the same in either direction.  If they are 0.6 W they would draw ~0.047 A and have a resistance of ~265 ohms (when illuminated), not the 630 ohms I saw with the red test lead grounded.  Regardless of the exact value, if a bulb was shorted I would see 0 ohms whichever way the test leads were connected.  With the black test lead to ground the 0 ohm readings were, therefore, presumably through the load wires not the bulbs.  If the relay coils were very low resistance (and protected by diodes) they would determine the meter reading in the forward direction, but I would have expected something more than a zero reading.  It seems very odd to me that all three of these loads tested as short circuits in one direction.

I had a weak Verizon 4G/LTE signal at the front of the bus so I tried calling Donn Barnes in Alvarado, Texas.  I got his voice mail and left a message indicating he could TXT message me back.  He did later and I replied that I would call him from Logansport a bit later.  Butch needed a 1/2″ x 1-1/2″ NPT male nipple so Linda and I drove to Logansport to buy one at Home Depot.  While we were there I called Donn and confirmed that he would be home this weekend and that we were still welcomed to visit and spend Saturday and Sunday at his place.  The timing looks like it will work out well as he has to work on Friday and Monday, so we will take our leave on Monday morning.

When we got back to the coach we had some pita chips with hummus while Linda prepared a green salad and started heating some lentil soup.  While we enjoyed the soup she reheated some pita bread and the leftover Koshary.  A small glass of Moscato went nicely with the meal.  After dinner we went in the house to visit with Butch and Fonda for a while and transfer some PDF files onto a flash drive for Butch.  We returned to our coach for the evening at 9 PM.  It was certainly an easier day for us than for Butch and Fonda, but we were tired nonetheless.

We were sitting quietly, reading and writing, when things suddenly got exciting.  Juniper made a sudden movement near the food bowls and I immediately glanced in her direction to see that she had caught a mouse.  We knew at least one was probably still living in the bus because yesterday we found a partially shredded blue paper shop towel in the tray where we store the shore power cords, along with two nuts that had been chewed open.

Juniper is a very skillful huntress but I was surprised that the mouse attempted to get to the cats’ food bowls, which are not in a really safe place for a mouse, with two cats on board.  Juniper is very protective of her catches, so she headed off towards the bedroom, trying to find someplace where we could not try to take it away from her.  We wanted to get it from her and remove it from the coach but our main concern was that she not kill it and try to eat it.

I got a container to try to capture it and Linda managed to get hold of the scruff of Juniper’s neck which caused her to drop the mouse.  It immediately ran further under the bed, a direction from which there did not appear to be an escape path, but we could find no sign of it save a few stool pellets.  I would have needed a much deeper container, like the trash can, to capture it.  Our best guess is that it disappeared into the OTR HVAC duct on Linda’s side of the bed.  Once in there it could travel the length of the bus with impunity, including moving from side to side and between the house and the bay’s.  With any luck it took the hint and moved outside.

Juniper took up her post by the rear corner of the dinette, where she originally caught the mouse, to wait for its reappearance.  A black cat sitting quietly on black tile at night is a pretty effective camouflage.  The problem for the mouse is that it needs to eat and even in its natural (outdoor) environment constantly takes risks to obtain food.

2014/12/02 (T) Tire(d) Pressures

Some nights we sleep better than others.  Last night was not one of our better nights.  The cats were still wound up because of the mouse and I suspect we were anticipating its return as well.  Because neither of us slept well, we slept in this morning.  By the time we were up and dressed it was 8:30 AM.  Linda was pretty sure she had left her gloves and knit hat at the coffee shop yesterday so we decided to go have coffee at Small Town Brew before we ate breakfast.

Linda’s things were there waiting for her to claim them.  We had a nice long chat with proprietor Lisa Paul and invited her to stop over after she closed the coffee shop for the day and get an inside tour of both buses.  We also inquired as to whether she had any post cards of Twelve Mile.  She did not but thought it would be nice to have a few available.  She has a friend, Derinda, who is an artist and thought she would ask her to make a few.  We were interested in one we could mail to our grand-daughter, Madeline, who will be two years old in less than three weeks.

Breakfast was raisin toast and grapefruit, simple but yummy.  We were both dressed to work and went in search of Butch and Fonda to see if we could be of any assistance.  Linda took her computer in the house to transfer some PDF manuals to Butch and then take care of some bakery-related issues.  I used Butch’s MFJ-269 SWR Analyzer to check the VSWR on his 2 meter ham antenna and his (11 meter) CB antenna.  Both antennas are glass mount.  The 2m ham antenna was tuned fairly well, showing a VSWR of 2.1 at the low end of the band (144.000 MHz) and 1.8 across most of the band (up 148.000 MHz).  That is certainly a usable range.

The CB antenna did not test nearly as well.  The CB band is channelized, with channel 1 just below 27.000 MHz and channel 40 just above 27.400 MHz.  At 27.0 MHz the VSWR was greater than 6.0.  It declined steadily as I went up in frequency but was only down to 2.9 by the time I got to Channel 40.  A reading greater than 2.0 (a ratio greater than 2:1) becomes problematic for a transmitter and readings greater than 3.0 are generally unusable.  Both of Butch’s antennas are tunable but we did not take the time to adjust them today.  Butch is taking the analyzer so we can work on the antennas while we are in Quartzsite.

Their bus is parked in between our bus and their house as a consequence of which our WiFi Ranger is not able to pick up their WiFi network signal which is already weak outside the house.  I am having a problem with the unit that has me concerned, but I won’t be able to sort it out until I can get it connected to a working Internet connection.  The problem is that the WFR finds their network and tries to connect to it, requests an IP address, and while it is waiting for a response disconnects from my iPad, which serves as its control panel.  This annoying at best since the WFR and the iPad are only 10 feet apart.

We had lunch at 1:30 PM.  Linda heated up a couple of Thai Kitchen brand hot and sour rice noodle soup bowls.  It had been cold, damp, and dreary all day and we were both feeling a bit chilled so the soup was very soothing in addition to being very tasty.  By 2 PM it was obvious we were not going to get the mid-to-upper 30’s temperatures that had been forecast and there was no advantage to waiting any longer to check/set the tire pressures.  I bundled up, put on my mechanic’s gloves, and set about the business at hand.

Butch turned the auto shop compressor on and I pulled the air hose out and connected it to our hose.  I removed the Pressure Pro sensors from all 12 tires and then worked my way around both vehicles in the same order.  When the sensors have been off for a minimum of one minute putting them back on resets the baseline pressure, which determines the pressures at which you get over- and under-pressure warnings.  I set the bus tires as follows:  front tires to 115 PSI, drive tires to 95 PSI, and tag tires to 85 PSI.  I set the car front tires to 32 PSI and the rear tires to 34 PSI.  I noted that the ambient temperature was 30 degrees F.  I then plugged in the Pressure Pro receiver and repeater and checked the pressures they were reporting.  The four car tire readings were essentially identical to the known pressures in the tires, but the sensors on the eight bus tires all registered low, in one case by 6 lbs.  As I indicated in a previous post I think the batteries are just about drained and are giving tire(d) pressure readings.  I know that I am tired of the discrepancies as I count on these readings to tell me it’s OK to drive or I need to add air to certain tires.

Bill and Bell showed up in his custom car hauler while I was working on the tires.  Bill and Butch worked on some stuff and Bell helped Fonda load food and sundries onto the bus.  Lisa Paul showed up for a brief visit and tour of both buses.  See also brought a postcard that her friend Derinda made.  It featured the building that houses Lisa’s Small Town Brew coffee shop.  Linda is going to post it to Madeline in the morning so it has a Twelve Mile, Indiana postmark.  It will be the first of what we hope are many such postcards from far away exotic places.  Being almost two years old we hope these mementos will provide a tangible connection to us while we are traveling.  I know her parents will use them as learning opportunities.

Linda and I took showers in the house to minimize the use of our stored water and waste tank capacity.  The six of us then drove down to The Old Mill restaurant just west of town for an earlier than normal dinner.  The restaurant also allowed us to use their dumpster to dispose of our accumulated household trash.  That was nice because Butch and Fonda had already suspended their dumpster service for the winter.

When we got back from dinner we got online and checked the weather forecast and road conditions along our planned route.  Bill had recently driven I-70 west of Indianapolis and strongly advised us to avoid going that way.  Our check of the INDOT website confirmed that we were well advised to avoid Indianapolis altogether.  We settled on SR-16 east to US-31 south to US-24 west to I-57 in Illinois.  From there we will take I-57 south to Mt. Vernon, Illinois where we will overnight at Wally World (Walmart).

Bill and Bell said they would be back in the morning to see us off (“watch this thing launch” is how Bill put it) and took their leave.  We hung out a while longer trying to be useful but mostly providing moral support and comic relief until it was time to winterize the plumbing.  Butch hooked up a line from his big shop air compressor, ran it through a pressure regulator, and attached it to the main plumbing line at the surge tank and pump.  Just like an RV he used air pressure to drain both water heaters and then had us open each fixture in turn and let the air blow the water out and down the drain.  We then filled the traps and toilet tanks with potable RV antifreeze.  The reason for using potable antifreeze is that it will eventually end up in the septic tank and drain field.

We finally retired to our coach leaving them to finish up some last minute things before retiring to their coach for the night.  We had some very tasty red grapes for dessert (and a couple of cookies) while we studied maps for our next few days of travel.  We had not really looked at them carefully before now and were surprised to find that we will not be in either Kentucky or Tennessee.  We had presumed that we would be, but I-57 runs into the extreme southwest corner of Illinois and then crosses the Mississippi River into Missouri, ending at I-55 in Sikeston.  From there we will continue south into Arkansas on I-55, which stays on the west side of the Mississippi river, until we intersect I-40 west of Memphis and head west towards Little Rock.  Thus we will never enter Kentucky or Tennessee and we will not drive through Memphis; at least not on purpose.

Fonda has to run to Logansport first thing tomorrow and while she is gone we will prep our bus for travel, hitch up our car, and give Butch whatever assistance we can.  We plan to be on the road by 10 AM and safely parked at the Walmart in Mt. Vernon, Illinois well before dark.

2014/12/03 (W) Finally On Our Way

We were up around 7:45 this morning anticipating a 9 AM departure even though we knew that was unlikely.  I turned on the Aqua-Hot engine pre-heat pump to start warming the engine.  There was a dusting of snow on the ground and on our car; a sure sign that our departure had been delayed long enough.

Bill and Bell arrived a little after 8 AM so we invited them into the coach and chatted for over an hour while Butch and Fonda got their morning organized.  Fonda left for her run to Logansport at 9:15 AM followed by Bill and Bell at 9:25 AM when they decided they needed to go to Logansport to get breakfast.  Fonda returned at 9:50 AM and we started making our final departure preparations.  We had hoped to leave by 10 AM but suspected that was optimistic.  It’s Butch and Fonda’s first extended use of their converted coach and they have had a lot to do to get ready to leave.

We straightened up the interior for travel as soon as Bill and Bell left so all that remained for us to do was unhook the shorepower cord and store it, start up the main engine, move the bus across the street, and hookup the car for towing.  We can do all of that in 15-20 minutes if absolutely necessary, especially in warmer weather, but it typically takes a half hour.  We do not like to rush this process; it’s important that we do it correctly each and every time.  It is also a commonly understood etiquette among RVers that you do not try to chit-chat with, or otherwise disturb, fellow road warriors while they are hitching something up.

Butch & Fonda's MC-9 getting ready to depart Twelve Mile, IN.

Butch & Fonda’s MC-9 getting ready to depart Twelve Mile, IN.

We were idling and ready to go by 10:25 AM but Butch had to make some final adjustments to his toad towing/braking setup.  Bill and Bell were back in time for Bill to help and Bell to take pictures and give us a good send off.  We pulled out a little after 11 AM and headed east on SR-16 with Butch in the lead but only got to the edge of town before Butch pulled off the road.  We pulled off behind him and Bill pulled off the on the other side.  We had noticed that their bus was smoking but they realized something was wrong before we could even call them on our 2m ham radio.  It wasn’t the engine; the brakes on the toad were partially engaged and he could feel the drag.  He readjusted it and we were on our way again, this time for good.

The trip to Mt. Vernon, Illinois was an easy and uneventful run.  From SR-16 we turned south on US-31 and picked up US-24 westbound.  We took this same route in June 2013 when we left Twelve Mile headed to the state of Wyoming so we knew it was a good route for us.  We had to slow down going through small towns, but that gave us a chance to catch a glimpse of these quaint little places.  A couple of larger towns had stop lights, but mostly we were able to keep rolling.

We stopped at a Pilot Truck Stop just west of I-65 for a quick walk-around and so Fonda could take the dogs out.  We continued west on US-24 into Illinois and eventually got to I-57 where we headed south.  We saw occasional construction signs but very little construction and did not incur any delays.  Butch lead most of the day and we just followed along with generally light traffic.

We stopped at the rest area just north of I-70 and took a stretch break, after which we took the lead.  A few miles later we got to the construction on the short stretch where I-57 and I-70 run together.  We had to drive 45 MPH but rolled right through.  After the construction zone we took the center lane knowing that I-57 would split to the left from I-70 and continue southbound.  Slow traffic is often worse than fast traffic as the cars end up bumper-to-bumper leaving no space for larger vehicles to change lanes.

Following the directions on our GPS we took exit 95 for Mt. Vernon, Illinois, drove a quarter mile, and turned left onto a road that ran down the west side of the Wal-Mart property.  Linda had called ahead and been told it was OK for us to spend the night in their parking lot.  The first two access drives, however, had crossbars at 12 feet so we could not turn in. The third driveway was for delivery trucks so we turned in there and headed back towards the north end of the lot by Ryan’s as Linda had been instructed on the phone.  There were signs posted prohibiting semi-truck parking so we parked temporarily while Linda went in to check on the situation.

A women at customer service confirmed that we could spend the night and asked that we stay near the periphery of their parking lot away from the main doors.  No problem.  The lot we had pulled into was not the Wal-Mart lot and was a little tight but were able to extricate both coaches without unhooking our toads and moved them to the northeast corner of the adjacent/connected Wal-Mart parking lot.  I leveled up as best I could, shut the engine off, and then closed the various air valves and switched the chassis batteries off.

The house batteries were at an 89% state of charge (SOC) when we arrived.  We locked the bus and went for a walk around the east end of the building to scout out an exit route.  We stopped in the store and bought a bag of Fritos and some popcorn oil.  When we got back to the coach I started the diesel genset and turned on two of the electric toekick heaters while Linda used the induction cooker to prepare vegan burgers for dinner.

After we had eaten Linda and I sent TXT messages to several people.  We then went over to visit briefly with Butch and Fonda and look at maps for tomorrow’s leg of the trip.  When we returned to our coach we noticed that the generator had stopped running.  Not good.  I was able to restart it but each time it shut down, so I got Butch to come look at it.

There’s a solenoid that holds a fuel valve open and we thought that might be the problem, but it wasn’t.  We checked the level of the oil but it was OK.  I started it again and Butch noticed that the squirrel cage fresh air blower was not turning so I shut the engine off.  Linda had been watching the gauges inside and said the water temperature was very high (off the end of the scale).  Butch checked the blower to make sure it wasn’t stuck. I traced the wiring back to a panel with a couple of circuit breakers and one of them was popped.  I reset it and restarted the engine and the blower came on.  Linda reported that the water temperature immediately dropped.  We suspected, but did not confirm, that the same breaker controlled the power to the large squirrel cage blower for the radiator, which is located in the inverter bay on the other side of the bus.  I let it run for another hour and brought the house batteries up to 95%.  It ran fine with normal water temperature and oil pressure so I think we found the problem and fixed it.

Linda read while I changed most of the clocks to Central Standard Time.  I turned off the electric heating element in the Aqua-Hot to unload the GenSet and then shut it down for the night.  I dialed the three Aqua-Hot thermostats back to 15 degrees C (59 degrees F) and turned on the Diesel burner.  It is only supposed to get down to 32 degrees Fahrenheit overnight but Linda put an extra blanket on the bed since we will not be using the electric heating pads as they would draw too much energy from the batteries.

It was a long day but largely uneventful except for the beginning and the end.  But all’s well that ends well, and this day did.

2014/12/04 (R) Roadside Repair

I was awake at 4:30 AM and got up to check on the SOC of the house batteries and turn on the Aqua-Hot engine pre-heat pump.  The batteries were at 68 SOC.  They were at 95% when I shut the generator off around 9 PM last night, so they had dropped 27% percentage points in 7.5 hours, a rate of 3.6 percentage points per hour or 10 percentage points every 2 hours and 45 minutes.  We did not go out of our way to minimize loads, leaving some night lights on (DC), the Aqua-Hot (DC), and the main inverter loads (refrigerator, auxiliary air-compressor, microwave clock, outlets with chargers, etc.). At that rate it would take just under 14 hours for the batteries to drop to a 50% SOC, starting from 100%.  I was satisfied with the performance of the system and went back to bed.

It started to rain off and on around 5:30 AM, the first sign of a wet day.  I got up to stay at 7:15 AM and got dressed.  I checked the SOC of the house batteries and it was 58%, so it had dropped another 10% in 2 and 3/4 hours, consistent with the 4:30 AM data.  I started the generator to provide power for hot water, lights, and additional engine pre-heating.  It would also start to bring the SOC of the house batteries back up before we started driving for the day, although the Zena power generating system on the main engine should be capable of recharging them in a couple of hours while we are driving.

Since we were not leaving until at least 9 AM we decided to have a light breakfast of raisin bread and grapefruit.  After breakfast I powered up our Verizon Mi-Fi device, got my laptop connected to it, e-mailed yesterday’s blog post to myself (from my iPad), and then checked my e-mail (on my computer).

We had the coach straightened up and ready to go well ahead of our departure.  Around 8:45 Butch indicated that they would be ready to go in 15 minutes.  That was all the time I needed to get the car ready to tow, switch the coach batteries on, open the various air valves, shut off the Aqua-Hot pre-heat loop, and start the main engine.  With the main engine running I turned off all of the loads on the generator, let it run unloaded for a few minutes to cool down, and then shut it off.

We pulled out at 9 AM and worked our way around behind the store and back out the unblocked entrance we came in yesterday.  Instead of turning on Broadway to go back to the Interstate we crossed over and pulled into the Pilot Truck Stop so Butch could top off their fuel tank.  We did not need fuel yet but I pulled in right behind him so we were positioned to pull out together.

We were back on I-57 headed south by 9:25 AM with Butch in the lead.  We ran at 60 MPH through light rain and fog with overcast skies all the way to the end of I-57 at I-55 near Sikeston, Missouri, where we continued south towards Memphis, Tennessee.  We eventually crossed into Arkansas and out of the rain, although the cloudy skies continued.  About 25 miles north of the junction with I-40 Butch called on the radio to let us know that he needed to get off the road at the first safe place I could find.  His air pressure had dropped to 60 PSI and was not building.  A couple of miles later I pulled off onto the shoulder of an entrance ramp and he pulled off behind me.  The brakes and suspension most highway buses are air-powered.  Without proper air-pressure the bus cannot be driven.

The pressure in the system was holding which indicated a supply issue rather than a leak.  The usual suspect in this situation is the “governor” (or less likely the unloader valves) on the main engine air-compressor.  Butch had a spare governor in his parts kit but we were not in an ideal spot for changing it.  He decided instead to hook up his portable air-compressor to his air system auxiliary fill connector.  He put the portable air-compressor in the bedroom at the rear of the bus and had Fonda run the air hose out the passenger side window were I took it and zip tied it to the side radiator grill.  Butch then ran it through a small access door by the passenger side rear lights and connected it to the fill valve.  The portable air-compressor is an AC powered device, so Butch had to start their generator to power it.  It gradually built the pressure to 100 PSI.  The pressure was holding so Butch dial it up to 110 PSI.  He left the portable air-compressor on for the rest of the trip and allowed us to get back on the road, making this a very clever emergency roadside fix.

After a 20 minute delay we pulled back onto I-55 and finished the run to I-40 with heavier traffic.  We exited onto westbound I-40 in West Memphis, Arkansas and completed the 38 miles to Forest City, Arkansas without difficulty.  We negotiated a tight turn onto the street where the Wal-Mart was located but had an easy time getting in at the far west entrance.  From there we pulled up parallel to a north-south curb that ran the length of the west edge of the parking lot.  We leveled up the coach (using the air springs), shut down the engine, and went through our usual dry-camping arrival routine.

As soon as we were set up Butch was back looking at his main engine air-compressor and then on the phone with Luke at U. S. Coach in New Jersey.  He decided to change the governor as it couldn’t do any harm.  I helped him (as best I could) but once the new governor was installed the compressor still would not build air pressure.  The unloader valves were the next most likely (easiest to fix) culprits, but neither of us had the parts.  There was an O’Reilly’s Auto Store across the main road from the Wal-Mart so we walked over there.  They did not stock them either, but at least we got some exercise.

The house batteries were at 78% SOC when we arrived which disappointed me as I expected them to be at least at 88% like they were yesterday at the end of our drive.  We were on the inverter from the time we started up at 9 AM until I turned the generator on at about 3:30 PM.  At our normal rate of 3.6 percentage points per hour we would have been at ~72% SOC without any charging from the ZENA system, so 78% did not seem very good to me.  It appears that I am going to have to adjust the charge voltage up somewhat on the ZENA power generating system as it should be supply enough current to run any AC loads while traveling (mostly the refrigerator) and fully recharge the house batteries.  I let the generator run through dinner until bedtime.  It brought the SOC back up to 91% with the charger in float mode supplying 10 Amps of current at 26.3 VDC.  Once the charger is in float mode it can take a surprisingly long time to finishing bringing the batteries to full charge.

Some weeks back Butch bought a grandfathered Verizon unlimited data plan on Ebay using the Assumption Of Liability (AOL) process.  He also picked up a used phone and a used Jetpack MiFi device.  Both devices can use the SIM card, but he had not had a chance to connect the MiFi through to the Internet.  We removed the card from the phone, installed it in the MiFi and powered it up.  It found a strong Verizon 4G/LTE signal right away.  The menu gave us the password and we were able to connect his laptop computer and my iPad.  He started searching the web while I downloaded e-mails.

Linda and Fonda had walked to the store to buy a few things.  When they got back we chatted for a bit and then went back to our coach.  Linda made popcorn for me (she wasn’t hungry) and we relaxed for a while before going to bed.

 

2014/11/17-23 Bus Work Wrapup

2014/11/17 (M) Bypass Extension

12VDC outlets on lower center cockpit console.

12VDC outlets on lower center cockpit console.

After my usual breakfast I decided to change the drinking water filter cartridge under the kitchen sink.  The new one arrived UPS on Friday but I wasn’t really eager to change it, given the difficulty I have had with it in the past.  As I expected, the old one did not come out exactly the way the instructions said it would and I fussed with the new one for 30 minutes without being able to get it in.  Butch popped into my bus to see what I was up to and I enlisted his assistance.  We fiddled with it for another 45 minutes and finally gave up and put the old one back in, although it did not go in easily.  Clearly we were doing something wrong but could not figure out what it was.

I am not exactly sure what Butch and Fonda did for most of the rest of the day but whatever it was they did not need my help.  I know they drained some coolant from a hose on the main engine and changed a short piece of hose.  Having gotten off to a bad start with the water filter cartridge I decided to pick the coach up a bit and then work on the 12 VDC outlets for the cockpit accessories.

There’s no such thing as a “small job” on a bus conversion; there are only big jobs and really big jobs.  The installation of the 12 VDC outlets involved mechanical and electrical considerations; I needed to mount them someplace that was accessible but out of the way, and I needed to be able to get 12 VDC power to that location.  There is a vertical panel about five inches wide just to the right of the driver’s right leg.  It runs from the floor up to the bottom of the dashboard and houses two thermometers, a cigarette lighter, and a swing out ash tray.  The panel comes out after removing six screws.  To the right of that panel is a house systems switch panel that was added by Royale Coach.  It is about 10 inches wide and comes down from the dashboard half way to the floor.  After checking to see what was behind the vertical panel I decided to mount the outlets to the passenger side of the floor-to-dash enclosure.  I mounted them below the bottom of the house systems switch panel and slightly back from the front plane of the dashboard.  They are very accessible in this location but tucked back out of the way enough to avoid getting kicked.

Just above the house systems switch panel is an enclosure for the CB radio.  I had previously removed the four screws that secure the front panel and pulled the CB radio out of its enclosure.  The power leads used spade connectors so they were easily disconnected and the incoming power harness was long enough that I was able to drop it through the speaker hole in the bottom of the radio enclosure and behind the house systems switch panel.  I also disconnected the antenna coax, as it is not connected to anything on the other end, and dropped it through the speaker hole as well.  I added compatible spade connectors to the wires from the 12VDC outlets including a 2-wire pigtail so I could connect both DC negative wires to the one available DC negative line.  I drilled a hole for the outlet wires to go through into the space behind the vertical panel as I would eventually like to power them from there and reconnect the CB (once I get an antenna mounted).  For now, however, this arrangement will do what I need it to do; power the various cockpit accessories while keeping the power cables out of from under out feet.

By 1:45 PM I had completed the installation of the outlets but I had not re-installed the various panels.  I locked up the coach and the three of us got ready to go to Logansport to run various errands.  Butch was wrapping up a conversation with International Thermal Research regarding the installation of his Combi unit and getting answers to a few remaining questions.  It turned out that the reason the coolant circulation pump was running was that we had left the bypass switch on the Zone Control Board in the ‘ON’ position.  That was also why the Summer Mode light was on.  Butch turned the bypass switch off and the various indicator lights all seemed to indicate what they were supposed to show.

I ended up buying the parts for a drinking water filtration system at Home Depot.  I got a GE Drinking Water Filter Housing and filter element plus a collection of hoses and fittings to connect it to the existing 3/4″” OD copper plumbing under the kitchen sink.  I also picked up a can of flat black spray paint to use on the accessory mounting board for the windshield center pillar.  We stopped on the way back in to Twelve Mile to pick up Daffy from the local veterinarian.  Fonda had taken her there earlier and dropped her off to have her teeth cleaned.  Daffy was still pretty groggy but glad to have the comfort of her owners.

When we got back to their house Fonda helped me set up some cardboard to catch any overspray and I sprayed one side and all of the edges of my center pillar board.  I then headed to my coach and finished putting the dashboard panels back in.  After that I turned my attention to the drinking water filtration system.  It took me a couple of hours but I got the old filter head removed, mounted the new housing, and made all of the connections.  I installed the new filter element and turned the water pump on, opening valves one at a time as I worked downstream looking for leaks.  The only leaks I saw were small ones between the 3/8″ brass pipe nipples and the 3/8″ female pipe thread sockets in the plastic filter housing.  Both leaks were easily remedied with an extra turn of the right angle shutoff valves.

I had not quite finished the water filter project when Fonda came out to let me know that Linda was on the house phone.  She answered some accounting/tax questions for Butch and then we chatted for a bit.  We decided that I would move the Martin Diesel appointment from this Thursday to next Monday, if possible, as the weather should be much more agreeable.  That will also give me four additional days to work on bus projects here, which I need.

I returned to the coach, finished up the plumbing, made a quick dinner, cleaned up the dishes, and went in the house for the evening.  Butch and Fonda had already gone to bed so I did the same and dealt with e-mails and this post.

New drinking water filter and hoses under the kitchen sink (in the bus).

New drinking water filter and hoses under the kitchen sink (in the bus).

2014/11/18 (T) Holes and LEDs

We were all busy all day today but did not have as much to show for it as we have on some other days.  That’s the way it goes with bus projects.  I worked on three separate projects for our bus and helped Butch and Fonda with one project on their bus.

The first thing I did after breakfast was to spray another coat of flat black paint on the oak board I plan to use as a mounting plate for various cockpit accessories.  I then went to work on enlarging the return air openings above the shelf in the rear closet.  This turned out to involve quite a bit of work.  On the passenger side I had to cut the carpeting on the inside of the closet and peel it off.  I then drilled a hole in each lower corner to allow access for a sabre saw blade.  I borrowed Butch’s cordless sabre saw, so that involved getting the saw from the parts room.  I cut from the back side, as I had access via the rear TV cabinet, and enlarged the opening to about 10″ x 10″.

I did not have access to the back of the panel on the driver’s side so I had to take a different approach.  I removed the lower panel which gave me access to the space and the various relays mounted on the floor of the cabinet.  I needed to make sure there wasn’t anything on the back side of the upper panel where I intended to drill and cut.  I borrowed Butch’s lighted inspection camera, which required another trip to the parts room, and used it to look up inside.  It was clear, so I cut the carpet on the inside of the closet and removed it.  Working from inside the closet I did not have room to use the sabre saw, so I used my oscillating saw to cut the opening.  Once the panel was cut through on both sides and the bottom it still had the metal mesh stapled to the top back side.  I was able to use that to pull the mesh loose from the fixed panel and remove it.

The next step in this project will involve installing a pair of 12″ x 12″ return air grills after I vacuum up the debris from the drilling and cutting process.  Home Depot carries these grills but was out of stock when we were there last night.  They are supposed to be in tomorrow or Thursday.  I already have a roll of 1/4″ grid hardware cloth and I plan to cover the openings with a piece of that to make sure mouse-sized critters cannot get through the slots in the grill, which will go over the hardware cloth.

By the time I got to this point it was time for a quick lunch.  After my meal I checked in with Butch and he was at a point where he needed assistance attaching an aluminum angle to the driver’s side front ceiling.  This angle would serve as the attachment for the vertical face of the chase that will hide the wiring running along the junction between the wall and the ceiling.  With Fonda’s help we held the first piece in place and secured it with one screw near the rear end.  We then measured down from the center trim of the ceiling and adjusted the other end to keep the angle as close as possible to parallel along its entire length with the ceiling centerline.  With that piece mounted Butch clamped another piece of angle to the mounted one, giving us a nice straight extension of the line, and then clamped the second piece to be installed to the extension angle.  I then secured the second piece to the ceiling with several screws.

Butch held 3″ Wiremold channel in place from the front air-conditioner trim to the gap between the two angles we just installed and marked it for length.  Fonda cut those while Butch cut a piece of plywood to the width and length needed and then installed them.  We talked about putting up the chase on the passenger side, or at least the Wiremold channel for the fluorescent ceiling lights.  Butch said they planned to make that chase deeper, and I suggested they bring it out as far as possible and build it as a cabinet using a face frame with several stiles (vertical pieces) and one long, top-hinged, door.  They both made note of the idea but did not want to get involved in that today.

I took a short break to call Martin Diesel and move my generator service appointment from this Thursday to next Monday.  I have more to do on the bus than I can complete by Wednesday afternoon and the weather Thursday morning is forecast to still be very cold.  The cold spell is supposed to finally break on Saturday with highs in the 50s and lows in the 40s.  I should be able to hook up the care and leave early Monday morning in 43 degree weather; much nicer than 18 degrees (Fahrenheit).

I now turned my attention to the LED replacement lighting for the F72T12 fluorescent light fixture in the hallway cove.  The first thing I needed to do was locate the 12 VDC positive and negative wires that were controlled by the pair of three-way switches; one by the pantry and the other in the bedroom.  In spite of having the wiring diagram for the old fluorescent ballast on a label attached to the ballast, I was not able to trace out the wiring.  Butch came over to see how I was doing so I enlisted his assistance.  The situation had us both puzzled for a while but we eventually sorted it out by removing the two 3-way switches from their junction boxes and checking for voltage to chassis (DC) ground at various points.  It helped that there is a second light fixture in the hallway ceiling just outside the bathroom door that is controlled by these same switches as this allowed us to know when there should or should not be voltage present at the main fixture.

With the wiring sorted out I made a short jumper wire with male spade terminals on each end and used it to jumper the red and white wires together in the base of the panty.  The white wire turned out to be DC negative (ground) and the red wire ran to the far (rear) end of the chase, so this provided a ground connection at the far end of the chase.  I recoded them with black tape.  The other red wire at the far end of the chase was the switched +12 VDC so I now had what I needed to power the LED rope light in that space.  I reinstalled the switches and cover plates and put the removable bottom shelf back in the pantry.  (The old ballast and wiring is still under this removable shelf.)

The LED rope light can be cut every few inches but I decided I should test it to make sure it worked before I started cutting it into smaller pieces.  I uncoiled the rope, which is supposed to be 52.5 feet long, as the instructions said not to apply power to it when it was coiled up.  I attached male spade lugs to the free end of one of the power cords, made my best guess as to the polarity of the rope, attached the power cord to one end of the rope, plugged the spade lugs into the two red wires in the chase, and turned on the switch.  Voila, I had guessed correctly on the polarity.  I checked the full length of the rope and all of the LEDs appeared to be working.  I need to check the length of the rope tomorrow to make sure it is the correct length.

The rope light came as a kit that included power cords (10), end caps (10), center connectors (10), and mounting clips (50).  This should be enough material to eventually redo all four of the fluorescent cove lights and add lighting around the inside face frame of a closet or two.  The lower portion of the center rear closet does not currently have any lighting and the main closet in the bathroom could certainly use more/better lighting.

I tried installing the mounting clips without much success.  It was night by this time and dark enough in the hallway that I couldn’t really see what I was doing.  As much as I wanted to the have this fixture functioning before I quit for the evening, I knew I had reached the end of this work for the day.  Rather than frustrate myself, and perhaps mess up something, I cleaned up my tools and materials and made dinner.  I had a Thai Kitchen Hot and Sour Rice Noodle Soup Bowl to which I added chopped up fresh mushrooms.  It was just the thing for a chilly evening.  I gathered up the day’s dishes and took them in the house to put in the dishwasher and then locked up the bus for the night.  I put another coat of flat black paint on my mounting board and then turned in for the evening to work on e-mail and this post.

2014/11/19 (W) Radio Woes

I was up a little earlier than usual this morning and rather than start the day with breakfast I sprayed another coat of paint on the oak board that I plan to mount to the windshield center pillar and use as a base for various cockpit accessories.  With that task completed I gathered up my cooking/eating utensils from the dishwasher and went out to my bus where I made a five cup pot of coffee and had some homemade granola for breakfast.  I then got to work on the LED lights for the hallway cove.

20141118-09586

The space in the driver side rear corner of the bus. Access is difficult and it is full of wires, relays, and the bedroom a-c evaporator and blower.

I still had trouble mounting the plastic mounting brackets due to the lack of room to work but eventually figured out that I could create enough of a hole with my center-punch to get the screw started by hand.  Because of the design of the chase I mounted two clips at each end and two in the middle.  I started from the rear end of the chase, laid the LED rope into the mounting clips closest to the wall, brought the tube around and laid it into the other set of clips and capped the end.  I inserted the two pins of the power connector/cord into the free end, turned on the power, and voilà, I once again had a functioning hallway light.  I reattached the fascia board and double checked that lights still worked.  They did, so I moved on to the next task.

The other three fluorescent ceiling cove light fixtures will be much more difficult to convert due to access limitations, but they are still working, at least for now, so I will leave them as is.  I decided to add some of the LED rope light to the lower part of the bedroom center rear closet as it does not have any lights.  (The only light is a single incandescent bulb fixture on the ceiling and the light from that is blocked by the self.  Duh.)  I mounted three clips inside the vertical stiles so as not to interfere with the door hinges.  I cut and mounted 32″ LED rope light segments, inserted the power cord pins, and mounted the rope with the power cord at the top.  An existing hole in the front corners of the shelf allowed me to pass the free end of the power cords up into the top part of the closet which has the aforementioned light fixture controlled by micro-switches on each door.  I un-mounted the existing light fixture from the ceiling and identified the +/- 12VDC lines feeding it.  I separated the two conductors on the free ends of each power cord and stripped them.  I then cut the two wires feeding the ceiling fixture and stripped the ends.  I reconnected all of the +12 wires with a wire nut and then did the same for the -12 (DC ground) wires. (This kind of work is easier to describe than it is to do, and probably takes less time.)

As long as I was working in this closet and had the access panel removed for the driver side rear corner I decided to mount the TuneTrapper FM antenna for the bedroom radio and connect it to the radio.  I mounted the antenna to the ceiling just aft of the ceiling light fixture using mounting tab cable ties.  I passed the coax through the a-c return air opening, down to the radio, and plugged it in.  I turned the radio on but only got static and squeals.  I scanned for stations but never heard one.  This radio worked the last time I used it, and did not even have an antenna connected to it, so I am not sure what has happened and will need to investigate this further tomorrow.

By the time I finished all of this it was getting dark.  I had complied a short shopping list throughout the day.  Butch needed to go to Logansport but Bill had shown up to work on Brittiny’s car so Butch felt he had to stay home.  There wasn’t much else I could do so I drove into Logansport and stopped at Home Depot, Rural King, O’Reilly’s Auto Parts, and Martin’s grocery store.  Home Depot finally had two of the 12″ x 12″ return air grills I needed for the bedroom air-conditioner return air project.

While I was in Logansport I was finally able to retrieve a voice message from Gary Hatt, the publisher of Bus Conversion Magazine, and call him back.  I also called Linda to see how her day went.  I got a call from Butch asking me to pick up an order from O’Reilly’s.  While I was there I looked at car radios but did not buy one.  The situation with the bedroom radio is that it is an old two-post automotive style.  They have not been made for years, having been replaced with the 1-DIN and 2-DIN form factor units, except for a couple of specialty companies that make “vintage style” radios for vintage vehicles.  Because that is a very specialized market the radios command correspondingly high prices.  I will modify the panel where the radio is mounted before I buy something like that.

When I got back I unloaded and stowed my groceries.  I then took one of the return air grills back to the rear closet to check the fit.  It was too big; way too big.  I measured it and it was 14″ x 14″.  Apparently the 12″ x 12″ on the label referred to the louvered area not the outside dimensions.  I will be making a trip back to the Logansport Home Depot first thing tomorrow morning.  I think they have a 10″ x 10″ grill which should measure 12″ x 12.” If that is the case it will fit perfectly.

When I got back to Twelve Mile I chatted with Butch and Bill for a while and then turned in for the night.  I got online and registered the Ridgid drill/driver I bought last Saturday.  It has a limited Lifetime Service Agreement, but only if properly registered.  I then wrote this post and went to sleep.

2014/11/20 (R) Instant-Hot (Not)

My schedule has been shifting gradually since I brought the bus to Twelve Mile, Indiana at the end of September.  In spite of it now getting dark by 6 PM I have been working on the bus later into the evening.  This is partly due to the fact that I am working on inside projects and usually have ample artificial lighting.  I did not get started checking e-mail and writing yesterday’s blog post until 11 PM and I did not turn the lights out until 2 AM.  I typically get 7 hours of sleep a night, and true to my nature, I work up at 9 AM this morning.  I had already planned to head to Home Depot in Logansport as soon as I got up, and by the time I was dressed I decided to skip breakfast and just go.

Center rear bedroom closet with LED rope lights in bottom and TuneTrapper antenna in top on ceiling.

Center rear bedroom closet with LED rope lights in bottom and TuneTrapper antenna in top on ceiling.

I returned the 12″ x 12″ return air grills (that actually measured 14″ x 14″) and bought a pair of 10″ x 10″ grills (which actually measured about 12″ x 12″).  It was 10:30 AM when I got back so I went across the street to Small Town Brew and got a cup of coffee rather than take the time to make my own pot and then have to clean it up later.  I had a nice chat with Lisa Paul (the owner) and Harold, who appeared to be an elderly farmer but I could not tell if he was “retired.”

I took the new grills inside to the parts room to see if the square pieces of 1/4″ hardware cloth I cut and painted flat black would fit inside the lip of the grills.  I had to trim about 1/4″ off of two adjacent sides on each piece.  I took everything out to the bus and got the passenger side cloth/grill installed fairly easily.  The driver’s side was another story.  First I had to drill a hole above the top edge of the grill for the TuneTrapper FM antenna coaxial cable.  The opening on this side was slightly larger than on the other side and I could not get both screws, one center top and one center bottom, to bite.  I found a piece of scrap 1×1 in the warehouse and cut a 6″ length on Butch’s chop saw.  I drilled two holes through it and used wood screws to secure it to the top of the opening.  I was then able to screw the grill in place with the hardware cloth underneath it.  I also had to work left-handed, which didn’t make the job any easier.

I vacuumed up all of the sawdust, wood splinters, and carpet fuzz from all of the cutting and drilling I had done in this area in the last few days.  The grills are white but I decided not to paint them as they are inside a closet.  I installed them with the louvers facing the rear of the closet so when the doors are open you cannot see through them into the space behind.  They look OK and, more importantly, will allow unrestricted airflow into the squirrel cage blower on the bedroom air-conditioner evaporator.

As long as I was working in the rear closet I coiled and secured the extra length of FM antenna coax.  I then located the speaker wires for the radio.  There were wires for four speakers, which I presumed were the two in the bottom of the overhead cabinet in the bedroom and the two under the wall cabinet in the bathroom.  All of the power wires were also part of that harness.  I was not able to determine why the speakers quite working, so I disconnected all of the wires from the radio, removed the knobs, retaining nuts, and faceplate, and took it out of the panel from the rear.  There are a LOT of wires behind this panel and it was not easy to get the radio out.  (The radio is mounted in a panel next to an alarm clock and under a row of pushbuttom switches.  This panel is installed under the main 240/120 VAC house electrical distribution panel, above which is the evaporator/blower portion of the bedroom air-conditioner.  That’s a lot of stuff with a lot of wires in a place that is difficult to access; another brilliant Royale Coach conversion feature.)

The evaporator is installed with the coils not centered in the opening.  In particular there is a 1″ gap along the bottom edge and a similar opening along the top edge.  The problem with this is that it provides a very direct path for air coming out of the unit to be drawn back in rather than coming from the return air grill.  I purchased two different sizes of foam weather seal at Rural King intended for sealing around the edges of a window mounted air-conditioner.  I cut appropriate lengths of this material and secured it in place using double-sided tape I got from Fonda.

I decided to mount the indoor/outdoor thermometer on the wall between the refrigerator and the house systems panel.  It only needed one small screw and a small piece of double sided tape towards the bottom to hold it to the wall.  It’s a nice location and should give a more representative temperature reading, being on an interior wall at eye level and not in direct sunlight or near the kitchen counter where the cooking gets done.  It’s also next to the refrigerator so it should have a strong signal from the outdoor remote sensor, which we keep on the middle shelf of the refrigerator compartment.  As long as I was fiddling with this, I changed the batteries on the remote sensor and the base unit.

I checked in with Butch and Fonda to see if they needed my help.  They were also working on inside projects, both bus and house, and did not need my assistance today.  If they do need my help they know where to find me and are not bashful about asking, but I still like to check in with them several times a day.

My next task was to remove the Insta-Hot water heater from the kitchen sink.  It has never worked since we got the bus, which is to say no water comes out of it when I depress the lever.  I also have no idea if the electric heating element still worked as we have had it unplugged.  I shut of the water pump and closed the primary cold water inlet valve and both the inlet and outlet valves on the new water filter.  I loosened the 3/8″ tube compression nut on the supply line and pulled it loose from the supply T.  I purchased two 3/8″ compression caps yesterday at Home Depot.  I applied Teflon tape to the threads on the T, screwed a compression cap on, and tightened it.  I re-pressurized the line, checked for leaks, and found some.  I tightened the cap more but I could not get the leaks to stop.

I again shut the pump off, closed all of the relevant valves, and opened the filtered drinking water faucet to relieve the pressure.  I borrowed Butch’s Teflon pipe thread sealant, cleaned the Teflon off the threads on the T, applied the sealant, and screwed the second cap on.  I tightened the cap and re-pressurized the system.  It leaked worse than before.  I tried to tighten the cap more and the leak got worse.  It was time for plan B.

The hose coming out of the new water filter feeds a T from which a line went to the Insta-Hot.  The other end of the T is connected via 3/8″ tube to a second T.  One line from that T supplies the drinking water faucet.  The end of the second T feeds the line for the ice-maker in the refrigerator, which we have valved off behind the fridge and unplugged.  The first T was no longer necessary and the second T wasn’t really either.  Given that I could not cap the first T successfully I decided to remove it.  That left the second T with a short length of 3/8″ tube with a compression sleeve and nut already in place.  The hose coming off the output side of the new filter housing was long enough to reach to the second T.  I snugged up the compression nut and restored pressure to the system.  No leaks!  Hurray.

My final project for today was wiring up a 120VAC outlet in the bathroom closet for the InterVac built-in vacuum cleaner.  The vacuum cleaner is installed in the hallway wall just to the left of the refrigerator and below the house systems panel.  The bathroom closet is on the opposite side of that same wall.  The closet has a false bottom with a removable panel that provides access to a 6″ deep space full of wires, hoses, and heaters.  Of particular interest to me was the Cadet electric toe-kick heater which runs on 120 VAC (~10 Amps) and is on its own circuit breaker.

I removed the access panel and then removed the thermostat knob and the front cover/grill (two screws) from the toe-kick heater.  I removed two more screws and the heater slid out the front of the toe-kick board.  I removed four small screws, took the top cover off, disconnected the power wires, and pulled them out the back of the unit.  I got a surface mount duplex outlet and a square metal junction box (with cover plate) from Butch.  I drilled a hole through the bottom of the closet next to the rear wall that was tucked under the shelves to the right.  I cut a two foot length of 14-2+g NM cable and used it to wire up the surface mount outlet.  I fed the wire down through the hole, and screwed the outlet to the rear wall.  I installed a strain relief in the back of the Cadet enclosure, cut a two foot length of 12-2+g NM cable, routed it into the Cadet, and completed the AC power connections.  I then put the top cover back on, slid the unit back into the recessed toe-kick, secured it in place, and put the cover/knob back on.  I routed the original power cable and the two new cables into the metal junction box, made all of the electrical connections, and put the cover plate back on.  I put the cover on the new outlet and plugged in the InterVac power cord, which comes out of a grommeted hole in the back wall of the closet.  I turned the circuit breaker on, turned the heater thermostat up, and it came to life.  I turned the thermostat back down to shut the unit off and turned the vacuum cleaner on.  It worked too.  I put the access panel back in place, gathered up all of my tools and supplies, and then swept up all of the construction debris.

The refrigerator has been running a bit colder than I would like so I made small adjustments throughout the day.  The unit was suddenly running at 44 degrees instead of the 35-37 degrees it had been indicating.  I removed the thermometer base unit from the wall and set it up in the refrigerator next to the remote sensor.  I will check it in the morning and see if they are in agreement.

Linda called around 8:30 PM and Butch came out to let me know.  We chatted briefly and I went back out to the coach to finish up and have a light dinner salad.  I wrapped up at 10 PM, locked up the bus, and went into the house.  Butch and Fonda had already turned in for the night.  Their oldest daughter, Gene, is getting married tomorrow in Indianapolis and they would be leaving early in the morning.

2014/11/21 (F) Wedding Bells

I set my alarm for 8 AM to make sure I was up and dressed before Butch and Fonda had to leave.  Gene, the older of their two daughters, was getting married at 4 PM today in Indianapolis and there were a few details I had to go over with Butch and Fonda before they left.  They were still getting ready so I went across the street to Small Town Brew to have a cup of coffee and chat with the proprietor, Lisa Paul.

The first of two return air grills that allow air to pass through the upper portion of the center rear closet.

The first of two return air grills that allow air to pass through the upper portion of the center rear closet. The TuneTrapper FM antenna is visible upper right.

When I returned to the house Fonda showed me how to operate their washer and dryer and the various additives she uses.  She pre-measured the food for the dogs and told me what time to feed them, when they needed to be taken outside, and the policy on “cookies” (dog biscuits).  Butch gave me a house key so I could come and go as needed.  He found some audio speakers that might be useful in diagnosing the problem with the bedroom radio.  He also found a multi-probe digital thermometer that I could use to check the temperatures of the bus refrigerator and freezer compartments and ambient room temperatures against the Indoor/Outdoor thermometer we use for that purpose.  They loaded up the car at 9:30 AM and left to pick up Bill Tharpe in Mexico (Indiana).  Bill was flying out of Indianapolis to meet a friend in Arkansas (state of) and drive her back to Indiana and the timing was such that he could catch a ride down to the airport with them.

As soon as they left I sorted my laundry into lights and darks and loaded the lights into the washing machine.  I used my own detergent, which is free of dyes and perfumes, as years ago I had a bad reaction (contact dermatitis) to a name brand liquid laundry detergent.  With the laundry started I took the digital thermometer to my bus and had breakfast.  I read the directions for the thermometer, plugged in the probes, and turned it on only to discover that the 9V battery was low (depleted) and needed to be replaced before I could use the instrument.  It was a cool but sunny day!—a nice day for a drive—so I locked up the bus, transferred the laundry from the washer to the dryer, locked the house, and headed to Walmart in Logansport.

I was back in an hour, by which time the dogs needed to be taken outside.  With that chore done I put the second load of laundry in the washer and restarted the dryer on the driest setting.  I put the new 9V battery in the digital thermometer, plugged in the three probes, and turned it on.  I put one probe in the freezer, left one buy the counter (for ambient air temp) and put one in the fridge next to the base station and the remote sensor.  The digital thermometer is accurate to 1/10th of a degree Fahrenheit.  It is a serious piece of test equipment that Butch used for professional HVAC work, so I regard the temperature readings as correct compared to our indoor/outdoor consumer unit.  For the rest of the day I kept a log of the time and temperatures each time the refrigerator compressor started and stopped.

After studying the manual for the bedroom radio, a Kenwood KRC 3004, I worked for a while on the bedroom control panel where it was mounted.  After struggling with getting the radio out yesterday I realized today that the wood bezel surrounding the panel was removable, allowing the whole panel to come out and providing easier access to its back side and the wiring behind it.  That did not change my opinion about the design of this aspect of the bus conversion; it simply was not done with the idea that it would ever have to be worked on.

I had disconnected the harness for the four speakers powered by this radio yesterday so I checked at the connector for proper resistance and shorts.  Each speaker measured around 4 ohms (DC) and none of the negative lines were shorted.  (Technically the 4 ohm rating on a speaker is an AC impedance, not a DC resistance, but the resistance reading told me there was a complete circuit from the connector through the two wires and the speaker coil.)  The power supply wires appeared to be in tact so I reconnected the radio and turned it on.  I heard some static and could “move” it from the bedroom to the bathroom with the front-rear fader control but as soon as I tried to turn the volume up the speakers went dead.

This was starting to sound like a volume control component problem so I removed the top cover of the radio.  The volume control was a component about 1/2″ square and 3″ long mounted to a vertical circuit board on the left edge of the chassis.  There wasn’t much I could do with that but tomorrow I may spray it with some De-Ox-it just for grins and giggles.

I interrupted my work around 4 PM to feed the dogs and take them outside.  I was thinking about what to work on next and remembered that the latch side stile of the left closet door in the bathroom was coming loose and was difficult to latch.  I needed two “L” brackets to reinforce the upper and lower corners on the inside of the door where the stile connected to the top and bottom rails.  For the second time today I locked the bus and the house and headed to Logansport.  This time my destination was Home Depot, but it’s adjacent to the Walmart so it was still the east end of town.  I also went to Radio Shack, in McCord’s Do It Best Hardware, looking for a replacement radio but they do not sell car radios anymore.

I called Linda while I was in town and described the work I was doing.  She sent me a TXT message with data on our refrigerator at home.  Over the course of an hour the compressor cycled 7 minutes on, 13 minutes off.  That was useful information. That’s a duty cycle of about 1/3 or 33%.  Our bus fridge duty cycle was ~60% (30 minutes ON, 20 minutes OFF).  I think our home fridge is more like what I would expect, but I will discuss this with Butch.  What bothers me the most is how long the bus fridge runs when it comes on; 4x as long as the house fridge.

By the time I got back it was dinnertime.  I heated a Tofurkey Italian sausage with some diced onion and used it as a topping for a plate of salad greens, along with some roasted peanuts and raspberry walnut vinaigrette dressing.  I then worked on the bathroom closet door while I continued to monitor and record the refrigerator and freezer temperatures.  I also repositioned the ball catches on the door so it now closes easily and latches securely.

I was watching the data from the digital thermometers and happened to be looking at the readings from the one in the freezer when the cycle ended.  The temperature was around 0 degrees F and as soon as the compressor stopped running I watched the temperature climb 1/10th of a degree every few seconds.  The compressor seemed to come back on when the freezer reached a temperature of 10-to-12 degrees F.  If I presume a 10 degree rise (to keep the math easy) and the off time is 20 minutes, the freezer is heating up 1 degree F every 2 minutes (120 seconds).  That’s 1/10th of a degree every 12 seconds, which seemed pretty fast to me.  I also noticed, however, that the temperature in the refrigerator compartment continued to drop a few tenths of a degree after the compressor stopped, so perhaps that’s where the cold from the freezer was going.

How a refrigerator cycles depends on a number of factors: the efficiency of the unit, the ambient temperature, where the controls are set, how much and what kind of stuff is in the freezer and fridge compartments, and how often the doors are opened and for how long.  I don’t have any food in the bus freezer but there is plenty of mass in the form of containers of frozen water.  I don’t have much food in the bus fridge compartment either, but I have a lot of bottled water, “milk”, O. J., salad dressings, mustard, etc. and I have it distributed from top to bottom, including the door shelves.  I have the thermometers on the second shelf from the top.

I had spent quite a bit of time earlier taking voltage measurements on the push-button switches in the bedroom control panel in an attempt to figure out why the aisle lights were not working.  I was fairly certain this was a 3-way circuit with a second switch.  I found the “other” switch by the dinette, changed its position, and voila, the aisle lights worked!  For some reason that switch, the rearmost switch by the fake plant, appeared to not be wired as a 3-way with the one in the bedroom but rather to be in series with it; both switches have to be on for the lights to work.  That may not be how they are wired, as there could be a relay involved, but that’s how they behave.

I wrapped up my work for the day at 8 PM, locked up the bus and went in the house.  I took the dogs out and then gave them each a treat.  I folded and packed my clothes and then settled in to write while I waited for Butch and Fonda to get home.  They arrived at 10 PM and we chatted for a while about the wedding/reception, refrigerators, and radios before finally turning in for the night at 11 PM.

Bus bedroom driver side rear corner house systems control panel with Kenwood KRC 3004 radio removed.

Bus bedroom driver side rear corner house systems control panel with Kenwood KRC 3004 radio removed.

2014/11/22(S) T Minus 2

…and counting.  Today was my second to last day to work on the bus in Twelve Mile, Indiana.  Except for a few days in October, the first full week of November, and some weekends, I have been at Butch and Fonda’s place since I brought the coach here on September 30.  We have gotten a lot done on both buses in that time, but not everything on either list.  As much as I wanted to avoid a last minute scramble, there was still too much to do to take the weekend off.  I was up at 7 AM, took a shower, got dressed, finished yesterday’s blog post, and got to work.  I stayed busy until 10 PM, with short breaks to have a bite to eat and one trip to Logansport late in the afternoon.

My major accomplishment today was mounting the oak board to the center windshield pillar and then mounting the magnetic compass and Pressure Pro TPMS receiver to it.  I needed a standoff to mount the inclinometer, so I cut two pieces of 1×1 and spray painted them flat black.  I will finish mounting the inclinometer tomorrow, and possibly the inside rearview mirror.

My other major project was the removal, disassembly, diagnosis, repair, testing, and reassembly of the driver’s side motorized windshield roller shade.  Fonda helped me remove it and Butch helped with the rest of the process.  It appears that the problem was a soldered connection to the internal motor that failed.  I will reinstall it tomorrow, probably with Fonda’s help, and try to correct some alignment problems in the process.

I sprayed the on/off/volume control in the Kenwood KRC-3004 radio with De-Ox-It and left it to dry.  I came back later, plugged the connector into the back of the radio, and turned it on.  Nothing, nada, zip; zero sound from the speakers.  I suspect the volume control or the final output transistors have failed.  Either way I am not likely to get it repaired.  While I tend to think of Kenwood as good equipment, both of the radios in the bus have something wrong with them.  The front radio is obviously newer as it has a 1-Din form factor.  This will also make it easier to replace when I get around to it.

The bedroom radio is an old style unit with two shafts that are used to mount it and control most of the functions plus a center section for the cassette player, LCD display, and a few buttons.  This style of radio is now considered “vintage.”  There are at least two companies that make modern radios in authentic vintage form factors, but they are very pricey and targeted at the vintage restoration market.  Putting a modern 1-Din form factor radio in the bedroom panel will require me to cut the appropriate size opening.  Since the panel has 10 switches mounted in it creating the opening will be non-trivial.  A better option would be a remote radio with a slim profile control head, like the one Butch has from Custom Autosound.  The control head would cover the center opening and I could mount switches in the two shaft holes.  I thought of that riding to Logansport.  Our trips to town are often useful that way.

Another thing I did today was continue to monitor and adjust the refrigerator.  Since I spent much of the day working in the bus I was able to log the time of day and various temperatures each time the compressor started and stopped.  I missed cycles, of course, as I was in and out of the house or gone to town, but I think I got enough data to determine if there is a consistent difference between the indoor/outdoor sensors and the more accurate Cooper Instruments SH66A digital thermometer, and if so, how much and in what direction.  I also have useful information about the settings of the refrigerator (thermostat) control and freezer (air control) for the temperatures I want to maintain in the two compartments.  I will continue to monitor tomorrow as I wrap up my last few tasks and organize the bus for travel.  I entered the raw time and temperature data into an Excel Spreadsheet but did not have time to analyze it.  Big day tomorrow; have to get to bed.

Bus bedroom DS rear corner house systems control panel removed.

Bus bedroom DS rear corner house systems control panel removed.

2014/11/23 (N) T Minus 1

Today was my final day working on buses in Twelve Mile, at least until we return here a week from today.  The temperature continued to be mild but by noon it was raining.  I had breakfast and got to work as I had a long list of little things to take care of today.

I continued to monitor the refrigerator/freezer temperatures and record them while working on other projects.  I taped a piece of cardboard to the back of the bedroom control panel to cover the holes where the radio used to be and reinstalled the panel.  I reinstalled the driver side access panel in the lower rear closet and then vacuumed up the sawdust and other construction detritus.  I started organizing the inside of the coach for travel, getting things in boxes and getting the boxes on the floor on the two front sofas.  Twelve Mile now has a large recycling container that accepts mixed recyclables, so I carried several bags of plastic, cardboard, and cans over there rather than haul them back to the house.

Automotion shade with motor removed from end of roller tube.

Automotion shade with motor removed from end of roller tube.

Steve showed up mid-morning and helped Butch install a new AM/FM radio and CD player in the MC-9.  They also came over and helped me reinstall the driver side windshield roller shade. We tested it and it worked.  I like it when that happens.  I wasn’t as lucky with my mounting arrangement for the inclinometer.  I ended up modifying one of the pieces and then had to repaint the two ends flat black.  I left it to dry and busied myself with getting the bus ready to go to Gallahan’s Truck Stop for fuel.  I had turned the electric block heater on earlier so I turned it off and turned on the Aqua-Hot engine preheat pump.

I used Butch’s portable air compressor to air up the chassis (suspension, brakes, and engine accessories) and used his auto shop compressor to adjust the inflation pressures of the tires.  I have the 12VDC accessory outlets in the cockpit powered off of the house batteries, so I immediately checked the Pressure Pro TPMS sensor readings against the known pressures in the tires.  The correspondence was as follows (actual:sensor):  DSF (116:112), PSF (116:111), DSOD (95:92), DSID (95:91), PSOD (95:91), PSID (95:91), DST (85:83), PST (85:83).  All of the sensors are reading low from 2 to 5 PSI.  I need to create a little card to go by the display unit with these calibration adjustments.

Butch had to take Steve to Rochester to meet up with his wife and I was just getting ready to lock up the buildings so I could drive the bus to Gallahan’s when Fonda returned from church.  I stowed the folding step stool in the back of the car, unplugged the electrical shoreline and stored it just inside the warehouse overhead door, disconnected the portable air-compressor and stored it in the parts room, and turned off the Aqua-Hot (anything with an open flame is a no-no at a fueling station).  I fired up the engine and was about to leave at 1 PM when Butch returned.

I drove to Gallahan’s in light rain.  The new speedometer/odometer worked as intended, and I did not get a Check Engine Light (CEL) during the trip out and back.  I discovered, however, that my transmission retarder was not engaging.  I suspect that has something to do with removing and reinserting the cable connectors on the DDEC II when I was trying to diagnose and fix the Fuel Temperature Sensor Voltage High code problem.  Not having the transmission retarder is not a good thing, but there wasn’t anything I could do about it today.  I will probably try to figure this out on Monday, December 1st while we are parked back at Butch and Fonda’s awaiting our group departure for the southwest U. S.

When I got back from Gallahan’s I pulled the bus in front of the automotive garage so I could pull the car up behind it.  A lake was forming behind the bus, so I pulled up farther.  Butch has a 30 A RV outlet on the front of the garage, which was plenty of power for the unoccupied bus.  I moved all of the stuff I had stored in the parts room to the overhead door for the woodshop, which is directly behind where I normally park the bus.  I backed the car up to the door close enough that I could open the rear hatch and load everything into the back of the car while staying out of the rain.  I packed up clothing I was not going to need and loaded that in the back as well.

Once the car was loaded I pulled it around behind the bus and hooked it up for towing.  By this time there was a hard, steady, rain but I just worked through it.  All of the lights tested as good and the bus/car combination was ready to roll tomorrow morning.  I turned on the Aqua-Hot and turned up the heat while I prepared a couple of tofu hotdogs for a late lunch / early dinner.

Magnetic compass mounted to the oak board on the center windshield pillar.

Magnetic compass mounted to the oak board on the center windshield pillar.

I re-mounted the inside rearview mirror high enough that I will not bump my head on it like I used to.  I retrieved the mounting part I had spray painted earlier and tried to finish the installation of the inclinometer, but could not get it to work.  I will either have to take the case apart to get the mounting bracket loose or I will have to rethink/re-engineer how I mount it.  That was my last project.  I would rather not have ended on a note of failure, but it meant I have at least one project to look forward to.  I gathered up a few cooking/eating utensils, my camera, and a notepad, shut off the lights, and locked the door on the way out.

Back in the house I took a hot shower and put on some dry clothes.  I loaded all of the wet/soiled clothes in the washer and Fonda did a small load of laundry for me, transferring it to the dryer as well.  The three of us chatted while they ate dinner.  Linda called at 8:30 PM and we discussed the weather forecast for tomorrow, which, while well above freezing (to start) was less than ideal with rain and high wind advisories.  I decided to try for an earlier start than I originally planned.  With any luck I can be at Martin Diesel by 9:30 AM and on the road for home by 2 PM.  That would get me back to the house while it’s still daylight.

 

2014/11/10-16 Even More Bus Work

2014/11/10 (M) New Heights

We rarely set wake up alarms anymore, one of the major perks of retirement, but ‘rarely’ does not mean never so this morning my alarm went off at 5:05 AM.  I grabbed a quick shower, got dressed, and got busy pulling everything together for the trip to Twelve Mile, Indiana.  I had hoped to be on the road by 6 AM but did not quite make it.  Linda left at 6:15 AM for a 7:30 AM medical appointment and I had the car packed by 6:30 AM and pulled out shortly after that.

The drive always takes me about five hours including stops.  Butch called me around 10 AM to let me know they were in Logansport and would not make it back to the house until mid-afternoon.  I was going to stop in Rochester anyway to buy groceries so I had lunch first and then took my time shopping.  From Rochester I took IN-25 south and stopped in Fulton to buy fuel.  The street I normally turn on is Aitken and the filling station was at the intersection with IN-25 so I headed east to Meridian Street and then south to IN-16 and finally east to Twelve Mile.

New ride height linkage (L) with ball ends.  Old linkage (R) with rubber ends.

New ride height linkage (L) with ball ends. Old linkage (R) with rubber ends.

I pulled up in front of the bus at 12:30 PM and unloaded all of the groceries and bus parts from the car and put them in the bus.  I changed into my work clothes and started working on inside projects.  First up was resetting the clocks since the switch from EDT to EST occurred while I was away.  I then emptied the cabinet above the refrigerator, which is currently used to store cleaning supplies, in preparation for installing an under cabinet florescent light fixture against the ceiling.  I was investigating the details of that little project when Butch and Fonda got home.  With the house now unlocked I finished unloading my car and moved my clothes and technology into the guest bedroom, which is where I stay when I am here working on buses.

Butch had fabricated one of my ride height linkages while I was away.  He made a second one and then I gathered up tools and my camera to install them while he finished the last one.  Fonda found a large sheet of corrugated plastic that made it much easier to slide under the bus to work.  The front one was easy to install, just as it had been easier to remove.  The rear ones were even more difficult to install than they were to remove.  I got the rear protection shields back on with Fonda’s help.  Some jobs just require more than two hands.

New ride height linkage ball end and mounting bolt.  Old linkage end visible upper right.

New ride height linkage ball end and mounting bolt. Old linkage end visible upper right.

Bill Tharpe showed up to help Butch work on Brittiny’s car.  Butch and Bill had retrieved it a couple of days ago with a car hauler trailer when it quit running.  It was leaking coolant and apparently needed a new intake manifold gasket.  Bill spent most of his time disassembling the top of the engine so he can eventually remove the manifold.

Although I bought fresh salad greens on the drive down it ended up being a long day so I prepared a Simply Asia Mushroom Noodle Soup Bowl for dinner along with a few grapes.  Linda called at 8:30 PM and we chatted about her audiology and ENT appointments this morning.  The audiologist said her hearing in her ‘good’ ear was essentially unchanged from four years ago, which was good news, and she had a great visit with Dr. Siedman.  I chatted briefly with Butch about the fair weather ‘to do’ list for tomorrow and then we all turned in for the evening.

2014/11/11 (T) Code 23

I was up at 7 AM and in my coach by 7:30 having a simple, but yummy, breakfast of orange juice and homemade granola with unsweetened soy milk.  With all of the projects I have going on I have very little space at the moment to prepare food or sit and eat so I decided to forego making coffee and walked across the street to Small Town Brew to get some.  Lisa (the shop owner) was there so we had a nice chat.

New ride height linkage installed on front axle and leveling valve.

New ride height linkage installed on front axle and leveling valve.

The weather forecast indicated that the best part of the day was going to be the morning with the high temperature of 54 degrees F at noon and then falling steadily with a rapidly increasing chance of rain.  I had two outside tasks to accomplish on my bus today so I wanted to get them done in the morning if possible.  My first task, however, was to attach the stinger (or whip, the long slender flexible piece at the top of an amateur radio antenna) to the base screwdriver portion of Butch’s mobile HF ham antenna.  I was able to do this from his ladder and did not have to get up on the roof.

While I worked on the antenna Butch prepped their new motion-sensing patio light.  He installed it over the entrance door to their bus with Fonda’s help.  With his assistance I removed the new fan belt from my engine, removed the two old air-conditioning compressor belts, and installed the two new a-c belts.  It was obvious from the extra slack in the inside belt that the a-c compressor was out of alignment with the pulley on the engine.  Butch suggested that we take the new belts off rather than ruin them and put the old ones back on until we can align the compressor.  That made sense to me, so that’s what we did, finally putting the new fan belt back on.

The drive side rear ride height linkage was not easy to get to with the dual drive tires on the axle.

The drive side rear ride height linkage was not easy to get to with the dual drive tires on the axle.

In the process of changing the belts I tried to us the valve that either tightens the belts when the engine is running or retracts the belt tensioners when they need to be changed.  The retract position did not appear to work and after looking at how the valve was plumbed Butch and I were of the opinion that it may not be connected correctly.  The run/tighten position works as intended, extending the air-driven belt tensioners, but it would sure be nice to be able to turn the valve and have the belt tensioners retract as intended.  I’m going to have to find out more about this valve and re-plumb it if necessary.

Butch and Fonda had to take some time to move things out of their warehouse for someone who is coming by to purchase them.  While they did that I started working on the DDEC II code 23 (Fuel Temp Sensor Voltage High) problem.  I got the diagnostic procedure from Chuck over the weekend.  The first step was to remove the harness from the sensor, short out the two pins, turn on the ignition (but do not start the engine), and see what Active Codes the ECM (DDEC II) generates.  That sounded simple enough but unfortunately the Fuel Temperature Sensor is located on the right side of the fuel pump under the ECM and behind a coolant pipe.  The only way to get to it is to unbolt the ECM mounting plate from the block and lift it up, which it turn requires all of the harnesses to be unplugged from the ECM.  Again, simple enough in concept but more difficult in practice.  Once I could get to the sensor and disconnect the harness I had to figure out a way to jumper across the two sockets.  I ended up using two pieces of small solid wire inserted into the connector and then bent to give me something to connect the alligator clips to.  Fonda helped with all of this.  Again, it was more than a two-handed job.

Access to the passenger side rear ride height linkage was a little better, but not great.

Access to the passenger side rear ride height linkage was a little better, but not great.

I turned on the ignition and read the Active Codes on my ProLink and also had them flash on the Check Engine Light.  I was looking for a code 25 (everything is OK) or either a code 23 or a code 24.  What I got was both a code 23 (sensor signal and/or return wire open) and a code 24 (signal wire shorted to +5 VDC wire).  The diagnostic procedure has you check resistance between pins in either case, just different pins, so I checked both.  The readings I got did not make a lot of sense and I did not have time to pursue it further as the temperature had started dropping and it had started misting.  (I figured out later that the code 23 test requires the jumper to remain in place but I had done the code 24 test first, which required it to be removed, and not reinstalled it, so I did not do the Code 23 test correctly.)

By the time I got the ECM bolted back in place and all of the harnesses reconnected it was raining lightly and my tools were getting wet.  I got all of them put away and closed up all of the bays and decided to start the engine to make sure it would still run.  It started right up and I let it run on high idle for 25 minutes while I had a bite of lunch.  The test procedure called for clearing all codes before starting the engine and monitoring the CEL for 8 minutes, stopping the engine, and checking the historical codes.  I was clearly done working outside for the day so I did not get to do this at this time.

It was only mid-afternoon when I shut the engine off so I set to work installing the florescent light fixture in the cabinet above the refrigerator.  As with most projects this one seemed simple enough but took quite a while to do.  I was able to use an existing hole with wires running through it to snake two more wires through from the cabinet (where the fixture was going) to the adjacent cabinet to the right over the left corner of the kitchen counter.  That cabinet already had two 12 VDC light fixtures and I had previously identified the positive and negative supply wires.  What complicated matters was that the glue holding the carpet on the ceiling of the refrigerator cabinet had failed and the carpet was falling down.  The loose carpet also led to the discovery of other 12 VDC wiring hidden underneath it.  That, in turn, led to two things:  1) I had to make sure that when I mounted the new florescent fixture I did not screw through any of these wires, and 2) I had to figure out a way to keep the ceiling carpet up.

The sunset was amazing on November 10th.

The sunset was amazing on November 10th.

I taped the existing wires to the plywood ceiling so they would be in known locations.  I then used wood screws and fender washers to hold the carpet to the ceiling.  I added insulated spade lug connectors to the fixture wires and the supply wires and connected the other ends of the supply wires to the existing supply wires using special connectors designed for tapping into an existing wire without cutting it.  I would not use these for higher current applications but for a small florescent light fixture they are fine.  I attached the fixture to the ceiling with four short wood screws, installed the F13T5 bulb, turned the switch ON, and there was light!  I love it when that happens.

As long as I was working in this area I decided to reattach the incandescent fixture in the cabinet above the kitchen sink.  It was designed to be mounted with two screws but only one was in place.  Again, this turned out to be more work than it at first appeared.  The fixture is mounted to the inside of the upper cabinet face frame, not the ceiling, so there was no way to directly see what I was doing.  That meant mirrors and flashlights, and a blown fuse when my screwdriver shorted +12vdc to DC ground.  It turned out that the wiring was interfering with the mounting.  I eventually got it tucked up under the ceiling carpet and got the fixture mounted using two screws.  My documentation indicated that the upper kitchen cabinet lights were powered by wire #51.  I located that wire in the front DC distribution panel and pulled the 10 Amp fuse that protects it.  It was indeed open, which was good as it meant my documentation was correct and allowed me to find it on the first try.

The florescent light in the hallway ceiling cove quit working the last time I was here.  I removed the bulb, with some difficulty, to see what it was.  It was an F72T12 55 Watt (72″ length) with a single pin on each end.  I needed a 10 A blade fuse to replace the one I blew so I made a shopping list and headed off to Logansport to visit Walmart, O’Reilly’s Auto Parts, and Home Depot.  Since I was in town I called Linda as my cell phone does not work in Twelve Mile.  She wanted to know if I had shut off the outside water at home.  I had not, so she took photos of the valves/pipes in the utility room and e-mailed them to me.  I got a call from Butch while I was in town.  He needed a few machine screws so I picked those up.  When I got back to the house I checked the photos Linda had sent and then sent her a couple of replies which resulted in her calling the house to go through what had to be done.  She e-smiled me later that she had taken care of it.

I Replaced the F72T12 (with considerable difficulty) but it still did not work.  It was late, and dark, and I was tired, so finding and fixing the problem would have to wait until tomorrow.  Somewhere in there I had a tofu Italian sausage on a whole wheat hotdog bun with mustard and onions.  By the time I came in to the house Butch and Fonda had gone to bed.  I checked e-mail and logged in to RVillage ad saw that our “Vegan RVers (WFPB)” group was up to 100 members.  I worked on this post and then went nighty night.

2014/11/12 (W) Burrrr

The leading edge (cold front) of the polar vortex had passed through north central Indiana by the time we got up this morning.  There was a definite bite to the air, and it will get worse before it gets better, but I brought a selection of winter clothing that I can layer in various was to suit the conditions and the work that needs to be done.  All of my projects today were inside the bus or the house so I did not have to bundle up excessively.  Butch and Fonda spent a little time working on the privacy curtain system for the front of their coach but much of their time today was taken up with someone who bought a lot of metal shelving and storage racks from them.  He showed up sometime between 9 and 10 AM and brought a crew to disassemble the shelving and load everything into a trailer.  Butch had to use his forklift to help load some it.

The DDEC II ECM on our DD8V92TA with all of the harnesses unplugged.

The DDEC II ECM on our DD8V92TA with all of the harnesses unplugged.

I had cleared some space in the kitchen (of the bus) so I made coffee to go with breakfast.  That emptied out the last of three storage canisters, so I opened the three bags of custom roasted beans from Teeko’s and transferred them to the three containers.  After considering my project choices I decided to install the knob on the front TV cabinet door.  I spent a few minutes checking the installation details and dimensions of the Gaggenau halogen cooktop, which we would eventually like to replace with a built-in two-position induction cooktop if we can find one that fits the existing opening in the kitchen counter.  I had a note to get the GenSet model number for Martin Diesel so I looked that up in my documentation and found both the model and serial numbers.  I then turned my attention to the fluorescent light fixture in the hallway cove.

After studying the construction of the cove I realized that the front piece could be detached by removing seven (7) screws from underneath.  With the fascia removed I had great access to the F72T12 bulb.  I also discovered that there wasn’t an actual fixture there, just two ends to hold the bulb.  One was spring loaded and the other one was not.  The ballast was obviously somewhere else.  But where?

I vaguely recalled having seen a small metal box with wires coming out of it in the space under the bottom shelf of the pantry so I looked there and, sure enough, there it was.  It still had a label on it that was in good condition and indicated that it was a 13.2 VDC ballast for a single F72T12 fluorescent bulb.  Things were slowly starting to make sense.  There is an identical box in the back TV cabinet, with the same wires and connector but no label or markings, so I reasoned that it must power the fluorescent cove light in the bedroom.  That meant there were probably two more boxes somewhere for the two front fluorescent cove lights, although there might only be one as they are on the same switch.  Again, I vaguely recalled having seen these boxes in the bottom rear of the A-V cabinet behind the driver’s seat, so that’s where I looked first, and there they were.

Wire taps for joining a new wire to an existing wire.

Wire taps for joining a new wire to an existing wire.

It appeared that we had a bad ballast and that this would be an easy fix.  The label said the ballast was a Triad made by Magnetek in Huntington, Indiana and had the model number.  Cool.  I could drive over there and get one if I had to.  I went inside to use my iPad to search for sources of supply and found that Magnetek had divested itself of most of their product lines, including this one.  Their website gave the URLs of the various companies that acquired their product lines.  Universal Lighting picked up the DC ballast products so I tried their website but did not find one for an F72T12 bulb.  Ugh.  I searched some more and eventually found a Bodine (Philips) ballast electronic/inverter ballast that appeared to be exactly what I needed…for $98 plus tax and S$H.  Double ugh.

I would eventually like to convert most of the lighting in the coach to LEDs, so perhaps this was the time.  I found a kit with 52.5 feet of LED rope light (~10 LEDs/in) and power cords, end caps, and mounting clips to make up to 10 segments.  The description said the light pattern was 360 degrees and the illumination was 48-60 lumens per foot.  An FTC website indicated that a typical 40 W incandescent bulb puts out about 450 lumens and a 60 W bulb about 800 lumens.  Figuring conservatively at 50 lumens per foot a 10 foot length, folded back mid-point to make a five foot long light source, should give us at least 500 lumens which is plenty of light for this application.  The kit has enough materials to make four such lights and still have 12 feet to use somewhere else, such as around the inside of the face frame of the wardrobe closet in the bathroom.  I ordered it with 3-day shipping.  While I was at it I ordered an Everpure (SHURflo) ADC Full-timer bacteriostatic water filter cartridge with 2-day delivery through Amazon Prime.  I thought about ordering several, but figured I might find them cheaper in Quartzsite this winter.

There wasn’t anything else I could do on the fluorescent fixture so I decided to shorten the cable for the front OTA TV antenna and put an F-connector on the RF coax portion.  I borrowed Butches crimper with the hex jaws and opened the coax cable stripper I bought at Home Depot.  I then discovered that the RG-6 connectors I had did not fit the cable, which was smaller in diameter.  Without different connectors this would be another stalled project with my front TV unusable.  Butch told me there was a Radio Shack store inside McCord’s Hardware and Lumber so I made a shopping list and headed to Logansport.

New florescent light in cabinet above the refrigerator.

New florescent light in cabinet above the refrigerator.

Based on the connectors available at Radio Shack I determined that my cable was probably RG-59 so I got four crimp style F-connectors.  While I was in town I stopped at Home Depot for a GFCI outlet to replace the one in the bathroom, which keeps tripping.  I also spotted some packages of cover plate screws so I got one each of white, almond, and brown.  A quick stop at Walmart for some personal items and I was headed back to Twelve Mile.

When I got back Fonda was just starting to make their dinner so I went to my coach to fix a salad.  I had a large salad of power greens, fresh mushrooms, fresh strawberries, onion, peanuts, and dried cranberries with a raspberry walnut vinaigrette dressing and a small glass of Moscato wine.  I then worked on the F-connector.

It took a while, and a couple of test fits, but I eventually figured out how to strip the coax, folding back the braided shield while leaving the foil shield in place, and get the prepped cable fully inserted into the connector and crimped it.  I stripped the three control wires, secured the little bit of extra cable inside the cabinet, and then connected the coax and control wires to the back of the controller.  Twelve Mile is a long way from everywhere but I figured I would I would test my cable construction by trying to tune in a channel.  The TV was having trouble receiving channel, 16-1 HD until I moved the antenna from position 8 to position 6.  Position 8 is just to the driver side of the nose, so given how I was parked it was facing slightly east of south.  Position 6 was more ESE, and the signal was good except when a truck went by.

Tarheel HF screwdriver ham radio antenna on motorized lift mount.

Tarheel HF screwdriver ham radio antenna on motorized lift mount.

I checked with Butch and WNDU 16-1 HD turned out to be a South Bend station.  South bend is north and slightly west of Twelve Mile.  Hummm?  I swung the antenna around to position 14, 180 degrees from position 6 and roughly NW, and had an excellent signal there too (I don’t recall it being interrupted by passing vehicles).  Clearly the F-connector was on well enough to transmit a clean signal.  The only thing I can figure is that my antenna had an unobstructed view of a large house in direction 6 that provided a very usable signal that was blocked by large trucks passing by.  Either way, South Bend is over 60 miles away, so propagation must have been very good this evening.

That was enough for one day.  I gathered up my dirty dishes and camera and returned to the house.  Fonda was just loading the dishwasher so I added mine.  I chatted a while with Butch about the DDEC II code 23 diagnostic procedure and the game plan for tomorrow and then turned in to check e-mail and work on this post.

2014/11/13 (R) Thermal Underwear

I slept in this morning so I skipped making coffee and after my usual breakfast went across the street to Small Town Brew to get some.  I then got to work on one of Butch’s projects.  We kept busy today including, in spite of the cold, some outside work.  Thermal underwear helped keep me comfortable.  I went back to STB and got a second cup of coffee around 10:30 AM.

I spent the morning helping Butch and Fonda with the wire chases for the bedroom in their bus.  Each chase is a pair of boards joined at a right angle to make a horizontal bottom and a vertical side.  They will each be mounted using a pair of aluminum angles, one on the wall for the bottom and one on the ceiling for the brackets for side.  My first task was to drill holes in the aluminum angles approximately every 12 inches.  I then helped position them, drill the holes for the mounting screws, and attach them to the bus.

Testing the DD8V92 fuel temperature sensor.

Testing the DD8V92 fuel temperature sensor.

Fonda and I moved three large wooden tables from the warehouse to the now mostly empty ‘parts room.’  All three of us moved a couple of loaded metal shelving units and then Fonda and I put the wooden tables in place.  I plan to move my all of the stuff I have in the (unheated) warehouse to the (heated) parts room tomorrow.

I worked on some minor projects in my bus and had a tofu turkey sandwich with vegan mayonnaise, lettuce, and onions.  I disconnected/removed the ballast for the bedroom fluorescent cove light and used it to test the hallway fixture.  The light worked just fine which verified that it was a ballast problem and not a wiring problem.  I needed to know that before I went to the trouble of converting this fixture to LED rope lighting early next week.  I put the good ballast back in rear TV cabinet and kept working in there, starting with the installation of the knob for the TV cabinet door.

I shortened the control/coax cable for the TV and installed the crimp-style F-connector.  Unlike the front TV (which was on and receiving WNDU Ch-16 from South Bend over 60 miles away) the rear TV was not able to detect any signals at any antenna direction.  The OTA antenna for the rear TV is in the rear roof tray and the bus is backed into its parking spot, so it is more shielded from radio frequency waves than the front antenna.  The only direction that might be good is straight ahead, which is due south.  Unfortunately there are no TV towers in the direction for a long way.

Magnatek 13.2 VDC ballast for F72T12.

Magnatek 13.2 VDC ballast for F72T12.

Butch decided to install the plate heat exchanger in the bay just forward of where the Oasis Combi is installed and needed my assistance.  The plate heat exchanger will be used to tie the Combi to the OTR bus heating system (engine coolant loop).  We also discussed possible locations for the coolant circulating pump that he plans to plumb into the OTR heating lines once he determines which line is the supply and which one is the return.

I returned to my rear TV closet projects while Butch started compiling a shopping list.  After stabilizing the back piece of plywood inside the cabinet with a couple of screws I mounted the Pressure Pro Repeater to it using a couple of self-adhesive Velcro pads that came with it.  I then mounted the dual 12 VDC outlet directly below the ballast and installed a small cube relay just behind it using its built in mounting tab.  Tomorrow I plan to connect the outlets to the relay and supply it with 12 VDC to power the repeater.  I also plan to figure out a way to drive the relay from a 12 VDC source that comes on when the 12 VDC chassis battery switch is ‘ON.”  For now, though, I will connect the outlets to the NC (normally closed) contacts so that power will flow to the outlets when the relay coil is not energized.

I was pondering my next project when Fonda let me know that Butch would be ready to head to town shortly.  I was considering how I was going to enlarge the two small openings that allow air to flow from the grate in the rear TV cabinet through the upper parts of the center cabinet and into the driver side corner cabinet where the rear air-conditioner evaporator and blower are located.  At Butch’s suggestion I looked up the specifications on the Carrier air-conditioning units; 14,000 BTUs and 465 CFM air flow.  Requirements for supply and return grates?  At least equal to the square area of the evaporator coils.  The coils are roughly 9″ x 12″, as are most of the grates.  The two small openings in the side walls of the upper closet, however, are 3″ x 10″, not nearly big enough.  This is what happens when buses are converted to “look nice” instead of to “work correctly.”

Passenger side rear corner TV cabinet with ballast, dual 12V outlet, relay, AC outlets, and PressurePro TPMS repeater.

Passenger side rear corner TV cabinet with ballast, dual 12V outlet, relay, AC outlets, and PressurePro TPMS repeater.

I rode into Logansport with Butch where we stopped at O’Reilly’s Auto Parts, Aldi’s market, and Home Depot.  We ran into Bill Tharpe at O’Reilly’s and saw his car again at Home Depot.  When we got back Fonda was putting the finishing touches on their dinner so I made a salad and selected a can of Amy’s split pea soup and a can of Mandarin oranges.  I returned to my coach, cleaned up the kitchen area, and locked up for the night.  I spent a few minutes studying Butch’s MC-9 manual and finally found the diagram that identified the engine coolant supply and return lines.  That was a nice way to end the day so I retired to my room to work on this post and transfer photos from the last few days to my computer.

2014/11/14 (F) Arctic Oasis Grandma

I bought a dried fruit stolen last night at Aldi’s and had a few slices for breakfast this morning.  No animal products, of course, but a few less-than-desirable ingredients like HFCS.  Still, it was very tasty and not something Linda would be likely to buy at home.  I brewed a pot of coffee with a mix of the Cafe Europe Blend and Columbian Decaf beans from Teeko’s.  I had some with the stolen and drank the rest over the course of the morning.

Stacked plate heat exchanger to left of Magnum 4024 inverter/charger.

Stacked plate heat exchanger to left of Magnum 4024 inverter/charger.

Most of our work today was focused on trying to finish the installation of the ITR Oasis Combi in Butch and Fonda’s MCI MC-9 bus conversion, and much of that work was outdoors.  The temperature was around 20 degrees F when we got up this morning and never broke the freezing mark.  It was sunny most of the day, however, without any wind and I was dressed for the conditions so I was generally comfortable in spite of the Arctic air mass sitting on top of us.

My first task was to mount the Zone Controller to the face of the ceiling tunnel above the Combi.  I then completed the cable connections and dressed the cables.  We then pulled the #10 2+g cable from the old Aqua-Hot bay to the Combi and I completed the connections for the 120 VAC electric heating element.  We pulled two lengths of two-conductor low voltage cable from the bedroom closet to the fresh water pump, which is mounted on a vertical plywood plate on the rear wall of the bay next to the Combi.  One cable brought +/– 12 VDC down from the 12 VDC distribution panel in the closet where the negative (DC ground) was connected to the pump.  The other cable was used to route the +12 VDC back to a switch in the closet and then return it to the bay where I connected it to the pump.  With this arrangement Butch has DC + and – in the bay and can add a switch later (or use a jumper) to turn the pump on from there.  Although a bit unusual there is nothing fundamentally wrong with wiring switches in parallel; it just means that ALL switches must be off for the device to be off.

While I was working on the wiring in the Combi bay, Butch and Fonda pulled a pair of #4 welding cables from the battery compartment to the bedroom closet to provide + and – 12 VDC to the low voltage distribution panel.  He and I then pulled the remote panel cable for the Combi from the bay up into the bedroom closet.  He took care of the connections at the remote panel while I took care of the ones in the bay.

Oasis Combi Zone Controller (top).

Oasis Combi Zone Controller (top).

With the Combi wiring done I took a few minutes to move all of the parts and supplies I had stored in their (unheated) warehouse into their (heated) parts room where Fonda had cleared some shelves for me.  By the time I was done Butch was ready to move to the next part of the Combi installation; running the coolant lines.  He discovered that his insulated heater hose would not fit over the fittings on the ends of the fan-coil heat exchangers but might fit if he cut off the enlarged swaged ends.  It turned out that the insulated hose still would not fit so he made a quick run to town for regular heater hose. Sometimes bus projects are just like that and you have to figure out how to make things fit and work.

While Butch was gone I spent some time working in the back TV cabinet of my coach.  I tapped into the +/– 12 VDC wires that supply power to the fluorescent light fixture to provide power to the dual 12 VDC outlets and relay I installed yesterday.  The DC negative went directly to the outlets and the DC positive went to the common terminal on the relay.  I connected the positive lead from the outlets to the NC (normally closed) contact on the relay.  All of the relay connections were made with insulated spade connectors.

When I can get a +/– 12 VDC chassis battery cable to the cabinet I will use it to control the relay and move the outlet positive connection to the NO (normally open) terminal.  With this arrangement, the power for the PressurePro Repeater will come from the house batteries (which are rarely switched off) but the unit will only be on when the chassis batteries are on.  For now, however, we will simply have to remember to plug the repeater in when we are going to drive the bus.

That's our bus!

That’s our bus!

As soon as Butch returned all three of us got busy working on the coolant lines.  First Fonda and I pulled the insulated lines out.  Butch then fed a standard line from the front heat exchanger through the floor to the front driver side bay.  Fonda and I then fed it through the access holes to the rear driver side bay and through the floor to Butch by the rear heat exchanger.  Butch connected the hose to rear heat exchanger.  He then pulled the line back up by the front heat exchanger as we removed most of the slack in the bays and connected it to the front exchanger.  Fonda and I fed a piece of hose along the back wall of Combi bay and up into the bedroom closet where Butch connected it to the rear heat exchanger.  I then routed the hose and Butch connected it to the Combi.  Butch fed a second hose from the front exchanger through the floor and we routed that one to the stacked plate heat exchanger one bay forward of the Oasis Combi.  He connected the hose to the front exchanger and I then climbed into the bay, routed the hose with Fonda’s help, and connected it to the heat exchanger.  Butch fed another piece of hose from the Combi bay to the bay where I was working.  I attached that hose to the heat exchanger and then Butch pulled out the slack and connected it to the Combi.  At that point we had a complete, closed loop with the three heat exchangers in series.  I think that was about when the UPS truck arrived with my SHURflo Everpure ADC water filter cartridge for under the kitchen sink.

It was time to make it work; sort of.  Butch had not tied the diesel fuel lines in yet, and the fresh water connections were also not done, but that did not matter.  The next step was to fill the coolant loop with coolant (anti-freeze) and purge it of air.  We thought we had to have at least one of the thermostat circuits active, and thought they worked by grounding the wire coming out of the Zone Controller, but figured out later that we had it backwards.  No harm done, just no good either.  Butch put the 3-way “Summer/Winter” valve in what he thought was the Summer position, which just connects the output (supply) port to the input (return) port, and turned the Bypass switch on the Zone Controller ON, activating the built-in coolant circulation pump.  The Combi was already full of coolant and in this configuration should have just circulated it internally.  Butch was watching the radiator cap and had additional coolant ready to add if any air got purged.  We could hear the pump running, but he could not see any fluid motion in the radiator fill tube.  Hmmm, yet another bus conversion mystery.

Close up of the dual 12VDC outlet and control relay in the passenger side rear corner cabinet.

Close up of the dual 12VDC outlet and control relay in the passenger side rear corner cabinet.

Butch turned the valve to the Winter position which is supposed to allow coolant to flow through the external loop.  This should have caused a drop in the reservoir level, requiring additional coolant, as the coolant was transferred to the coolant lines, but again, there was no flow.  The two heat exchangers in the house (living room / kitchen and bedroom / bathroom) have bleeder valves to help rid the system of air.  I opened the valve on the rear (bedroom) heat exchanger but that did not help.  Butch decided to call ITR for technical support.  He talked through the details of the installation but they did not have any definitive advice.

All indications were pointing towards some sort of blockage internal to the Combi and Butch thought it might be ice.  Kevin, in Washington passed Butch to Marcello at the factory in Canada, but still no luck.  We decided to turn on the electric heating element and set up a small electric space heater to warm up the bay and the unit while we went to dinner.  We drove to The Old Mill west of town on SR-16 where I ordered a mushroom, onion, jalapeño pizza, light sauce, no cheese, and extra thin crust.  It turned out quite well.  When we got back to the house we gave the Combi another try and it looked like it was going to work, but then didn’t.  At that point we called it quits for the night.  Linda called around 9 PM and we chatted briefly, catching up on the events of the day.  Grand-daughter Madeline finally called her “grandma” for the first time, so she was very excited about that, and it was good note on which to end another long, productive day.

2014/11/15 (S) Houston, We Have Ignition

I was up a little before 8 AM, had some more of the stolen I bought at Aldi’s for breakfast, and made about five cups of Teeko’s Seattle Blend coffee.  Butch and I then got back to work on the Oasis Combi hydronic heating system.

Butch was up earlier than me and drove into Logansport before I got up.  When he got back his first task was to remove the supply and return lines (heater hoses) so he could install shutoff valves.  It turned out that he had the wrong parts and had to go back to Logansport so I rode in with him.  When we got back we finally got to work.  It was chilly but we had another mostly sunny day on tap with light-to-no wind, so working outside was not unpleasant.

Fresh water pump on isolated plywood panel behind Oasis Combi.

Fresh water pump on isolated plywood panel behind Oasis Combi.

Butch got the valves installed and the lines reattached.  He then plumbed in the two fuel lines (supply and return).  Before he turned the unit on I pointed out what I had discovered in the manual last night; that the position of the “summer/winter” loop 3-way valve was the opposite of what we thought it was.  With the valve in the “winter” position, which would allow coolant to flow through the loop with the heat exchangers, he turned on the bypass switch on the Zone Control Board.  The circulation pump came on and the coolant level immediately started to drop in the filler neck, which meant the coolant was being moved into the loop and whatever had blocked this from happening yesterday had cleared up.  He turned the pump off so we could stage one gallon jugs of antifreeze/water mixture to finish filling the system.

Butch suspects there was an ice plug in the domestic hot water heat exchanger which is internal to the Combi box and the first place hot coolant goes before it leaves the unit and travels through the coach.  We also suspect that the use of the 1500 Watt electric heating element last night melted the ice plug.  At least that’s our best guess as to what the problem was.  The reason we thought this was the cause is that the factory apparently tests the units with water and it is probably impossible to get it all out using compressed air.  That is certainly the case with an Aqua-Hot.

Butch prepared six gallons of antifreeze/water mixture and staged them by the Combi.  With a funnel in the filler neck he turned the bypass switch on again and started adding the coolant mixture as the pump pushed it through the system.  Once the system seemed to be full I went into the house portion of the bus and barely opened the bleeder valve on the bedroom heat exchanger.  I got a three second puff of air and then coolant started to appear so I closed the valve.  I repeated this with the bleeder valve on the front heat exchanger with the same result.  These two valves are the highest points in the loop, so air tends to collect there.  The system essentially had no air in it at this point.

fan-coil heat exchanger

fan-coil heat exchanger

Butch hooked up the two fuel lines (supply and return), turned the power on to the unit, and then turned the burner on using the switch by the bedroom utility closet.  We could hear the pump trying to prime but the burner would not ignite.  The unit “flamed out” and Butch reset it several times to no avail so he turned the burner switch off.  We studied the situation and Butch realized that he had reversed the fuel lines.  He switched them and turned the unit back on.  It fully primed on the second try and ignited!  Finally, we had ignition.

Butch rigged up temporary power to the fans on the two heat exchangers and let them run.  The coach eventually got too warm to work and we had to turn the fans off.  We spent the rest of the day, with help from Fonda, completing other aspects of the system installation.  I removed an old mechanical thermostat from the warehouse and Fonda cleaned up an identical one.  We had a third one (different make) that did not need any work.

We pulled three two-conductor thermostat cables from the Combi across the bay and up through a hole in the floor of the bedroom utility closet and then to the three thermostat locations.  We used colored electrical tape to tag the ends of each cable as we pulled it so we could keep them straight later; yellow for the living area, blue for the bathroom, and red for the bedroom.  I mounted one of the thermostats in the kitchen by the front living area, the second one by the bedroom, and the third one in the bathroom.  I completed the connections in a somewhat unusual way.  The cable had a red wire and a white wire.  The white wire was left intact and provided a path from the thermostat to the Combi for DC negative (ground).  The red wire was cut in the utility closet and used to provide +12VDC to the thermostat.  The red wire in the cable from the closet to the Combi was not used.

The Combi came with pigtail harnesses that plug into keyed sockets on the Zone Control Board (box) and have butt splice connectors already installed on the loose ends of the wires.  I completed the thermostat wiring by connecting the wire for the front thermostat to Zone 1, the bathroom thermostat to Zone 2, and the bedroom thermostat to Zone 3.  Butch had connected a wire to the Zone 4 connector yesterday and planned to leave it and connect it to a switch in the bay for test purposes.

With the thermostats wired in Butch worked on the fan control relays while Fonda and I pulled a four-conductor thermostat cable from the Combi across the bay, up through the floor into the utility closet, and all the way up the center isle of the bus to the dashboard.  When then took the cable back into the bedroom and pulled it from the utility closet through the driver-side chase to the cabinet at the front end of the kitchen counter and then down through the cabinet to the very bottom and out the front facing grill to the front heat exchanger.  We left plenty of cable for hooking up the fan control relay that Butch had mounted on the fan-coil heat exchanger and left an extra coil of cable in the utility closet so I would have enough wire to make connections to the relays for the fans on the rear heat exchanger.

As with the thermostat wiring, I left the green and white wires intact all the way from the front heat exchanger to the Combi.  In the utility closet I removed the jacket from a six inch section and cut the red and blue wires.  The red wire coming up from the Combi was connected to the relay for the bedroom fan and the blue wire coming up from the Combi was connected to the relay for the bathroom fan, both of which draw air through a common radiator.  These colors matched the colors of electrical tape used to identify the corresponding thermostat cables.  I connected a separate white wire from the DC negative terminal on each relay to the DC negative (ground) bar on the 12 VDC distribution panel at the top of the utility closet.  The red and blue wires from the closet to the front heat exchanger were not used.

Adding coolant to the ITR Oasis Combi.

Adding coolant to the ITR Oasis Combi.

I mounted the relays to the outside wall of the closet; bedroom relay to the rear, bathroom relay to the front.  I do things like that when I work on projects like this.  By this time it was dark and Butch had gone inside not feeling completely well.  He was really stressed out yesterday when we were unable to fill the coolant loop and purge it of air and he did not get a good night’s sleep.  Been there, done that, didn’t even get the T-shirt.

It was going on 6 PM and I was done working for the day, the first day since I have been working here that I had finished up that early and the first day that I had not worked on any of my own bus projects.  But that was OK;  Butch and Fonda’s ability to use their bus conversion during the winter with comfort and convenience was directly related to the successful completion of the Oasis Combi installation and it felt good to have it so close to bring done.  I will finish up the little bit that remains to do tomorrow and then install another 120 VAC circuit from the inverter circuit breaker panel to outlets for the bedroom.

I need to mention that Butch has been very pleased with the treatment and communication from International Thermal Research, the manufacturer of the Oasis product line.  He was on the phone with their U.S. sales office yesterday when we ran into difficulty and they transferred him to someone at the factory in British Columbia.  The factory contact sent Butch an e-mail, which gave him an address to reply to, and his personal cell phone number.

Sometime in the late afternoon Bill Tharpe showed up to continue working on Brittiny’s car.  It needs a new intake manifold gasket, which requires the disassembly of the top half of the engine.  Bill really knows his way around cars having worked with Indy and Formula (One?) race car teams over the years.  Around 7 PM we headed into Logansport to have dinner at Pizza Hut.  I had the salad bar and some decent (smooth, mild) decaffeinated coffee.  When we got back to their house Bill got back to work on the engine and I retired to my room for the evening.  Butch and I talked earlier about possibly driving over to the Ft. Wayne Hamvention tomorrow but decided to stay here and continue working on bus projects.

2014/11/16 (N) Death of a Mouse

I was up around 8 AM and had my usual breakfast of homemade granola, some orange juice, and coffee (Teeko’s Seattle Blend).  I still had some of the stolen left, but having had that the last two mornings I felt the need to return to my normal routine.  Right after breakfast I replaced the GFCI outlet in the bathroom.  The old one had tripped a couple of times for no apparent reason and that was just one more thing I did not want to live with.  The old one was feeding two load circuits and had short pigtail wires wire-nutted to the hot and neutral conducts.  GFCI outlets are much bulkier than normal ones so that made for a very crowded box.  The new one had back connectors that allowed two wires to be inserted straight in under one screw and tightened.  That allowed me to do away with the two pigtails and the two wire nuts and make it a bit easier to get the outlet into the box.

By the time I finished installing the GFCI outlet Butch was ready for my assistance.  He finished connecting the fan relays on the front heat exchanger and I finished connecting the fan relays on the rear heat exchanger.   I then tied in the fan relay lines to the appropriate fan control lines coming out of the Oasis Combi Zone Control Board.  With the burner switch turned on I tested each zone by turning its thermostat up until it clicked, causing the burner to ignite, the circulation pump to start, and the fan(s) to come on.  All three zones worked.  Although not as dramatic or emotional as yesterday when got the unit to fill, purge, and ignite, this meant we were done with the Oasis Combi installation (except for some purely cosmetic things that Butch and Fonda may not get to for a while) and that it was fully functional.

Top of the Combi showing summer/winter valve lower right (blue handle).

Top of the Combi showing summer/winter valve lower right (blue handle).

While I was working on the Oasis Combi fan control wires Butch started working on installing a fuel gauge.  The New Jersey Transit MCI MC-9B coaches did not have fuel gauges as they made regular runs of known distances and returned to the same NJT garage every day.  For cross-country RV use, however, a fuel gauge is a very good thing to have.

To install the fuel gauge Butch had to pull the instrument cluster out of the dashboard.  These things are rarely designed/built for easy servicing, and this was no exception, but he got it out.  He had installed the sending unit in the fuel tank a long time ago but never hooked it up.  He managed to run a fishtape up from the driver-side front bay into the area behind the dashboard.  He attached a wire to it and fed the wire in as I pulled the fishtape out.  We then used the fishtape to feed the wire from the driver’s side of the generator bay to the passenger side.  From there the wire had to go through the chassis battery bay to get to the sending unit on the fuel tank.  After drilling a hole in one panel and drilling out two rivets holding an unused fuse holder to another panel we finally had a route for the wire.

There was a blank spot on the instrument cluster where the fuel gauge would have been so that is where Butch installed it.  It took us a while to decode the 24 VDC dashboard wiring diagram but we eventually figured out that there was an unused screw terminal on the load side of the Master Switch just below the fuel gauge that would very conveniently provide the +24 VDC for the gauge.  I made that connection and then Butch connected the instrument, remembering to pass the wires through the dashboard hole first.  In addition to the +24VDC, signal, and ground for the gauge he had to tap into the 24 VDC instrument lighting circuit to power the instrument light and provide a ground connection for that as well.  With everything hooked up Butch turned on the Master Switch and the fuel gauge indicated just below a full tank, which is what he expected.  These kinds of “little” projects sound relatively simply, but they always seem to take a half a day to a full day to do, even with two people working on them.

At this point it was about 2 PM so I took a quick lunch break and had a tofu hotdog with mustard, relish, and onions.  We had hints of snow flurries during the morning that became more persistent after noon.  I was thinking about installing the new Shurflo Everpure ADC water filter cartridge under the kitchen sink and opened the cabinet door to have a look at what was involved.  (Actually, I knew what was involved having done this before.)  This filter cartridge should be the easiest thing in the world to remove and install but that has not been my experience.  The location of the filter head doesn’t make it any easier.  Anyway, I turned on the light and noticed a waded up paper towel in the trash can.  I had not been using this trash can since I realized that the resident mouse had easy access to the area under the sink and regarded the waste basket as a buffet.  I figured I had thrown this used paper towel in there by mistake out of force of habit as I catch myself several times a day starting to do that.  I moved the can and reached in to get the paper towel and that’s when I noticed the dead field mouse in the corner of the trash can.

The mouse was a tiny creature, gray on top and white on the bottom.  I surmised that it had returned to this cabinet looking for the food it had found there on previous occasions, climbed up a carpeted wall or electrical cable, perhaps walked across a drain pipe and, seeing the paper towel moved to the rim of the trash can (the only place I ever actually saw it alive) and either jumped or fell in.  Unfortunately (for the mouse) the trash can did not have a plastic liner bag and so it had no way to escape.  I presume it died of thirst and/or lack of food.  It was not my intention to use the trash can as a trap.  In fact, I had purchased a live trap a few days ago but not yet set it.  My plan was to trap it, unharmed, and release it a couple of miles away near a creek so it had access to water.  Instead, I added it to my real trash bag, tied up the bag, and put it in the dumpster.  Although I was glad to no longer have it roaming around inside the coach, I was saddened to find it dead and to think that it had died this way.  I have no way of knowing, of course, if this was the only mouse in the coach so I will continue to be on the lookout for telltale signs of the presence of mice.

I returned to working on Butch and Fonda’s bus.  While they dressed up some coolant lines and tightened up some fittings on the Oasis I installed four surface mount duplex electrical outlets in the bedroom, two on the back wall above a narrow shelf at the head of the bed, one in the driver side chase at the midpoint, and one at the front end of the chase inside the utility closet.  I turned off the power to the inverter panel, removed the cover, and routed the cable down into the box.  Butch discovered that he did not have any more 20A circuit breakers so I connected the ground and neutral and left the load wire until we had an appropriate breaker.  We were done working in/on their bus for the night, so I left the cover off of the inverter panel and turned the power back on so they would have lights in the front part of the bus

Fused DC distribution house panel in MC-9 bedroom utility closet.

Fused DC distribution house panel in MC-9 bedroom utility closet.

Throughout the day Butch had been adding to a list of things he needed and at this point the list was long enough, or the items critical enough, that we made a run to town.  By this time it had been snowing for a few hours and it was accumulating on grassy areas and making the roads slick.  Unfortunately the Logansport Home Depot closed at 7 PM on Sunday evenings and we got there at 7:05 PM, having stopped first to fuel up the Suburban.  No problem, we just drove down the street to Rural King which was open until 9 PM and has free popcorn.  Bonus!  Butch found most of what he needed there.  My shopping list was short and easily filled at Walmart where Butch picked up a few other things on his list.

When we got back I made a tofu “turkey” sandwich with vegan mayonnaise, sliced onions, and power greens and got out some of the seedless black grapes.  As I was finishing the preparations Fonda came to the bus to let me know that Linda was on the phone.  I brought everything into the house and chatted with her for a little while.  We then sat down and ate dinner.  After dinner I used Butch’s chop saw to cut my oak center pillar mounting board to length and then set it up on a table in the parts room so I could stain it.  Fonda got the stain, a shallow wide mouth can, a disposable foam brush, a rag, and a pair of disposable gloves for me to use.  I was not very happy with the results, but I will see how it looks in the morning.  I suspect I will end up painting it flat black.  I would really like to get it mounted to the center windshield pillar before I wrap up working on my bus this Wednesday but, given the other things I need to do, it’s going to be close. 

 

2014/11/03-09 A Week at Home

Note:  There are no photographs for this consolidated post.  Sorry.  🙁

2014/11/03 (M) Getting Ready

Linda was up early and off to the bakery.  I got up an hour later and had some raisin toast for breakfast.  Whenever I have had time since I got home on Friday I have been working on the project list for our bus.  I worked on it some more this morning but eventually had to set it aside while I made some phone calls, tried to deal with an issue with Linda’s Samsung laptop computer, and got documents ready to upload to my Dropbox for a meeting on Wednesday afternoon.

I called Bill Jensen, the national service advisor for conversion shells at Prevost Car Inc., but his voice message said he was unavailable indefinitely and gave alternate contact info.  The main contact was Kevin Laughlin so I called him.  I described the shorter ride height linkage and the downward pointing position of the ride height valve lever arm in its neutral position.  He agreed that neither of these seemed right.

I called Prevost and ordered a new ride height valve and two CX-96 (Gates) drive belts for the OTR air-conditioning compressor.  I then called Martin Diesel in Defiance, Ohio and made an appointment to have the diesel generator in our coach serviced on the 20th and 21st if needed.  I also needed to call Webasto technical support but did not get that call made today; maybe on Wednesday (or Thursday).

Linda’s Samsung laptop suddenly decided to turn the screen brightness down and she has not been able to turn it back up.  It’s bright enough to see in somewhat dim conditions, but still uncomfortably dim for general office use.  I did a Google search and found that lots of other folks had encountered the same problem and had advice on how to fix it.  I shared several links with Linda but she could not get it to work.

I put the finishing touches on the FMCA Freethinkers Associate Chapter’s financial statements, roster, and minutes of last year’s’ meeting.  I uploaded them to Dropbox and e-mailed the chapter members that the materials where there.

Linda got home later than usual from the bakery so we decided to go to La Marsa in Brighton for dinner.  It’s our favorite local restaurant but was more crowded than on a regular Monday due to the buffet they have the first Monday of each month and we had to wait about 20 minutes for a table.  We ordered the almond garlic Ghallaba from the menu, one of our two favorite vegan dishes, but it was not as good as usual.  Not bad just somewhat flat, as if they had left out the garlic.  It was 8:30 PM by the time we got home and we turned in for the night fairly quickly.

2014/11/04 (T) Election Day

Linda did not go into the bakery today.  We spent much of the day together and this is what we did:

  • Had raisin toast for breakfast with Orange juice and banana…
  • ..
  • Got passport photos at Rite-Aid in Brighton…
  • Went to Panera for coffee…
  • Drove to Dearborn for dental hygienist appointments…
  • Drove back to Farmington Hills where we went to McDonald’s and had French fries for lunch…
  • Drove a mile to the Henry Ford Health System Columbus Center in Novi for flu shots…
  • Drove back home where we had a few chips and hummus for an afternoon snack…

I drove to Brighton Honda for a 3:30 PM appointment to have the Element’s recalled air bag serviced.  The appointment took 45 minutes by which time the traffic was really bad.  Because of the combination of rush hour traffic and the ongoing re-paving of Grand River Avenue just west of the dealership a left turn was going to be near impossible.  I needed to get to Latson Road and Grand River Avenue so I made the easy right (and correct) turn out of the dealership and quickly got on I-96 westbound.  I took the relatively new Latson Road exit and stopped at Walmart to stock up on ICE brand water.  I went to Meijer’s for a Mega-Millions lottery ticket and then to O’Reilly’s Auto Parts for two more 12VDC duplex power outlets.  It was still raining lightly, as it had been for most of the day, so I returned home by way of Grand River Avenue and Hacker Road which kept me on pavement for most of the trip.

Linda heated up the leftover chili for dinner.  She continued to try different things to get her Samsung laptop to allow her to adjust the screen brightness and return it to normal but nothing worked.  I took a little time to update WordPress websites and tweak the Wordfence login security.  We then filled out and printed our passport renewal applications and got them ready to mail.  We also figured out how to create, share, and synchronize multiple calendars on multiple devices so that we can now see the same information on our laptops, tablets, and smartphones.  It’s all about Google.

Linda was tired and needed to get up early but something had broken on our bed foundation and needed to be fixed, if only temporarily.  We are still using the plastic foundation that came with our select comfort air mattress years ago and one of the cross members that carry the load to the side rails had come loose from the interlocking top platform and dropped down.  We had to get the mattress off the bed to work on the platform.  We got it put back together for now, but we need to get a box spring or other foundation to replace it.  That probably won’t happen until spring.

2014/11/05 (W) The Day After

Yesterday’s election results were generally as predicted, so nothing to cheer about from our point of view, but the world did not come to an end either.  Elections change very little in the short-term and the daily tasks of living continue regardless of who does or does not get elected.  We were happy, of course, that Gary Peters won the U. S. Senate seat and that Debbie Dingle was elected to the U. S. House of Representatives.  We were especially pleased that our friend, Brian Robb, won re-election to the Ypsilanti City Council and that Richard Bernstein was elected to the Michigan Supreme Court, but saddened to learn that Casandra Ulbrich failed in her attempt to get re-elected to the State Board of Education.  And so it goes with American politics.

Linda was back at the bakery today reviewing the period accounting and continuing to answer questions and monitor the use of the new software.  I took care of some e-mails and then headed to the Brighton post office to mail our passport renewals.  I refueled my car at Meijer’s for $2.899/gal and then stopped at Bed, Bath, and Beyond to exchange two Sodastream CO2 cartridges.  BB&B is in the same strip mall as the Panera, so I stopped in for some coffee.

When I got home UPS had already delivered my package from Prevost.  I took the trash can to the street first and then I opened the box and verified the contents.  I installed one of the Sodastream cartridges but the display would not reset.  The unit has an LCD display so I figured it had a battery hidden somewhere.  I released a clip at the top of the display and the whole display module came out with the nickel-sized battery was installed on the back side.  I started to remove it and the display changed, so I figured it needed a new battery.  I did not think we had any of this type of battery in the house but Linda told me later that we did.

I had not backed up all of my photo files from last week so I spent some time in the early afternoon copying files from my camera to my laptop and then from my laptop to both of our NAS units.  I printed off all of the documents I needed for the FMCA Freethinkers Associate Chapter annual meeting and was responding to an e-mail when Tony and Mark from GSI showed up to install the new natural gas fireplace logs and hookup the new natural gas outdoor grill.

Tony and his wife own GSI but he had Mark install the fireplace while he worked on the grill.  He installed the new disconnect but when leak testing discovered that there was a small leak on the output side of the shutoff valve.  I had to shut off the gas supply to that branch circuit, which also supplies gas to the kitchen range and the fireplace, so he could work on it.  Tony removed the new disconnect, installed a new valve, and reinstalled the disconnect.  I turned the gas supply on and he retested for leaks but did not find any.  He suggested that we run it for a while to burn off manufacturing oils and other things that initially produce odors and can affect the taste of foods cooked in the unit.  I got the stainless steel heat diffuser and two cast iron grills and set them in place.  The left burner lit easily using the battery powered piezoelectric igniter and the right grill lit easily from the left one.

Linda got home at 3:30 PM while Tony and Mark were still working and took over interacting with them while I got ready for our 4 PM telephone meeting.  She got instructions on how to light/operate both appliances, paid them, and then joined me for the meeting.  By 4:05 PM we had 14 “F” numbers represented, safely exceeding our quorum requirement of 10, and Bob Pelc called the meeting to order.  The meeting was friendly but efficient.  We conducted all of the necessary annual chapter business and adjourned at 4:42 PM.  I was re-elected to another 2-year term as chapter secretary but did not run for chapter vice-president, the position I have held since the chapter was formed in June 2010.

After the meeting Linda shut off the outdoor grill and we sat in the living room monitoring our fireplace logs and discussing dinner options.  As a result Linda decided to make waffles.  She tried a different recipe and substituted pastry flour instead for regular flour.  Neither of us understand the difference, at a food chemistry level, but she apparently invented/discovered something that will stick to Teflon-coated cookware; really, really tightly. The waffles were crispy and tasted fine, once we got them out of the waffle iron, but they would not have won any prizes for presentation.

We spent a couple more hours after dinner sitting in the living room letting the firelogs operate with the flue opened a bit.  Tony and Mark said it can take up to 20 hours of use for the unit to stop producing odors and suggested that we operate it with the flue slightly open while breaking it in.  The logs are a non-vented design, just like a kitchen range, which means they are designed to operate without being vented to the outside yet not produce harmful combustion by-products such as carbon monoxide.  At 8:50 PM I turned the logs down to their lowest setting.  Linda shut the unit off at 9:15 PM (it has an On/Off/Remote switch but we do not have a remote).  The pilot light does not consume enough air or produce enough heat and combustion by-products to be a safety or economic concern, so I left it on, closed the flue, and went to bed.

2014/11/06 (R) Inductive Thinking

Linda left the house before I awoke and spent a long day at the bakery.  I spent most of the day at the dining room table working at my computer.  I typed up the draft minutes from yesterday’s FMCA Freethinkers annual meeting, generated PDFs of the chapter’s financial reports, uploaded files to the Dropbox folder, and reorganized it.

I took a break at noon and drove into Novi to have a look at Chuck’s latest bus projects and then go to lunch at the local Leo’s Coney Island.  The new wedge cabinet and Corian top look and fit great between the end of the new couch and the kitchen base cabinet.  He did a nice job replacing the outside Jenn Air electric cooktop/grill, which was mounted in a pull-out tray in one of the bays, with two Indufix 2-hob induction cooktops.  The tray has an open bottom and is supported by four heavy duty extension slides, two on each side.  The induction units are from Germany and came with European “208VAC” plugs.  They are strictly 208/240 VAC devices and do not have a neutral connection.  The wire colors are also different with brown and blue for the L1 and L2 (hot, load) and yellow/green for the ground.  Chuck had an addendum sheet explaining the color codes and how to match them up to the U. S. standard.

For lunch I had a small Greek salad without feta cheese and an order of French fries.  Chuck had a more substantial meal with a salad, chicken on skewers, and rice.  I was back home by 3:00 PM and settled back into my computer-based work.

Linda got home around 6:15 PM and made barbecued tofu sandwiches with grilled onions and corn on the cob.  We washed it down with Leelanau Cellars sweet Red Table Wine.  It was labeled semi-sweet but it reminded me of the King of the North wine from Red Trail Vineyards in North Dakota which had a distinctly grape juice taste.  I liked it and Linda said she did too, which surprised me a little, as she tends to like dryer red wines.

After dinner Linda read and played online word games on her iPad to the warm glow of our new natural gas fireplace logs.  These logs are a high-efficiency, unvented design and actually through heat into the living room rather than up the chimney.  I continued reformatting the Freethinkers chapter roster, uploaded it to my Dropbox, and e-mailed the members to let them know it was available and ask them to review their listing and get back to me with corrections.  RVillage had notified me that someone wanted to join both the CCO and GLCC groups so I logged in and approved those.

I discovered the other day that Wordfence will allow me to block individual IP addresses so I would like to find the time to go back through the “User Locked Out” notification e-mails and enter some of the most egregious repeat offenders.  But not tonight.  It’s late, Linda is already asleep, and I’m tired.

2014/11/07 (F) 50% plus

My objectives for today were the following:

  • Finish up yesterday’s blog post and start working on today’s…
  • Read a few of the blogs I follow in Feedly (I am way behind)…
  • Move the spare Aqua-Hot from the garage to the library…
  • Move any other freeze sensitive items from the garage to the library…
  • Finish the drywall compound work in the library…
  • Call Webasto technical support…
  • Measure the inside of the Honda Element…
  • Buy plywood to build the storage divider for the Element…
  • Start building the storage divider for the Honda Element…
  • Use the blower to clear the leaves from the deck and planting beds….
  • Prepare the FMCA Freethinker annual chapter certification paperwork…
  • Select a few photos to go with blog posts going back to early October…
  • Start uploading blog posts to our website…

That was obviously more than I could possibly accomplish in one day, but it helps to write it down.  Here is how I did…

  • Finish up yesterday’s blog post and start working on today’s…check.
  • Read a few of the blogs I follow in Feedly (I am way behind)…check.
  • Move the spare Aqua-Hot from the garage to the library…check.
  • Move any other freeze sensitive items from the garage to the library…some.
  • Finish the drywall compound work in the library…check.
  • Make an unplanned trip to Lowe’s and Sherwin Williams for paint supplies…Yes.
  • Prime the areas in the library where the drywall work was done…Yes!
  • Call Webasto technical support…check.
  • Measure the inside of the Honda Element…check.
  • Buy plywood to build the storage divider for the Element…no.
  • Start building the storage divider for the Honda Element…no.
  • Use the blower to clear the leaves from the deck and planting beds….no.
  • Prepare the FMCA Freethinker annual chapter certification paperwork…no.
  • Select a few photos to go with blog posts going back to early October…no.
  • Start uploading blog posts to our website…no.

That’s 6-1/2 + 2 out of 13 + 2 or 8-1/2 out of 15 which is over 50%; not bad.  I might have gotten one or two other things done, or at least started, but we ended up meeting Chuck at BD’s Mongolian Bar-B-Que in Novi for dinner at 7:00 PM.  Barbara was still attending to out-of-town family business and Chuck appreciated not dining alone.  We were at the restaurant for over two hours and had a nice meal and great conversation in spite the very loud, upbeat youthful vibe of the place.  Next time we will try Sizzling Sticks in Northville; same kind of food but a much more subdued atmosphere according to Chuck.  Overall it was another good day.

2014/11/08 (S) Steve and Karen

We had a good sized crowd at the ham radio breakfast this morning.  We did not have to be anywhere at any particular time, and we were enjoying the conversation, so we stayed a little longer than usual.  Once we got back to the house I changed into work clothes for drywall and painting while Linda gathered up the recyclables and finished her grocery list.  She left to run the errands and I got the painting tools/supplies out.

Linda dropped off the recyclables, stopped at the bank, stopped at Lowe’s to return something that it turned out we had not purchased there, and then did the grocery shopping at Meijer’s.  While she was gone I put a first coat of paint on the areas of the west wall of the library where I had repaired the drywall.  The item she planned to return was a can of Great Stuff Fire Block that broke yesterday when I tried to use it.  It turned out that I had not purchased it at Lowe’s as they do not sell it.  They sell a 3M product for the same application, which I had sitting in the garage but had overlooked.  I used it to try to fill gaps around the gas supply pipe and the condensate drain, which were open clear through to the outside, and the double-walled flue pipe and gas pipe that pass through the furnace closet wall.  I applied the foam from inside the furnace closet and will need another can to finish the job from the outside of the closet.

Linda started putting together supper while I gathered up laundry and started a load.  I spent some quiet time with Jasper, our very sweet 10-year old cat, and then settled in to write and read for a while.

Steve and Karen arrived at 5 PM and we visited while Linda put the finishing touches on dinner.  She made the warm Farro dish with kale, dried cranberries, almonds, garlic, and onions and roasted asparagus as a side.  She has the Farro dish tagged “good for company.”  We still have a few bottles of the 2009 Egri Merlot and the slightly sweet full body of this wine went very nicely with the earthy Farro.  She made a chocolate cake for dessert with raspberry sauce made from fresh raspberries.  I think the cake was her best yet; very moist with just the right texture.  Vegan baking is tricky and Linda is still figuring it out.  Sometimes the cakes are a bit dry and other times they lean towards being brownies but tonight she got it just right.

Steve brought his Raspberry Pi single board computer (SBC) and an SD card with photos of their recent (September) trip out west.  He connected the Pi to our TV/monitor in the basement so we could all comfortably see the photos.  They had excellent weather and some fall colors the days they were in Yellowstone National Park and got some nice images.  But we spent most the evening sitting in the living room enjoying the new natural gas firelogs and catching up on what we had been doing since we last saw each other.  They left around 10:30 PM and we had everything picked up by 11 PM and headed off to bed.

2014/11/09 (N) Wrapping Up

Today was mostly about wrapping up the library drywall/painting project and other minor chores, doing laundry, and getting me packed for a two week return visit to Twelve Mile, Indiana to work on our bus and help Butch and Fonda work on theirs.

Linda made blueberry pancakes for breakfast, which is always a treat.  I made a trip to Lowe’s for a nine inch disposable paint roller cover and another can of 3M Fireblock spray foam.  I used the can of spray foam to finish sealing the gaps in the utility closet wall openings where the black iron gas pipe and the double-wall flu pass into the garage.  I only needed a little more foam to finish the utility closet openings so I used the rest of the can to fill gaps around the rear entrance door in the garage.

I used some scrap packing paper from recent Prevost shipments and some frog tape to mask the opening for the library furnace return air grille.  I then used flat black spray paint to make everything that is visible through the slots in the cover disappear.  Finally, it was time to paint walls.

I used a small brush to cut in the adjacent wall and ceiling with the Sherwin-Williams Extra White satin finish paint.  I removed the cover plates from two outlets and a switch and then rolled on a new/final coat of paint.  I cleaned up my paint supplies and then we brought the outdoor grill (and cover) into the garage to store for the winter.  We also brought the patio table umbrella and base into the library and set the umbrella in the base for the winter rather than let in lie on the floor.

Linda made another batch of granola while I checked stuff on my computer and took care of laundry and packing.  We had leftovers for dinner at 5:15 PM and then headed to South Lyon for the monthly SLAARC (ham radio) meeting where I was re-elected as VP for a second year and Linda was elected Treasurer for the coming year.  The program was a presentation on Software Defined Radios (SDR) by Mike Alexander (N8MSA).  When we got home we finished the chocolate cake and raspberry sauce with a glass of Leelanau Cellars Autumn Red wine and then turned in for the night.

 

20141030-1102 Fixing Buses in Indiana

2014/10/30 (R) To Kokomo We Go

Well…sort of.  Our actual destination was Maple Grove Distributors in Galveston, Indiana, which was in the general direction of Kokomo, but not as far.  (It’s pronounced “gal VES ten” with the emphasis on the second syllable.)  The tie rod ball ends that Butch ordered had finally come in and he wanted to get them early this morning so that: 1) We could get back and take advantage of a relatively nice late October day, and 2) He would have them for tomorrow when the weather is forecast to be lousy and thus a good day for inside work such as fabricating ride height linkages.

PS rear corner bedroom cabinet with slot in door for TV/monitor wires.

PS rear corner bedroom cabinet with slot in door for TV/monitor wires.

In spite of the nice weather I spent most of the day working inside my bus, stopping occasionally to help Butch with something.  I don’t have a lot of outside projects at the moment, or at least none that I felt like working on, and I really wanted to get the bedroom TV cabinet taken care of.  As with the front TV cabinet that I worked on for the last couple of days, the bedroom cabinet once housed a 19″ CRT TV set and a VHS tape deck.  I removed those in late 2011 while the bus was at Phoenix Paint and had Jaral Beaty make doors to cover the openings.  Once those doors were installed, I mounted 22″ diagonal, 16:9 aspect ratio, LCD/LED flat panel TV/monitors on each door. The power and signal connections, however, were inside the cabinets, so for the last couple of years the cables have come out of the bottom/rear of the TVs and under the bottom edge of the doors and into the cabinets.  This arrangement prevented the doors from being closed, even though they had spring loaded ball catches, so we have held them closed with a couple of pieces of bright green Frog Tape.  The tape is sticky enough to hold the door closed but does not seem to leave any reside even after being in place for a while.

The wires from the TV/monitor pass through the slot in the door so the dorr can be closed and latched.

The wires from the TV/monitor pass through the slot in the door so the dorr can be closed and latched.

As with the front TV cabinet door, I created a horizontal slot behind the TV, positioned to allow the cables to come down out of the back of the TV and bend gently through to the inside of the cabinet.  I removed some unneeded cable and coiled up other cables and secured them with zip ties that have a mounting tab with a hole for a screw.

My two outside projects were brief.  I got back under the front of the bus between the front tires and unbolted the ride height linkage.  It unbolted from the ride height valve lever arm easily but not from the axle bracket.  Fonda got a can of Cyclo Breakaway and some paper towels for me, but even after spraying the nut and letting it sit it would not come loose.  I am not the strongest guy in the bus yard so I put some more muscle into it and broke the bolt off with the nut still stuck tight to it.  The other half of the bolt then slide out easily.

As long as I had my wrenches out I slide under the rear end of the bus to see if I could free a couple of wires for the auxiliary braking system that were pinched under a mounting pad for the rear bumper fascia.  The stud had a Nylok nut on it that was barely threaded onto the stud.  The reason, I guessed, was the stud was at an angle that made it difficult to get a socket and ratchet on it.  I was able to loosen/tighten it using a universal (swivel) adapter between the socket and the ratchet.  While I was under there I noticed a second stud with a barely threaded Nylok so I tightened it as well.  One of the things you have to watch out for on a used RV is all the work that other people have done ‘just well enough’ to get it ‘out the door’ without something falling off in the parking lot.  These are always things that are hidden and relatively inaccessible, which is why they were not done correctly or completely in the first place, but the assumption is you will never see them.

My other inside project was to separate the load wires for the lighted entrance handle and the patio light and put them on separate switches.  It turned out that the front most switch just inside the entrance door (next to the passenger seat) was supplying 12VDC power to three circuits, the two just mentioned and a third one that, as of this writing, is still a mystery in that I was unable to determine anything that was being controlled by those wires.  The first (front) switch now controls only the lighted entrance handle, the second (middle) switch controls only the patio light, and the third (rear) switch controls…well, I don’t know what it controls but it definitely puts 12VDC power onto a wire that goes somewhere.

I assisted Butch briefly in locating their front fan-coil heat exchanger relative to the bay where the coolant lines will go.  Later in the day I helped him position the front suspension of their coach to the MCI specified spacing for the air springs so he can fabricate the ride height linkage to the correct length.

I needed a few parts for projects I might want to work on tomorrow so I left at 7 PM and drove to the Home Depot in Logansport.  That also gave me a chance to call Linda and chat about cell phone data plans.  I got back to Twelve Mile at 8:30 PM.  Butch and Fonda were already having their dinner so I went to my bus and made a salad.  After I cleaned up the day’s food utensils I installed the 6-outlet surge protected adapter in the AC duplex outlet in the bedroom TV cabinet.  That completed my work for the day and I returned to the house, visited briefly, and retired to my room to check e-mail, offload photo files from my camera, and write this post.

2014/10/31 (F) Boo! Snow (Boo)

After a relatively mild October the weather decided to turn more seasonable just in time for Halloween.  I was originally going to title this post “Foot Pounds and Gigabytes” but decided to acknowledge All Hallows’ Eve instead, along with the dramatic change in the weather.

A couple of days ago I bought a torque wrench from Butch that is adjustable up to 600 foot pounds, which is the kind of torque needed to tighten and loosen the lug nuts on our bus wheels.  It’s a very big torque wrench; over three feet long.  I need to buy a compatible socket to go with it.  Today was also the last day for the Verizon and AT&T double your data plan promotions, so I planned my day to put me in Elkhart, Indiana while one of the corporate stores was still open.

I got up around 8 AM and spent 45 minutes doing some preliminary packing after which I went out to my coach and had breakfast.  We had snow flurries around 9 AM this morning and did not work outside today save the few minutes I spent adjusting the air pressure in the tires of my Honda Element.  Today was mostly about shopping.

I got a cup of coffee from Small Town Brew and then we headed to Logansport where we did most of our usual circuit:  NAPA Auto Parts, O’Reilly’s Auto Parts, Rural King, Aldi’s, and Walmart.  (The only regular place we did not go was Home Depot.)  My only purchase was a 12VDC dual outlet with a mounting flange that I found at O’Reilly’s.  I plan to use it to create power connections for the GPS and TPMS receiver.  (I realized later that I should have bought three of them as I also need to supply power to the DVD camera/recorder up front and the TPMS repeater which I plan to mount in the rear TV cabinet.)

We got back around noon and I spent the next couple of hours straightening up the inside of the bus and packing everything that was going home with me.  Around 2:45 PM I finished packing the stuff I had in the guest bedroom and began loading the car.  I wrote up a list of things we owed each other money for and, as I expected, I owed Butch more than he owed me.  (He tends to order things we need on his accounts and I pay him back.)  I bought a Variac from him, added it to the list, and put it in the car.  Fonda has been working on a wedding dress for their daughter Gene for quite some time and was done except for some trim, so I got to see it before I left, which I did at 3:15 PM.  It was very nice.

I had located a Verizon corporate store on US-33 just south of US-20 which was on my normal route home.  I arrived at that intersection around 4:45 PM and first stopped at the Burger King next door for some French Fries.  The Verizon sales associate, Hector, claimed to know nothing about the double data promotion and insisted there was no such thing available.  I called Linda from their parking lot and we discussed what to do as today was the last day for the promotion.  She had checked our account online last night, and although we could change our monthly data allowance online (for a price, of course) there was no information about the promotion available there either.  Very strange considering how much this has been in the media all month.

Linda was stuck in traffic coming home from the bakery so we chatted while I made my way over US-20 to CR-17 (IN) to I-80/90 (Indiana Tollroad) to the I-69 exit where I had to pay my toll.  Traffic on her end had also loosened up by then so we ended our call.

My entire trip home was in some form of precipitation; mostly rain but occasionally sleet or snow, with very strong and gusty winds from the north that made for somewhat more difficult driving.  It also made it difficult to judge the effect of the adjusted tire pressures on handling although the shimmy seemed to be gone.  I stopped at the Michigan Welcome Center on I-69 and unpacked some of the food I had with me.  I stopped again at M-60 for coffee at McDonald’s and fuel at the TA/Shell station where Regular gasoline was $2.929.  It’s been a long time since we have seen gasoline prices below $3/gallon.  That was my last stop before arriving home at 8:45 PM.  The last few miles were through moderate snow and the strong winds had coated the north facing side of trees and road signs.

Linda helped me unload the car and get everything into the house.  I gave Butch a call to let him know I had arrived home safely and we chatted briefly about bus projects.  I took a shower and went to bed where I finished this post before 11 PM and went to sleep.

2024/11/01 (S) Words

Although we were both very tired we did not sleep well last night.  We awoke early to find a thin covering of snow on our rear deck and over parts of our yard with the temperature in the upper 20s.  We went to our SLAARC ham radio club breakfast this morning anyway, the first time in several weeks for Linda, and there was a good turnout.  Those members who came from east or south of us did not have snow on the ground.

When we got back to our house Linda worked at her desk on our personal finances while I worked at the dining room table on e-mail, websites, and bus project documentation.  Our son and daughter-in-law showed up around 3:30 PM with their daughter.  They had a baby shower to attend in Detroit and Madeline was spending the night with us.

Linda had given me the heads up that Madeline’s vocabulary had increased significantly since I last saw her and that certainly proved to be the case.  She finally had understandable words for many things including the counting words from one to ten.  She is now 22-1/2 months old and is a very active and busy little girl.  We played with lots of different toys, including a new little Thomas The Train locomotive that Grandma Linda bought for her.

We had dinner between 6 and 6:30 PM.  Madeline had mock chicken tenders with broccoli, cauliflower, mandarin orange segments and sliced strawberries.  Linda and I had yummy homemade chili that she had been cooking in the crockpot most of the day.  I played with Madeline after dinner while Linda cleaned up the dishes and then joined the fun.  Nighty-night is her current pre-bedtime game, but by 7:15 PM she was tired enough let Linda get her into her pajamas and then sit quietly while I read a couple of story books to her.  As always, she went to bed without a fuss.

Once Madeline was asleep Linda read and played online word games with friends and relatives and I continued working on my bus projects list, light bulb inventory, and reconciliation of purchases that Butch and I have made for each other.  By 10:45 PM I was tired and ready to do something else so I climbed in bed and worked on this post.

2014/11/02 (N) An Extra Hour

At 2 AM EDT this morning it was suddenly 1 AM EST so when Linda got Madeline out of her porta-crib at 8 AM, according to the clocks in our house, it was officially 7 AM.  We all slept well last night and Madeline woke up well rested and in a pleasant mood.  She enjoys her meals so before any playtime we had breakfast of toast and juice and fresh fruit.  Brendan called around 9 AM to see if we could keep her until after her afternoon nap as he and Shawna had professional work they needed to concentrate on.  I suggested they come for an early dinner and they agreed.  Linda checked her ingredients on hand and then agreed to make her seitan stroganoff served over rice.  This is one of my favorite vegan dishes and a standard ‘go to’ when we are having non-vegan company for dinner.

You cannot have too many bows in your hair, apparently.

You cannot have too many bows in your hair, apparently.

We played with Madeline all morning and she was a very busy girl.  She has understandable words for a few things and a much richer, if somewhat secret, vocabulary that she takes great delight in using.  She knows the names of her basic colors and has started to get the idea of counting.  She enjoys building tall structures with her Lego blocks and is still fascinated with the organ.  Running around the island in our kitchen is another favorite activity; sometimes chasing, sometimes being chased, and sometimes holding someone’s finger.

I got a TXT message from Chuck asking if I was back in town and had time to talk.  Linda let me take a break from playing with Madeline so I could call him back.  He has been working on their bus and wanted to bring me up to date on his projects and get caught up on my projects and timeline.

Our other grand-daughter, Katie, is up in the U. P. with Chris (her dad) and Meghan (our daughter) visiting Northern Michigan University in Marquette.  They visited the Pictured Rocks National Lakeshore yesterday and made it out to Castle Rock.  This evening they had a banquet to attend and tomorrow she has an interview for a scholarship.  Katie is interested in animals and wants to study zoology.  NMU is one of the few universities that offer a true zoology major rather than a biology major with an emphasis in zoology.  It may sound like a distinction without a difference, but it is an important distinction to Katie.  Katie is a serious young lady who has done well in school and will certainly represent herself as such during the interview.  We are excited for her and hope she is successful in obtaining this merit-based financial support.

By 11:30 AM we were anticipating lunch and Madeline requested pizza.  We happened to have an Amy’s Roasted Vegetable pizza in the freezer (our favorite) so Linda preheated the oven and baked it on our pizza stone.  We sat down at noon and enjoyed our pizza accompanied by seedless red grapes.  We were all full by 12:30 and Madeline was showing signs of being ready for her nap so Linda helped her wash her hands and face and then got her settled in her porta-crib.  Madeline enjoys sleeping almost as much as eating and went to bed without any fuss.

The cats, who had retreated to the basement this morning as soon as they heard/saw Madeline, are keenly aware of when she is eating and sleeping.  Once we have her in her high chair at the table we usually open the safety gate at the top of the basement stairs so they can come up.  Both of them did and walked around under the dining room table, apparently aware that she was not mobile.  They eventually went back downstairs but came back up once she was asleep.  We decided to leave the door to the middle/blue bedroom open about six inches to see what the cats might do.  Jasper immediately turned around and went back downstairs but Juniper stuck her head in the room, probably got sensory overload, and also left.

Linda needed a few grocery items and went to Meijer’s in Brighton where she topped up her gas tank for $2.919 a gallon.  If only the price of diesel fuel would pull back to corresponding levels.  It has dropped but not by the same amount.  I stayed home and worked on my bus projects spreadsheet.  When Linda got back with batteries I changed all of the clock batteries and reset the time.

Brendan and Shawna arrived at 3 PM just as Madeline was waking up from her nap.  She was thrilled to see her parents, of course, as they were thrilled to see her.  It was a beautiful, if somewhat chilly, day and they got her coat, hat, and mittens on and played in the yard while Linda started preparing dinner while I cleared the table of my computer and papers and set it for the meal.  We sat down to eat at 4:15 PM and started with a nice salad of chopped greens and cabbage, an Asian dressing, and crispy Asian noodles.  The main course was the seitan stroganoff served over white rice and accompanied by roasted Brussels sprouts and a sliced multi-grain baguette.  The adults had a small glass of the Leelanau Cellars Witch’s Brew, a seasonal mulled (spiced) red wine.

After dinner Brendan and Shawna began the process of getting ready to leave which includes delay tactics on Madeline’s part and their response to them which is always gentle but persistent.  They were out the door at 5:30 PM and by 6 PM we had cleared the table, rinsed the dishes, loaded the dishwasher, and picked up the few toys that were left out in the living room.  Although the clock said 6 it felt like 7.  As hard and as long as I have been working on bus projects, I am surprisingly tired after spending a whole day with Madeline.  I opened the safety gate and Jasper came upstairs right away, eager for our company and attention.  He curled up in my lap while I worked on this post.

We watched Inspector Lewis (streamed), the first TV program I have watched in quite some time.  Part of the PBS Masterpiece Mystery series, it is a really excellent production.  I did some online research on 2m/70cm ham radio antennas and dual (co-phased) CB antennas but did not come to any conclusions about what to get.  The problem remains the same; I cannot put anything tall on the roof of the bus and even if I wanted to I have little-to-no access to the underside of most of the roof.  The fact that the lower roof sections in the front and rear are part of the front and rear fiberglass caps just complicates matters even more as they do not provide a conductive path or ground plane.

 

2014/10/23-29 The Bus Work Continues

2014/10/23 (R) Close Encounter of the 1st Kind

My two main bus projects today were the lighted handle by the entrance door and the Progressive Industries remote display installation.  The lighted handle needed new machine screws and some additional gasketing on the upper securement.  It turned out that all five of the screws that I removed were stripped to a greater or lesser extent.  After trying several different screws I concluded that the threaded holes must be messed up.  Butch loaned me a 10-24 tap and I used it to re-tap all five of the mounting holes.  I cut two additional pieces of the vinyl shower pan liner and trimmed them to fit just inside the upper securement.  That allowed the piece to be reattached to the body using the 10-24 stainless steel screws I bought last night without causing interference with the LED bulb.

Some time ago I bought a remote display kit for our Progressive Industries Energy Management System (EMS).  The kit consists of a second display unit and a selector switch unit.  I mounted the selector switch in the utility bay in place of the display unit, moved the display unit to the left, and connected it to the switch with the short cable provided in the kit.  I routed the long cable from the switch through the bay to the other side by the Aqua-Hot and fed it through a small hole into the electrical bay, which is the next bay going towards the front of the coach.  I temporarily mounted the remote display in the house panel.  I then repeated the work I had done yesterday to relocate the Magnum inverter/charger remote.  This time I used serial cable #1, removed the DB-9 connectors from each end, and connected the wires on each end.  The difference from yesterday is that Progressive Industries wires their cables so that pin 1 of the RJ-11 on one end is wired to pin 1 of the RJ-11 on the other end.  That meant I had to keep the wire colors the same between the two surface-mount phone jacks, i.e., black-to-black, red-to-red, green-to-green, and yellow-to-yellow, rather than cross wiring them like I did yesterday.

ITR Oasis Combi in Butch & Fonda's MC-9.

ITR Oasis Combi in Butch & Fonda’s MC-9.

Butch’s major focus today was the ITR Oasis Combi.  He and Fonda worked for much of the day running new diesel fuel lines.  By late afternoon I was done with my projects and went to work on the fresh water plumbing for the Oasis.  Prior to the last couple of weeks I had not worked with PEX tubing and fittings.  Butch has a crimper that he showed me how to use.  By the time we quit working to have dinner we had the fresh water tank connected to the inlet of the Shur-Flo 4048 pump, the outlet of the pump connected to T-fitting that supplies cold water to the house and to the Oasis Combi inlet, and the outlet of the Combi connected to the line that supplies hot water to the house.

For dinner I fixed a salad, a Thai Kitchen mushroom noodle soup bowl, and a bowl of fresh strawberries for dessert.  I took everything in the house and dined with Butch and Fonda.  After dinner I went back to the coach to try and straighten things up a bit.  I must have opened the cabinet door under the kitchen sink a dozen times to throw away food scraps, product packaging, and paper towels.  I had bundled up the various recyclables and opened the cabinet to remove the trash bag when the mouse jumped out and ran under the passenger side couch.

I say THE mouse because I presume it is the mouse that has obviously been in the coach recently based first on getting into my loaf of bread and then finding a nest where none had been previously.  It was a cute little dark gray field mouse, not more than two inches long (without its tail), but I am going to have to find a way to catch it and remove it.  I will set a live (no kill) trap next week and see if I can find it a nice field to live in somewhere far away from Butch and Fonda’s house and both of our buses.

It was still in the upper 40s and rather pleasant outside so I straightened up the back of my car rather than wait until morning.  After retiring to the guest bedroom I organized most of my clothes.  I should be packed and on the road about an hour after I get out of bed in the morning.

2014/10/24 (F) Around the World in 80 Days

As much as I have been traveling back and forth between Michigan and Indiana I feel as if I could circumnavigate the world in 80 days but today my “journey of a thousand miles” began with a 260 mile trip home.  I was up a little before 8 AM and finished packing all of my stuff in the guest bedroom and loading it into the car.  I gathered up some last minute laundry, foodstuffs, and recyclables and put those in the car as well.  I sat and chatted with Butch and Fonda until 9:10 AM and then said farewell until Sunday evening.  I pulled my car out its normal parking spot at 9:15 AM and headed east on SR-16.  I followed my usual route home from there: US-31 north to US-20 east to CR-17 north to I-80/90 (Indiana Tollroad) east to I-69 north to I-96 east to M-59 east to Hacker Road south and then home.

Hand cut gaskets for upper piece of lighted entrance handle on our coach.

Hand cut gaskets for upper piece of lighted entrance handle on our coach.

Our friend Kate had contacted us yesterday to see if we were available to go to the Meadow Brook Theater to see a live theatrical performance of an adaption of Jules Vern’s Around the World in Eighty Days.  Her cousin is working as an intern at the theater this season and was able to get courtesy tickets.  Linda was feeling well enough to go so we left early and stopped at a Panera on the way over to the theater where we met up with Kate.  The performance was very good and we thoroughly enjoyed it.  We wanted to have coffee together afterwards, but by the time we met her cousin and chatted for a while it was late and everything was closed.  Besides, we had an hour’s drive to get home and Kate probably had at least 90 minutes.

2014/10/25 (S) Here And There

Linda slept in to rest and try to recover from her cold so I went to the SLAARC Ham Radio Club Breakfast by myself.  She was awake by the time I got back and feeling well enough to run errands with me.  We stopped at Recycle Livingston and then picked up our new natural gas fireplace logs from Country Squire in Howell.  We got the business card of the independent technician who does installations for them and gave them a call to set up an appointment.  I left a message and they called us back later.  We stopped at our Bank of America branch enroute to Staples in Brighton in search of a larger size of graph paper, but they did not have the size I wanted.  I need larger paper to draw accurate designs for the custom desk/pantry and printer stand/table that we want to have made for our converted bus.  We fueled up at the Brighton Meijer’s and then bought groceries.  We needed a new coffee maker but decided not to purchase one until we had checked online.

Back home we searched for coffee makers in a white finish rather than black/stainless.  There were only a few choices and one of them was a Mr. Coffee programmable model that was available at Bed, Bath, and Beyond.  As long as we were looking for things online we found a pad of 50 sheets of 17″x22″ graph paper with a 1/4″ grid pattern and added that to our Amazon Prime shopping cart.  We also added a Camco RhinoFLEX RV sewer hose kit and various accessories.

Back side of house systems panel.  Bus conversions are complex.

Back side of house systems panel. Bus conversions are complex.

Linda had arranged for us to meet John and Diane at Camellia’s in Farmington Hills for dinner at 6 PM.  We left the house around 4 PM and stopped at the Brighton Bed, Bath, and Beyond to get the Mr. Coffee coffee maker.  We stopped at the Meijer’s in Wixom and picked up the filters and then stopped at J. C. Penney’s at Twelve Oaks Mall for some necessary clothing items.  We headed into Farmington Hills but were still early for dinner so we drove through our old neighborhood, which is very close to the restaurant.  Our former across-the-street neighbor, Dan, was working on a car in his driveway so we stopped to chat.  While we were there the young man who bought our house arrived home on his motorcycle.  He never removed his helmet before putting the bike in the garage and shutting the door, so we never actually saw him.  Our daughter handled the closing in July 2013 since we were in Wyoming at the time, so we never meet the buyer or his parents.  He has apparently been a very quiet neighbor who keeps to himself.

We got to the restaurant shortly after 6 PM and John and Diane were already seated so we did not have to wait for a table.  We had the veggie fajitas, our standard choice at this particular Mexican restaurant.  While we were dining our friends, Jim and Kristine Gullen, came in and sat in a booth near us.  When we were done with dinner John and Diane headed to their house (nearby) and we lingered for a few minutes to chat with Jim and Kristine before joining them.  Diane had bought some Coconut Bliss Chocolate with Salted Caramel non-dairy “ice cream.”  It was the best vegan ice cream we have had.  By 10 PM we were all having trouble staying awake so we said farewell and headed for home and went quickly to bed.

2014/10/26 (N) Pack and Go

We both slept in this morning, the combined effect of being tired (both of us), sick (Linda), and having taken Tylenol PM last night (both of us, again).  In spite of her cold, Linda wanted to cook something for me before I took off again for Indiana, so she made her wonderful vegan blueberry pancakes for breakfast.  We used the new coffee maker and, as expected, the coffee tasted the same as with the old one.

After breakfast we sorted and folded laundry (we have such exciting lives) and I selected and packed the items I needed for the week ahead.  I had not copied photos from my laptop to the network drives since October 10th so I took care of that.  I also made more careful measurements of the dimensions of our color laser printer to use in refining the design of the printer cabinet for the bus.  Likewise, I took measurements of our Dewalt air compressor as I plan to build a wooden divider for the back of the Honda Element that will secure it on the floor and create space next to it and above it for storing other things.  Obviously the two rear seats will be removed when this insert is in use.

Junction boxes for the ME-ARC remote (bottom) and the PI-EMS-50 (top)in the house systems panel.

Junction boxes for the ME-ARC remote (bottom) and the PI-EMS-50 (top)in the house systems panel.

By 2 PM I was ready to load the car so Linda helped me with that task.  I pulled out of the driveway at 2:16 PM and followed my usual route to Indiana: Hacker Road north to M-59 west to I-96 west to Lansing Road south to I-69 south to I-80/90 (Indiana Tollroad) to CR-17 south to US-20 west to US-31 south.  I exited US-31 at IN-25 (Rochester), topped off my fuel tank and then picked up fresh greens and fruit at the Kroger.  I headed south on IN-25 to Fulton where I took Aitken Road east to Meridian then headed south to SR-16 and finally headed east to Twelve Mile.

Butch and Fonda had their family holiday gathering today.  They had 27 family members in attendance during the day and for dinner but by the time I arrived (7:45 PM) everyone had left except Brittiny and Rock, and they departed while I was unpacking food and storing it in the coach.  I moved all of my clothes and technology into the guest bedroom, like I always do, and then visited with Butch and Fonda for a while before retiring to my room for the evening.  If the weather forecast holds true we have two unseasonably nice days in store on Monday and Tuesday and the rest of the week doesn’t look too bad either. We have a lot to do and could use some favorable weather.

2014/10/27 (M) Heat and Light

We had an unseasonably nice day for working outside.  It was already in the upper 40s when we got up and made it in to the 70s under partly cloudy skies with breezes from the southwest.  I was up before 8 AM and had my usual granola, orange juice, and coffee for breakfast and then got to work.

Butch worked most of the day on assembling the two fan-coil heat exchanger units that will get plumbed into their ITR Oasis Combi diesel-fired hydronic furnace to provide heat to the house portion of their converted bus.  While he worked on that I worked on replacing our patio light.  The ballast on the old one was no longer working and the way the unit was designed it could not be replaced.  Butch happened to have an identical unit, so I used it as the replacement.

Old patio light fixture after being removed from the side of the coach.  Not pretty.

Old patio light fixture after being removed from the side of the coach. Not pretty.

The old unit was not removed from the coach when it was painted.  This was a nice idea at the time as it provided a paint seal on the top and both sides where the unit met the side wall of the bus.  Unfortunately, removing the unit required me to cut the paint seal with a very sharp knife.  The unit was secured with two screws, but it was stuck to the side of the coach with a generous amount of automotive putty.  Most of it came off with the fixture, but not all, so after I cut the two wires and removed the fixture I had to carefully scrape the rest of it off using the thin end of a wood shim.

I checked the voltage at the two wires coming out of the wall and I definitely had 13 VDC controlled by the same switch that turns the lighted entrance handle on and off.  I prepared the back of the new fixture using new automotive putty to create a seal all the way around the back at the outside edges.  I also placed a ring of putty around each of the screw holes in the back and the access hole for the wires.  I attached shielded spade lug disconnects to all four wires, held the fixture in place, and connected them.  I pressed the fixture into position, lined up the screw holes, and secured it.  I put the two F8T5 florescent tubes back in, snapped the cover back in place, and made sure the on/off pushbutton switch on the bottom was in the on position.  I then applied a bead of NAPA RTV Black Silicon Rubber sealant along the top seam and the two sides.  (Sorry Michele, but I had to make sure it was not going to leak.)

The switch that controls this light is one of three in a 3-gang box next to the passenger seat and is the one closest to the entrance door.  I had removed the cover plates last week so today I took another look and it appeared that the other two switches did not have any wires connected to them.  I removed them and that was indeed the case.  I think tomorrow I will re-wire this so the first switch controls only the lighted entrance handle and the second switch controls only the patio light.  If I cannot figure out something to control with the third switch I will probably leave it out and get a new cover plate that has two switch openings and a blank, assuming I can find one.

With the patio light project done Fonda helped me remove the fan belt and the two A-C compressor drive belts from the engine in our bus.  We put the two compressor drive belts (NAPA CG-96) back on but reversed their position.  The inside one seemed loose compared to the outside one last week and we wanted to see if switching them would fix that problem.  We then installed the new fan belt that I ordered/received last week.

I started the main engine and let it run for a while on high idle with the air-conditioning turned on to put some load on it.  The CG-96 that was now on the outside of the pulley still appeared to be looser than the other one, so I think I will order a replacement set.  The new fan belt ran very smoothly.  I turned the A-C off, dropped the idle down, and shut off the engine.  I started to close the rear access hatch but found that it was stiff and made a sound like an elephant trumpeting.  I sprayed some WD-40 on all the hinges and on the piston rods for the air springs.  I then put a small amount of NAPA Syl-Glide on the piston rods, worked them up and down a few times, and wiped off any excess.  The hatch now opens and closes smoothly and quietly with less effort.

Butch pressure washing the radiators for his fan coil heat exchangers.  MC-9 (L) and H3-40 (R).

Butch pressure washing the radiators for his fan coil heat exchangers. MC-9 (L) and H3-40 (R).

While I was lubricating the hatch Butch was using a pressure washer to clean the radiators (heat exchangers) for their fan-coil units.  As long as he had it out, he sprayed around all of our front windshield seals while I looked for leaks inside.  We found three for sure.  One was in the upper inside corner of the lower driver-side windshield between the center pillar and the seal.  The second one was in the lower outside corner of the upper driver-side windshield between the seal and the glass.  We were not able to identify the point(s) of entry for the third one but it appeared to be somewhere above the upper windshields near the center pillar, a least that was where the water was coming in on the inside.  I cannot see the underside of the front cowling in that area and there are lots of places water could come in: five front marker lights, two upper windshield mounts, and perhaps a dozen screws on top of the front roof holding various things down.

Leaks are annoying and potentially destructive so I am still pondering what I want to do.  We have new windshield seals but have had trouble finding someone locally to install them.  For one thing, the bus really needs to be inside for that work and most glass shops, including ones that work on “semi tractors,” do not have overhead doors high enough for the bus.  I may make judicious use of the NAPA RTV Silicone Rubber sealant or I may just use black tape as a temporary fix.

When we were done checking the windshields I used the pressure washer to clean off the coach as best I could.  The last time it was cleaned was right before we left Williston Crossings RV Resort in early April and it had accumulated a few miles, bugs, and dirt in that time.

Because the weather was so nice Butch decided to replace a short section of badly deteriorated coolant hose on their engine rather than risk having it fail on the road.  He shut some valves to isolate the engine from the coolant lines that provide heat to the coach and drained quite a few gallons out of the engine (almost three 5-gallon buckets).  The old hose turned out to be extraordinarily difficult to remove. The new piece was no easier to get in and required modification of two parts.  This was definitely not a job you want to do on the side of the road in any kind of weather.

While Butch and Fonda worked on the coolant hose I tinkered in the dashboard area of my bus.  First I replaced a couple more bulbs in illuminated switches.  I then pulled the CB radio out of the dash to see how the coaxial cable (transmission line) was marked.  That allowed me to identify the other end in the old ceiling-mounted TV cabinet behind the driver’s seat.  I also looked around in that cabinet for the other end of the coaxial cable that was once connected to the antenna for in-dash AM/FM radio/cassette/CD player.  I did not see anything that looked right, so I pulled the radio out of the dash (actually the whole panel along with four switches) to get the identifying marks off of it. Even with that information I was not able to locate the other end of the cable.

Working on the bus and living in the bus are often not compatible.

Working on the bus and living in the bus are often not compatible.

By that point it was 6 PM and we had weather approaching from the southwest.  Clouds had moved in, greatly reducing our natural light, and gave the first indications of the rain that was forecast for the evening hours.  I will look again for the radio antenna cable tomorrow as I have a TuneTrapper antenna that I want to install on the underside of the front roof via the old TV cabinet and I need to plug it into the cable that goes to the radio.

I had a small glass of Moscato while I prepared my dinner.  I fixed a salad of power greens with peanuts, dried cranberries, and fresh diced onions and finished a bottle of Ken’s Sweet Vidalia Onion dressing.  I grabbed a can of Amy’s “No Chicken Noodle” soup, some crackers, my jar of peanut butter, and some ICE brand water and went inside to eat with Butch and Fonda.  I returned to the coach after dinner, cleaned up my dishes from the day, and bagged up my recyclables.  We bought a small container on Saturday that is intended for storing pet food but it has a gasketed lid with a snap latch that I thought would make a nice mouse-proof kitchen trash can.  (I figure the mouse will leave if it cannot get any food.)  Alas, the container does not fit in the base cabinet under the kitchen sink so it will likely end up being used for its intended purpose after all.

2014/10/28 (T) Under the Bus

In corporate life “getting thrown under the bus” is not a good thing, but if you are the owner/builder/maintainer of a converted highway coach, getting under the bus will eventually be a necessity.  Today was finally my day, but not until mid-afternoon.

The forecast for today was for rain in the morning tapering off to zero by noon and then turning sunny; and that is exactly the day we had.  Knowing that the morning would be wet, I took a couple of Tylenol PM last night and slept in a bit later than normal.  After my usual breakfast of granola, orange juice, and coffee, with some spicy V8 thrown in for good measure, I set to work on the interior of the old TV cabinet located above and behind the driver’s seat.

Yesterday I pulled the CB radio and the AM/FM radio out of the dashboard and identified how the coaxial antenna cable for each one was marked.  I located the cable for the CB in the TV cabinet but was not able to find the one for the AM/FM radio.  I got my twin tube florescent worklight and rigged up a couple of zip ties with mounting tabs to hang it from.  I looked again this morning but still could not locate the AM/FM radio antenna cable.  Rather than waste time not finding it I decided to organize the inside of the cabinet which has had an outlet strip, an OTA TV antenna controller, the Wi-Fi Ranger POE adapter, DC power supplies, and a mess of cable that has been lying around in it for a couple of years now.

Using the tab mount zip ties I coiled each cable and secured it to one of the two side walls.  The OTA TV antenna cable (signal and control) was very long, so I wound it around a 5-gallon plastic bucket to make a nice round, large coil.  The outlet strip had mounting slots on the back, so I mounted it to the wall on the lower half of the back of the cabinet.  The upper half of the back is open to the area above the driver and entrance stairs and under the front cap of the roof.

Late in the morning I took a break from the TV cabinet work and helped Butch cut access panels out of a 1/8″ aluminum sheet that will cover the inside of their entrance door.  We tried using a sabre saw but the only blade we had was not sharp enough or was the wrong type.  We used his Ryobi cordless reciprocating saw with a metal cutting blade and it made much quicker, and surprisingly clean, cuts.  I then used Butch’s angle grinder to round the corners of the sheet and remove burrs from all of the cut edges.

I stopped for lunch around 2 PM and enjoyed a hummus and onion sandwich.  By the time I was done the day was as warm and sunny as it was going to get so I decided to scoot under the bus and measure the ride height linkages.  This was the first time I have been under the bus.  Please note that the bus was supported on four stands that Butch made for me out of 1/2″ steel plate and 4″ square steel tube with 1/2″ thick walls.  In other words, the bus was not supported by the tires and air springs so the bus would not move if there was a failure in one of those components.

H3-40 front axle ride height valve and linkage.

H3-40 front axle ride height valve and linkage.

The linkage in the front was easy as I could slide under the bus just in front of the driver side steer tire and then sit up between the front tires with lots of room to work.  The linkage is directly above the center of the front axle and connects the axle to a lever arm on an air valve that determines the amount of air that goes into the front airbags (when in drive mode), and thus sets the suspension at “ride height.”  Butch wanted me to remove the linkage but I chose not to.  As it turned out I should have and will probably slide back under the front tomorrow and remove it.

The rear linkages were much more difficult.  First of all, there are two on them, one for each end of the drive axle.  They are located just inside the body panel directly in front of the outside dual drive tire and are covered by a protective shield.  The shields are bolted on at four points, none of which are easy to reach and one of which ultimately required me to get under the rear end of the bus.  Access is much tighter here because of:  1) The dual drive tires on each end of the drive axle; 2) The drive axle carrier, and; 3) The exhaust pipe for the Aqua-Hot which runs under the bus from the passenger side to the driver side where it ends up next to the exhaust pipe from the generator.  I was able to scoot under the bus from the passenger side just in front of the drive tires, but just barely, and once I was under far enough to sit up there was much less room to work compared to the front.  Because of the difficulty of getting to the linkages to make an accurate measurement of the center-to-center distance between the mounting bolts I went ahead and unbolted them and removed them.

The linkages consist of a length of metal rod approximately 1/4” in diameter with a rubber bushing on each end that looks a bit like and eye-bolt.  The rubber bushings slip over the ends of the metal rods and are secured with band clamps.  They appear surprisingly fragile given the critical nature of their function, and Butch has already had one that was only a couple of year’s old break on their coach.  He ordered metal versions in both left-hand and right-hand threads and is going to assemble replacements using threaded rod and stop nuts.  With a left-hand threaded bushing on one end and a right-hand threaded bushing on the other end we will be able to turn the threaded rod one way to increase the distance between the two mounting bolts and the other way to shorten it, affecting both ends equally in the process.  The stop nuts will lock the bushings relative to the threaded rod so they do not move in operation.  All-in-all this will be a neat little project.

In spite of the lovely weather Butch needed to get to the NAPA store in Logansport before they closed at 5:30 PM.  At 4:30 PM I wrapped up my work with the linkages, put all of my tools away, washed up, and grabbed my wallet, cell phone, and shopping list.  We got to the NAPA store a little after 5 PM and took care of our business there.  We then headed to the O’Reilly’s Auto Parts store for a few other things.  I called Linda and chatted briefly with her and was relieved to hear that she sounded, and was feeling, considerably better.  Butch called Jaral Beatty to see if he had finished cutting the oak valences for the front of their bus.  He had, so we swung by Jaral’s shop to pick them up.

Front flat-panel TV/monitor with cabinet door closed.  Look ma, no wires!

Front flat-panel TV/monitor with cabinet door closed. Look ma, no wires!

While we were at Jaral’s he ripped a nice piece of 3/4″ thick oak for me to just under 3″ wide.  The piece was about 4′ long and he did not charge me for it.  I plan to attach this piece of wood to the center windshield pillar and use it as a mounting plate for a compass, flat panel monitor, PressurePro TPMS receiver, and the mirror that is currently mounted at the intersection of the four windshields.  I have to do this, of course, in such a way that it does not obscure my vision while driving.  From Jaral’s shop we went to Home Depot where I bought a thin (1″ thick), 13″ long, under-cabinet, single-tube florescent, AC powered light fixture.  I also got a blade for my Porter-Cable oscillating saw.

When we got back to Twelve Mile a little after 7 PM Fonda started preparing their dinner and I did the same.  I had a nice salad of power greens with onions, dried cranberries, and roasted peanuts topped with a sweet and sour dressing.  I also had a bowl of Thai Kitchen spring onion soup, some canned pears, and half a piece of pita pocket bread.  After dinner I washed my recyclable containers and went back to the coach for a while where I cleaned and dried a few utensils.  I then mounted the new light fixture in the TV cabinet.  As I expected, it provides very nice illumination for the entire inside of the cabinet.

Depending how the day goes tomorrow I plan to continue working in the front TV cabinet.  I would like to mount the TuneTrapper AM/FM antenna and get it connected to the AM/FM radio.  Butch’s brother, Tom, is coming over sometime during the day to winterize his motorhome.  Butch called and asked him to bring the faceplate from an old Kenwood radio that he had that was very similar to the one in our dashboard.  The backlight illumination bulb is burned out on ours.  I also need to create an access slot in the door for cables to pass between the back of the flat panel TV (which is mounted to the outside of the door) and the inside of the cabinet.  To create this access slot I will have to drill holes centered along a line and then use Butch’s root-zip tool to connect the holes into a slot.  The bushings for the ride height linkages are supposed to be in tomorrow, so we will be making a morning trip towards Kokomo to pick them up.  Butch is also trying to tap into the engine coolant loop that provides OTR heat for their bus as part of the Oasis Combi installation, so it is likely to be a very full day.

2014/10/29 (W) Outside In

My main project today was once again the front TV cabinet only this time the focus was on cutting a horizontal opening in the door behind the flat panel TV that is mounted on the outside of the door.  The approach I used was to drill two 1″ holes, one at either end of a horizontal line, and then use a roto-zip tool as a mini-router to connect the tops of the holes together and the bottoms of the holes together, creating a horizontal slot with rounded ends.  The slot is below the horizontal center line of the TV set and offset to the left (as viewed from the front of the TV) to line up with the area on the back of the set where the power, video, and data cables exit downward.  The position of the slot allows them to gently bend and pass from the outside of the cabinet to the inside of the cabinet where they get connected.  This also allows the cabinet door to be closed and latched with none of the cables visible.  It sounds simple but it took me a good part of the day to get it done.  We have a second flat panel TV in the bedroom mounted on a similar door that covers another old TV cabinet.  Cutting a similar slot in that door is on my task list for tomorrow.

Front TV cabinet; making use of the space where the 10" CRT was mounted.

Front TV cabinet; making use of the space where the 10″ CRT was mounted.

When I wasn’t working on the TV cabinet I spent a few minutes learning how to use an air-powered cutoff tool and giving Butch a break by using it to help cut off a piece of the center tunnel sidewall in their passenger side front bay.  Butch is removing this panel in order to gain access to the engine coolant lines that provide heat for the bus when it is underway.  He needs to tie a stacked-plate heat exchanger into these lines as part of the ITR Oasis Combi hydronic heating system installation.

Butch spent most of his day working on their Suburban installing a Ready-Brake auxiliary braking system and extra rear lights for towing.  I checked in with him from time to time, but he was either in the middle of one-person tasks or had Fonda helping him.  Late in the afternoon we rolled his Ryobi belt sander out of the warehouse and used it to sand his two valence boards and my piece of oak that we picked up yesterday from Jarel.  We had to change the sanding belt and it took us a few tries to get it right, but it did a nice job on the boards once we had a good piece of sandpaper on it.

By the time we finished it was twilight and very cool.  Tom and Tracy showed up about then to winterize their motorhome.  There was a locked cover over the fresh water fill connector and none of Tom’s keys would open it.  I got a long flat-blade screwdriver and was able to slip it up under the cover and pop the lock.  I left the winterizing to Butch and Tom and retreated to my coach to putter and contemplate (and eat) at a lovely 67 degrees F.  The Aqua-Hot has been working very reliably, cycling on and off automatically in response to the space and water heating demands of the coach.

Tom brought an old Kenwood car stereo that he got from Butch a while back.  Although similar in appearance to our Kenwood dashboard radio, it was not similar enough.  The electrical connector on the back of the removable faceplate was in a different location than ours.  I had a Singapore Noodles dish in the coach and then made a salad to take into the house and dine with Butch and Fonda.  It was after 9 PM by the time we were done eating and I turned in for the night shortly thereafter.

 

2014/10/16-22 More Bus Work

2014/10/16 (R) More Wiring

Butch had to go to Logansport this morning for parts and groceries.  I stayed behind to continue working on the AC wiring for their bus conversion; after breakfast, of course.

I mounted two 6-position AC main lug panels, one above the other, to the right of the 20-position panel we installed yesterday for the inverter circuits.  The panels I installed today were for AC circuits that only run on shore power or the generator, not the inverter.  The reason for two panels was: A) Butch already had them, and B) they were narrower than the larger panels and would fit in the available space on the right rear wall of the closet.

I had tied the main shore/generator power line to the inverter AC input line last night so the refrigerator, which is wired through the inverter panel, would have power overnight.  I left those tied together for most of the day so the lights would work.  I pulled all of the existing circuits that we disconnected yesterday into the boxes, dressed the wires, and connected/mounted the circuit breakers.  By the time I finished Butch had returned from his morning errands.  He connected the shoreline and I checked to see that we had 240 VAC between L1 and L2 and 120 VAC from each line to the neutral conductor.  He then disconnected the shoreline and made sure the generator was off.  Using the inverter to power a work light, I pulled the main power cable into the lower box and secured it.  I then pulled the cable that feeds AC power to the inverter into the lower box and connected it to a 30 Amp breaker.

MC-9 house wiring.  Inverter panel on the left, shore/genset panels on the right.  DC upper left, solar upper right.

MC-9 house wiring. Inverter panel on the left, shore/genset panels on the right. DC upper left, solar upper right.

I plugged the shoreline back in but got a low voltage with no current on L2 and an Error Code 6 on the Progressive Industries EMS remote monitor display.  Butch checked the plug and I just did not have it fully inserted into the outlet.  Once he fixed that we got the correct voltages and no errors.  We checked each circuit and everything checked out perfectly.

(Note: The shoreline is wired for “50 A” RV service, which is 240 VAC service from L1 to L2 but with an active neutral that provides two 50 A, 120 VAC power feeds with L1 and L2 180 degrees out of phase.  As a result the currents in the neutral wire from L1 and L2 cancel rather than add.  Butch has his generator wired for 120 VAC output and has L1 and L2 tied together on the generator side of the transfer switch.  This makes the full 100 A output of the generator available to be shared between L1 and L2 in any proportion.  Although this system can supply a full 50 A of current on both L1 and L2 at the same time, it could also supply 70 A or one and 30 A on the other unless this is prevented by circuit breakers.  Also, regardless of the distribution of current between L1 and L2 the currents will add in the neutral as much as 100 A of current.  Although sensible load management would prevent this from ever happening it is entirely possible to draw 30 or 35 A on each leg and end up with 60 – 70 A in the neutral.  Thus, when designing your house AC electrical system this way, provision should be made for a neutral conductor that is sufficient to carry this amount of current.  The advantage to doing your system this way is that the voltage regulation will be better under load than with a 240 VAC generator powering imbalanced 120 VAC loads on both legs as the 240 VAC configuration regulates the voltage between L1 and L2 but the voltage from L1 to N and L2 to N can be off substantially.)

Butch needed another non-inverter circuit for the front of the bus so we pulled a 10-2+g Romex cable from the electrical closet along the driver’s side wall/ceiling area and down into the cabinet at the front end of the kitchen counter. He and Fonda spent a bit of time cutting openings in the end of the cabinet for a two-gang outlet box and a single-gang outlet box.  The two-gang box was for a pair of duplex outlets fed from the inverter panel and the wires were already run.  The single-gang was for the new circuit we just pulled.  When they were done I disconnected the shoreline so I could safely tie the new circuit into the lower panel.  I then installed the cover plates on all three boxes and plugged the shoreline back in.  We had the breaker turned off for the new circuit while I wired the outlet.  I then energized it and it tested OK.

I repositioned a 12 VDC fused distribution box above the inverter panel and mounted it.  I then moved a terminal strip for their solar panel wiring to a slightly different location to open up a space for Butch to drill a hole.  At that point we were done working for the day.  I changed into my non-work blue jeans and relaxed for an hour before dinner.  During that time Butch called Jaral Beatty, a cabinet maker in Logansport and personal friend of Butch’s, and put me on the phone with him to see if he could come to Twelve Mile and finalize plans for a custom desk and printer cabinet for the bus.  The weather forecast for tomorrow is for mild, mainly sunny, conditions and Jaral said he could come out mid-afternoon.

Butch and Fonda’s younger daughter, Brittani, and her husband, Sterling (Rock), were expected for dinner at 7:00 PM so I fixed a salad and heated some Amy’s chili for my dinner.  Dinner was jovial and the first time I have eaten with Butch and Fonda at home on this latest round of working visits.  Butch called Joe Leibherr and put me on the phone with him.  Joe and Connie own the lot in Quartzite where we plan to spend part of the winter and I had a few questions for him.  (Dale and Sherry Leibherr bought most of Butch and Fonda’s business assets.  Dale is Joe and Connie’s son.)  I had a nice long chat with Joe and was satisfied that it will be an OK place to spend part of the winter.  Besides the full hookup 50A sites there is a laundry on site and Wi-Fi.  Verizon cellular service is also apparently very good.  Joe filled me in on some of things to do in town and suggested we bring our passports and visit Los Algodones, Mexico while we are in the area.  Brittiny and Rock stayed until 11:30 PM so it was a nice, long visit.  We were all really tired by the time they left and immediately turned in for the night.

2014/10/17 (F) VDO Air Power

After Brittani and Sterling (Rock) left last night I retired to the guest bedroom immediately but was up for a couple of hours responding to e-mails and writing my daily blog entry.  I do not shut my computer down every night but I do shut it down occasionally, especially if there are updates available.  Last night there were 28 updates.  I was not up at the crack of dawn today, which was a shame as it was the nicest weather day we’ve had for the week just past and looks to be the nicest of the week ahead.  Butch was up late last night as well, so we were both dragging a bit this morning.

Following breakfast I readied the coach for travel, securing loose objects inside and checking that all of the bays were shut tight and locked.  I switched on the chassis batteries and air valves, unplugged the shorepower cord, and went for a short test drive to calibrate our new VDO electronic speedometer.  Butch mentioned that there was a funeral home on the northwest corner of SR-16 and US-31 where he had easily turned their bus around in the past.  That turned out to be just what I needed for my test run as it kept me from having to go south on US-31 in order to make a U-turn to get headed back to Twelve Mile.

I had driven the coach last Sunday from Elkhart to Twelve Mile with the new speedometer set to its default pulses per mile and it indicated less than 1/8th of the actual speed as shown on our Rand-McNally 7710 RVND GPS.  When I got to Twelve Mile I calculated the pulses per mile I thought would be close to correct and programmed that number into the instrument.  On the first leg of my test drive this morning the indicated speed was still about 1/8th of actual.  Either my programming did not “stick” or I based my calculation on a grossly inaccurate assumption.

I pulled into the far entrance to the funeral home parking lot and made a broad turn to get lined up with the other entrance.  I switched off the ignition, held down the button on the face of the VDO, turned the ignition back on, and started the engine.  The speedometer cycled through its three calibration modes and I stopped it on ADJUST and then selected UP as the direction the needle needed to move.  The adjustment was a little tricky, especially while driving, but I figured out how to switch it between up and down.  I got it adjusted to my satisfaction before getting back to Twelve Mile and after not adjusting it for a minute or so it reset and reverted to its standard speedometer/odometer display, only this time showing the correct speed and recording the correct mileage.

When I got back to Butch and Fonda’s house I pulled the bus around, blocking the street temporarily, and backed it in next to theirs.  Fonda helped spot me for the final few feet.  Instead of shutting the engine off I let it idle while I got my four chassis stands out of the warehouse and positioned them at the four corners of the bus.  I put the engine in high idle and raised the body as high above the axles as it would go.  I slid the stands into place under four frame members, dropped the idle to low, and gently lowered the bus until it was resting firmly on the stands.  With the bus sitting on the stands it will now be safe to work underneath it when we get around to those projects.

The next project was to replace the air filter / water separator for our auxiliary air system.  Butch did most of the work on this project.  He disconnected two air lines from the existing filter assembly, which includes a pressure regulator and a Schrader valve, and then unscrewed the mounting bracket from the rear wall of the bay under the driver’s seat where a lot of the auxiliary air system is housed.

With the old unit out of the bus he was able to work in his shop to remove the inlet and outlet fittings and clean them up on a wire wheel before reusing them.  He installed the old fittings in the new housing using pipe thread compound and matched the alignment of the old unit so the air lines would fit back on to them.  The two machine screws that were used to mount the old unit’s mounting bracket to the wall were too big for the slots in the new unit’s mounting bracket so Butch used his Bridgeport vertical mill to slightly enlarge the upper slots.

With the shop work done I took everything back out to the bus and installed it, which consisted of attaching the two air lines (with compression fittings), attaching the mounting bracket to the housing, attaching the mounting bracket to the rear wall of the compartment, and then tightening the two air line nuts.  Butch checked my work and snugged the air line nuts another partial turn.

I turned on the auxiliary air compressor but it seemed to take a long time to start to build air pressure and Butch heard and felt a leak at the unloader valve coming out of the auxiliary air compressor.  I shut of the aux compressor and he hooked up his portable air compressor to the air hose fitting in the passenger side engine bay which brought the pressure up in the auxiliary system very nicely.  We turned his compressor off, turned the aux compressor back on, and bled enough air off to cause the aux compressor to run.  It finished bringing the pressure up to the cutout value without difficulty.  I sprayed all of the fittings with Simple Green and did not detect any leaks.  We had noticed earlier that the lower half of the filter housing, which locks and unlocks in only 1/8th of a turn, had a loose fit.  Once the system was pressurized, however, it tightened up.

Norgren auxiliary air filter / water separator (lower right).

Norgren auxiliary air filter / water separator (lower right).

The old unit had to be replaced because it was no longer made and the replaceable filters were no longer available.  Once we had it out of the coach and disassembled I was surprised by how badly deteriorated it was internally.  Aluminum, by definition, does not “rust” but it certainly can and does corrode (oxidize).

Butch and Fonda spent part of the day building and installing a slide out tray for one of the passenger side bays.  It will hold his tool box on top and have room for miscellaneous storage underneath.

I got the Zena power generating module wiring diagrams for Butch to study while I ate lunch.  We were just getting ready to start working on this when Jaral showed up.  He and Butch and Fonda talked for quite a while about personal stuff while I started probing around in the driver side rear electrical bay for a place to tap into an ignition switched source of 24VDC power.  I located a relay that looked like it would do the trick (R53).  I broke off working on this to spend time with Jaral, who rode his scooter from Logansport to discuss some cabinetry project.

Jaral looked at Butch’s projects first as they are immediate.  He then looked at what we want to do with the front part of our coach.  We need to have a desk and a printer cabinet built out of walnut to match the woodwork that is already in the bus and Jaral is our cabinetmaker of choice.  It sounds simple enough, but the reality is more complex.  After talking it through with him (again) and taking some measurements we agreed that I need to make very careful dimensioned drawings of exactly what we need.  I may try to do that over the winter but worst case is that it will have to wait until next spring and probably after we have removed the current furniture.

Butch and I worked on the Zena wiring for a little while after Jaral left.  We determined that the two blue wires in the electrical bay ran to the Zena control modules in the engine bay and to the fan terminals on the Zena rectifier assembly in the house electrical bay.  He had a tandem spade lug adapter that we used to tap into the power to the coil of relay 53.  With the coach batteries on but the ignition off we did not have power to the fans on the rectifier assembly or the control modules in the engine bay but with the ignition on we did.  That was a small but important success.

The weather had turned cloudy, windy, and chilly as the afternoon progressed.  We spent a little while studying my house electrical bay and discussing how I might get the large battery charging cables from the ceiling-mounted rectifier to a Class T fuse and then to the batteries.  I decided that was a problem I was not going to solve in the remaining hour of daylight and called it a day.  By then it was 6 PM so I went to my coach to have dinner which consisted of a salad, tofu hot dog, apple, and a glass of Franzia Moscato.  I retired to the guest bedroom around 9 PM, worked on my computer and iPad until about 10:30, and then turned off the lights.

2014/10/18 (S) Cold Wet & Windy

Even though I went to sleep at 10:30 last night I did not get out of bed until 8 AM this morning.  Today’s weather forecast was for a 50% chance of rain with winds out of the WNW shifting to N at 15+ MPH and a high temperature of 50 degrees F.  The 50% chance of precipitation turned out to be an all-day drizzle; not an ideal day for working outside.  Nonetheless, I spent the late morning (post breakfast) working in our house electrical bay on the wiring for the Zena 24 VDC power generating system.

The only thing I actually accomplished was mounting a Class T fuse holder (with a fuse) to the ceiling of the compartment.  That was a bigger accomplishment than it seems, however, as its location determined the lengths of the cables needed to finish the project.  With a nicer day on tap for tomorrow I expect to get those cables made and installed.  A final check of the wiring and installation of the drive belts on the alternator will complete the project, which I stated almost exactly two years ago.

20141018-09012

Zena rectifier (upper left) and Class T fuse (upper center).

 

Butch and I went to Logansport in the early afternoon.  He needed plumbing parts for his fresh water tank and ITR Oasis Combi project.  I needed 2/0 lugs for my battery cables, some 3/8 compression nuts and sleeves, and some duplex outlet expanders.  I found the lugs at Rural King (where we also got some free popcorn) and everything else at Home Depot.  These stores happen to be conveniently located across the street from one another.  The nuts and sleeves will be used to rig up a hose or tube so we can test the water flow coming out of the pipes that feed the kitchen faucet.  The flow is much lower than it should be and we want to determine if it is due to the faucet or upstream in the piping.  I found a small duplex to 6-out expander that would fit under the thermostat on the end of the kitchen counter based cabinet.  I also found a duplex to 6-outlet expander with integrated surge protection and two USB charging ports.  I bought two, one for the outlet on my side of the bed and one for the outlet on the outside wall just behind the passenger seat.  This model is not illuminated like the one I installed on Linda’s side of the bed, but that’s OK.

We stopped at Butch’s parents’ house to investigate the source of a mechanical noise. It turned out to be a dehumidifier in which the fan motor bearings were squealing.  Butch loaded it in his truck to take back to his house where he could more conveniently try to oil the bearings.  We chatted for a while and then headed to Martin’s Supermarket so I could pick up a few grocery items.

When we got back to Twelve Mile I unloaded and stored my groceries and then installed two of the three outlet expanders.  I could not install the one by the passenger seat as the outlet was too close to a wooden structure.  There is an outlet box with a solid cover plate next to the duplex outlet and I will see if the outlet can be moved over.  If not, I will install this unit behind Linda’s night stand at our sticks ‘n’ bricks house.

Butch’s brother, Tom, showed up and the two of them worked on installing the Blue Ox base plates on Butch’s Suburban.  I spent the afternoon making a scale drawing of the passenger side of the front half of the coach showing the two Lambright Comfort Chairs, custom printer cabinet/table, and custom desk with pantry.  I checked in with Butch and Tom and helped them a little bit with the base plate project.  When they reached a stopping point, or at least a point where my assistance was no longer needed, I returned to my coach and fixed dinner.

I had a salad of power greens with cranberries and peanuts, some apple sauce, and the leftover Mjadra from La Marsa, the last of my frozen leftovers from our dinner at the Brighton location with Bruce and Linda Whitney.  A glass of Franzia Moscato was quite agreeable.  Butch and Fonda had not eaten their dinner yet, so I worked in the guest bedroom at my computer while they ate.

Linda called around 8:45 PM and chatted with Butch about an accounting issue related to their business and then chatted with me about our grand-daughter, Madeline, who is finally pronouncing words clearly enough to be understood and quickly developing a spoken vocabulary.  Brendan and Shawna brought her to our house around 11:15 AM this morning and stuck around through lunch to get her down for her nap and then took off.  Grandma Linda had her all to herself the rest of the day and will have her tomorrow until they pick her up.  I chatted with Butch and Fonda for a while after that and then retired for the evening, checking and responding to a couple of e-mails, doing a little web-surfing, and working on this post.

2014/10/19 (N) Of Mice And Men

Although I really enjoy Linda’s homemade granola I decided to make toast with some of the Brownberry Country White bread I bought.  I was surprised to discover that someone, or something, had chewed a hole through the plastic bag and eaten some of my bread.  A mouse, no doubt, but I only bought this bread on Tuesday, so it was a recent visitor.  The surprise was that the bread was in a cabinet that I assumed was inaccessible to mice.

I emptied the cubby and discovered a hole in the back wall big enough to stick my finger through for some distance, which meant it was plenty big enough for a mouse to get through.  The walls are covered with the same thin carpet that is used to line all of the other cabinets in the coach.  In this case it was applied to fairly thin wood with space behind it.  Butch looked at it with me and we found that the glue used to install the carpet had lost much of its hold.  We lifted it up and found a 2″x2″ cutout in the wood with the hole in the carpet roughly centered on it.  There was a Romex electrical cable coiled up behind the wall with the ends taped.  We presumed the wire had once passed through the hole into the cubby but was now a way for the mouse to travel vertically through the cavity and get to the back entrance.

I threw the bread out, of course and cleaned the counter surface, which forms the floor of the cubby, with Lysol.  Mouse proofing the bread cubby will have to wait until tomorrow but my plan is to feed the wire through the hole in the carpet and then lift the carpet at the bottom and run a bead of caulk (or hot glue) along the joint between the counter and the wood walls.  I will then install a surface mounted outlet over the hole.  At a minimum it will seal the hole and it might prove useful someday for plugging in an appliance, assuming the wires are still energized.

Although it was in the low 30s when we got up this morning, it was finally a decent day for outside work.  The high temperature only made it to the mid-50s but it was sunny most of the day with a light breeze.  Appropriate layers of clothing made for comfort while working.

My main focus today was completing the installation of the Zena 24VDC power generating system in the bus.  I started this project two years ago this month and today was the day to finish it.  I had also written a complete draft of an article about this project for Bus Conversion Magazine but held off finishing and submitting it pending completion of the project.  Now that the work is completed and the system functions correctly I hope to finish the article in the next few weeks.

The purpose of the system is to charge/maintain the 24VDC house battery bank while we are driving the bus, during which time the refrigerator, and other minor loads, are being powered by the inverter.  The system consists of a high-output, continuous-duty, 24VAC, 3-phase alternator driven by the main bus engine (Detroit Diesel 8V92TA).  The alternator feeds a large rectifier assembly in the house electrical bay and is controlled by three interconnected modules mounted in the engine bay near the alternator.  Redundant voltage sense wires run from the rectifier back to two of the three control modules.  The system is activated by ignition switched 24VDC power which we wired up a couple of days ago.

The unfinished part of the project involved the connections between the DC output of the rectifier and the 24VDC house battery bank.  I mounted a Class T fuse on the ceiling of the electrical bay yesterday which then allowed me to determine several cable lengths.  On the +24VDC side I made three cables from 2/0 welding cable as follows:  1) Rectifier DC positive to ceiling fuse terminal A; 2) Inverter/charger fuse terminal B to ceiling fuse terminal B, and; 3) Ceiling fuse terminal B to +24VDC battery disconnect switch.  With this configuration both the rectifier and inverter outputs go through separate fuses to a common point (ceiling fuse terminal B) and that point is connected to the battery disconnect switch.  I also made a cable to go from the rectifier DC negative (ground) to the house DC electrical system ground lug; again using 2/0 welding cable.

I used a metal blade hacksaw to cut the welding cable to length and cut through the heavy rubber sheath 1/2 inch from the end to expose the copper conductors.  I attached crimp style through-hole terminals to the ends of the cables and held them in position to get the alignment correct.  I made reference marks to ensure the alignment and then crimped the lugs onto the wire using a very large hand-operated press in Butch’s shop.  Projects like this are a lot more fun with access to the correct tools.

I attached as many cable ends as I could without touching any live voltages.  I turned off the Aqua-Hot, the UPS, and the inverter/charger before disconnecting the main AC shore power.  I then turned the +24VDC disconnect switch to the off position, isolating the coach/inverter from the 24VDC battery bank.  (Note, however, that I did not disconnect the 12VDC center tap.)  With power off I completed all of the needed connections, including the small ground wire for the 24VDC fan on the rectifier, turned the 24VDC batter disconnect switch to ‘on’, and turned the inverter back on.  It immediately started supplying power so I knew my wiring was correct.

Back in the engine bay I checked all of the wiring against my diagram and everything was good to go.  I taped off two wires with bullet connectors on the ends to prevent accidental shorting.  One of the wires is used to reset the system by grounding it and the other wire is tied to chassis ground.  With all of the electrical connections verified I got Butch to help install the two drive belts from the DD8V92TA pulley to the alternator (power generating module).  That was when we discovered that the lower side of the belts were in contact with a pressurized oil hose for the Spinner II centrifugal by-pass oil cleaner.

The hose was secured with zip ties in several places so I clipped and removed those.  I disconnected the hose from the Spinner II and re-routed it to avoid the drive belts and other rotating parts on the front of the engine (which faces the rear of the bus).  I reattached the oil hose to the Spinner II and secured it with zip ties.

Butch used a pry bar to move the alternator and put tension on the drive belts while Tom and I tightened the alternator mounting bolts.  The inverter had been supplying AC power to the coach for a while and a check of the house battery voltage showed +24.5VDC.  I turned on the chassis batteries and engine accessories air valve, started the DD8V92TA, and put it in high idle.  I re-checked the voltage at the rectifier output and it was 24.8, higher than before and rising, but not too high; an excellent set point at least for now.

DD8V92TA with Zena 3-phase alternator lower right.

DD8V92TA with Zena 3-phase alternator lower right.

We observed that some of the belts on the engine seemed loose and floppy.  Butch also noticed what appeared to be a stone embedded in the outside surface of the Gates Hi-Power II PowerBand A92 triple V drive belt that runs from the DD8V92TA crankshaft pulley to the drive pulley for the engine cooling fan.  Butch called O’Reilly’s in Logansport but they were unable to locate the 2.125″ wide triple-V belt in their system.

The oil dipstick tube was also too close to the new drive belts but when I tied to move it (bend it slightly) I noticed that it was very loose.  The fitting at the block was not tight and it was obvious that some oil had leaked out from there.  I slid under the engine from the rear of the bus and tightened it at the block.  (It is nice having the bus supported on stands so I can work under it without concern.)

While I was working on the Zena system Butch installed an outlet fitting on their fresh water tank.  He and Fonda, and eventually Tom (Butch’s brother), re-installed the tank in their bus and then mounted the ITR Oasis Combi next to it, securing it to the floor of the bay.  To accomplish that they had to drill holes, align holes, and determine a location for the water pump, which required more information regarding allowable pump orientation.  Sometime during the day Butch shifted his focus towards an antenna project on the roof of their bus.  He had previously purchased a Tarheel motorized fold-over mount for his large Tarheel screwdriver antenna and wanted to at least get the fold-over mount attached to the roof before they left for the southwest.

The key lock on our passenger side engine bay door was getting difficult to turn so I removed an access panel on the inside of the bay door to investigate the mechanism.  As I loosened the access panel water ran out the bottom.  We determined that the gasket surrounding the handle/lock assembly was dried out and cracked, allowing water in at the top.  I removed the handle/lock assembly by pulling it out of the door from the outside, dried it out, and lubricated it.  I reassembled it for now, but I need to apply some kind of sealant behind the gaskets or get new ones from Prevost (if they are still available).

Prevost H3-40 keyed, non-electric, door lock mechanism.

Prevost H3-40 keyed, non-electric, door lock mechanism.

Butch shifted his attention yet again, this time to their Suburban where he and Tom re-attached the front bumper.  It was removed a few days ago so he and Tom could install the Blue Ox base plate kit which will allow them to tow it with the bus.

As the sun dropped low in the western sky the temperature dropped along with it.  I buttoned up my coach and helped Butch get his tools and supplies moved inside.  I then went to my coach to have dinner which consisted of an Annie’s Spicy Mongolian noodle bowl with added peanuts and a tofu hotdog with mustard, onion, and relish.  A glass of Moscato with the meal and a cup of Oriental Treasure green tea afterwards provided a soothing and warming end to the meal.  I returned to the house and we chatted for a short while before I retired to my room to check e-mail and write.

2014/10/20 (M) Bad Timing

I have settled into something of routine on this extended visit to Twelve Mile, Indiana; up late, sleep late, eat breakfast, get to work.  Usually.  Butch spends the early morning on his computer and is usually ready to work about the same time I am.  Usually, but not always.  Sometimes he gets to work earlier than me, and sometimes much later.  Although we had a beautiful weather day (except for the brief thunderstorm around 10 AM) we were not able to take full advantage of it for various reasons.  I had left the Aqua-Hot turned off over night to see if it would start reliably when cold.  The burner fired after a short 10 second purge.  It was smokey at first, but ran its full cycle and eventually cleared up.  I turned it off and will test its cold start capabilities again tomorrow morning.

We discovered yesterday that the triple V fan belt on my bus engine was worn and had something embedded in it.  The belt was a Gates Hi-Power II PowerBand A92.  We spent some time looking for one online but were not sure we had found exactly the right one so I decided to see if Prevost had it in stock.  They did, and it was only a few dollars more, included free shipping (as always), and would be at my house before I got home.  I ordered two.  This belt drives the engine cooling fan and if it breaks the bus isn’t going anywhere until it is replaced.

Bread cubby with AC outlet base plate.

Bread cubby with AC outlet base plate.

Butch and Fonda worked on re-conditioning a pair of fan-coil heat exchangers that will get tied-in to their new ITR Oasis Combi hydronic heating system on the bus.  Butch and I had both been assembling shopping lists and I was at the point where I needed to get some small parts in order to move forward with some small projects.  We left around 11:30 AM and drove to Logansport where we visited NAPA, O’Reilly’s, Rural King, Aldi’s, Home Depot, and Walmart.  All of these stores are located close to one another on the east end of town except for the O’Reilly’s and NAPA which are just a bit farther down the main road towards downtown.  When it comes down to it, Logansport is just not that big.

By the time we got back it was after 3 PM and we were suddenly very busy as we tried to take advantage of the few remaining hours of daylight.  Butch and Fonda worked on installing the Tarheel fold-over mount and I worked on sealing the bread cubby, installing a Wiremold surface mount outlet over the hole in the back wall, and installing a small battery powered LED puck light in the back closet to illuminate the inverter sub-panel.  I cut a small triangle of thin aluminum for the hole in the corner floor of the bread cabinet and then sealed the joint between the floor (counter) and three walls with a silicone-based paintable tub and tile caulk in a convenient squeeze tube.

LED puck light in rear bedroom closet to illuminate the inverter sub-panel.

LED puck light in rear bedroom closet to illuminate the inverter sub-panel.

When I finished those tasks I checked in with Butch and Fonda and found out that they had run into problems with the Toggler(R) bolts Butch was using and had to undo what they had already done and seal up the holes in the roof for the night.  There wasn’t anything I could do to help at that point, so I started working on the wiring that will allow me to relocate the Magnum ME-ARC remote control/display module from the electrical bay to the house panel next to the refrigerator.  Rather than try to route the 4-wire telephone cable between the inverter/charger and the house panel, John Palmer had suggested two years ago that I re-purpose one of the existing cables that had previously connected the Heart Interface inverter/chargers to their remote displays.  All that was required was to attach RJ-11 plugs on each end to four off the nine available wires.  As long as I used the same four wires on each end, and got the colors in the same order, it should work fine.  Butch already had the necessary crimper and I bought a small bag of the plugs today at Home Depot.

Sunset is just before 7 PM these days.  It not only comes earlier, it comes quickly.  We were done working by 6:30 PM and I withdrew to my coach to have dinner.  I had a nice salad of power greens with sun-dried tomatoes, olives, garlic, artichoke hearts, dried cranberries, and peanuts with peanut butter and crackers on the side and a small glass of Franzia Moscato.  I cleaned up from dinner, closed up the coach, set the two small electric cube heaters for around 60 degrees F, gathered up a few things and went back to the house for the evening.  Butch and Fonda were just getting ready to eat their dinner so I retired to my room to work on my computer.

2014/10/21 (T) Fair Weather Ahead

One of the first things I do each morning, even before I have breakfast, is to check the current and forecasted weather.  The guest bedroom at Butch and Fonda’s place is an interior room with no windows and is well insulated, including the ceiling, so I have no visual or auditory reference to what is happening outside.  If not for the clock on the headboard of the bed (or my various communications and computing technologies) I would have no idea what time it was, or even if it was day or night.

There was widely scattered light rain across northern Indiana at 7:30 AM with single digit precipitation probabilities through the day dropping to zero chance of rain for Wednesday and Thursday with high temperatures in the mid-to-upper 50s.  That is about as good as it gets for the fourth week in October.  Hopefully it bodes well for our project work and will be a very productive few days.

Butch plans to attend a gun show on Saturday morning and needs to spend most of Friday getting ready.  Butch and Fonda’s family members (parents, siblings, children, etc.) are gathering at their house on Sunday to celebrate the holidays early since Butch and Fonda plan to be in the southwest with us this winter.  Given the weather forecast I will probably work the whole day on Thursday, spend the night, and then head for home early Friday morning, or at least as early as I can manage.

Butch’s main focus today was re-mounting his Tarheel antenna lift to the roof of their bus.  He figured out last night what parts he needed to make the installation work after his Togglers(R) broke yesterday.

My main focus was diagnosing and repairing the very low water flow from the kitchen faucet but before I got too deep into that project I called Prevost’s U. S. parts office in Elgin, Illinois to check on a couple of things.  They had the CX-96 cogged fan belts in stock in the U. S. but wanted $90 for a pair (they only sell them in pairs).  I found them last night online for $21 each, so that was a big difference.   They also had the bay door handle/lockset gaskets I needed but they were only stocked in Canada.  They were only $4 each, so I ordered the 12 I need to redo every door.

The disassembled kitchen faucet flow restrictor.

The disassembled kitchen faucet flow restrictor.

I found the installation and instruction manual for the Kohler kitchen faucet in our conversion binder.  It said that the handle and cover should slide straight off of the body once the handle set screw was removed.  Butch and I both tried this but we could not get it off.  While studying the diagram and parts list I noticed a “restrictor” that also served as an adapter from the 8mm outlet pipe on the faucet to the 1/2″ NPT fitting on the retractable hose assembly.  At Butch’s suggestion I shut off the bus fresh water pump, shut the valves on both the hot and cold supply lines that feed the kitchen sink faucet, and disconnected the supply lines from the inlet tubes that are part of the Kohler faucet.  I inserted the barbed end of the 1/2″ NPT adapter into a piece of rubber hose that I got from Butch and threaded the pipe thread into the cold supply line.  I placed the end of the hose in a bucket, turned on the pump, and then opened the cold supply valve.  I had lots of flow.  I closed the valve, shut off the pump, and repeated this for the hot supply which also had good flow.  That meant the problem was either in the restrictor, in the valve cartridge, or somewhere in the faucet body.  The good news was that the restriction was not in the upstream plumbing.

By mid-morning Butch was ready to make a parts run so I grabbed my short shopping list and rode into Logansport with him.  When we got back I disconnected the kitchen faucet hose from the restrictor/adapter and then disconnected the restrictor/adapter from the 8mm outlet tube.   The garbage disposal was in my way so I disconnected and removed it temporarily.  Initial inspection revealed that the restrictor was clogged so I started taking it apart and Butch finished the disassembly.  I reinstalled the adapter without the restrictor parts and tested the flow.  It was now very strong, which meant that the valve cartridge and valve body were OK and did not need to be serviced or replaced.  That was a good thing as we had not been able to remove the cartridge earlier when we tried.  With the water shut off I removed the flow restrictor/adapter cleaned out the entire assembly, and removed one small rubber O-ring.  I reassembled all of the pieces, turned the water on, and checked for leaks.  I did not see any so I turned off the water and cleaned up the area.

The Tarheel roof mount antenna lifter.

The Tarheel roof mount antenna lifter.

It was early afternoon by the time I finished the faucet project—too early to stop working on such a perfect weather day—so I started working on the wiring for the Magnum ME-ARC remote, which I want to relocate from the electrical bay to the house panel in the kitchen.  Because of the difficulty of running wires between these two locations I decided to follow John Palmer’s advice and re-purpose one of the two nine-conductor serial cables that connected the old Heart Interface EMS-2800 inverter/chargers to their remote panels in the house panel.

I decided to use the cable labeled #2.  I removed the snap-together Amphenol DB-9 connector from the house panel end and cut the molded DB-9 connector off of the inverter end.  I tried using Butch’s RJ-11 strip/crimp tool and discovered that the wire in the cable was one size too large to fit in the stripper so I stripped and trimmed them by hand.  The wires were stranded so I twisted them tightly but found that I could not get them inserted and lined up properly in the RJ-11 connectors I bought at Home Depot the other day.  Ugh.  Time for Plan B.

While we were working today plans got made for dinner at the Hibachi Grill Supreme Buffet in Kokomo, Indiana at 6:30 PM.  I decided to drive myself and leave early enough to go to Discount Tire in Kokomo and have them balance all four of my tires.  They closed at 6 PM so I stopped working around 3:30 PM, changed into cleaner clothes and headed for Kokomo at 4:15 PM.  Kokomo is about 30 miles south of Twelve Mile and takes about 45 minutes with speed limits and stop lights.  It used to be on US-31 but Indiana has made significant changes (improvements) to US-31 so that it is now a four lane divided limited access highway in many places and bypasses a lot of towns, including Kokomo.  What was US-31 is now SR-931.  Why they named it that instead of “Old US-31” as they have done in other spots is a mystery to me.

Before I got to Discount Tire I passed a Gordon Food Service (GFS) and a Menard’s located next to one another.  I needed things from both but wanted to get the car taken care of first.  Discount tire said it might be 90 to 105 minutes before they could get to me.  I could not wait that long but had them write it up anyway.  They took my car in about 25 minutes later and had it done in another 15 minutes, so I had time to do some quick shopping.

I got a package of 25 16 oz. hot cups at GFS to go with the lids we already had.  At Menard’s I got two surface mount 4-wire phone jacks and a double-ended phone cord for my Magnum inverter/remote project.  Butch and Fonda also stopped at Menard’s looking for dryer vents to use with their bathroom and shower ventilation fans.

Dinner at the Hibachi Grill Supreme Buffet was a family gathering.  Beside Butch and Fonda (and me) we had Butch’s mom and dad, his sister Robin and her mother-in-law Betty, Butch’s brother Tom and his wife Tracey, their son Brock and his wife, and another young couple and their kids.  I think the wife was Tom and Tracey’s daughter.  There were four or five kids whose names I did not get.  We all ate too much.  The food was OK, but Butch’s family and the conversation were more interesting.  It was 9 PM by the time we got back to Twelve Mile and I headed off to bed to take care of correspondence and writing.

2014/10/22 (W) Plan B

You always need to have a “Plan B,” or be prepared to come up with one on short notice.  Backup plans are not a sign of indecision or a lack of commitment to a primary plan.  Rather, they are an acknowledgement of the reality that things do not always work the way you thought they would no matter how brilliantly conceived, carefully planned, and skillfully executed.  So it was with my inverter/remote re-wiring project.

I spent most of the day working on the wiring that would allow me to move the Magnum ME-ARC remote from the electrical bay, where it was plugged directly into the Magnum MS4024 inverter/charger, to the house systems monitoring and control panel next to the refrigerator.  It was simple enough in concept, but I had to make sure it was correct as I did not want to damage the inverter or the remote unit.

I used four of the nine wires in one of the old serial cables (#2) that runs from the electrical bay to the house panel.  Since the phone line cables with the RJ-11 plugs on the ends used Black, Red, Green, and Yellow I decided to stick with those colors all the way through.  However, because of the way the RJ-11 connectors are assembled onto the cable the signals move back and forth between pins.  I ended up wiring the cable end in the electrical bay to the same color wires in the baseboard outlet and mounted it to the ceiling of the bay.  I cross-wired the other end of the cable to another baseboard outlet and mounted it to the side of the cavity behind the house system panel.  Fortunately the back side of the panel is accessible via a removable panel in the back of the closet that is on the other side of that wall.

With all of the wiring done I used a jumper with alligator clips on each end to bridge two of the wires in the electrical bay outlet and do a continuity check at the house panel outlet to verify the wiring.  Everything looked good so I unplugged the remote, brought it inside, and plugged it in.  It worked!  Now all I had to do was mount it.

There were already two cutouts at the bottom of the house systems panel from the old Heart Interface EMS-2800 remotes (the coach had two of these inverter/chargers when we bought it and each one had its own remote).  The cutouts measured 4.625″ W by 2.875″ H.  The housing on the ME-ARC was slightly wider than the opening but not as high.  Depth was not an issue.  I borrowed a small roto-tool from Butch with a small router bit and carefully opened up the left hand edge of the right hand cutout.  Using the remote as a template I marked the locations for the four corner screws, moved the remote out of the way, drilled out the holes, moved the remote back into position and attached it to the house panel using four #6 machine screws and Nylok nuts that I got from Butch.

The house systems panel with Magnum ME-ARC remote installed at lower right.

The house systems panel with Magnum ME-ARC remote installed at lower right.

While I was working on my project, I periodically asked Butch if he needed any assistance, but Fonda was providing the needed help.  They managed to mount an 18″ H by 24″ long piece of 3/4″ plywood to the back wall of the Oasis/water bay with a 1/4” heavy rubber separator between the wood and the metal.  Butch then mounted their Shur-Flo 4048 water pump to the plywood.  This should cut down considerably the noise and vibration transmitted from the pump to the structure of the bus and into the living quarters, but only experience will prove if that is the case.  Butch moved their fresh water tank slightly to make room for their portable water softener.  They also installed the two dryer vents, one on each side of their bus, which they picked up at Menard’s last night.  Their final project for the day was to cut a hole in the roof and install a right angle cable junction box that will be used to route coaxial cable and other lines from the roof into the passenger-side cabinet in the bedroom at the rear of their bus.

I looked at installing the remote readout for our Progressive Industries EMS-50 and decided it was more work than I wanted to start late in the day.  Butch suggested that I do it the same way I did the Magnum remote, re-purposing some of the wires in the old serial data cables.  That was going to require additional parts, so I started a list for my next trip to town.

My final project for the day was to try and fix the lighted entrance handle and the non-functioning patio light.  The lighted entrance handle had a badly deteriorated gasket behind the top securement so I fashioned a replacement from a piece of heavy vinyl shower pan liner that Butch and Fonda had.  The bulb was an LED I installed some time back.  It was still working but the socket was loose so I tried to squeeze it down a bit.  Butch pushed the spring loaded center section out, stretched the spring, and put it back in.  The bulb is now nice and tight.

The patio light proved to be more difficult.  The lens was cracked and difficult to get out but I finally did.  It’s a florescent fixture with two F8T5 bulbs.  I tried turning them in their lampholders but that did not help.  I pulled the wires far enough out of the wall to find two butt connectors.  I was able to get my multimeter probes far enough into one end of each connector to verify the presence of 13 VDC that was controlled by the same switch as the lighted door handle.  I removed the two bulbs and tested them in the fixture over the kitchen sink.  They both worked fine, so the problem appeared to be the ballast.

The way the fixture is designed there was no way to get to the ballast to replace it so I put the bulbs back in and got them to glow faintly.  I tried to replace the lens, which was already cracked, and the top inch split off all the way across.  Fonda though she could fix the cover and epoxied the two pieces back together.  While the epoxy was setting up I noticed that both lamps had come on full bright.  By the time Butch reinstalled the lens they had both gone out.  Definitely a bad ballast.

As it turned out, Butch had an almost identical brand new fixture that he did not intend to use.  The only difference was that his fixture had an on/off button on the underside whereas the one on our coach has a plastic plug in that hole.  His fixture has black end caps, which is fine, and is not painted to match the color of our coach, which is also fine.  Removing our current light fixture will be a bit of project and will have to wait until next week.

I ended up going to Logansport at 7:15 PM for a few parts that I would need tomorrow.  I got back around 8:30 PM and it took me 20 minutes to get my dinner ready and take it into the house.  I was straightening up the bus after dinner and looking for a new roll of paper towels for the kitchen when I discovered a mouse nest in the small cabinet between the sleeper/sofa and the kitchen base cabinets.  I put on nitrile gloves and cleaned it up and then inspected the compartment.  It was open at the back to the area above the HVAC chase that is part of the bus.  The more I have peaked in and under cabinets the more I have come to realize that our coach is a lot like Disney World; there is a network of passageways that are hidden from view but interconnect the bays with the areas behind and under cabinets and furniture, providing an subterranean road system for small critters.  It’s always something when it comes to bus conversions.  The long term challenge will be to figure how where the critters are getting in and see if we can plug those ports of entry.

 

2014/10/08-15 GLCC and Bus Work

2014/10/08 (W) Rally Ho!

Today was a travel day so I had a light breakfast and went to the Small Town Brew for a cup of coffee rather than create a mess making my own.  I donated $2 for this cup and did not have a refill so the three cups I consumed over the last two days averaged out to $1 each.  I spent most of the morning helping Butch investigate possible routes for the engine preheat plumbing for their new International Thermal Research (ITR) Oasis Combi diesel-fired hydronic heating system.  I also adjusted the front bus tire pressures and all four of the car tire pressures.

As noon approached I switched to departure mode.  I changed out of my work clothes into something cleaner and more comfortable for driving, finished packing all the stuff I had in the guest bedroom, and loaded it into the bus or the car.  I targeted a 1 PM departure.  Butch had to go to town so we said farewell until Friday and he took off.  By the time I started the bus, pulled it across the street, moved the car over, hooked it up for towing, and checked the lights (with Fonda’s help) it was closer to 1:30 PM than 1:00 PM.

The drive to Elkhart was pleasant and uneventful.  The speedometer sat on zero for the first quarter of the trip, bounced around for the second quarter, indicated 85 MPH (max speed) for the third quarter, and settled in to something like the correct speed for the final quarter.  This is the way it had behaved for quite some time before it got unplugged so this confirmed that it did not work correctly and needed to be replaced.

I took SR-16 east to US-31 north to US-20 east to CR-17 north.  CR-17 becomes MI-217, the Michiana Parkway, which ends at US-12.  I took that west to Old M-204 west and followed it past Phoenix Paint back into Indiana where it becomes SR-19 south.  I turned east on CR-4 and a mile later turned into the entrance to Elkhart Campground on the south side of the road.  This route is at least 15 miles longer than necessary.  There is an exit for SR-19 north off of US-20, which is a much more direct route, but requires driving through the heart of Elkhart.  There was major road construction on this stretch of SR-19 the last couple of years, including a bridge, with narrow lanes and weight restrictions.  That work is all completed, and the road is much better now, but it is still a more urban route with stop lights, turns, and traffic.

Our coach (front, right) at the FMCA GLCC Surplus & Salvage Rally, Elkhart CG (Elkhart, IN).

Our coach (front, right) at the FMCA GLCC Surplus & Salvage Rally, Elkhart CG (Elkhart, IN).

I checked in to the campground and then got parked in my assigned site.  I was one of the last coaches to arrive.  I went through my arrival routine and got the coach setup to use before visiting with fellow GLCC chapter members, some of whom I had never met.  I chatted briefly with Michele Henry from Phoenix Paint to confirm her availability to work on a BCM article later in the evening and then went to Martins supermarket to get a salad for dinner.  The Martin’s supermarket on SR-19 at CR-4 has a really nice salad bar and I made a big salad with lots of ingredients, all vegan of course.

I took my salad over to the meeting room at 6 PM and had dinner with the group.  I was expecting Michele at 6:30 PM so I excused myself and went back to my coach.  She showed up a little after 7 PM.  We worked until almost 10 PM and managed to go through the entire article.  I did not have the photos on my new computer so the selection, processing, and captioning of images will occur later.

2014/10/09 (R) GLCC Surplus and Salvage

I went over for coffee around 8 AM without eating breakfast first.  By 9 AM plans had been made for car pools to visit the various RV surplus and salvage businesses in the area.  I went back to the coach and had a grapefruit for breakfast and then spent the morning taking care of e-mail and uploading blog posts starting with September 19th.

By noon I was tired of staring at my computer so I turned my attention to the speedometer.  After removing the dashboard cover I figured out a socket and ratchet combination that allowed me to remove the two Nylok nuts from the back of the instrument.  With the retaining bracket removed the old instrument slipped out the front of the dashboard.

Rear view of new VDO speedometer with custom adaptor cables.

Rear view of new VDO speedometer with custom adaptor cables.

I needed to redo the wiring so I got out my electrical tools.  I also tested to voltage to verify that the lighting circuit was 24VDC.  It was, and the actual instrument runs on either 12 or 24, so it didn’t care.  The existing connectors for the old instrument appeared to be the same 4-pin flat connectors used in personal computers for providing power to hard disk drives, CD drives, and other peripheral components.  I checked online and found that Michiana PC was located behind Menard’s a short distance away on the other side of the toll road.  I got an adapter cable with the proper connectors on it and then stopped at Menard’s for two different spade connectors.  As long as I was out driving around I stopped at Phoenix Paint to pick up coupons for Marco’s Pizza.  Since I had to drive past Martin’s on the way back to the campground I stopped and bought groceries.

The new VDO speedmeter temporarily connected.

The new VDO speedmeter temporarily connected.

Back at the coach I put the groceries away and got back to work on the speedometer project.  I cut leads from the old instrument light wiring as I needed the plug.  I then cut the unneeded end off the computer power cable.  I wired the lighting connector, spade connectors, and jumpers.  I then wired the instrument connector spade lugs to the computer power cable.  When all the wiring preparation was done I attached all of the wires except the two for the signal (#16 & #20) and connected the cables to mating chassis connectors.  I temporarily set the speedometer in dashboard hole, turn the chassis batteries on, and then turned the light switch on for the dashboard lights.  The speedometer lights worked, so I turned the ignition to ‘ON’ without starting the engine.  The gauge needle swept up to max and back to zero and the odo displayed 0.0.

I turned the ignition off and disconnected the chassis batteries.  I then pulled the instrument out of the dashboard and disconnected the two cables.  I got the H3-40 Service Manual out and figured out which wire was the + signal (#16) and which one was the ground (#20).  With the cables protruding through the mounting hole from the rear I pushed the spade terminals fully on and reconnected the cables.  It was getting to be late afternoon by this point and I decided to leave the finally assembly for tomorrow.

The new VDO speedometer (above & right of center).

The new VDO speedometer (above & right of center).

I took a shower and shaved and had plenty of hot water as the Aqua-Hot continued to cycle automatically.  I prepared an Annie’s Kung Pao noodle bowl for dinner and took it over to the meeting room at 6 PM.  I stayed there until 8 PM enjoying bus chat with a small group of chapter members that I know well.

The new VDO speedometer installed in the old hole.

The new VDO speedometer installed in the old hole.

Several members developed problems with their BCM subscriptions over the summer.  Pat Lintner gave me a flash drive so I could provide him with the issues he did not receive.  I took care of that back at the coach and then continued to upload blog posts and respond to e-mails.  I was two days behind on writing blog posts and stayed up until I was caught up which made for a very late night.

2014/10/10 (F) Bus Business

I was up way too late last night catching up on writing drafts of blog posts for the last few days.  Linda sent a text message this morning at 6 AM that I read at 7:30 AM letting me know that she was starting the drive to Elkhart.  I went over to the meeting room at 8 AM to have coffee and Linda showed up at 9 AM.  We visited with the other rally attendees until 10 AM and then went back to our coach to have granola for breakfast.

L-to-R:  GLCC secretary Tami Bruner, Newsletter editor Scott Bruner, and Treasurer Linda Fay.

L-to-R: GLCC secretary Tami Bruner, Newsletter editor Scott Bruner, and Treasurer Linda Fay.

At 10:30 AM we drove to Phoenix Paint to deliver some additional copies of Bus Conversion Magazine to Michele and visited with her and Roxanne for a while.  Josh was supposed to come look at our coach in the afternoon but had to make an unexpected trip to Chicago.  Michele called him and got him rescheduled for tomorrow morning between 9 AM and noon.

Before returning to the campground we stopped at Martin’s supermarket for salad toppings and Radio Shack for a miniature “grain of wheat” light bulb.  Radio Shack did not appear to have the bulb I was looking for, but I learned later in the day from Butch that the bulb I need comes with two bare wire leads that fold over to form the contacts.

GLCC members gathered for the Friday evening dinner and business meeting.

GLCC members gathered for the Friday evening dinner and business meeting.

When we got back to the coach we were going to have lunch but I got busy giving a tour of our bus tour and then touring the late 1990’s MCI 102D Vantare conversion parked next to us.  Butch and Fonda arrived (in their car) while all of that was going on.  We visited for a while and then they took off for Bontrager’s RV Surplus store.

Many of the GLCC members were away shopping for surplus bargains so we hung around our coach where I worked at my computer and Linda read until she got tired and laid down briefly.  I was thinking about lying down too when Pat Lintner stopped by and then Butch/Fonda returned.  Before we knew what had happened to the afternoon it was getting to be dinner time.  Linda made our dinner salads and we went over to the meeting room a little before 6 PM where we enjoyed our salads in the company of our friends.  President Larry Baker conducted a brief business meeting at the conclusion of which Linda was elected to another 2-year term as chapter Treasurer and I was elected to a 2-year term as chapter President.  Dean Chipman was elected chapter Vice-President and Tami Bruner was elected chapter Secretary.  Pat Lintner stayed on as National Director and Frank Griswold as Alternate National Director.

L-to-R: GLCC National Director Pat Lintner talks to newly elected President Bruce Fay and members Charles Martin and Ed Roelle.

L-to-R: GLCC National Director Pat Lintner talks to newly elected President Bruce Fay and members Charles Martin and Ed Roelle.

Butch and Fonda had to get back to their home to tend to their dogs and left shortly after the voting was concluded.  We visited for quite a while with the chapter members before returning to our coach for the evening where we had a glass of wine and went to bed.

2014/10/11 (S) Transfers

The day dawned clear and cold with the morning low temperature in Elkhart at 32 degrees F and frost on the ground and vehicles.  We went over for coffee at 8 AM and chatted with fellow chapter members while they had breakfast.  Josh was supposed to come look at our coach between 9AM and noon but called to see if late afternoon would be OK.  It was fine with me and he agreed to call before he came over.

We returned to our coach and had granola for breakfast.  We spent the morning chatting with folks, including the Thornton’s, who stopped by to pay their dues.  We had transferred some things to Linda’s car yesterday and transferred some more things this morning.  By noon Linda was packed and ready to leave for home.  She texted me later to let me know she had stopped in Ann Arbor to visit family and shop at Whole Foods Market before getting back to our house.

Ed Roelle and Marty Caverly came to our coach to listen to our Aqua-Hot.  Ed agreed that it should not be producing any visible exhaust after initial startup and thought a likely cause was worn bearings in the blower shaft causing reduced rpm which resulted in reduced air flow which resulted in a rich fuel/air mixture.  Ed and Marty both thought the unit sounded normal for a unit with worn bearings.

After looking at the Aqua-Hot I found former chapter President Larry Baker at his coach and we transferred quite a lot of “presidential stuff” to my car.  He had been collecting and transporting this “stuff” for the last six years and was all too eager to be rid of it.

Josh called at 3:45 PM to let me know he would be at my coach around 4:45 PM.  I made a quick run to Radio Shack to check again for the “grain of wheat” 12 VDC bulb, but they did not have it in stock.  Josh arrived a little before 5 PM and we discussed our desired interior renovation for over an hour during which time he also took measurements.  By the time we wrapped up our discussion most of the rally attendees had left for dinner at a local restaurant.  I called Linda and then had dinner in the coach; a simple green salad, a roll with garlic vegan butter spread, and grapes.

I decided to top off our fresh water tank while there was still some daylight rather than doing it in the morning when it was forecast to be cold.  After the tank was full I shut off the water, disconnected and drained the hoses, and stowed them in our fresh water tub.  I removed and stowed the pressure regulator and water softener.  I then turned each of the three Aqua-Hot loops on, one at a time, to see if I could figure out which circuit included the heat exchangers in the water bay and front storage bay.  As best I could determine, the bays are plumbed into the bedroom circuit.  I would have preferred to have them plumbed in with the bathroom as we like the bedroom cool for sleeping but want to be able to keep the bays warm enough to avoid freezing.

Scott Bruner and his dad, Richard, were out so I chatted with them about the Aqua-Hot.  The Marin’s had a propane camp fire going at their rig next to ours so we went over there to talk for a while.  I finally got cold and went in for the night around 9:45 PM.  I uploaded the blog posts for the last three days of September and then went to bed and worked on this one.

2014/10/12 (N) Arduino SBC

I got up around 7 AM, got dressed, and spent an hour packing clothes, computers, and other things that would eventually be transferred to the car for the trip home.  I went to the meeting room at 8 AM to have one cup of coffee and socialize with the GLCC chapter members who had come over for breakfast.  There are special names for breakfast on the last morning of a rally.  The one I like best is “hitch up breakfast.”  Whether you have a motorhome towing a car or a car/truck pulling a trailer, most RVers have something that has to be hitched up for towing before they can depart.  It is also a distant but quaint reference to hitching up a team of horses to a wagon; the original RV having one to six horsepower.

I do not normally have coffee or breakfast on days when I have to drive the bus, but the bus driving portion of my day was only going to be two hours and I would not be pulling out until sometime between 10 and 11 AM.  Those who wanted to eat breakfast were done by 9 AM and a crew of women busied themselves cleaning the kitchen and re-packing the supplies.  Some of those supplies were destined for my car which was already connected to the back of our bus, so everything got loaded into Pat and Vicky Lintner’s car and they brought it over to my site and I transferred it to my vehicle.

I dumped the waste water holding tanks and stowed the drain hose.  By 9:45 AM I was packed and had the bus and car ready to travel except for a few last minute details.  I joined a small group of guys for some final conversation as several coaches pulled out.  I was in a site directly behind Scott and Tami Bruner and although I could have left before them it was going to be a lot easier to wait until they pulled out, which they did shortly after 10 AM.

I went through the final steps of preparing the car to be towed, turned the coach chassis batteries on, turned the shore power off, disconnected the shore power line, and stowed it.  I had opened all the air valves earlier, so I secured all of the bay’s, locked the entrance door (from the inside), and started the engine.  While it was building air pressure for the suspension and brakes I called Linda at 10:29 AM to let her know I would be underway shortly and then called Butch.  I did not get an answer at Butch and Fonda’s house so I called Butch on his cell phone.  He had misunderstood my travel timing and indicated that they might not be home yet when I arrived at their place.

I pulled out of my site at 10:30 AM and reversed the route I had taken on Wednesday, going east on CR-4 (IN) to SR-16 (IN) north, to Old M-204 (MI) eastbound to US-12 (MI) east to M-217 (MI) south (the Michiana Parkway), which became CR-17 (IN) southbound.  I left CR-17 and got on westbound US-20 over to US-31 south which I stayed on all the way to SR-16 west towards Twelve Mile.  I had a call from Pat Lintner while I was driving regarding the dates for the 2015 Surplus and Salvage rally which will be in mid-September.

I arrived in Twelve Mile at 12:15 PM.  I got the car detached and moved it out of the way.  While I was doing that Fonda got home from church.  After tending to their two dogs (Rascal and Daffy) she helped me back the bus across the street into its parking spot next to their bus.  I plugged in the shore power cord to get AC power to the house systems but left the bus systems on temporarily so I could reprogram the new VDO speedometer.

On the drive from Elkhart the speedometer, which had not been calibrated, was indicating just under 8 MPH when I was traveling 60 MPH according to my GPS.  That meant the signal from the Allison ATEC transmission computer was putting out fewer pulses per mile than the default speedometer program.  For some reason I thought the default might be 200,000 PPM so I computed the ratio between actual and indicated speed and divided  200,000 by that number which gave me 26,316.  I programmed that in using the PULSE mode but would not be able to test it until later in the week.  If the indicated speed is in the ballpark I will use the ADJUST mode to manually move the pointer to indicate the same speed as the GPS.  There is also a CALIBRATE mode that counts the pulses over a one mile distance and then programs that into the instrument.  That is the most accurate way to calibrate the speedometer/odometer if you have someplace safe to do it with accurate mile markers.

With that done, I turned off the chassis batteries and the unneeded air circuits in the front bay but left the valve for the engine air accessories turned on.  I typically do this when I leave it with someone in case they have to start it.  I turned the Aqua-Hot electric heating element on and turned on the bedroom thermostat but set the temperature to a cooler setting.  The heat exchangers in the water bay and front storage bay appear to be tied-in with the bedroom heat exchanger.

I transferred stuff from the coach to car the car and by 1:25 PM I was ready to roll, but Butch called and said he was almost back to the house so I waited for him.  He had made progress on the Wiremold in the bus kitchen and wanted me to see it.  He had also bought a 125 A main lug electrical panel so we discussed the mounting and installation, part of which I will probably work on later this week.  He had also received the ITR Oasis Combi unit, so I had to see that too.  Fonda built a 3-D cardboard mockup and Butch had it sitting in the water bay where he plans to install the Combi.  We will probably do more work on their bus than on ours over the next two weeks, but that’s OK; their bus has more/critical projects at this point than ours and he has helped me a lot with our projects.

I pulled out at 2:05 PM and decided to take a slightly different route home:  SR-16 east, US-31 north, US-6 east, I-69 north, M-60 east, I-94 east, M-14 east, US-23 north, M-36 (Nine Mile Road) east, Pontiac Trail north, to Dorothy Street and the SLAARC monthly meeting at the South Lyon Witch’s Hat Depot.  I do not usually take US-6 across Indiana although it is a fine road known as the Grand Army of the Republic Highway.  It is flatter than US-20 with more towns and associated lower speed limits and stop lights, but it was a nice drive with different scenery.

I arrived at the SLAARC meeting at 7 PM.  The business meeting was already concluded and Mike (W8XH) was setting up for his program on the Arduino SBC (single board computer).  He bought the experimenters kit and had been playing with it enough to discuss it with the group.  Larry (K8UT) discussed the four projects he has built using the Raspberry Pi platform and passed around some of the hardware.

It was 9 PM by the time I finally got to our house.  Linda helped me completely unload the car as I had an 8:30 AM service appointment at Brighton Honda and she was leaving before 6 AM for the bakery.  She had fixed some strawberries for me and they made a nice treat after a long day of snacking on vegan junk food while driving.  I worked for a while on this post before turning in for the night.

2014/10/13 (M) Grain Of Wheat

Linda was up early and out the door at 5:45 AM.  I got up a little after 7 AM, started a load of laundry, had a couple of homemade muffins, and got ready to take my car to Brighton Honda for its 90,000 mile service.  I got coffee at the Dunkin Donuts across the street from the dealership first and waited in the lounge working on yesterday’s blog post while they worked on my car.

I forgot to specify synthetic oil so the put in regular oil.  When the car was done I headed to Novi and immediately noticed a front-end shimmy that was not there when I dropped it off.  They had rotated the tires and may not have re-torqued the lug nuts correctly.  It also pulled to left, which might be a tire inflation issue.  I did not have time to take it back so I will see if it settles out on the drive to Indiana tomorrow.  If not, I will need to get at least the front tires/wheels loosened and retightened, and perhaps balanced.  Worst case I will have to get the front end aligned.

I found the FedEx/Kinko’s on Grand River Avenue just east of Novi Road and made 10 copies each of two 24″x36″ electrical diagrams; one for the DDEC I ECM (Engine Control Module) and one for the Allison 700 Series ATEC (Automatic Transmission Electronic Control).  I folded up an ATEC diagram for me and one for Chuck and rolled up the other eight and put them in a tube for safe keeping.  Chuck and I have DDEC II’s controlling our main engines so I rolled the 10 DDEC I diagrams up and put them in a second tube to protect them.  By the time I was done it was 10:45 AM and Chuck was at his shop just up the street so I drove there.

He had installed a dual battery maintainer and wanted me to see it.  He mounted it on the back wall of the small bay above the passenger side drive tire of their bus which got it close enough to the chassis batteries (in a tray above the tag tire) for the built-in charging cables to reach the correct battery terminals.  He was still pondering where to tie in the AC power source so we discussed some alternatives.  He had also put the red covers on the bulbs in his new VDO speedometer so I got to see that.  Ours are white for now but most of the dash lighting is green.  The red makes the speedo stand out, but if I change ours from white it will likely be to green.  Chuck had a supply of spare 12VDC, 1.2W “grain of wheat” light bulbs that are used in our illuminated switches and let me have four.  Our Aqua-Hot switch does not currently light up when it is turned on.

After checking out his projects we went to the Panera at Grand River Avenue and Novi Road for lunch.  We had a good chat and solved all of the world’s problems so he went back to the shop to find some new ones and I went home to take care of chores.  I continued doing laundry and worked on the SLAARC WordPress website setting up user accounts for several new club members.

Linda got home around 5:30 PM and got busy making dinner.  She started with a nice salad featuring a ginger dressing.  Dinner was 45 minutes later; a baked potato with Brussels sprouts on the side, a glass of Leelanau Cellars Winter White with Peach wine, and grapes for dessert.  She worked on something for Butch while the potatoes baked and I worked on e-mail.

We were both tired after dinner but took some time to sort and fold the laundry from which I selected and packed the clothes I will need for the next 10 days.  We were tired and turned in after that.  I had received an e-mail from Butch with seven photos attached of the place we are considering staying in Quartzite, AZ.  It took us a while, but we eventually matched them up with the correct lot on the Google Maps satellite view.  It is not the corner lot as Butch and I previously thought, but the 3rd lot north of Kenoyer on the east side of N Lollipop Lane.  With that issue resolved we turned out the lights and went to sleep.

2014/10/14 (T) A Crowning Achievement

Linda was up at 5:15 AM again and out the door on the way to the bakery at 5:45 AM.  At this hour of the morning she has clear sailing all the way to Hamtramck which is much less stressful than the parking lot that develops on I-96 inbound just a short time later.  I was up at 7:15 AM, showered, and started gathering and organizing all of the stuff that I had to load into the car for the trip back to Indiana.

Keith showed up at 9 AM to cut the grass as I was loading my car.  He was rained out yesterday and today was not looking too good either but he figured he would have a go at it.  I wrote out his check and paid him in advance as I would be gone long before he finished.  I had time for a cup of green tea and pulled out of my driveway at 9:30 AM.

My first destination was Gusfa Dental in Dearborn, Michigan where I had an 11 AM appointment.  Dr. Steve and his assistant, Margaret, installed my new permanent ceramic crown on the upper right tooth that had a root canal procedure in mid-September.  The crown fit almost perfectly and only required a little modification on the surfaces that abut the two teeth immediately adjacent.  The bite was just right.  Gusfa Dental is definitely not the cheapest clinic around, but the work is top notch and they have been our dentists for almost 40 years.

I was done and out the door at 11:20 AM and headed directly for Twelve Mile, Indiana.  The drive was wet but uneventful.  Given my starting point in Dearborn I changed my route yet again, this time taking I-94 west to M-60 southwest to I-69 south to the I-80/90 Indiana Toll Road west to exit 92 at SR-19 (IN) in Elkhart.  From there I headed south on SR-19 and wound my way slowly through Elkhart until I picked up US-20 westbound on the south side of Elkhart.  From US-20 I picked up US-31 south and exited at IN-25 south of Rochester, Indiana where I bought some groceries at the Kroger store.  I texted Linda and then called Butch.  As I was getting ready to head south on IN-25 I got a call from Michele Henry of Phoenix Paint with some questions about the Zip Dee awnings we had installed on our coach after she finished painting it.  I took IN-25 as far south as Fulton and turned east onto a small farm road that took me to Meridian then south to SR-16 and east to Twelve Mile.

While driving down Meridian I saw one of the most intense and perfect rainbows I have ever experienced.  It was deeply colored, very clear, and an entire semicircle was visible.  A second rainbow, fainter and partial, formed above the first one on the right (south) end.  The sky was very dark to the east with bright, low sun from the west.  The trees were blazing with color, intensified by the rains, and white farm houses glistened as if they had just been freshly painted.  It was spectacular but I was not able to get a photo of it.  I arrived in Twelve Mile at 5 PM and immediately unloaded and stored my groceries.  I then brought my clothes and technology items into the house and put them in the guest bedroom where I stay when I am here.

Butch needed some parts for various bus projects so I drove us to Home Depot in Logansport.  One the drive in he got a call from his brother Tom.  He had a problem with his air compressor and wanted Butch to look at it so we went there after our stop at Home Depot, with a stop at the local Mobil station so I could fill the fuel tank in my car.  Butch quickly made a tentative diagnosis of the compressor problem as the starting capacitor and/or switch.  Tom and Butch did some pondering about details of Tom’s project in which he is converting the front half of a Crosley sedan into a trailer.

We visited for a while back at the house and looked up the grain of wheat bulb I needed for the illuminated switches in the H3-40.  Napa Auto Parts shows it in their automotive lighting catalog as a #37, 12 VDC, 1.26 W, wedge based.  Butch looked online and found a place (Bulbtown) that sells them for $0.42 each.  Orders over $50 get free shipping and handling so we discussed doing a bulb inventory of each bus and then pooling our orders.

I spent a few minutes showing Butch how the photos that Joe sent of the lot in Quartzite matched up with the Google Maps/Earth satellite and Streetview images.  By the time we were done with that it was late and we all turned in for the night.

2014/10/15 (W) MC-9 AC Wiring

Cockpit house systems switch panel.

Cockpit house systems switch panel.

Butch bought a brass nipple (NPT) last night to thread into the fitting on his fresh water tank but the fit was still too loose.  He needed the nipple in order to put the fresh water tank back in the bus.  Between that and the really soupy 54 degree F weather it was obvious that today was not going to be an outside work day.  I suggested that we work on the AC wiring on their bus instead—a nice inside project—after breakfast.

House electrical closet in Butch & Fonda's MC-9 before rewiring.

House electrical closet in Butch & Fonda’s MC-9 before rewiring.

I had homemade granola with fresh blueberries and soy milk, a glass of orange juice, and two cups of Seattle Blend 1/2 decaf coffee.  While the coffee was brewing I unscrewed the switch panel with the Aqua-Hot switch and replaced the “grain of wheat” bulbs in the Aqua-Hot switch and the Engine Preheat switch.  We then got to work on the AC (house) wiring for their bus conversion.

New 20-slot AC panel for inverter circuits.

New 20-slot AC panel for inverter circuits.

The bus had three small main lug load centers, with six circuit breakers each, mounted in a future closet in the bedroom.  We ran an extension cord through the passenger side rear slider window to power a work light, disconnected the shoreline, and switched off the inverter.  I then removed the three panels one at a time, labeling each cable as I pulled it out.  With all of the old panels out we mounted the new 20-position panel box for use with the inverter circuit.  I spent the rest of the work day, except for a lunch break, pulling old and new electrical cable into the new box and making the connections to the ground bar, neutral bus, and the GFCI circuit breakers for all of the circuits that will be fed by the inverter.  We tied in the main AC power to the inverter AC input and checked that all of the circuits worked as planned, which they did.  I will mount two of the smaller boxes tomorrow and pull the cables for the shorepower/generator only circuits into those boxes.

We quit working for the day at 7:30 PM and I washed up before making my dinner.  I had a nice salad with “power greens” and various toppings and leftover Koshary.  Yum.  I drew a glass of Moscato, did the dishes, and went back to the house.  I had a text and an e-mail from Linda so I replied to those.  We were all tired and turned in a little after 9 PM.

 

2014/10/01-07 Bus Work Plus

This post covers October 1 – 7, 2014

2014/10/01 (W) Aqua-Hot (Plus)

I woke up this morning sometime between 7:00 and 7:30 AM and worked for a while in the bedroom.  By 8:30 AM I heard voices, which meant Butch and Fonda were up and dressed, so I emerged from the guest bedroom to see what the plans were for the day.  I knew they would involve trying to fix our Aqua-Hot diesel-fired hydronic heating system, but I was not sure exactly how that work would proceed.

The first task, however, was to have breakfast.  Granola with fresh blueberries, red raspberries, and blackberries, plus orange/grapefruit juice and coffee.  Ahhh, coffee.  I did not get any yesterday, so I enjoyed having some this morning.

Butch & Fonda's Aqua-Hot in a bay of their MC-9.

Butch & Fonda’s Aqua-Hot in a bay of their MC-9.

Sometime between 9:30 and 10:00 AM Butch and I got to work on the Aqua-Hot situation.  We tried firing up my unit multiple times but it would not ignite and we had no evidence of fuel getting to the nozzle.  Butch added water to his unit and fired it up just to verify that it worked.  We unplugged the controllers from both units and connected my controller to his unit to see if the controller was the problem.  It wasn’t; his unit ran fine with either controller.  We put his controller on my unit, just to check, but the unit still would not ignite.

We decided that the most expedient course of action was to simply install his burner in my unit.  That was the point at which we realized that our units are not identical.  Ours is an AHU-103-000, originally made in the late 1980’s and early 990’s while theirs is an AHE-100-02s (?? check this).  The differences are minor but important, namely:

  • the fuel connections into and out of the burner are not the same so our fuel lines would not connect directly to their burner.
  • their burner had two fuel lines that ran down to bulkhead connectors while our unit did not use bulkhead connectors.

I had agreed to buy their entire Aqua-Hot to use for spare parts, so we started by removing the burner from our unit and setting it aside.  My plan is to repair it eventually or disassemble it for parts.  The problem is that I suspect the fuel pump and/or fuel valve and/or fuel valve solenoid are defective so I would have to determine whether that is the case.

Removing our burner was a bit more complicated that we thought it would be.  Besides the fuel lines, which had to disconnected and plugged, we had to disconnect a wiring harness that had four wires running into the main boiler box for the temperature control thermostat and over-temperature safety thermostat.  These wires were terminated in female spade connectors pushed on to the male spade lugs on the thermostats.  Rather than try to feed them through the small hole in the case I made a diagram of which color wire went where and then cut the connectors off allowing the wires to pull out easily.  We had to repeat this procedure on Butch’s burner.  Quite a bit of diesel fuel leaked out of various fuel lines and I kept soaking it up with paper towels.  With our burner out of the way we evaluated the situation and decided to take care of two other issues before proceeding with the Aqua-Hot.  That’s how it goes with bus projects.

The first issue was the check valve on the Parker FPM-50 Fuel Polishing Module installation, which had been leaking at the gasket between the two halves of the body since I had redone the fittings and reinstalled it.  I had a new (unused) check valve that I should have installed when I redid the fittings, but I didn’t.  The fuel line on the inflow side of the check valve was already loose so we disconnected the other end.  That allowed us to work in the shop with a vice to help hold parts.  We removed the fittings from the old check valve, cleaned them up, and assembled them to the new check valve using pipe thread compound rather than Teflon tape.  We then reassembled the new check valve assembly back into the FPM-50 system.  We turned the FPM-50 on and did not have any leaks; finally.

The second issue was related to the fresh (potable) water plumbing.  When we purchased the coach five years ago the fresh water system had two 12VDC water pumps plumbed in parallel with independent shutoff valves for the input and output sides of the pumps.  The system also had a surge tank.  Last spring (or fall?) I had replaced these two pumps with a single Shur-Flo 4048 model, removed the surge tank (which was not needed or recommended for the 4048), and used flexible hoses and various adapters to get the new pump connected in to the existing plumbing, including plugs to seal unused fittings.  That left a lot of plumbing in this part of the bay (just off the end of the Aqua-Hot) that did not perform any useful function and was in the way of other things, like the FPM-50.

All of the original plumbing in the coach is Quest, which is no longer made.  After studying the system for a while Butch realized that that Quest tubing at the valve on the end of the outlet hose had to be connected by being slipped over a barbed fitting and tightened with a swaged band.  If we could cut the band and get the fitting out of the tubing we could cut a different section of tubing, allowing us to remove all of the unnecessary plumbing, reinsert the barbed fitting into the cut line, and put a clamp on it to seal it.  Butch had a special tool for clamping bands on PEX tubing and it appeared that the bands were a compatible size for the Quest tubing.  He also had his tubing cutter handy, so we removed the band (which was copper and easily cut), and proceeded as just described.  The PEX band swaged down nicely and passed the “Go /No-Go” test (a special tool that gages the clamped band to ensure it is tight enough without being too tight).

We turned the water pump on and had a leak at the plastic double-ended male nipple between the end of the hose and the Quest fitting.  With the pump off Butch removed the hose and then the nipple.  It was cross-threaded but the threads were OK.  Both the hose and the fitting are sealed by rubber gaskets anyway, not by the threads, so I reassembled the three pieces snug but not over tight.  I turned the water pump on (up in the house portion of the coach) with Butch watching for leaks and we did not have any.  It was shaping up to be a very good day.

With those two issues resolved, and lots more room to work on my Aqua-Hot, we removed the bulkhead fittings from Butch’s unit and cleaned them up with a wire brush wheel in his shop.  Butch reassembled some of the parts in the shop with pipe thread compound and I installed them in two unused bulkhead holes in our unit.  I then threaded in the two final fittings on the outside of the unit and had Butch do the final tightening.  He is stronger than I am, and very experienced at working with this sort of technology, so he has a good feel for how tight things need to be and can make them to correct tightness.

It was finally time to install their burner in our unit.  I stripped the ends of the wires that go into the burner box, set the burner roughly in place, taped the wires to a piece of plastic banding, and fished the wire harness up into the boiler box.  Butch installed the new female spade connectors onto the wires while I was doing something else, but I do not recall what it was.  I installed the connectors onto the mating pieces on the temperature limit switches.  (Because of the way my Aqua-Hot is installed I have to work bent over at the waist.  This is very hard on Butch’s back, and by the end of the day my back was a bit sore and stiff as well.)

The burner assembly is held against the combustion chamber by two captive bolts that swing into position.  The bolts have flanged nuts on them that tighten down and hold the burner snug to the boiler.  Because our unit is installed “sideways” it is very difficult to see and reach the nut on the lower back side of the burner.  The nuts are 10mm (Webasto is a German company) and a ratchet with a 10″ extension is needed to reach them.  I found the best way to attach the burner was to hold it in position with my left hand, get the upper/outside bolt in position with my right hand, and then run the nut down with my right hand, but not too tight.  I continued to support the burner with my left hand while I reached over the top to find the other bolt by feel, flip it into position, and tighten the nut enough to keep it from slipping off.

I knew I had to be very careful with these bolts as over tightening them can crack the mounting flange on the combustion chamber; a big mistake.  I held the burner with my left hand and made sure it was fully and properly aligned with the combustion chamber flange and then alternately snugged the two nuts down.  The specifications on these nuts is for “20 to 40 inch-pounds.”  That is not a lot of torque.  Butch had a really good digital readout torque wrench, but it only went down to 60 in-lbs, so I had to guess.

With burner re-installed, Butch attached the two burner fuel lines to the appropriate bulkhead fittings.  These are flare connectors so they did not use pipe thread compound.  I then attached the supply and return fuel lines to the appropriate fittings on the outside of the bulkhead connectors.  These were barbed fittings that the rubber fuel lines slipped over and were secured with band clamps.

We turned the unit on (in the coach) but it did not fire.  One concern, which I will remedy tomorrow, was that the level of fuel in the tank might be close to the lower end of the pickup tube for the Aqua-Hot.  These tubes are usually installed so that accessory devices, like heaters and generators, cannot use the last 1/4 tank of fuel, ensuring that there is fuel available to start the main engine and travel a reasonable distance (to get more fuel).  It took three tries to get it to ignite and when it did it produced a lot of white smoke, which is unburned fuel.

While the unit was running Butch checked the exhaust leak and said it appeared to be under the coach, not up at the Aqua-Hot itself.  That was a lucky break and big relief.  The beginning of the exhaust pipe slips over a pipe thread nipple that is threaded into an elbow and is secured with an exhaust pipe clamp.  Butch saw telltale streaks of black soot indicating that exhaust gases were leaking out at this point.  We shut the unit off and let it cool down enough that I could remove the pipe clamp securing the exhaust pipe to the nipple.  Both bolts were very rusty, and did not come off easily, but I got them off.  Butch had one clamp of the correct size on-hand so I installed it.  I will get a second clamp tomorrow when we go to town, plus a replacement if a Butch wants one.

We turned the unit back on and again it did not want to ignite.  Butch though it was a fuel delivery problem, such as a loss of prime, or perhaps air was getting into the line.  After a couple of attempts I turned the Parker FPM-50 on and let it run for a while, thinking that it might re-prime the line.  I turned it off after 10 minutes and turned the Aqua-Hot on.  It went through a long pre-combustion purge stage and then finally ignited.  It produced copious amounts of white smoke initially, but after 10 minutes there were no visible exhaust fumes.  Butch is suspicious of the FPM-50, either the unit itself or the installation, but I have run the Aqua-Hot successfully many times subsequent to its installation until it failed to fire this summer.  Clearly the situation requires further investigation which will happen tomorrow or Friday, depending on the weather.

The unit heated up fully and shut off automatically after which I turned it off.  I then mounted my burner onto Butch’s combustion chamber, both to protect it and to make sure some small animal did not take up residence in the combustion chamber.  The only thing left to do on our Aqua-Hot was to mount the new Oasis expansion reservoir.  We determined that we could mount it to the side of the unit with short sheet metal screws.  I held it in place and marked the hole locations, center-punched them, and drilled the out using a bit that Butch gave me.  The housing is stainless steel and was difficult to drill even though it was thin.  I had 1/2″ screws and Butch found some washers.  It took some fiddling, but I finally got it attached through all eight holes.  We will switch the overflow tube from the undersized reservoir that came with the coach to the much larger Oasis reservoir tomorrow after the unit has cooled down overnight and drawn most (all) of the coolant back into the boiler.  I put the cover back on the burner end, we put our tools away, and called it a day.  And a good day it was.

Butch’s brother, Tom, and his wife, Tracey, came over during the late afternoon.  It was 7 PM by the time we were done working, so we got cleaned up (sort of) and drove down to the Old Mill Restaurant just west of town on SR-16.  I had a small pizza, no cheese, with onions and mushrooms.  They made the crust thinner than their usual and it baked up very nicely.  Once we got back to the house I worked on this post while Butch dealt with e-mail and Fonda worked on the wedding dress she is making for their daughter Jean, who is getting married just before Thanksgiving.  After we turned in for the night I off-loaded all of the photos I took of our day’s work and then went to sleep.

Our Aqua-Hot in a bay of our Prevost H3-40.

Our Aqua-Hot in a bay of our Prevost H3-40.

2014/10/02 (R) Aqua-Hot (Or Not)

I was up at 7:30 AM and fixed breakfast in the coach at 8; granola with fresh blueberries, red raspberries, blackberries, and almond milk.  A glass of orange/grapefruit juice, but no coffee.

Butch and I left at 9 AM to run errands in Logansport.  He stopped at a filling station that sold kerosene and bought four gallons.  I will explain why later.  I got a big cup of coffee there and it was a decent brew.  Our next stop was NAPA Auto Parts where I bought a 1.75 inch exhaust pipe (muffler) clamp and Butch picked up some things he had ordered.  Next stop; Rural King.  We do not have this chain anywhere near where we live.  It’s a kind of hardware, sporting, and home goods store that carries an interesting assortment of items that might be of use to farmers.  It’s not a fancy store, but it carries a lot of stuff and is well organized.  Butch needed some carpet tacks and I bought a fruit fly trap and an insect fogger.  Rural King also has free popcorn.  (Now you know the real reason we stop there.)  I got some on the way in and on the way out.  🙂  Our last stop was at Aldi’s where Butch picked up some things they needed for their dinner tonight.

When we got back to Twelve Mile I changed clothes and got to work.  The weather forecast was for rain and warm temperatures.  Rain had already wet the pavement around the buses so Butch gave me a large sheet of corrugated plastic to lie on while I installed the muffler clamp on the Aqua-Hot exhaust pipe.  I installed it next to the one I put on yesterday but pointing in the opposite direction.  These clamps are just “U” bolts with a matching saddle that completes the other half of a circle when slipped over the U-bolt and tightened with the nuts.

The Aqua-Hot had cooled off overnight and suctioned all of the coolant in the expansion reservoir back into the boiler.  That allowed me to disconnect the overflow tube from the bottom of the reservoir with a minimum of mess and attach it to the main fitting on the new Oasis tank.  I added a 50/50 mix of water and ethylene glycol antifreeze to the tank until the level was halfway between “minimum cold” and “maximum cold.”  This should have been the final Aqua-Hot task, but it would not ignite when turned on even though it worked yesterday after the burner swap.

I removed the service cover and Butch and I started to puzzle out what the problem might be.  When I turned the switch on at the dashboard the blower came on immediately but the fuel valve apparently did not open.  We don’t know if the spark igniter was working, but the burner never lit and eventually the blower shut off.  When that happens, the controller “locks out” the unit from even attempting to turn on again and I have to turn the switch off to clear the lockout and then turn it back on.

Butch had me disconnect the supply and return fuel lines on the outside of the bulkhead and replace them with clear fuel lines about 5 feet long so they would reach into the bottom of the kerosene container.  (Remember the kerosene Butch bought earlier?  Now you know what it was for.  He will eventually use it to fuel a heater.)  He thought we might have an air leak in the fuel lines/connections and the clear fuel lines would allow us to see the air bubbles.  By drawing kerosene out of the container, pumping it through the unit, and returning it to the container we could recirculate it indefinitely as long as none of it was being burned.  Even with combustion taking place most of the fuel gets returned as the unit only burns fuel at the rate of 1/4 gallon per hour.

With the kerosene setup we had taken the coach’s diesel fuel lines, including the Parker Fuel Polishing Module, completely out of the system.  Butch suspected the FPM-50 might be the culprit and thus did not except to see air bubbles, but we did; a lot of them.  And the unit still wasn’t firing.  We were perplexed and a bit frustrated.  On the other hand, it appeared that the FPM-50 was no the culprit, or at least not the only culprit.

Since his burner had always worked well in his unit we figured the problem had to be something in my unit.  Butch got the service manual for his unit, which is almost identical to mine, and we started looking at wiring diagrams.  The units have four thermostats; two for the diesel burner and two for the 120VAC electric heating element.   We thought those might be the problem and checked the two for the burner but they were OK and appeared to be functioning correctly.  There are also six fuses.  I pulled and checked each one and they were also OK.  When Butch works on his unit he often starts it by connecting a jumper wire across the two terminals for the switch wires to save himself the trip to the bus (where the switch is located) and back to the bay (where the unit is located).  He connected a jumper wire across the switch terminals on my unit and it fired up after the normal 25 second purge cycle.  It was good that it started, but not good that we did not know why.

We were still seeing a lot of air in the kerosene and Butch decided to remove the secondary fuel filter from its holder and change its orientation so the output was lower than the input, ensuring the outlet was covered by fuel.  The air bubbles lessened considerably when he did this but did not clear up completely and the unit was producing a lot of white smoke (unburned fuel).  It always produces some on startup until the combustion chamber heats up, so we decided to let it run.  The exhaust fumes eventually cleared up and the coolant eventually expanded to within 1.5 inches of the top of the (new) overflow reservoir when the unit reached maximum operating temperature, automatically shut off the burner, and completed the purge cycle.

We wanted to cool it down so we could test it again so I removed the jumper wire to keep it from restarting.  I then opened all of the coach windows, opened all three ceiling vents, turned the ceiling exhaust fans on high, turned the three Aqua-Hot house thermostats on, and turned them up to their highest temperature settings.  I also turned on the engine pre-heat coolant circulating pump.  As the unit cooled down it started drawing the coolant from the reservoir back into the unit.  We turned the unit on using the switch at the dashboard and it fired up.  At this point we had not found anything wrong and had not fixed anything, but it seemed to once again be working correctly.  While the unit was heating up and cooling down Butch repaired a flat tire on a semi-trailer that they used to store parts for their business.

I still had the fan coil heat exchangers and the engine pre-heat running to cool the unit down.  The power for these units, and for the coolant circulation pumps, is independent of the diesel burner as the Aqua-Hot can also be heated by an electric element and by the main engine.  When the unit had cooled sufficiently I removed the temporary fuel supply line and reattached the supply line from the diesel fuel system.  I left the clear fuel return line connected at the bulkhead.  I removed the heavy rubber fuel line from the bottom of the FPM-50 check valve, cut the clear line to a workable length, and attached it to the bottom of the check valve.  By leaving the section of clear line in place we would still be able to monitor for air bubbles.

After cleaning up diesel fuel that had leaked out of hoses and fittings I turned the burner on using the front switch.  The unit immediately came to life and the burner ignited the way it is supposed to.  We still had some air bubbles in the return line, but no worse than before until I moved the secondary fuel filter back into its normal horizontal position.  That created a lot of air bubbles so I moved it back so the outlet was lower than the inlet.  I am suspicious of this filter and/or the lines attached to it.  The unit was working and there was no point in bringing it up to full temperature so I shut it off and installed the service cowling.  It will be interesting to see if it ignites tomorrow morning when it is cold.

Butch and Fonda worked on uninstalling their Aqua-Hot while I unloaded most of the parts, supplies, and tools from my car and put them on a cart in their now mostly empty warehouse.  As I was finishing it started to rain lightly.  We quickly gathered up our tools, stowed our tool boxes, closed up our bus bays, and moved everything else into the garage.  I shut off the ceiling exhaust fans, closed the vents, and then closed all of the coach windows.  I shut off the three house thermostats and the engine pre-heat pump and then moved my car back to its usual parking spot.  By that point it was raining harder.

Today was Fonda’s birthday but they did not have any special meal plans.  Around 4:15 PM I decided to go fill the fuel tank on the coach.  Gallahan’s Truck Stop is only 10 miles from their house and an easy run there and back on SR-16 and US-31.  I arrived on Tuesday with only 3/8ths of a tank and I wanted to eliminate the main tank fuel level as a potential source of the no-fire problem.  I was going to need fuel anyway for the trip to Elkhart and back next week and any subsequent movement of the bus.  I texted Linda from the truck stop to let her know it was Fonda’s birthday and suggested that she call their house later.

Butch and Fonda had leftovers while I was out so I dined alone in the coach.  I had a large green salad, some pretzels with hummus, and a tofu hot dog.  Apple cider and reheated apple/pear crisp topped off the meal.  Yum.  I brought my dishes and cutlery in the house and washed them.

Linda called while I was eating so I did not get to talk to her.  Butch was very tired and turned in early so I chatted with Fonda for a while about their various family members, many of whom I have met over the years, and what they were up to before retiring to my room to check e-mail and work on this post.  Although not as productive as yesterday it was still a long and tiring one.  Actually the days when you don’t feel like you have accomplished anything definitive are the hardest.

2014/10/03 (F) The Other Bus

I got up at 7:30 AM, got dressed to work, and then spent a half hour doing some preliminary packing.  I had breakfast in the coach (granola with fresh berries) and was enjoying my first cup of coffee while cleaning up a few dishes when Butch knocked on the door.  He was curious if I had tried starting my Aqua-Hot.  I had not, so I turned on the switch for the diesel burner.  The blower came on right away and then the burner ignited after a short purge cycle of perhaps 15 seconds.  The combustion was clean on startup with no visible exhaust smoke.  I checked the expansion reservoir and the coolant level had dropped overnight to the “minimum cold” reference mark.  The unit was running well and I left it on to complete a full heating cycle.

When I arrived in Twelve Mile on Tuesday I noticed some small flies in the kitchen as I was setting up the interior.  We had not used the coach since mid-June and had left a couple of windows slightly open to keep it aired out and prevent it from getting too hot.  We did not turn the refrigerator off, which adds heat to the interior.  The windows have screens, but the little bugs could have gained access through any number of places.  I set up the fruit fly trap I bought yesterday to try and rid the coach of the little bugs.

I also bought a fogger yesterday that I had planned to use today just before leaving for home, but the directions said to only leave the fog for two hours and then ventilate the space.  There were also cautions about removing/protecting food and cooking/eating utensils and eliminating ignition sources, including the refrigerator.  The refrigerator (and freezer) are full of food so that was more trouble than I was prepared for today.  I put dryer sheets in the cabinets under both sinks (kitchen and bathroom) and in the bay by the Aqua-Hot.  We found several acorns inside the Aqua-Hot when I removed the service cowling on Wednesday and I have read that animals do not like these dryer sheets.  The sheets cannot do any harm so there was no down side to trying this.

Our major focus today was two interior projects in Butch and Fonda’s bus, a 1987 MCI MC-9 Crusader II NJT (New Jersey Transit).  Like most owner-converted buses, it started life as a seated coach in revenue service and got a lot of use over the years before being sold for a small fraction of its original cost.  In the case of their coach the New Jersey Transit Authority ordered a large number of these MC-9 model coaches with special modifications for use as commuter buses, as opposed to a city bus or a tour bus.  The MC-9 proved to be a reliable coach and used ones make an excellent but economical platform for a DIY conversion project.

They needed help installing a piece of “FRP” (Fiberglass Reinforced Plastic) on a section of wall.  They have used this material, in white and almond, for wall paneling and as a ceiling headliner.  The material comes in 4’x8′ panels and is flexible but durable.  It brightens the interior, as it reflects light, and is very easy to clean.  The piece had to be fitted, marked, and trimmed several times.  This project occupied Fonda for much of the day, Butch for some of the day, and me for a small part of the day.

Butch & Fonda's MC-9 conversion in the process of being wired.

Butch & Fonda’s MC-9 conversion in the process of being wired.

The other project was electrical wiring for switched kitchen outlets and the ceiling lights in the kitchen and living room.  I spent most of the day working on this.  Butch had finally decided that I know enough about electrical work that I can be entrusted with these tasks.  He is using Wiremold surface mount boxes and wire channels, which makes a lot of sense in a bus conversion where you cannot necessarily run wires through the walls of the bus.

Butch had previously installed Wiremold 2-gang base plates for electrical boxes to hold switches and outlets.  We routed electrical cable (10, 12, and 14 AWG wire, both NM cable and separate conductors) between base plates and the AC power distribution boxes.  I wired up outlets and switches and tied in lines and loads.

Larry “the scrap metal guy” showed up about noon so Butch had to use the forklift to load a pallet of old Crosley radiator cores into Larry’s truck.  After Larry left Butch used the forklift to remove their Aqua-Hot from their bus.  Fonda and I helped get it off the forklift into the back of my Honda Element after which we returned to our electrical and paneling work.

I quit working around 2:15 PM, changed out of my work clothes into something cleaner and more comfortable for driving, and washed up.  I finished packing and then loaded the car for the trip home.  I had planned to leave at 3:00 PM and pulled out of their parking area at 2:59 PM.  I did not have lunch and would not be having dinner until 8 PM, so 30 miles up the road I stopped at a BP/McDonald’s, topped off the fuel tank, and had some French fries.  The stop added 30 minutes to my ETA but it took the edge off of my hunger which made for a more comfortable drive.

On the drive home I suddenly had the vague feeling that I had not turned off the 12VDC fresh water pump in the bus.  I called Butch and had him check it.  As I suspected, it was on so he switched it off.  The only reason this was a concern was that a leak downstream of the pump would result in the (full) fresh water tank eventually being pumped dry (lots of water flowing somewhere) and the pump then continuing to run until it burned out or burned up (fire?).

A little farther down the road it occurred to me that leaving the Aqua-Hot turned on tomorrow, while Butch and Fonda were gone for most of the day, was probably also not the best idea I’ve had recently.  I stopped at the Travel America on M-60 at I-69 and called Butch again to ask him to turn the Aqua-Hot off in the morning right before they left.

On the drive home fall was definitely in the air and perhaps even an early touch of winter.  I drove through heavy, blinding rain with strong cross winds just northeast of Elkhart, Indiana and was in and out of rainy/windy conditions for most of the drive in Michigan.  I called Linda as I passed Charlotte, Michigan which was less than an hour from the house.  I got home at 8:10 PM and she had dinner waiting which was nice.  We had a green salad and an Amy’s Roasted Vegetable pizza.  After dinner I unloaded everything from the car except the few tools I had brought back with me, and the defective Aqua-Hot.  We were both tired after long days and turned in early.

2014/10/04 (S) Chores

It continued to rain overnight and into this morning and we awoke to temperatures in the upper 30’s (F).  We went to our ham radio club breakfast and lingered until 10:15; longer than usual.  When we left we headed to Country Squire in downtown Howell to pick up the hose and cover for the Broil King outdoor grill.  We stopped at the bank and then at Teeko’s for three pounds of fresh roasted coffee beans.  Our last stop was Meijer’s, just across the street from Teeko’s, to stock up on non-perishable food for me for the next week.  While we were there I got a phone call from Chuck and agreed to meet him at his bus garage at 1 PM.  By this time it was already 11:30 AM.  We unloaded groceries at home and had a quick lunch of hummus, chips, and grapes. I left at 12:30 PM and Linda settled in for the afternoon to work on her bakery project.

Chuck had re-installed his repaired tachometer and installed his new VDO speedometer and I wanted to see how the speedometer/odometer was wired and get the model number.  It was a VDO-437-152 85mm 85/130 (MPH/KPH).  Chuck had also purchased a dual multistage battery maintenance charger and we had a long chat about where to install it and how to wire it in.  While I was there Linda sent a text message asking me to pick up rolled oats so she could make another batch of granola.

I stopped at the Meijer’s in Wixom, topped off my fuel tank, and bought three bags of Bob’s Red Mill Thick Rolled Oats and two bottles of wine.  Back home I started doing the laundry and working on my computer off-loading photos from my camera.  Linda wrapped up her work and took a break to read before starting dinner.  I backed the car up to the garage and we unloaded the spare Aqua-Hot onto a wheeled platform.  The unit was very heavy, but we got it out and down safely.

For dinner, Linda made a nice green salad, cooked up a really yummy squash we had not tried before, and made seitan stroganoff served over basmati rice.  After dinner she read and played online word games with her friends and relatives while I edited blog posts at my computer.  I brought the laundry up and Linda helped get my clothes packed for tomorrow.  Butch called to let me know that they were back from their family reunion and the Aqua-hot started right up when he turned it on.  Cool (hot).

2014/10/05 (N) Indiana Bound

Linda helped me get partially packed yesterday and I stayed up later last night than I should have, so I slept in a little bit this morning, but the smell of coffee brewing and breakfast cooking got me out of bed.  Linda made a tofu scramble with onions, mushrooms, and green peppers and served it with toast and coffee.  That was a nice way to start the day.

After breakfast I checked e-mail and then started gathering up the remaining items I needed to take with me to Indiana.  I had more clothes than the last trip since I would be gone seven nights rather than three and I would be involved in working on buses initially and then attending a rally.  This time of year the clothing needed to work outdoors can also vary considerably from day to day and even during the course of a day.

By 11:30 AM I was ready to load everything into the car.  Bags of food went on the floor in front of the passenger seat, my computer and carry bag went on the passenger seat, and the suitcases and bag of shoes and coats went behind the front seats.  I then backed the car up to the garage and loaded the items we hoped to get rid of at the FMCA Great Lakes Converted Coaches (GLCC) Surplus and Salvage Rally later in the week.

With the car packed, Linda reheated the seitan stroganoff from last night for lunch.  Even left over it was delicious.  By the time we finished eating and cleaning up it was 1:15 PM.  There wasn’t anything left to do at home, and Linda was waiting for me to leave before she got to work on the bakery software conversion project, so a farewell-until-later kiss sent me on my way.  I pulled out of the driveway at 1:24 PM.

The weather looked and felt more like early winter than early fall with moderately strong coldish winds moving an endless layer of mottled gray clouds from west to east.  It was neither gloomy nor foreboding but had that wintery edge to it.  I thought about alternate routes out of town but decided to take Hacker Road to M-59 the same way I do in the bus.  Most of my route was the usual; M-59 west to I-96 west to I-69 south to M-60 where I stopped at a McDonalds to rest and get a cup of coffee.  I then took M-60 west through Three Rivers to M-40 where I made a rest stop and topped off the gas tank at the Shell station.  Regular was $3.19, a price I have not seen in quite some time.  I took M-40 south seven miles to US-12 and headed west to M-217 (the Michiana Parkway) which runs south into Indiana where it becomes CR-17.  Instead of continuing on to US-20, however, I took CR-4 west to Elkhart Campground.

I stopped at the campground to make a reservation for Wednesday through Sunday (for the rally) but found out that I did not need one.  I confirmed the availability of 50A electrical service while I was there, took the opportunity for a pit stop, texted a trip update to Linda, and then continued my trip to Twelve Mile, Indiana.  Since I was in Elkhart and had a good phone signal I called Michele Henry of Phoenix Paint to remind her that I would be in Elkhart later in the week and that we had talked about getting together to review and finalize an article I had written some time ago on the process of renovating the exterior of our coach.

I took SR-19 south through Elkhart to US-20 west to US-31 south. The conversation with Michele lasted about three quarters of the way to Twelve Mile where I finally reached an area with no Verizon cell phone service.  (I find it odd that there is any stretch of US-31 without Verizon service as it is the major connection between Indianapolis and South Bend.)  I exited at Rochester onto SR-25 south and took that as far as Fulton where I took a couple of small county (farm) roads down to SR-16 at a point slightly west of Twelve Mile and drove east into town.  The trip took almost five hours, including the two stops, and covered 245.7 miles.

I had a marginal cell phone signal so I sent a text message to Linda letting her know I had arrived and asked her to call my hosts’ phone around 7:30 PM.  I said “Hi” to Butch and Fonda and then excused myself while I unloaded the car.  I unpacked the suitcase and stored most of the clothing in the bus, taking enough items into the house for the next couple of days.  I also unpacked and stored all of the food in the bus pantry.  I put my technology, toiletries, shoes, and work jackets in the house and then went back to the coach to have a quick bite of dinner.

I made my final trip for the night from the coach to the house just before 7:30 PM but managed to be in the house when Linda called.  She chatted briefly with Butch about some business related forms and then chatted briefly with me.  She will be working at the bakery most of the week, but plans to drive to Elkhart on Friday morning to visit with GLCC chapter members, have dinner, and participate in the business meeting.  She’s the chapter Treasurer.  She will stay the night, and through breakfast and lunch on Saturday and then head back to the house.  We can only leave the cats alone for so long.

Butch was working at his computer but cleared a chair off for me.  He had his 2m ham rig dialed in to the Miami County Amateur Radio Club repeater and they started their weekly net at 8 PM.  We had a long chat before I retired for the evening around 9:45 PM.

The plan for tomorrow is to continue working on the kitchen and ceiling light wiring in their bus.  I also have a few more places to look for the diagrams and installation notes for the Zena 24 VDC engine-driven power generating system.  Butch has an appointment on Tuesday morning and will pick up some things while he is in town.  I need a fuel line coupler (double barbed male) so I can remove the fuel lines from the final/secondary fuel filter on my Aqua-Hot, connect them together, and see if that eliminates the air bubbles.  He also needs parts for the rigid links he is making for the leveling valves for the bus chassis air-suspension system.  He is going to get extra material and make a set for me too.  It should be an interesting and varied week.

2014/10/06 (M) No Fuel Flow

Getting our Aqua-Hot to work is proving to be quite a challenge.  When Butch and Fonda got home early Saturday evening Butch turned on the burner and it fired up perfectly within the normal startup cycle time limits.  He left it on and I assumed it was working correctly when I arrived yesterday.  It wasn’t until this morning that I realized I did not have hot water.  The switch was on but when I checked the expansion reservoir it was below the minimum cold level.  The unit had obviously cycled off and then failed to restart sometime later.  Once that happened the control circuitry locked out the fuel and ignition spark as a safety measure.  I tried cycling it four times but it would not ignite.

Butch found a small inline (secondary) fuel filter and I replaced the one in the unit.  It still would not start.  I disconnected the fuel line from the outlet of the Racor fuel filter (which feeds to Parker FPM-50), disconnected the fuel line from the outlet of the FPM-50 (which supplies the burner), and connected the supply line directly to the Racor filter.  It still would not start.  Based on what we could see in the transparent secondary fuel filter the unit was not getting fuel.  There are a limited number of things that could be wrong: no fuel; bad fuel; clogged/restricted fuel line(s); clogged/restricted fuel filters; weak/broken fuel pump; stuck fuel valve or defective fuel valve solenoid; clogged nozzle.  We started the generator, which may use the same main tank pickup tube as the Aqua-Hot, and it ran beautifully.  I turned the electric toe-kick heaters on to put some load on the genset and let it run for a while.

Our next step was to change the Racor fuel filter / water separator and/or by-pass it, but it started to rain.  The forecast was for rain throughout the morning turning to thunderstorms in the afternoon with temperatures in the upper 50’s.  I did not want to work in those conditions so I put away my tools, closed up the coach, and spent the rest of the day (except for a quick lunch break) working on the 120 VAC wiring in Butch and Fonda’s coach.  I hope we have power to their new switched kitchen outlets and ceiling mounted fluorescent lights by the end of the day tomorrow.

I had leftover Ghallaba for dinner.  It was delicious.

Butch ordered a VDO-437-152 electronic speedometer/odometer for me from PartDeal.com which is part of ISS Pro (Instrument Sales and Service) with overnight shipping.  He then called Joe and got the address of the place in Quartzite, Arizona where we are thinking about spending part of the winter.  He and I spent some time checking it out on Google Maps, Google Earth, and Google Street View before turning in for the night.  I spent some more time checking out Quartzite and distances to the nearest towns with decent shopping.  I dealt with several e-mails, worked on yesterday’s blog post, and finally turned out the lights.

2014/10/07 (T) Loose Connectors

I was up much too late last night and stayed in bed this morning until just after 8 AM to make sure I got my 7 hours of beauty rest.  I was up and dressed by 8:40 AM, just in time to converse briefly with Butch before he took off for a shopping run and an appointment in Logansport.  Our plan was to attack the Aqua-Hot fuel flow problem when he got back, weather permitting.

After Butch left for town I had my usual bowl of yummy homemade granola for breakfast.  Rather than make coffee, however, I went across the street to the Small Town Brew coffee & bake shop that Lisa Paul opened a little over two years ago.  Lisa wasn’t there, but her friend Ashley was covering for her.  Coffee is on a donation basis and the only small bill I had was a $1, so I got a large mug of coffee, with a refill, for a buck.  Ashley was engaged in a conversation with a local farmer when I arrived.  She was very friendly, and included me as much as she could, but they were discussing local issues (of course) which involved family relationships and property sales, none of which meant anything to me.

I found out that Ashley’s boyfriend, Jeff, is slowly trying to buy up the whole town of Twelve Mile and turn it into a rental community.  Ashley helps Jeff renovate each property to make it rentable.  What they are doing probably makes some economic sense but long-term will destroy any sense of community that may exist in this place.  Renters simply do not have the same stake in a community as owners.  The town is very small with very little employment but is only 12 miles from three much larger towns (Logansport, Peru, and Rochester) and only 30 miles from Plymouth (north) and Kokomo (south), so it is possible to live here and drive to employment elsewhere.

Although Twelve Mile has a bank and a post office it seems like the sort of place younger and middle aged folks might rent for a while rather than someplace to settle for the long term.  I am, of course, looking at this through the eyes of a lifelong urbanite.  Butch and Fonda have lived here for a very long time and it has certainly met their needs for a place to live and run their business, as well as build/store their bus conversions.

I finished my coffee and returned to our bus to see if I could remove the defective speedometer.  The dashboard cover just lifts off, providing access to everything on the back side.  Not good access, as the dashboard is fairly close to the windshield, but access nonetheless.  I can also see the back side of the dashboard clearly through the windshield, so a second person can help direct tools into position if needed.

The old speedometer is held in with a U-shaped bracket secured with two Nylok nuts on machine screws that are part of the case.  The machine screws protruded far enough beyond the nuts to require a deep socket or a socket with a large enough through hole to allow the screws to pass through.  In order to get the socket onto the nuts I had to hold wiring cables out of the way.  I traced the wires coming out the back of the speedometer and discovered that the instrument connector was disconnected from the mating piece in the wiring harness.  The connector for the instrument lights was also unplugged.  Whatever the condition of the instrument it was guaranteed not to work in this configuration.

I do not recall how this situation came to be.  I was working on the dashboard wiring this past March while we were in Williston and presumably cleaned these contacts as the intermittent speedometer was the primary thing we were trying to fix.  Presumably I either failed to plug these connectors back together or did not plug them together fully and they eventually worked loose.  Having the connectors touching loosely could certainly have caused the intermittent and erratic readings I was seeing.  I decided to leave the speedometer in the dash, reconnect it, and see what it did on the drive to Elkhart.  I will have to decide whether to install the new speedometer when it arrives or keep it as a spare.  Either way I will need to test drive the bus.  Whatever I decide I do not plan to return the new one since it is the correct replacement part (per Prevost) for a speedometer that may eventually fail if it hasn’t already.

While Butch was away I worked at my computer selecting and editing photos for a few of the late September blog entries that I have not yet posted.  I should have some free time at the upcoming FMCA GLCC Surplus and Salvage Rally to get the blog and website caught up and also get some writing/editing done on articles for Bus Conversion Magazine.

With regards to my Aqua-Hot, Butch’s plan was to install short fuel lines on the inlet and outlet sides of my Racor fuel filter / water separator, insert T-fittings, reconnect the normal fuel lines to the T-fittings, and attach vacuum gauges to the T-fittings.  This configuration would allow us to monitor the relative pressure in the fuel lines on either side of the Racor to see if there was a restriction.  I have a replacement filter cartridge for the Racor but we did not want to install it unnecessarily.  It would have been easier but provided us with less information.

Although there are several components inside the Aqua-Hot that could restrict or prevent fuel flow, all of those came from Butch’s unit and were known good components before we swapped them over.  We also had the unit in our coach operating as recently as this past Saturday.  At this point all indications are that the no-start problem is fuel supply related and external to the unit, i.e., in our coach.  Ugh.

My new VDO speedometer arrived while Butch was gone.  I could not find Fonda so I signed for it.  I was eating lunch when Butch got back.  He bought barbed brass couplings for 1/4″ fuel line and 11′ of fuel line.  He did not buy T-fittings because he had a quantity on hand.  Unfortunately we could not find them so I made a quick run to Logansport to get the missing pieces.

Pressure gauges and T-fittings for testing the Aqua-Hot fuel delivery.

Pressure gauges and T-fittings for testing the Aqua-Hot fuel delivery.

When I got back I hookup up the two vacuum gauges as previously described and initiated a start cycle on the Aqua-Hot.  We did not see an indication of a restriction but the unit still would not fire. On two prior occasions we had gotten it to ignite by using a jumper wire across the two terminals where the cockpit switch wires connect.  We tried that again and it lit up. It was producing a lot of black exhaust so I let it run long enough to clear up.

The jumper wire may be a coincidence but I developed a hypothesis that we could test.  If the initial switch closure provided a sufficient voltage and current to start the operating cycle but then dropped below some lower threshold the controller would never open the fuel valve or apply power to the ignition coil for spark and the blower would complete the shutdown purge stage of the operating cycle.  I recall a quote from Thomas Huxley:  “The great tragedy of science – the slaying of a beautiful hypothesis by an ugly fact.”  With the cockpit switch closed (on) Butch measured 12.7 VDC across the terminals without any noticeable drop.  Even so, we investigated the switch and it’s wiring to see if the contacts might be intermittent.  They were not.  We did discover that the small “grain of wheat” light bulb in the switch was not coming on even though the filament appeared to be intact and there was voltage on the wire pair from the Aqua-Hot that powers it.

One of the house systems switch panels.  The Aqua-Hot burner switch is one of these.

One of the house systems switch panels. The Aqua-Hot burner switch is one of these.

We cycled the unit on and off several times and it ignited every time.  I removed the vacuum gauges and T-fittings, spliced the supply hose back together on the inlet of the Racor fuel filter /water separator, reconnected the outlet to the inlet of the Parker FPM-50, and installed a new piece of 1/4″ fuel line from the outlet of the FPM-50 to the inlet of the secondary fuel filter.  I checked all of the band clamps, turned the unit on, and it started right up.

I did a little more interior electrical work on Butch and Fonda’s coach, helped them install an FRP panel, and called it a day.  Since I was leaving tomorrow I did some preliminary packing of stuff in the bedroom.  I made and ate my dinner in the coach and then did some straightening up before returning to the house and turning in for the night.

 

2014/09/30 (T) To Indiana

Linda was up early again and off to the bakery.  I got up just before 8 AM, showered and shaved and had a grapefruit for breakfast.  I did not have any coffee.  I do not eat or drink on lot on days when I have to drive the bus.  I checked and adjusted the tire pressures on the bus while it was still cool and cloudy.  I then hooked up the car and checked the rear lights.  I spent the rest of the morning gathering up last minute things and loading them on the bus.  My plan was to leave at noon.  There were a lot of last minute things but I was packed and ready to go by 11:45 AM.

I called Linda to let her know I was getting ready to leave, secured the house, and took care of the final departure items.  I started the car, put it in D (drive) for 20 seconds, slipped it into neutral, made sure the parking brake was off, the steering wheel was free to turn, and the Pressure Pro repeater was plugged in.  The key has to be in the ignition switch and turned to the “on” position while the car is being towed so I travel with two car keys so I can lock the car.  I turned off the shore power to the bus, disconnected the power cord, and stowed it.  I closed up the utility (shore connections) bay, checked that the air accessories circuits were open in the DS front bay, checked that the inverter was working, and made a final check that all of the bays were closed and locked.

I secured the entrance door (from the inside), checked that everything was ready for travel on the interior, buckled myself in, and started the engine.  I gave it a minute to get oil flowing through the engine and start to build air pressure and then switched it to high idle to finish airing up the suspension and brake systems.  I switched the suspension system from Level Low mode to driving mode, pulled the tag axles up, let the suspension come back up to ride height, and slowly pulled out.  (Lifting the tag tires off the ground helps the bus make slow tight turns like the 180 degree turn to pull out of our pull-through driveway and into the street pointed in the right direction to get out to the main road.)  I stopped in the street to lower the tag axles, let the suspension readjust to ride height, and was finally on my way.  (The bus is not supposed to be moving when the tag axles are raised or lowered.)  The dashboard clock turned 12:00 when I was half way down our street.  That’s the departure drill.  The morning turned out to be busier than I would have liked, but that was pretty good time management, I would say.

It had rained hard around midnight and there was a heavy cloud layer all morning with occasional mist, so it was a cool, damp morning.  I took my usual route north on Hacker Road to M-59 west to I-96 west to the southwest corner of Lansing where I picked up I-69 south.  I stayed on I-69 into Indiana where I picked up US-20 west.  I always enjoy the drive across this stretch of US-20; it’s a 2-lane highway posted at 55 MPH (except through towns) and is hilly from I-69 west to the Elkhart area.  It is not unusual to see Amish buggies along this route but they were out in force today from Lagrange to Middlebury.  There was also road construction along the way so it was a slightly trickier and slower drive than normal.

I exited US-20 onto US-31 southbound and was immediately routed onto a new section of highway.  I have seen stretches of this highway under construction on trips to Twelve Mile Indiana over the last couple of years but this was the first time I had driven on it.  The road I used to take is now “Old US-31.”  The new highway rejoined the old highway near Plymouth, Indiana.  From this point south to Kokomo US-31 has long been a four lane divided highway, but not limited access.  At the point of rejoining one side was closed with traffic routed on the other side, making a 2-lane construction zone.  In spite of that I was able to keep rolling and made good time.  I was out of the construction quickly enough.

Once the highway made the turn back to the south near Rochester I was in the home stretch.  Another 10 miles and I saw the familiar communications towers that tell me to look for the barn on the east side of the highway at SR-16.  I made the turn onto SR-16 westbound and another 7 miles brought me to the heart of downtown Twelve Mile, Indiana where Butch and Fonda’s home and business are located.  (Twelve Mile, Indiana is 12 miles from Rochester, 12 Miles from Logansport, and 12 miles from Peru, thus the name.)  I pulled into the driveway for the grain elevator across the street from their parking area, let the engine idle for a few minutes to cool down and stabilize, and shut it down while I unhooked and parked the car.

Butch and Fonda had gotten home from a day of errands and family visits just before I arrived.  They unloaded groceries while I attended to my car.  Butch then served as spotter while I backed across SR-16 into their lot and got me parked next to their bus.  As parked, the coach was level side-to-side but low in the front.  I switched the suspension to Level Low, raised the front end, and shut off the engine.

I use their spare bedroom when I am here, so I unloaded clothing and technology items and took them inside.  I left all of my food onboard the bus, however, as I prepare my own (vegan) meals and usually eat breakfast and lunch in the coach by myself (if I even have lunch).  I try to prepare dinner and bring it in the house to eat with them if the timing works out, but tonight it did not.  They had a large, late lunch and I had a small, light breakfast and a handful of pretzel nibblers and peanuts (literally) for lunch.  Linda sent a lot of food with me for such a short trip, so I had a green salad and a hummus sandwich for dinner after which I settled in to visit for the evening.  My iPad remembered how to connect to their Wi-Fi and I got my ASUS laptop connected as well.  This is the first time the laptop has been to there place and only the second time it’s been out of the house since I bought it.

It was a bit strange seeing the place somewhat emptied out although there is still a lot of stuff there.  I was surprised at what the company in Nevada did not take, but Butch and Fonda both explained that the buyer had taken the stuff they were most likely to sell, had space to store, and could afford to ship 2,000 miles to Nevada.  Some remaining items with unique value may be sold but much of the remaining inventory will be sold as scrap.  Things are a bit chaotic at the moment as they had to move a lot of stuff to get to other stuff and are now going through their stuff trying to figure out what stuff to get rid of and how to get rid of it.  They are working towards being full-timers, so they have a big task ahead of them.

 

2014/09/29 (M) Full Converted (Not)

Linda was up at 5:45 AM.  Hey, it’s just a number.  I mean, who needs daylight?  She quietly got dressed and slipped out of the house to drive to the bakery.  This is how it’s going to be on days when she has to be physically present at the facility.  Unless I am away working on the bus.  In that case she probably does not worry about being quiet.

I got up around 7 AM and had a nice breakfast of homemade granola, orange/grapefruit juice, and coffee and then spent some time catching up on blogs that I follow.  Keith showed up around 9:30 AM to cut the grass.  Butch had called last night to ask Linda a question and asked that I call him when I had a chance.  Our company did not leave until after 9 PM last night, which was great, but too late to call Butch back so I called him this morning around 10:30 AM.

Butch had used a stop leak additive product to try to plug a leak in his Aqua-Hot main coolant loop but it did not work.  The Aqua-Hot is a Webasto-based diesel-fired hydronic heating system.  Rather than repair the Aqua-Hot, or replace it with another one, he decided to order an Oasis Combi unit from International Thermal Research.  The Combi has a lower BTU rating than the Aqua-Hot but is smaller, simpler, and uses stainless steel for some of the components.  It should be more than adequate for their bus, which is very well insulated, and give them years of trouble free service.

Butch and Fonda’s Aqua-Hot is a very similar model to ours and I will probably buy it from them as a source of spare parts.  His burner is fully functional, which ours is not at the moment, and the short term fix for our unit may be to just swap the burners.  I can then repair the defective burner at my leisure and have it available to swap back should the replacement ever develop a problem.

As a result of our conversation I decided that I will take our bus to their place tomorrow, leaving around noon and arriving between 4:30 and 5:00 PM.  In preparation for that trip I needed to gather up and organize parts, materials, and documentation for my initial set of projects.  I also needed to do laundry and select clothes for the trip.  I may also need to do some grocery shopping this evening unless Linda already has food in the house that I can take.  Tuesday morning I will have to load clothes and toiletries, hook up the car, check and adjust tire pressures, load computers and other last minute items, and get the bus ready for travel.

My main focus for Wed, Thu, and Fri will be the Aqua-Hot (no burn and leaky exhaust).  If we have time I would also like to finish installing the Zena 24 VDC power generating system and get it operational.  I will return on Friday afternoon/evening in the car as Butch and Fonda have plans for the weekend and I still have lots of things to take care of back at the house.

Keith finished up with the lawn a little before noon.  He will be back at least two more times, once in mid-October and again towards the end of the month.  Whether he cuts the grass in November or calls it quits for the season will depend on the weather between now and then.  His basic grass mowing season is April 1 through October 31 and he has his business insured for that range of dates, but he said he would come back in November if needed.  The grass should be dormant by then, but there may be a few leaves that still need to be mulched.  There could also be a foot of snow on the ground, so it will all depend on the conditions prevailing at the time.  During the mowing season he spends the work week living at their trailer/cabin at Haas Lake RV Park, which maybe 20 miles from our house, but by November 1 he is looking to move himself and his equipment back home to Milan for the winter.  Milan is at least 60 miles from our house, maybe a bit farther.

I spent a little time at my desk and decided to re-install WordPress 4.0 on the SLAARC, FMCA Freethinker, and FMCA Great Lakes Converted Coaches websites.  I re-installed it a couple of days ago on this (our personal) website, but I have not tried creating or editing image galleries since then so I do not know if the broken drag-n-drop feature has magically been repaired or not.  I suspect not, but Linda says I’m a pessimist.

I had a quick bite of lunch and then read a few more blog entries while I waited upstairs for Brandon from Bratcher Electric to show up and convert the whole house generator from propane to natural gas and do the annual maintenance and multi-point inspection.  He arrived at 2:15 PM and was here for about an hour.  I had him show me how to disable the generator as it has to be turned off anytime I want to shut off the power coming into the main distribution panel in the basement.  He did not have the correct length of flexible gas line and will come back on Friday to do the LP to NG conversion.  Besides disconnecting the propane and connecting the natural gas the conversion involves attaching two wires to a pair of corresponding terminals on the gas valve inside the unit and changing a setting in the controller.

While Brandon was working on the generator I started gathering things from the garage that I needed for tomorrow and loading them in the car and the bus.  We already have quite a few things staged to take to the Surplus and Salvage Rally next week, but I will take those things with me when I return to Butch and Fonda’s early next week.

Linda called at 4:35 PM to let me know she was on the way home.  I drained the water out of the fresh water tank on the bus as it had been sitting in there since June.  (Yuck.)  The fresh water hoses needed to be cleaned before I used them so I filled their storage tub half full of softened water and added some bleach.  I coiled them up, hooked the ends together, let them soak for a while, and then wiped them off with clean paper shop towels.  Much better looking, and probably and lot more sanitary.

Linda got home at 5:30 PM, a very quick trip for that time of day.  Butch had called just as she was getting home to let me know that he had spoken to someone who has two RV spots in Quartzite we can rent for a very reasonable price this winter.  Linda and I need to discuss it, and would like a few more details, but that probably makes more sense than trying to boondock our first time out there, especially as we do not yet have solar panel on the roof of our coach.

Linda made a nice green salad and heated up some of the lasagna from yesterday.  Italian bread with garlic “butter” and a glass of the 2009 Egri Merlot completed the meal.  We talked about our respective days, reminiscent of when we both worked outside the home.

After dinner I finished cleaning the fresh water hoses, filled the fresh water tank, and then drained and stored the hoses.  While I did that Linda gathered food items, bedding, and towels and put them aboard the bus.  It will still take me a few hours to get ready to leave tomorrow, but I should not be rushed getting everything done.

Linda heated up some of the apple/pear crisp for dessert after which we sat on the sofa and looked at highway maps on her iPad.  The map app on the iPad said the trip from our house to Quartzite, Arizona was about 2,100 miles and would take “1 day, 9 hours.”  That’s non-stop, of course; i.e., 24 + 9 = 33 driving hours.  That time works out to just under 64 MPH.  I typically drive the bus at 60 to 63 MPH on Interstate highways, but we do all of our trip planning based on 50 MPH.  That usually works out well at taking into account for fuel stops, rest stops, and non-Interstate roads.  This means our travel time will be more like 42 hours.  Our preference is to only travel 200 to 300 miles per day, or 4 to 6 hours a day, so the actual number of travel days will be between 10 and 7.  We like to spend more than one night at each stop, depending on what there is to see and do in the area, so the number of days it will take us to get to Quartzite will 2 to 3 times the number of driving days.  A lot of the details of our trip will be last minute decisions based on weather, but our “plan” is to leave December 1st and arrive in Quartzite by December 21st, more or less.

 

2014/09/20 (S) Bus Talk

All days have the same number of hours.  How those hours are divided up between light and dark, awake and asleep, busy or at leisure, varies with each day.  Basically, our day went like this:

  • We went to our weekly SLAARC breakfast in South Lyon.
  • We returned home so Linda could get to work on the bakery software conversion project.  She did that all day except for a break to go for a walk.
  • I called D. R. Electric Appliance to check on the range.  As I had figured it did not arrive yesterday (they would have called if it did).  They supposedly ordered it on Tuesday and told me it would take three days to get.  They do not receive product on the weekend so maybe Monday.
  • I worked at my desk on editing and uploading blog posts until 11:30 AM.
  • I went to Recycle Livingston with our weekly load.
  • I stopped at Lowe’s for a 250VAC/15A circuit breaker, outlet, and box.
  • Lowe’s parking lot connects to Walmart’s parking lot, so I stopped there for ICE brand flavored sparkling water and picked up a couple of bottles of  Leelanau Cellars Witch’s Brew seasonal spiced wine.  We had this last fall and enjoyed it.
  • When I got back to the house we had a light lunch of sourdough pretzel nibblers and hummus and then resumed our work.
  • By mid-afternoon I was tired so I took a nap.  I often do better sleeping when I’m tired rather than when I am supposed to sleep.  I also wanted to be rested enough to enjoy dinner this evening.
  • We met Chuck at the Carrabba’s at West Oaks Mall at 7 PM.  He had arrived ahead of us so we only had to wait about 20 minutes to get a table.  Linda and I both had the Tag Pic Pac, one their two vegan options.  It was long, relaxed meal and a great conversation, some of which was about buses (Chuck and Barbara also own a Prevost H3-40 converted coach).  We pulled out of the parking lot a little before 10 PM.
  • Back home we watched season 5 episode 8 (final) of Doc Martin.

That was our day and did not include construction projects or taking photographs.

 

2014/08/29 (F) Sand Mud Press

Before breakfast this morning I tried to start the Aqua-Hot (hydronic heating system) in our converted coach, but the burner would not ignite.  We had the same problem back on June 9th when Darin Hathaway of Hydronic Heating Specialists serviced the unit while we were at Elkhart Campground waiting to go to the GLAMARAMA rally in Goshen.  Darin suspected a bad coil but managed to jiggle a few wires and got it to work.  It started several times in a row, so we decided not to spend the money for a new coil at that time.  I hoped then the decision wasn’t a mistake, but it looks like perhaps it was.  I will try to find some time over the next few days to jiggle some more wires and see if anything comes of it.  I recall Darin saying the ignition coils were expensive, so I don’t want to replace ours if it is not actually broken.

For breakfast we had some of the vegan muffins that Linda made yesterday.  They were yummy.  We took a little time to revisit our options for a white, free-standing, double oven, 5-burner, gas range with a convection feature in at least one of the ovens but did not come to any decision regarding purchasing a new one.  Linda made a grocery list and then went to the Howell library to see what Consumer’s Reports had to say about gas ranges before stopping at Meijer’s.

While Linda was gone I placed follow-up calls to Heights Tower Systems and Bratcher Electric to check on the status of their pending quotes and then e-mailed Darin about the Aqua-Hot.  I then got to work in the garage and library working on the drywall.  I sanded all the drywall compound (mud) I had applied yesterday and added the next layer to the places that needed it.  Patching the library side of the opening where the window A-C was installed has proven to be particularly challenging, or at least tedious.  The new piece of drywall is recessed slightly compared to the original wall surface surrounding it, so I have been building up layers of drywall compound to “fill the hole.”  It has taken many passes so far and it is going to take quite a few more before it’s done.

I finished up for the day, cleaned up the tools, and changed out of my work clothes.  Rather than spend a lot of time at the library, Linda photographed the relevant pages of recent issues of Consumer’s Reports with her iPad so we could study them at home.  What we got from the reviews was that LG, GE, Electrolux, and Samsung are making good gas ranges while Kitchen Aide, and Jenn-Air are best avoided.  Lowe’s, Home Depot, and Best Buy all carry LG, GE, and Samsung appliances, so we have a choice of local dealers.  While we were pondering all of this over lunch a group of wild turkeys came through the back yard several times foraging for food.  There were three large adults and three much smaller birds, obviously this year’s brood.

I spent most of the rest of the day working at my desk getting the SLAARC WordPress website to the point where I was comfortable creating user accounts.  I had hoped to have user accounts set up by August 13th, but that did not happen.  One reason for the delay was that I was trying to find a way to automatically e-mail each user as I created their account.  It took me a while, but I figured out how to do this with the WP-Members plug-in.  I also found a plug-in that hides the WordPress Toolbar from users based on their WordPress user role.  In this case I was only concerned about users with the Subscriber role but the plug-in allows me to control all defined user roles.  I did a final edit of the User’s Guide, uploaded it to the private Members Only Area of the website, and e-mailed Mike (W8XH) and Larry (K8UT) that the site was ready to go.  Our DSL connection was pretty good most of the day but got flaky for a while during the evening.  The phone continued to be unusable with loud noise masking weak audio.  So far AT&T’s response to our MPSC complaint has been a phone call and e-mail from someone in the “Office of the President.”  Impressed?  I’m not.

 

2014/08/23 (S) Square Waves

We have so much to do at home and on the bus that we might have skipped the SLAARC (ham radio club) breakfast in South Lyon this morning, but I had agreed to meet Chuck at his shop (bus garage) at 10 AM in Novi and to bring Mike (W8XH) along with his oscilloscope to look at the tachometer signal, or lack thereof.  We had a nice chat with our ham radio friends, discussed having dinner in a week or so with Bruce and Linda, and then headed to Chuck’s shop.

We had two different opinions as to what signal we might find, if any, at the end of the wires that connect to Chuck’s tachometer.  Matt, from Bob’s Speedometer, told me that the signal to both the VDO tachometer and speedometer were variable frequency square waves at 3 to 5 volts peak and that the electronics in the gauge moved the needle in proportion to the frequency.  Mike (W8XH) had talked to Jim (N8KUE), who works in the research lab at Ford Motor Company, and Jim was of the opinion that the input to these gauges was a pulse width modulated signal.  With pulse-width modulation the frequency and amplitude of the waveform are constant but the width of the “pulse” (the “on time” of non-zero voltage) varies from zero to some maximum percentage of the half cycle, up to 100%.  If it is on for the entire half cycle it becomes a square wave.  The longer the pulse (on time percentage) the more energy is transmitted.  The gauge electronics can convert that to a needle position or run a motor faster or slower, such as might drive an odometer.

So which was it?  Well…neither.  What we saw was an alternating current signal that appeared to simply be an impulse (sudden spike in the voltage), one positive and one negative per cycle, with the frequency responding in direct proportion to the engine RPM.  The impulse had a rapid but noticeable decay time that appeared to me to exponential, but we did not have the wires connected to a load and that may have affected the signal. The voltage we were seeing appeared to be in 300 mV range, a far cry from the 3 – 5 volts we expected.

We loaded the cardboard in my car before going to breakfast, so when we were done at Chuck’s we headed directly to Recycle Livingston.  From there we went to pet Supplies Plus for some cat litter and then to Lowe’s for four more sheets of drywall (Sheetrock) and a large tub of better drywall compound.  After fighting with the back wall of the garage recently and having trouble with using the patching and repair compound yesterday, I wanted a drywall compound that would go on easier and smoother.  It could just be my technique, of course; I wasn’t that good at dry-walling 32 years ago, and feel like I have lost what little technique I once had.

Back home we unloaded everything, changed into our work clothes, and had lunch; grilled “cheese” sandwiches with tomatoes and dark leafy greens and fresh peaches, ripened to perfection.

While Linda sanded the drywall compound I applied yesterday I removed the panel from the library side of the opening for the old window A-C unit.  I insulated the cavity, cut and installed a new piece of drywall, and re-taped the seams.  I helped Linda finish the sanding, wiped off the dust with a wrung out sponge, and then applied another coat of drywall compound.  I then applied a first cost of “mud,” as drywall compound is commonly called, to the filler panel in the library.

In preparation for dry-walling the new utility closet we had to do some carpentry to box around the flue and gas pipe where they pass through the west wall.  We also had to box around the supply air duct where it passes above the utility closet door.  Finally, we added some backer boards along the edge of the platform by the west wall.  The purpose of all of this carpentry was to provide backing along all drywall edges so it will be supported and can be secured.  Our final task for the day was to trim a piece of 2×4 to block off the top of the wall cavity where the return air duct is connected next to the door between the library and the garage.

For dinner we had leftovers from Thursday:  Koshary and pita bread with vegan garlic “butter.”  Linda read somewhere recently that drier white wines are generally considered (by someone) to go better with Middle Eastern food, but we thought our 2009 Egri Merlot went quite well with dinner.  Of course, Koshary is an Egyptian dish, and so perhaps more Mediterranean than Middle Eastern.  All of that reminded me that there really are no rules about these things; drink what you like and enjoy life.

 

2014/08/22 (F) Radio Flyer

Today was mostly about drywall.  Most of the drywall on the lower half of the east garage wall was removed by the previous owners to access and repair baseboard heating pipes that had frozen (they used water in the system instead of coolant).  We also have a 19″ h by 29″ w opening higher up in that same wall where the window air-conditioner was installed.  (It cooled the breezeway by dumping heat into the garage.)  We needed to replace the lower drywall and patch the A-C opening before Darryll returned next week as he will be running supply air ducts down the wall at two locations to feed through the wall into the library just above the hot water baseboard heat radiator.  Before installing the drywall, however, we had some prep work to do.  When Linda wasn’t helping me she broke down cardboard boxes and got them ready to go to the recycling center tomorrow.

On the lower part of wall I drilled through the corners of the two register locations Darryll had marked on the library side.  We then added horizontal wood 2×4 blocking above and below the locations of the two registers.  We also added blocking around the inside of the old A-C opening to provide backing and attachment surfaces for the drywall.

With the carpentry done we removed some old insulation that was not in good shape and insulated the lower section of the wall.  I marked the locations of all the studs on the floor and on the upper half of the wall.  I also marked the locations of the horizontal blocking, the hot water heating pipes, and the capped off gas pipe that supplied the wall-mounted propane heater in the library.  Finally, we were able to install the drywall.  It took two pieces, 48″ x 87″, to cover the lower half along with lots of screws.  By the time we finished it was time for lunch.

We needed another sheet of drywall to cut the two pieces for the A-C opening, so after lunch we drove to Lowe’s and bought a 4′ x 8′ sheet.  When we got back we cut the two pieces and installed them.  Linda then helped me apply self-adhesive fiberglass tape to all of the seams.

The next step was applying drywall compound.  While I “mudded” the drywall seams and screw head dimples Linda started assembling a Radio Flyer configurable tricycle.  She ordered it for our grand-daughter a couple of days ago (Amazon Prime) and it arrived late yesterday.

I finished the first coat of drywall compound at 6 PM and cleaned up my tools.  While Linda pulled together leftovers for dinner (potato lentil curry, sautéed green beans with garlic, and naan bread) I measured the tow bar on the back of the bus to see how long of a cable we needed for the EZ*Connector system.  24″ + 34″ = 58″, about 5 feet, so their standard 6′ cable should be a good length.  Although it was only 3 PM in California, I decided to wait until Monday to place an order as I still needed to determine some circuit details.

After dinner I tried to check my e-mail and discovered that our DSL connection was not working, again, even though the AT&T gateway said it was.  The phone (POTS) had gone out earlier in the day and was out again.  I called Ken, the AT&T technician, and left a message and then called Steve, the AT&T infrastructure manager for the Howell and Lansing areas, and left a message.  I had called both of them twice this week already without getting a return call from either one.  My message this time indicated that I expected a return call with some information as to what they are doing to try and resolve the problem.

I called Chuck (on my marginal connection Verizon cell phone) to get a status update on his bus tachometer, then called Mike to firm up arrangements for him to bring his oscilloscope to breakfast tomorrow so we can go to Chuck’s shop and investigate the signal feeding his tachometer.  I texted Chuck back to confirm that we would be there by 10 AM.

I helped Linda finish assembling the Radio Flyer tricycle.  It is very spiffy and, of course, very red.  We spent the rest of the evening reading.  As I was typing this post I realized that I forgot to insulate the wall cavity where the window A-C unit was installed.  That meant I would have to remove the piece of drywall on the library side, insulate the cavity, and then cut and install a new piece of drywall.  I had already applied the seam tape and initial coat of drywall compound, so it will be a messy task.  Fortunately, I do not make those kinds of mistakes very often.

 

2014/08/18 (M) Tasks Menagerie

I woke up early, before 5 AM, so I got up, showered, shaved (not a daily occurrence), got dressed, and sat in the living room to read.  I started making coffee around 7 AM, which provided Linda the clue (incentive?) to get up and get dressed.  Ahhh, breakfast (homemade granola).

No more limbs hanging over the bus.

No more limbs hanging over the bus.

Linda was on tap to babysit in Ann Arbor today and left around 8:15 AM.  I got the Little Giant ladder out of the front bay of the bus and set it up as 14′ extension ladder.  This is the only ladder we own that will get me onto the roof of the bus.  I took a brush to clean off the roof of bus and a pole saw/pruner to trim tree branches encroaching on the bus.  When I was done on the roof I collapsed the ladder and put it back in the front bay as this ladder goes wherever the bus goes.  I trimmed lots of other trees from the ground and then gathered up the limbs into a pile to get them out of Keith’s way so he could cut the grass.  (Monday is grass cutting day this year.)

I wanted to run the Aqua-Hot but discovered we had left the electric heating element on so the coolant was hot enough the diesel burner would not come on.  We have been told by Aqua-Hot service technicians in seminars that the unit should be run at least once a month to keep it in peak operating condition.  I turned the electric heating element off and checked to see what else might be on that wasn’t needed.

I looked at replacing the overflow reservoir with the larger Oasis one I got from Butch, but it would require stand-offs or brackets to clear existing water lines (at least until I rebuild the water bay) and I did not feel like getting involved in that today.  Besides, the overflow reservoir was just below the full/hot mark from having left the electric heating element turned on, so I needed to let the system cool down before I could do anything anyway.

No limbs hanging out into the pull-through driveway.

No limbs hanging out into the pull-through driveway.

I chatted with Keith for a little while after he finished cutting the grass and then had lunch, after which I settled in to work at my desk on the SLAARC WordPress website.  I took a break mid-afternoon and made several phone calls.  My first call was to Heights Tower Systems in Pensacola, Florida to start finding out what I need to get our used Heights tower erected, how to order it, and what it’s going to cost.  My chat with Katie made it sound like they might not be all that helpful.  They need measurements, photos, and the name of the previous (original) owner as a starting point and I said I would send her that information as soon as I could.

I called Paul’s Tree service next to see if Paul Keech might come out and trim our trees.  The gal who answered the phone said Paul was trying to get out of the tree-trimming business but wanted to know if we needed trees trimmed or felled?  We need both, but I was primarily looking for trimming.  I guess that was the wrong answer.  I left my name and phone numbers and asked that he at least give me a call.  I suspect we will have to find someone else to trim several trees in places I cannot reach.

My last call was to EZ-Connector in Tulare, California.  I talked to Joe and was ready to order until he suggested I double check a couple of things first, specifically the number of circuits (wires) I need and the length of connecting cable.  I need to get these parts ordered, but I’m not sure when I will find time to verify these things.

Linda stopped at the Whole Foods Market in Ann Arbor but still got home ahead of the afternoon traffic.  She bought an Amy’s roasted vegetable pizza for dinner which we enjoyed with red grapes and sweet Bing cherries.  I worked some more on the SLAARC website creating pages for business meeting documents and uploading them.  I also uploaded my blog posts for the last five days of July to our personal blog.  I added more projects to my bus project list, got discouraged at its growing length, and went to bed.

 

2014/08/09 (S) WP User Accounts

We went to our ham radio club breakfast in South Lyon for the first time in several weeks after which we visited with Chuck Spera at his shop in Novi.  A while back I helped him retrieve an RV sofa/bed that he purchased from Pat and Vickie Lintner in Osceola, Indiana (near Elkhart).  He had removed the old couch from his Liberty bus conversion and installed this new (to them) one.  He wanted to show us the result and we wanted to see it.  We sat and chatted for a while about bus conversions and then left him to work on his race car while we finished a morning errand.

We loaded our weeks’ worth of recyclables in the car before we went to breakfast and headed to Recycle Livingston from Chuck’s before returning home and having a bite of lunch (we do not eat much for breakfast at the restaurant in South Lyon).

I worked the rest of the day on cleaning up the SLAARC portion of the spreadsheet I created for generating usernames and passwords for WordPress websites.  I had just received an updated roster from the treasurer, Paul (N8BHT), and had to bring my spreadsheet up-to-date before creating WordPress users.  A portion of each of the organization websites I am creating will be restricted to current members and require a username and password to gain access.  Each user account, in turn, must be tied to a unique e-mail account.  It’s been a bit of work to set up and I am far from done at this point.  While I was working on the SLAARC info I realized that I had not finished the same work for the other two organizations so I worked on that as well.

The last few weeks have been physically and mentally demanding and we both needed and enjoyed the easier days we had yesterday and today and the one we plan to have tomorrow when a long-time friend and co-worker of Linda’s is coming to the new house for her first visit.  We watched another episode of Peroit on our Apple TV before turning in for the night.

 

2014/07/25 (F) Assessing The Situation

We finally got a letter yesterday from Consumer’s Energy requesting payment of the $200 fee for hanging the natural gas meter.  The letter included a rough drawing showing where the meter will be located (south end of the east side of the house where the propane currently enters).  It also shows the route the gas line will take to get there from the opposite side of the street.  The drawing did not correctly show our pull-through driveway in relation to the house, so the actual path will be different.  This was also the first indication we’ve had that the main line will be run down the opposite side of the street, which we prefer over running down our side of the street.

At 9:15 AM we still did not have any landscape workers on site so I went to my office to continue working on assessment items.  No one from Village Landscape Development showed up today and we never got a phone call.  It’s a way of doing business that I simply do not understand.

I finally got around to making my annual appointment with my dermatologist only to find out he is still on medical leave.  I didn’t know he was on medical leave in the first place.  They scheduled me with someone else in the same clinic.

After lunch I had a nice chat with our financial advisor / stock broker at Stifel-Nicholas even though we just saw him three weeks ago.  We got a post card a few days ago indicating that he and his assistant were moving to a different S-N office.  He had not mentioned this when we met in person so we wanted to see what the reason was for the move, which he gladly explained.  No cause for concern on our part, which left me free to worry about other things instead.

As long as I was making phone calls I called Butch to see how things were coming along following the sale of a large portion of their business assets to a company in Nevada.  They still have a lot of loose ends to tie up and a bus conversion to finish, so they are not sitting on their hands.  When the buyers were there a week ago they loaded up as many parts and as much material as they could transport in the vehicles they had, but by Butch’s estimate it wasn’t 20% of the total.

I also had a series of TXT messages with Joe Cannarozzi, the mobile mechanic who has taken care of our bus the last four years.  Joe is relocating from Chicago, Illinois to Myrtle Beach, South Carolina and giving up the mobile aspect of his bus repair business.  Apparently his new place has a garage where he will continue to work on rigs, but they will have to come to him.  I hope that works out for him, but it leaves us having to find a mechanic closer to home or willing to travel here.

I finished writing the assessment items for the three remaining Michigan Assessment Consortium Common Assessment Development modules and got all seven sets of items e-mailed to the team.  With that task checked off, at least until I get some feedback, I was free to go to Lowe’s after dinner and pick up some of the materials I need for the HVAC projects in the garage.  There’s a better than even chance that we will not go to our ham radio club breakfast tomorrow in favor of an early start on the garage work.

 

2914/06/20 (F) Couch Potatoes

Over the last few months I managed to connect our friends and fellow Prevost H3 owners, Chuck and Barbara Spera, with our friends and fellow Prevost XL owners, Pat and Vickie Lintner.  Chuck was looking for a sofa to replace the one in their motorcoach and Pat and Vickie had one they were looking to sell.  Today was the day for consummating the deal, which necessitated a road trip from the Detroit, Michigan area to the Elkhart, Indiana area to pick up the couch, pay for it, and bring it back to Chuck’s shop.

Chuck and I drove down in his Ford Excursion.  I went along to keep him company, for the opportunity to catch up on a lot of conversation, and to help load and unload the couch.  We arrived in Elkhart just after noon and grabbed a quick bite to eat at Burger King.  I had French Fries, thus today was about couches and potatoes.

While I was away on the road trip, Linda went to Ann Arbor to visit our 18 month old grand-daughter and her parents (our son and daughter-in-law).  By dinner time we were both tired so we had Amy’s Pad Thai and turned in to watch two episodes of Doc Martin.  We did not get to watch any episodes while we were at the rally in Goshen, Indiana so we are catching up.